Universal chain winding equipment

Abstract

The present invention relates to the field of chain processing, and specifically discloses a universal chain winding device. The universal chain winding device includes a frame, a feeding module, a winding module and a pressing module. The frame is provided with a feeding platform, a lifting platform and a lifting drive assembly; the feeding module includes a plurality of guide wheels arranged on the feeding platform; the winding module includes a mounting plate and a rotating drive assembly, and the mounting plate is rotatably arranged on the lifting platform; the mounting plate is provided with a winding station, and the winding station is provided with a material rack limiting assembly; the pressing module includes a pressing bracket, and the pressing bracket is provided on the lifting platform, and the pressing bracket is provided with a pressing assembly. The universal chain winding device described above can automatically perform the winding operation of a long chain, and has the advantages of high degree of automation, strong versatility and high winding efficiency.

Description

Technical Field

[0001] The present invention relates to the field of chain processing, in particular to a universal chain winding device. Background Art

[0002] Chain drive systems are common transmission structures in the mechanical field. Chains are typically constructed from multiple links connected in series. Chain length requirements vary in different workplaces. To improve processing continuity and reduce production costs, factories can manufacture long chains during the manufacturing process. These chains can then be disassembled and riveted as needed for sale or use, enhancing flexibility and adaptability.

[0003] Compared with chains of a specific length, long chains are more difficult to pack and transport, and are more prone to bumps, rust, etc. Therefore, reasonable winding and storage operations are required to improve the convenience of transportation.

[0004] The purpose of this application is to provide a universal winding device for long chains, which can replace manual automation to perform the winding operation of long chains, improve the degree of automation and reduce labor intensity. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a universal chain winding device which can automatically perform the winding operation of a long chain and has the advantages of high degree of automation, strong versatility and high winding efficiency.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a universal chain winding device, comprising at least:

[0007] A frame, wherein the frame is provided with a feeding platform, a lifting platform and a lifting drive assembly, wherein the lifting drive assembly is used to drive the lifting platform to move up and down relative to the feeding platform;

[0008] A feeding module, the feeding module comprising a plurality of guide wheels arranged on a feeding platform;

[0009] The winding module includes a mounting plate and a rotary drive assembly. The mounting plate is rotatably arranged on a lifting platform, and the rotary drive assembly is used to drive the mounting plate to rotate. The mounting plate is provided with a winding station, and the winding station is provided with a material rack limit assembly.

[0010] The compression module includes a compression bracket, which is arranged on a lifting platform and a compression component is provided on the compression bracket.

[0011] When winding the chain, first place the roll-loading rack on the winding station of the mounting plate. The lower end of the roll-loading rack is limited by the rack limit assembly, and the upper end is pressed by the clamping module. At this time, the rack is in a stable state in the axial direction and can rotate with the mounting plate. After the chain is riveted into a long chain, one end passes around the guide wheel on the feed platform and is fixed to the roll-loading rack. Then, the rotary drive assembly drives the mounting plate and the rack to rotate, automatically winding the chain onto the roll-loading rack. During the rotation of the roll-loading rack, the lifting drive assembly drives the lifting platform and the roll-loading rack to reciprocate up and down to ensure that the chain is evenly distributed on the roll-loading rack. After the winding is completed, the clamping module is reset, the rack limit assembly is unlocked, and the roll-loading rack and the two chains can be removed synchronously. In addition, the winding equipment of the present application can adapt to the winding storage of various types of chains and has good versatility.

[0012] Preferably, the lifting drive assembly includes a lifting rod and a lifting drive unit. The lifting rod is arranged in a vertical direction and is rotatably connected to the frame. The lifting drive unit is used to drive the lifting rod to rotate. The lifting platform is connected to a lifting nut, which is threadedly connected to the lifting rod. The lifting operation of the lifting platform is achieved by a screw drive.

[0013] Preferably, the number of the lifting rods is not less than three, and the lifting rods are distributed in a ring around the mounting plate.

[0014] Preferably, at least one of the guide wheels is a tensioning wheel; the feeding module also includes a tensioning assembly, the tensioning assembly includes a swing rod, the swing rod is rotatably connected to the feeding platform, and an elastic member is provided between the swing rod and the feeding platform; the tensioning wheel is connected to the feeding platform through the swing rod.

[0015] The tensioning assembly provides a certain amount of motion buffering for the tensioning wheel and a certain amount of tension on the chain between the tensioning wheel and the winding rack, ensuring the chain's winding posture on the winding rack. Furthermore, if problems arise during the processing and winding of the chain, such as tight links or chain breaks, the tension of the tensioning assembly will change. The working status of the tensioning assembly can be used to effectively determine the processing and winding status of the chain, creating conditions for automated operation.

[0016] Preferably, the rotary drive assembly includes a driving gear, a driven gear and a rotary drive member, the driven gear is engaged with the driving gear, and the rotary drive member is used to drive the driving gear to rotate; the driven gear rotates synchronously with the mounting plate.

[0017] Preferably, the material rack limiting assembly includes a plurality of limiting blocks, which are distributed in a ring around the rotation center of the mounting plate; the limiting blocks are detachably connected to the mounting plate and are used to press the roll loading material rack.

[0018] Preferably, the pressing bracket includes a pressing mounting seat and two legs, one end of the legs is hinged to the lifting platform, and the other end is hinged to the pressing mounting seat; the winding station is located between the two legs, and the pressing assembly is arranged on the pressing mounting seat;

[0019] The clamping module also includes a flip drive assembly, which is used to drive the clamping bracket to rotate relative to the mounting plate; the clamping bracket has at least two states: in the first state, the clamping assembly is located above the winding station; in the second state, the clamping assembly and the winding station are offset in the horizontal direction.

[0020] During the winding operation, the pressing bracket is in the first state, and the pressing assembly presses the roll loading rack. After the winding operation is completed, the pressing bracket is in the second state, leaving enough space for the disassembly and transportation of the roll loading rack.

[0021] Preferably, each of the supporting legs comprises at least two connecting rods, and the connecting rods in the same leg are of equal length and arranged relatively parallel.

[0022] The mounting plate, connecting rod and clamping mounting seat are connected in the form of a parallelogram. The clamping mounting seat can only move relative to the mounting plate in a translational form and cannot flip over, which can ensure that the clamping end of the clamping assembly is always set downward.

[0023] Preferably, it further includes a unloading module, which includes a crossbeam, which is located above the winding station and extends horizontally to the outside of the lifting platform; the unloading module also includes a lifting component, which is slidably connected to the crossbeam.

[0024] The hoisting assembly is used to lift the roll loading rack during loading and unloading, and to transfer the roll loading rack along the crossbeam between the roll loading station and the area outside the lifting platform.

[0025] Preferably, the crossbeam is rotatably connected to the frame, and the center of rotation extends in the vertical direction; the unloading module also includes a swing drive assembly, the swing drive assembly includes a load-bearing roller and a swing drive member, the load-bearing roller is rotatably connected to the crossbeam, and the rotation center line of the load-bearing roller is arranged along the length direction of the crossbeam; the load-bearing roller is in rolling contact with the frame, and the swing drive member is used to drive the load-bearing roller to rotate.

[0026] As the crossbeam swings relative to the frame, the crossbeam can have multiple position states, and there can also be multiple corresponding positions for the hoisting component loading and unloading roll loading rack, so the space for hoisting operation is larger and the operation is more flexible. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1This is a schematic structural diagram of the universal chain winding device of this embodiment;

[0028] Figure 2 This is a front view of the universal chain winding device of this embodiment;

[0029] Figure 3 This is a schematic structural diagram of the feeding platform in the universal chain packaging equipment of this embodiment;

[0030] Figure 4 This is a top view of the feeding platform in the universal chain winding device of this embodiment;

[0031] Figure 5 This is a schematic structural diagram of the cooperation between the lifting platform and the winding module in the universal chain winding equipment of this embodiment;

[0032] Figure 6 This is a front view of the cooperation between the lifting platform and the winding module in the universal chain winding equipment of this embodiment;

[0033] Figure 7 Schematic diagram of the structure of the lifting drive assembly in the universal chain winding device of this embodiment;

[0034] Figure 8 This is a schematic structural diagram of the cooperation between the compacting module and the winding module in the universal chain winding device of this embodiment;

[0035] Figure 9 This is a side view of the cooperation between the compacting module and the winding module in the universal chain winding device of this embodiment;

[0036] Figure 10 This is a front view of the cooperation between the compacting module and the winding module in the universal chain winding device of this embodiment;

[0037] Figure 11 This is a schematic structural diagram of the cooperation between the supporting legs and the flip drive assembly in the universal chain winding device of this embodiment;

[0038] Figure 12 This is a schematic structural diagram of the coordination between the unloading module and the frame in the universal chain winding equipment of this embodiment;

[0039] Figure 13 This is a front view of the unloading module and the frame in the universal chain winding equipment of this embodiment;

[0040] Figure 14 This is a top view of the unloading module and the frame in the universal chain winding equipment of this embodiment, which is used to illustrate the swing range of the beam. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. Example

[0042] like Figure 1 and Figure 2 As shown, a universal chain winding device includes a frame 1, a feeding module 4, a winding module 5, a pressing module 2 and a unloading module 3.

[0043] like Figure 1 and Figure 2 As shown, the frame 1 is provided with a feeding platform 11 , a lifting platform 12 and a lifting drive assembly 13 , and the lifting drive assembly 13 is used to drive the lifting platform 12 to move up and down relative to the feeding platform 11 .

[0044] Specifically, such as Figure 1 、 Figure 2 and Figure 7 As shown, the lifting drive assembly 13 includes a lifting rod 131 and a lifting drive unit 132. The lifting rod 131 is arranged in a vertical direction and is rotatably connected to the frame 1. The lifting drive unit 132 is used to drive the lifting rod 131 to rotate. A lifting nut is connected to the lifting platform 12 and is threadedly connected to the lifting rod 131. The lifting operation of the lifting platform 12 is achieved by a screw drive.

[0045] like Figure 7 As shown, as a specific embodiment, the number of the lifting rods 131 is no less than three, and the lifting rods 131 are distributed in a ring around the mounting plate 53. To ensure consistent operation between the lifting rods 131, the number of the lifting drive unit 132 is one, and the lifting rods 131 are connected by a transmission member 133, wherein the transmission member 133 includes a bevel gear and a transmission rod.

[0046] like Figure 3 and Figure 4 As shown, the feeding module 4 includes a plurality of guide wheels 42 arranged on the feeding platform 11 .

[0047] like Figure 3 and Figure 4 As shown, further, at least one of the guide wheels 42 is a tensioning wheel 41. The feed module 4 also includes a tensioning assembly, which includes a swinging rod 43. The swinging rod 43 is rotatably connected to the feed platform 11, and an elastic member (not shown) is provided between the swinging rod 43 and the feed platform 11. The tensioning wheel 41 is connected to the feed platform 11 via the swinging rod 43.

[0048] The tensioning assembly can provide a certain amount of motion buffering capacity for the tensioning wheel 41 and a certain amount of tensioning force for the portion of the chain between the tensioning wheel 41 and the coil loading rack 6, thereby ensuring the chain is wound up on the coil loading rack 6. At the same time, a sensing element, such as a proximity switch or a pressure sensor, can be provided between the swinging rod 43 and the feed platform 11. When problems occur during the processing and winding of the chain, such as a tight link or chain breakage, the tension of the tensioning assembly will change. Based on the working status of the tensioning assembly, the processing and winding status of the chain can be effectively determined, creating conditions for automated operation.

[0049] like Figure 5 and Figure 6 As shown, the winding module 5 includes a mounting plate 53 and a rotary drive assembly 51. The mounting plate 53 is rotatably mounted on the lifting platform 12, and the rotary drive assembly 51 is used to drive the mounting plate 53 to rotate. A winding station 52 is provided on the mounting plate 53, and a material rack limit assembly 54 is provided on the winding station 52.

[0050] like Figure 5 and Figure 6 As shown, specifically, the rotation drive assembly 51 includes a driving gear, a driven gear and a rotation drive member, wherein the driven gear is engaged with the driving gear and the rotation drive member is used to drive the driving gear to rotate. The driven gear rotates synchronously with the mounting plate 53.

[0051] like Figure 5 and Figure 6 As shown, specifically, the material rack limiting assembly 54 includes a plurality of limiting blocks, which are distributed in a ring around the rotation center of the mounting plate 53. The limiting blocks are detachably connected to the mounting plate 53. The limiting blocks are used to press the roll loading rack 6.

[0052] like Figures 8-11 As shown, the pressing module 2 includes a pressing bracket, which is arranged on the lifting platform 12. The pressing bracket is provided with a pressing assembly 24. The pressing assembly 24 includes a pressing drive 241 and a pressing head 242. The pressing head 242 is connected to the working end of the pressing drive 241 through a bearing.

[0053] like Figures 8-11As shown, specifically, the clamping bracket includes a clamping mounting seat 23 and two legs 22, one end of the leg 22 is hinged to the lifting platform 12, and the other end is hinged to the clamping mounting seat 23. The winding station 52 is located between the two legs 22, and the clamping assembly 24 is arranged on the clamping mounting seat 23. The clamping module 2 also includes a flip drive assembly 21, and the flip drive assembly 21 is used to drive the clamping bracket to rotate relative to the mounting plate 53. The clamping bracket has at least two states: in the first state, the clamping assembly 24 is located above the winding station 52, and in the second state, the clamping assembly 24 and the winding station 52 are offset in the horizontal direction.

[0054] During the reeling operation, the pressing bracket is in the first state, and the pressing assembly 24 presses the roll loading rack 6. After the reeling operation is completed, the pressing bracket is in the second state, leaving enough space for the disassembly and transportation of the roll loading rack 6.

[0055] like Figure 11 As shown, each leg 22 further includes at least two connecting rods 221. The connecting rods 221 within the same leg 22 are of equal length and arranged in parallel. The mounting plate 53, the connecting rods 221, and the clamping mount 23 are connected in a parallelogram form. The clamping mount 23 can only move in a translational manner relative to the mounting plate 53 and cannot rotate. This ensures that the clamping end of the clamping assembly 24 is always facing downward.

[0056] like Figure 2 、 Figure 12 、 Figure 13 and Figure 14 As shown, the unloading module 3 includes a crossbeam 32, which is located above the winding station 52 and extends horizontally to the outside of the lifting platform 12. The unloading module 3 also includes a hoisting assembly 33, which is slidably connected to the crossbeam 32. The hoisting assembly 33 is used to lift the roll loading rack 6 during loading and unloading, and to transfer the roll loading rack 6 along the crossbeam 32 between the winding station 52 and the area outside the lifting platform 12. Specifically, the hoisting assembly 33 includes an electric hoist. In order to balance the unbalanced load during loading and unloading, a counterweight block is provided at the bottom of the frame 1. Specifically, the counterweight block is arranged below the feed platform 11.

[0057] Further, such as Figure 12-14As shown, the crossbeam 32 is rotatably connected to the frame 1, and the center of rotation extends in the vertical direction. The unloading module 3 also includes a swing drive assembly 31, and the swing drive assembly 31 includes a load-bearing roller 311 and a swing drive member 312. The load-bearing roller 311 is rotatably connected to the crossbeam 32, and the rotation center line of the load-bearing roller 311 is arranged along the length direction of the crossbeam 32. The load-bearing roller 311 is in rolling contact with the frame 1, and the swing drive member 312 is used to drive the load-bearing roller 311 to rotate. Specifically, the frame 1 includes a load-bearing rod, the crossbeam 32 is located below the load-bearing rod, the swing drive assembly 31 is arranged above the crossbeam 32, and the load-bearing rod is located between the load-bearing roller 311 and the crossbeam 32, and the load of the crossbeam 32 is applied to the load-bearing rod through the load-bearing roller 311.

[0058] As the crossbeam 32 swings relative to the frame 1, the crossbeam 32 can have multiple position states. The swing range of the crossbeam is as follows: Figure 14 As shown in α, there can be multiple corresponding positions of the hoisting assembly 33 for loading and unloading the roll loading rack 6, so the space for hoisting operation is larger and the operation is more flexible.

[0059] When winding the chain, the roll-loading frame 6 is first placed on the winding station 52 of the mounting plate 53. The lower end of the roll-loading frame 6 is restrained by the frame limit assembly 54, and the upper end is clamped by the clamping module 2. At this point, the frame is axially stable and can rotate with the mounting plate 53. After the chain is riveted into a long chain, one end passes over the guide wheel 42 on the feed platform 11 and is fixed to the roll-loading frame 6. The rotary drive assembly 51 then drives the mounting plate 53 and the frame to rotate, automatically winding the chain onto the roll-loading frame 6. As the roll-loading frame 6 rotates, the lifting drive assembly 13 drives the lifting platform 12 and the roll-loading frame 6 in reciprocating motion to ensure that the chain is evenly distributed on the roll-loading frame 6. After winding is completed, the clamping module 2 is reset, the frame limit assembly 54 is unlocked, and the roll-loading frame 6 and the two chains can be removed simultaneously.

[0060] In short, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Universal chain winding equipment, characterized in that: At least: A frame, wherein the frame is provided with a feeding platform, a lifting platform and a lifting drive assembly, wherein the lifting drive assembly is used to drive the lifting platform to move up and down relative to the feeding platform; A feeding module, the feeding module comprising a plurality of guide wheels arranged on a feeding platform; The winding module includes a mounting plate and a rotary drive assembly. The mounting plate is rotatably arranged on a lifting platform, and the rotary drive assembly is used to drive the mounting plate to rotate. The mounting plate is provided with a winding station, and the winding station is provided with a material rack limit assembly. A compression module, wherein the compression module comprises a compression bracket, the compression bracket is arranged on a lifting platform, and a compression assembly is provided on the compression bracket; The pressing bracket includes a pressing mounting seat and two legs, one end of the leg is hinged to the lifting platform, and the other end is hinged to the pressing mounting seat; the winding station is located between the two legs, and the pressing assembly is arranged on the pressing mounting seat; The clamping module further includes a flip drive assembly, which is used to drive the clamping bracket to rotate relative to the mounting plate; the clamping bracket has at least two states: in the first state, the clamping assembly is located above the winding station; in the second state, the clamping assembly and the winding station are offset in the horizontal direction; Each of the legs comprises at least two connecting rods, and the connecting rods in the same leg are of equal length and arranged relatively parallel; It also includes a unloading module, the unloading module includes a crossbeam, the crossbeam is located above the winding station and extends horizontally to the outside of the lifting platform; The unloading module further comprises a hoisting assembly, and the hoisting assembly is slidably connected to the crossbeam.

2. The universal chain winding device according to claim 1, characterized in that: The lifting drive assembly includes a lifting rod and a lifting drive unit. The lifting rod is arranged in a vertical direction and is rotatably connected to the frame. The lifting drive unit is used to drive the lifting rod to rotate. The lifting platform is connected with a lifting nut, and the lifting nut is threadedly connected to the lifting rod.

3. The universal chain winding device according to claim 2, characterized in that: The number of the lifting rods is no less than three, and the lifting rods are distributed in a ring around the mounting plate.

4. The universal chain winding device according to claim 1, characterized in that: At least one of the guide wheels is a tensioning wheel; the feeding module also includes a tensioning assembly, the tensioning assembly includes a swing rod, the swing rod is rotatably connected to the feeding platform, and an elastic member is provided between the swing rod and the feeding platform; the tensioning wheel is connected to the feeding platform through the swing rod.

5. The universal chain winding device according to claim 1, characterized in that: The rotary drive assembly includes a driving gear, a driven gear and a rotary drive member. The driven gear is engaged with the driving gear. The rotary drive member is used to drive the driving gear to rotate. The driven gear rotates synchronously with the mounting plate.

6. The universal chain winding device according to claim 1, characterized in that: The material rack limiting assembly includes a plurality of limiting blocks, and the plurality of limiting blocks are distributed in a ring around the rotation center of the mounting plate; the limiting blocks are detachably connected to the mounting plate.

7. The universal chain winding device according to any one of claims 1 to 6, characterized in that: The crossbeam is rotatably connected to the frame, and the center of rotation extends in the vertical direction; the unloading module also includes a swing drive assembly, the swing drive assembly includes a load-bearing roller and a swing drive member, the load-bearing roller is rotatably connected to the crossbeam, and the rotation center line of the load-bearing roller is arranged along the length direction of the crossbeam; the load-bearing roller is in rolling contact with the frame, and the swing drive member is used to drive the load-bearing roller to rotate.

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