A surface performance testing device for electroplating products used in electroplating production lines
By designing automated surface performance detection equipment for electroplating products, the problems of low adhesion detection efficiency and inaccurate positioning of electroplating layers in the prior art have been solved, and efficient and accurate automated detection has been achieved.
Patent Information
- Application Number
- CN202410050844.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-15
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-01-15
AI Technical Summary
In the prior art, the adhesion detection of electroplating layer requires manual operation, which is inefficient and cannot be automatically positioned, which affects the accuracy of the detection.
A surface performance detection equipment for electroplating products for electroplating production lines is designed, including a support frame, program control unit, material collection mechanism, conveying unit, position adjustment unit, detection unit and collection mechanism. Through the coordination of positioning, automatic replacement and detection cameras, automatic detection is realized.
It improves the detection efficiency, reduces the amount of manual operation, ensures the accuracy of the position of the electroplating sheet, and enhances the reliability of the detection results.
Smart Images

Figure CN117871398B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electroplating product performance detection, and in particular to an electroplating product surface performance detection device used in an electroplating production line. Background Art
[0002] In industrial manufacturing, electroplating is a widely used surface treatment technology. It mainly deposits a metal or alloy layer with specific functions or appearance requirements on the surface of the material through an electrolysis or chemical reduction process. The electroplated layer has corrosion resistance and wear resistance, and can also increase conductivity and aesthetics. During the electroplating process, due to the influence of various factors, the quality of the electroplated layer may have various defects, such as unevenness, pores, cracks, and shedding. These defects will reduce the service life and expected performance of the product. Therefore, the electroplated layer needs to be tested after the electroplating is completed. Generally, a tape peeling test is used to test the adhesion of the electroplated layer. In the prior art, manual operation is required when the adhesion of the electroplated layer is tested by a tape peeling test, which is labor-intensive and inefficient. At the same time, the electroplated sheet to be tested cannot be automatically positioned, which affects the accuracy of the test. Summary of the invention
[0003] In view of the above technical problems, the present invention proposes a surface performance detection device for electroplating products for an electroplating production line, comprising a support frame, the support frame is externally connected to a program control unit, both sides of the support frame are provided with a material picking mechanism, a conveying unit, a first position adjustment unit, a positioning unit, and a material pressing unit are installed on the support frame, the conveying unit is connected to the positioning unit, the second position adjustment unit is installed with a detection unit, one end of the support frame is connected to a cutting mechanism, and the other end of the support frame is installed with a material changing unit; the first position adjustment unit is installed with a second position adjustment unit, the second position adjustment unit is installed with a detection unit, the second position adjustment unit comprises a flipping mechanism and a position adjustment mechanism, the position adjustment mechanism is installed on the first position adjustment unit, the flipping unit is installed on the support frame, the flipping unit is connected to the position adjustment mechanism, the detection unit is installed on the position adjustment mechanism, and a collecting mechanism is arranged below the support frame.
[0004] Further, the first position adjustment unit includes a second motor, a second lead screw, a first slide, a first support seat, and a second guide rod. The second motor and the first support seat are respectively fixedly mounted on both sides of the support frame. The second lead screw is rotatably mounted on the support frame. The second guide rod is fixedly mounted on the first support seat. The first slide is slidably mounted on the support frame. The first slide is connected to the second position adjustment unit. Two first slides are provided. One first slide is threadedly connected to the second lead screw, and the other first slide is slidably connected to the second guide rod.
[0005] Furthermore, the flipping mechanism includes a rotating shaft, a rack plate, and a gear. The rotating shaft is rotatably mounted on a slide, the rack plate is fixedly mounted on a support frame, and the gear is fixedly mounted on the rotating shaft. When the gear moves to the position of the rack plate, the gear engages with the rack plate.
[0006] Furthermore, the position adjustment mechanism includes a detection frame, a support seat 2, a slide seat 2, a screw 3, a motor 3, a support seat 3, a motor 4, a support seat 4, a guide rod 3, and a screw 4. The detection frame is fixedly mounted on the rotating shaft, the support seat 2 and the support seat 4 are both fixedly mounted on the detection frame, the motor 4 is fixedly mounted on the support seat 4, the slide seat 2 is slidably mounted on the detection frame, the screw 3 is rotatably mounted on the support seat 2, the screw 3 is fixedly connected to the output shaft of the motor 4, the slide seat 2 is connected to the screw 3 by threads, the support seat 3 is slidably mounted on the detection frame, the motor 3 is fixedly mounted on the support seat 3, the guide rod 3 is fixedly mounted on the slide seat 2, the screw 4 is rotatably mounted on the slide seat 2, the guide rod 3 is fixedly connected to the support seat 3, the screw 4 is rotatably connected to the support seat 3, the screw 4 is fixedly connected to the output shaft of the motor 3, and two guide rods 3 are provided, which are distributed on the slide seat 2 in parallel and at intervals.
[0007] Furthermore, the detection unit includes a detection frame 2, a detection camera, a sliding rod, a spring, a support seat 7, a mounting rod, an adsorption head 1, and a roll of test tape. The detection frame 2 is slidably mounted on the guide rod 3, the detection frame 2 is connected to the lead screw 4 by a thread, the detection camera is fixedly mounted on the detection frame 2, two detection cameras are provided and distributed on both sides of the detection frame 2, the sliding rod is fixedly mounted on the detection frame 2, the support seat 7 is slidably mounted on the sliding rod, two sliding rods and two support seats 7 are provided and distributed on both sides of the detection frame 2, the sliding rod is vertically arranged with the detection camera, the detection camera is arranged above the sliding rod, a spring is sleeved on the sliding rod, one end of the spring is fixedly connected to the sliding rod, and the other end of the spring is fixedly connected to the support seat 7, the mounting rod and the adsorption head 1 are both fixedly mounted on the support seat 7, the roll of test tape is detachably and rotatably mounted on the mounting rod, and the adsorption head 1 is externally connected to an suction component 1.
[0008] Furthermore, the conveying unit includes a motor 1, a screw 1, and a guide rod 1. The motor 1 and the guide rod 1 are both fixedly mounted on a support frame, the screw 1 is rotatably mounted on the support frame, and the screw 1 is fixedly connected to the output shaft of the motor 1.
[0009] Furthermore, the positioning unit includes a positioning plate, a rotating wheel, a connecting rod, a positioning rod, and a motor five. The positioning plate is slidably installed on the support frame, the positioning plate is connected to the lead screw one by a thread, the positioning plate is slidably connected to the guide rod one, the motor five is fixedly installed in the positioning plate, the rotating wheel is rotatably installed on the positioning plate, the rotating wheel is coaxially fixedly connected to the output shaft of the motor five, the positioning rod is slidably installed on the positioning plate, one end of the connecting rod is rotatably connected to the positioning rod, and the other end of the connecting rod is rotatably connected to the rotating wheel. Four connecting rods and positioning rods are provided, and are distributed in a rectangular shape. A positioning block is provided at the upper end of each positioning rod.
[0010] Furthermore, the material changing unit includes a support seat five, a support seat six, an electric cylinder one, and an adjustment plate. The support seat six is fixedly mounted on the support frame, the support seat five is fixedly mounted on the support seat six, the electric cylinder one is fixedly mounted on the support seat five, and the adjustment plate is fixedly mounted on the piston rod of the electric cylinder one, and inclined surfaces are provided on both sides of the adjustment plate.
[0011] Furthermore, the pressing unit includes an electric cylinder 2, a support seat 8, a pressing frame, a cutter, an electric cylinder 3, an electric cylinder 4, and an adsorption head 2. The support seat 8 is fixedly installed on the support frame, the electric cylinder 2 is fixedly installed on the support seat 8, the pressing frame is slidably installed on the support frame, the pressing frame is fixedly connected to the piston rod of the electric cylinder 2, the electric cylinder 3 is fixedly installed on the pressing frame, the cutter is fixedly installed on the piston rod of the electric cylinder 3, the electric cylinder 4 is fixedly installed on the pressing frame, and the adsorption head 2 is fixedly installed on the piston rod of the electric cylinder 4. There are multiple electric cylinders 4 and adsorption heads 2, which are evenly spaced and distributed on the pressing frame, and the adsorption head 2 is externally connected to an air suction component 2.
[0012] Compared with the prior art, the present invention has the following advantages: (1) the present invention positions the electroplated plate to be tested by four positioning blocks in the positioning mechanism, thereby ensuring the accuracy of the position of the plate to be tested and avoiding the problem of affecting the measurement result due to position deviation; (2) the present invention can quickly and conveniently complete the replacement of the roll test tape through the first position adjustment unit, the second position adjustment unit, the detection unit and the material replacement unit, thereby improving the replacement efficiency and reducing the workload of people during replacement; (3) the present invention can quickly and conveniently complete the replacement of the roll test tape through the first position adjustment unit, the second position adjustment unit, the detection unit and the material replacement unit, thereby improving the replacement efficiency and reducing the workload of people during replacement; (4) the present invention can quickly and conveniently complete the replacement of the roll test tape through the first position adjustment unit, the second position adjustment unit, the detection unit and the material replacement unit, thereby improving the replacement efficiency and reducing the workload of people during replacement; (5) the present invention can quickly and conveniently complete the replacement of the roll test tape through the first position adjustment unit, the second position adjustment unit, the pressure unit and the pressure unit, thereby improving the replacement efficiency and reducing the workload of people during replacement; (6) the present invention can quickly and conveniently complete the replacement of the roll test tape through the first position adjustment unit, the second position adjustment unit, the pressure unit and the pressure unit, thereby improving the replacement efficiency and reducing the workload of people during replacement; (7) the present invention can quickly and conveniently complete the replacement of the roll test tape through the first position adjustment unit, the second position adjustment unit, the pressure unit and the pressure unit, thereby improving the replacement efficiency and reducing the workload of people during replacement; (8) the present invention can quickly and conveniently complete the replacement of the roll test tape through the first position adjustment unit, the second position adjustment unit, the pressure unit and the pressure unit, thereby improving the replacement efficiency and reducing the workload of people during replacement; (9) the present invention can quickly and conveniently complete the replacement of the roll test tape through the first position adjustment unit, the second position adjustment unit, the pressure unit and the pressure unit, thereby improving the replacement efficiency and reducing the workload of people during replacement; (10) The mutual cooperation between them can automatically stick the roll test tape to the position of the electroplated sheet that needs to be tested, and can automatically pull the roll test tape stuck to the test grid area of the electroplated sheet from the electroplated sheet, and can collect the tested tape, so the detection efficiency is high and the detection effect is good; (4) The present invention can detect the grid area on the electroplated sheet after the test through the detection camera in the detection unit, detect whether the grid area of the electroplated sheet is peeled off or wrinkled, and compare it with the qualified standard, so as to determine whether the electroplating layer of the electroplated sheet is qualified. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0014] Figure 2 For the top view of the present invention Figure 1 .
[0015] Figure 3 It is a front view of the present invention.
[0016] Figure 4 It is a side view of the present invention.
[0017] Figure 5 The local structure of the present invention is shown in FIG. Figure 1 .
[0018] Figure 6 For the present invention Figure 5 Enlarged structural diagram at A in the middle.
[0019] Figure 7 For the present invention Figure 5 The enlarged structural diagram at B in the middle.
[0020] Figure 8 The local structure of the present invention is shown in FIG. Figure 2 .
[0021] Fig. 9 For the present invention Figure 8 Enlarged structural diagram at point C in the middle.
[0022] Fig.10 The local structure of the present invention is shown in FIG. Figure 3 .
[0023] Fig.11 The local structure of the present invention is shown in FIG. Figure 4 .
[0024] Fig.12 For the present invention Fig.11 Enlarged structural diagram at D in the middle.
[0025] Fig.13 For the top view of the present invention Figure 2 .
[0026] Figure numbers: 101-support frame; 102-motor 1; 103-screw 1; 104-guide rod 1; 201-motor 2; 202-screw 2; 203-slide seat 1; 204-support seat 1; 205-guide rod 2; 301-detection frame; 302-support seat 2; 303-slide seat 2; 304-screw 3; 305-motor 3; 306-support seat 3; 307-motor 4; 308-support seat 4; 309-rotating shaft; 310-rack plate; 311-gear; 312-guide rod 3; 313-screw 4; 401-support Seat five; 402-support seat six; 403-electric cylinder one; 404-adjustment plate; 501-detection frame two; 502-detection camera; 503-slide bar; 504-spring; 505-support seat seven; 506-mounting rod; 507-adsorption head one; 508-roll test tape; 601-positioning plate; 602-rotating wheel; 603-connecting rod; 604-positioning rod; 605-motor five; 701-electric cylinder two; 702-support seat eight; 703-pressing frame; 704-cutter; 705-electric cylinder three; 706-electric cylinder four; 707-adsorption head two. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.
[0028] Example: Figure 1-Figure 13A surface performance detection device for electroplating products used in an electroplating production line is shown, comprising a support frame 101, the support frame 101 is externally connected to a program control unit, both sides of the support frame 101 are provided with a material taking mechanism, a conveying unit, a first position adjustment unit, a positioning unit, and a material pressing unit are installed on the support frame 101, the conveying unit is connected to the positioning unit, a detection unit is installed on the second position adjustment unit, a cutting mechanism is connected to one end of the support frame 101, and a material changing unit is installed on the other end of the support frame 101; a second position adjustment unit is installed on the first position adjustment unit, a detection unit is installed on the second position adjustment unit, the second position adjustment unit comprises a flipping mechanism and a position adjustment mechanism, the position adjustment mechanism is installed on the first position adjustment unit, the flipping unit is installed on the support frame 101, the flipping unit is connected to the position adjustment mechanism, the detection unit is installed on the position adjustment mechanism, and a collecting mechanism is arranged below the support frame 101.
[0029] The first position adjustment unit includes a motor 201, a screw 202, a slide 203, a support seat 204, and a guide rod 205. The motor 201 and the support seat 204 are respectively fixedly mounted on both sides of the support frame 101, the screw 202 is rotatably mounted on the support frame 101, the guide rod 205 is fixedly mounted on the support seat 204, the slide 203 is slidably mounted on the support frame 101, the slide 203 is connected to the second position adjustment unit, and two slides 203 are provided. One slide 203 is connected to the screw 202 by a thread, and the other slide 203 is slidably connected to the guide rod 205.
[0030] The flipping mechanism includes a rotating shaft 309, a rack plate 310, and a gear 311. The rotating shaft 309 is rotatably mounted on the slide 203, the rack plate 310 is fixedly mounted on the support frame 101, and the gear 311 is fixedly mounted on the rotating shaft 309. When the gear 311 moves to the position of the rack plate 310, the gear 311 engages with the rack plate 310.
[0031] The position adjustment mechanism includes a detection frame 301, a support seat 2 302, a slide seat 2 303, a lead screw 304, a motor 305, a support seat 306, a motor 4 307, a support seat 4 308, a guide rod 312, and a lead screw 4 313. The detection frame 301 is fixedly mounted on the rotating shaft 309, the support seat 2 302 and the support seat 4 308 are both fixedly mounted on the detection frame 301, the motor 4 307 is fixedly mounted on the support seat 4 308, the slide seat 2 303 is slidably mounted on the detection frame 301, the lead screw 304 is rotatably mounted on the support seat 2 302, and the lead screw 304 and the motor 4 313 are fixedly mounted on the support seat 4 308. 07's output shaft is fixedly connected, slide seat two 303 and lead screw three 304 are threadedly connected, support seat three 306 is slidably installed on detection frame 301, motor three 305 is fixedly installed on support seat three 306, guide rod three 312 is fixedly installed on slide seat two 303, lead screw four 313 is rotatably installed on slide seat two 303, guide rod three 312 is fixedly connected to support seat three 306, lead screw four 313 is rotatably connected to support seat three 306, lead screw four 313 is fixedly connected to the output shaft of motor three 305, two guide rod three 312 are provided, which are distributed on slide seat two 303 in parallel and at intervals.
[0032] The detection unit includes a detection frame 2 501, a detection camera 502, a slide bar 503, a spring 504, a support seat 7 505, a mounting rod 506, an adsorption head 1 507, and a roll test tape 508. The detection frame 2 501 is slidably mounted on the guide rod 312. The detection frame 2 501 is connected to the lead screw 4 313 by threads. The detection camera 502 is fixedly mounted on the detection frame 2 501. Two detection cameras 502 are provided and distributed on both sides of the detection frame 2 501. The slide bar 503 is fixedly mounted on the detection frame 2 501. The support seat 7 505 is slidably mounted on the slide bar 503. There are two rods 503 and two support seats 505, which are distributed on both sides of the detection frame 501. The sliding rod 503 and the detection camera 502 are vertically arranged, and the detection camera 502 is arranged above the sliding rod 503. A spring 504 is sleeved on the sliding rod 503, one end of the spring 504 is fixedly connected to the sliding rod 503, and the other end of the spring 504 is fixedly connected to the support seat 505. The mounting rod 506 and the adsorption head 507 are both fixedly installed on the support seat 505, and the roll test tape 508 is detachably rotatably installed on the mounting rod 506. The adsorption head 507 is externally connected to an suction component.
[0033] The conveying unit includes a motor 102, a lead screw 103, and a guide rod 104. The motor 102 and the guide rod 104 are fixedly mounted on the support frame 101. The lead screw 103 is rotatably mounted on the support frame 101. The lead screw 103 is fixedly connected to the output shaft of the motor 102.
[0034] The positioning unit includes a positioning plate 601, a rotating wheel 602, a connecting rod 603, a positioning rod 604, and a motor 5 605. The positioning plate 601 is slidably installed on the support frame 101. The positioning plate 601 is connected to the lead screw 103 by threads. The positioning plate 601 is slidably connected to the guide rod 104. The motor 5 605 is fixedly installed in the positioning plate 601. The rotating wheel 602 is rotatably installed on the positioning plate 601. The rotating wheel 602 is coaxially fixedly connected to the output shaft of the motor 5 605. The positioning rod 604 is slidably installed on the positioning plate 601. One end of the connecting rod 603 is rotatably connected to the positioning rod 604, and the other end of the connecting rod 603 is rotatably connected to the rotating wheel 602. Four connecting rods 603 and four positioning rods 604 are each provided, and are distributed in a rectangular shape. A positioning block is provided at the upper end of each positioning rod 604.
[0035] The material changing unit includes a support seat five 401, a support seat six 402, an electric cylinder one 403, and an adjustment plate 404. The support seat six 402 is fixedly mounted on the support frame 101, the support seat five 401 is fixedly mounted on the support seat six 402, the electric cylinder one 403 is fixedly mounted on the support seat five 401, and the adjustment plate 404 is fixedly mounted on the piston rod of the electric cylinder one 403. Both sides of the adjustment plate 404 are provided with inclined surfaces.
[0036] The pressing unit includes an electric cylinder 2 701, a support seat 8 702, a pressing frame 703, a cutter 704, an electric cylinder 3 705, an electric cylinder 4 706, and an adsorption head 2 707. The support seat 8 702 is fixedly installed on the support frame 101, the electric cylinder 2 701 is fixedly installed on the support seat 8 702, the pressing frame 703 is slidably installed on the support frame 101, the pressing frame 703 is fixedly connected to the piston rod of the electric cylinder 2 701, the electric cylinder 3 705 is fixedly installed on the pressing frame 703, the cutter 704 is fixedly installed on the piston rod of the electric cylinder 3 705, the electric cylinder 4 706 is fixedly installed on the pressing frame 703, the adsorption head 2 707 is fixedly installed on the piston rod of the electric cylinder 4 706, and there are multiple electric cylinders 4 706 and adsorption heads 2 707, which are evenly spaced and distributed on the pressing frame 703. The adsorption head 2 707 is externally connected to a suction component 2.
[0037] The working principle of the present invention is as follows: when the positioning unit is working: the cutting mechanism is used to cut the squares required for detection on the plate that has been electroplated on the electroplating production line, and the plate that has been cut into squares is placed on the positioning plate 601 by the material taking mechanism. The output shaft of the motor 605 drives the rotating wheel 602 to rotate. When the rotating wheel 602 rotates, the connecting rod 603 drives the four positioning rods 604 to move simultaneously, and the positioning rod 604 drives the positioning block to move. The electroplated plate to be detected is positioned by the four positioning blocks, thereby ensuring the accuracy of the position of the plate to be detected and avoiding the problem of affecting the measurement result due to position deviation.
[0038] When the conveying unit is working: the output shaft of the motor 102 drives the lead screw 103 to rotate, and the rotation of the lead screw 103 drives the positioning unit to move.
[0039] When the first position adjustment unit is working: the output shaft of the second motor 201 drives the second screw 202 to rotate, and when the second screw 202 rotates, it drives the first slide 203 to move, and the first slide 203 drives the position adjustment mechanism to move.
[0040] When the position adjustment mechanism is working: the output shaft of motor four 307 drives screw three 304 to rotate, and when screw three 304 rotates, it drives slide two 303 to move, and slide two 303 drives support seat three 306 and motor three 305 to move through guide rod three 312 and screw four 313, thereby driving the detection unit to move.
[0041] When the flipping unit is working: when the slide 203 moves, it drives the detection frame 301 and the gear 311 to move through the rotating shaft 309. When the gear 311 moves to the position of the rack plate 310, the gear 311 engages with the rack plate 310. Under the action of the rack plate 310, the gear 311 rotates. The gear 311 drives the detection frame 301 to flip through the rotating shaft 309. When the detection frame 301 flips, it drives the position adjustment unit and the detection unit to flip.
[0042] When the detection unit and the pressing unit are working: when the roll test tape 508 is installed, the roll test tape 508 is pulled out for a certain length (the specific length value is determined according to the needs during use), the suction component controls the suction head 507 to suck the section of the roll test tape 508 that is pulled out, and the output shaft of the motor 305 drives the screw 4 313 to rotate. When the screw 4 313 rotates, it drives the detection frame 2 501 to move on the guide rod 312, and the detection frame 2 501 drives the detection camera 502 and the support seat 7 505 to move, and the support seat 7 505 drives the roll test tape 508 to move, so that the roll test tape 508 moves to the position 106, and the suction head 1 507 disconnects the suction of the length of the roll test tape 508 that is pulled out, and the piston rod of the electric cylinder 4 706 drives the suction head 2 707 to move, and the suction head 2 707 is used to press the section of the roll test tape 508 that is pulled out to the electroplating The squares of the plate that need to be tested are moved so that the roll test tape 508 sticks to the squares of the electroplated plate that need to be tested. The position adjustment mechanism is driven to move by the first position adjustment unit. When the position adjustment mechanism moves, the roll test tape 508 is stretched, so that the roll test tape 508 completely covers the squares that need to be tested and exceeds the electroplated plate. The piston rod of the electric cylinder 2 701 drives the electric cylinder 4 706 and the adsorption head 2 707 to move through the pressing rack 703. When the adsorption head 2 707 moves, it continuously presses down the roll test tape 508 above the square, so that the roll test tape 508 sticks to the square and covers the square. When the adsorption head 2 707 is moved to exceed the electroplated plate, the adsorption head 2 707 is controlled by the suction component 2 to adsorb the roll test tape 508, and the adsorption head 1 507 is controlled by the suction component 1 to adsorb one end of the roll test tape 508 away from the electroplated plate.
[0043] The piston rod of the electric cylinder 3 705 drives the cutter 704 to descend, and the cutter 704 cuts the roll test tape 508 when descending. When cutting, the cutter 704 is a certain length away from the suction head 1 507 (the specific length is set according to the actual use). After the cutting is completed, the piston rod of the electric cylinder 4 706 rises through the suction head 2 707, and drives the positioning unit to move through the conveying unit. At the same time, the piston rod of the electric cylinder 2 701 drives the electric cylinder 4 706 and the suction head 2 707 to move through the pressing rack 703, so that when the suction head 2 707 drives the roll test tape 508 to rise, the electroplated sheet moves relative to the roll test tape 508, thereby pulling the roll test tape 508 adhered to the grid from the electroplated sheet, so that It is separated from the electroplated sheet, and after separation, the conveying unit drives the positioning unit to move, and the positioning unit drives the electroplated sheet to pass under the detection camera 502, and the detection camera 502 is used to detect the detection grid area on the tested electroplated sheet to detect whether the detection grid area of the electroplated sheet is peeled off or wrinkled, and compare it with the qualified standard (the qualified standard is determined when used), so as to determine whether the electroplating layer of the electroplated sheet is qualified, and the piston rod of the electric cylinder 2 701 drives the electric cylinder 4 706 and the suction head 2 707 to move through the pressing rack 703, and the suction head 2 707 drives the tested tape to the position of the collection mechanism through suction, and then disconnects the suction, and puts the tape into the collection mechanism for collection.
[0044] When the material changing unit is working: when the roll test tape 508 needs to be replaced, the first position adjustment unit drives the detection frame 301 to pass through the flip unit, so that the detection frame 301 flips, and the position adjustment mechanism drives the support seat 7 505 and the roll test tape 508 to move, so that the support seat 7 505 moves to the top of the adjustment plate 404 (such as Fig.13 As shown in the figure, the piston rod of the electric cylinder 403 drives the adjustment plate 404 to move. When the adjustment plate 404 passes between the two support seats 505, the support seats 505 are driven to move on the slide bar 503 under the action of the inclined surface. The spring 504 is compressed, and the support seats 505 drive the installation rod 506 to move, so that the installation rod 506 is separated from the roll test tape 508, so that the roll test tape 508 is replaced, and the piston rod of the electric cylinder 403 drives the adjustment plate 404 to move in the opposite direction. The elastic force of spring 504 drives support seat 7 505 and mounting rod 506 to move, thereby inserting mounting rod 506 into the newly replaced roll test tape 508. After the replacement is completed, the roll test tape 508 is pulled out a certain length, and the suction component controls the adsorption head 507 to absorb the pulled-out section of the roll test tape 508, so that the roll test tape 508 can be replaced quickly and conveniently, thereby improving the efficiency of replacement and reducing the workload of people during replacement.
[0045] It should be particularly noted that the above-mentioned working process and the start and stop of the power parts of the present invention are all controlled by a program control unit.
Claims
1. A surface property detection device for electroplating products used in an electroplating production line, comprising a support frame (101), the support frame (101) is externally connected to a program control unit, and both sides of the support frame (101) are provided with a material taking mechanism, characterized in that: The support frame (101) is equipped with a conveying unit, a first position adjustment unit, a positioning unit, and a material pressing unit. The conveying unit is connected to the positioning unit. One end of the support frame (101) is connected to a cutting mechanism. The other end of the support frame (101) is equipped with a material changing unit. The first position adjustment unit is equipped with a second position adjustment unit. The second position adjustment unit is equipped with a detection unit. The second position adjustment unit comprises a flipping mechanism and a position adjustment mechanism. The position adjustment mechanism is installed on the first position adjustment unit. The flipping mechanism is installed on the support frame (101). The flipping mechanism is connected to the position adjustment mechanism. The detection unit is installed on the position adjustment mechanism. A collecting mechanism is arranged below the support frame (101). The first position adjustment unit comprises a second motor (201), a second lead screw (202), a first slide seat (203), a first support seat (204), and a second guide rod (205); the second motor (201) and the first support seat (204) are respectively fixedly mounted on two sides of the support frame (101); the second lead screw (202) is rotatably mounted on the support frame (101); the second guide rod (205) is fixedly mounted on the first support seat (204); the first slide seat (203) is slidably mounted on the support frame (101); the first slide seat (203) is connected to the second position adjustment unit; two first slide seats (203) are provided, one first slide seat (203) is connected to the second lead screw (202) by threading, and the other first slide seat (203) is slidably connected to the second guide rod (205); The turning mechanism comprises a rotating shaft (309), a rack plate (310), and a gear (311); the rotating shaft (309) is rotatably mounted on a slide seat (203); the rack plate (310) is fixedly mounted on a support frame (101); the gear (311) is fixedly mounted on the rotating shaft (309); when the gear (311) moves to the position of the rack plate (310), the gear (311) meshes with the rack plate (310); The position adjustment mechanism comprises a detection frame (301), a support seat 2 (302), a slide seat 2 (303), a lead screw 3 (304), a motor 3 (305), a support seat 3 (306), a motor 4 (307), a support seat 4 (308), a guide rod 3 (312), and a lead screw 4 (313); the detection frame (301) is fixedly mounted on a rotating shaft (309); the support seat 2 (302) and the support seat 4 (308) are both fixedly mounted on the detection frame (301); the motor 4 (307) is fixedly mounted on the support seat 4 (308); the slide seat 2 (303) is slidably mounted on the detection frame (301); the lead screw 3 (304) is rotatably mounted on the support seat 2 (302); the lead screw 3 (304) and the motor 4 The output shaft of (307) is fixedly connected, the slide seat 2 (303) is connected to the lead screw 3 (304) by threads, the support seat 3 (306) is slidably mounted on the detection frame (301), the motor 3 (305) is fixedly mounted on the support seat 3 (306), the guide rod 3 (312) is fixedly mounted on the slide seat 2 (303), the lead screw 4 (313) is rotatably mounted on the slide seat 2 (303), the guide rod 3 (312) is fixedly connected to the support seat 3 (306), the lead screw 4 (313) is rotatably connected to the support seat 3 (306), the lead screw 4 (313) is fixedly connected to the output shaft of the motor 3 (305), and two guide rods 3 (312) are provided, which are parallelly spaced and distributed on the slide seat 2 (303); The detection unit comprises a detection frame 2 (501), a detection camera (502), a slide bar (503), a spring (504), a support seat 7 (505), a mounting rod (506), an adsorption head 1 (507), and a roll test tape (508). The detection frame 2 (501) is slidably mounted on a guide rod 3 (312). The detection frame 2 (501) is connected to a lead screw 4 (313) by threads. The detection camera (502) is fixedly mounted on the detection frame 2 (501). Two detection cameras (502) are provided and are distributed on both sides of the detection frame 2 (501). The slide bar (503) is fixedly mounted on the detection frame 2 (501). The support seat 7 (505) is slidably mounted on the slide bar (503). The sliding rod (503) and the supporting seat (505) are both provided with two and are distributed on both sides of the detection frame (501). The sliding rod (503) and the detection camera (502) are vertically arranged. The detection camera (502) is arranged above the sliding rod (503). A spring (504) is sleeved on the sliding rod (503). One end of the spring (504) is fixedly connected to the sliding rod (503), and the other end of the spring (504) is fixedly connected to the supporting seat (505). The mounting rod (506) and the adsorption head (507) are both fixedly installed on the supporting seat (505). The roll test tape (508) is detachably rotatably installed on the mounting rod (506). The adsorption head (507) is externally connected to an air suction component (1). The material changing unit comprises a support seat five (401), a support seat six (402), an electric cylinder one (403), and an adjustment plate (404); the support seat six (402) is fixedly mounted on the support frame (101); the support seat five (401) is fixedly mounted on the support seat six (402); the electric cylinder one (403) is fixedly mounted on the support seat five (401); the adjustment plate (404) is fixedly mounted on the piston rod of the electric cylinder one (403); and both sides of the adjustment plate (404) are provided with inclined surfaces; When the adjustment plate (404) passes between the two support seats (505), the support seat (505) is driven to move on the slide bar (503) under the action of the inclined surface, the spring (504) is compressed, and the support seat (505) drives the installation rod (506) to move, so that the installation rod (506) is separated from the rolled test tape (508).
2. The electroplating product surface performance detection device for an electroplating production line according to claim 1, characterized in that: The conveying unit comprises a motor (102), a lead screw (103), and a guide rod (104); the motor (102) and the guide rod (104) are both fixedly mounted on a support frame (101); the lead screw (103) is rotatably mounted on the support frame (101); and the lead screw (103) is fixedly connected to an output shaft of the motor (102).
3. The electroplating product surface performance detection device for an electroplating production line according to claim 2, characterized in that: The positioning unit comprises a positioning plate (601), a rotating wheel (602), a connecting rod (603), a positioning rod (604), and a motor five (605). The positioning plate (601) is slidably mounted on the support frame (101). The positioning plate (601) is connected to the lead screw one (103) by threads. The positioning plate (601) is slidably connected to the guide rod one (104). The motor five (605) is fixedly mounted in the positioning plate (601). The rotating wheel (602) is rotatably mounted on the positioning plate (601). On the positioning plate (601), the rotating wheel (602) is coaxially fixedly connected with the output shaft of the motor five (605), the positioning rod (604) is slidably installed on the positioning plate (601), one end of the connecting rod (603) is rotatably connected to the positioning rod (604), and the other end of the connecting rod (603) is rotatably connected to the rotating wheel (602), and the connecting rod (603) and the positioning rod (604) are each provided with four and distributed in a rectangular shape, and a positioning block is provided at the upper end of each positioning rod (604).
4. The electroplating product surface performance detection device for an electroplating production line according to claim 3, characterized in that: The material pressing unit comprises an electric cylinder 2 (701), a support seat 8 (702), a material pressing frame (703), a cutter (704), an electric cylinder 3 (705), an electric cylinder 4 (706), and an adsorption head 2 (707). The support seat 8 (702) is fixedly mounted on the support frame (101), the electric cylinder 2 (701) is fixedly mounted on the support seat 8 (702), the material pressing frame (703) is slidably mounted on the support frame (101), and the material pressing frame (703) is fixedly connected to the piston rod of the electric cylinder 2 (701). Then, the electric cylinder three (705) is fixedly mounted on the material pressing frame (703), the cutter (704) is fixedly mounted on the piston rod of the electric cylinder three (705), the electric cylinder four (706) is fixedly mounted on the material pressing frame (703), the suction head two (707) is fixedly mounted on the piston rod of the electric cylinder four (706), and the electric cylinder four (706) and the suction head two (707) are both provided in plurality and are evenly spaced and distributed on the material pressing frame (703), and the suction head two (707) is externally connected to a suction component two.
Citation Information
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CN112505305A
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