An elevator compensation chain device with chain break protection and its usage method
Through the elevator compensation chain device integrating the acquisition module and actuator, the problem of chain break protection and detection is solved, timely restriction and replacement of chain breaks is achieved, and the safety and maintenance efficiency of elevator operation are improved.
Patent Information
- Application Number
- CN202410136877.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2044-01-31
AI Technical Summary
The existing elevator compensation chain device is difficult to protect and restrict when the chain is broken, and it is impossible to obtain the chain break information in time. It is cumbersome to replace a single lock ring when it is damaged, and it is difficult to detect the connection situation in real time.
The combination of the acquisition module, judgment module, processing center, PLC control module and actuator is adopted to limit the intercepting and breaking chain through the first tension monitoring module and the safety rope, and the connection situation is detected in real time by the camera, and the damage ring is replaced separately through the connection block and the restriction component.
Timely protection and restrictions on chain breakage are achieved, maintenance efficiency is improved, the risk of chain breakage accidents is reduced, and the safety and stability of elevator operation is ensured.
Smart Images

Figure CN117923275B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of elevator compensation chains, and specifically to an elevator compensation chain device with chain break protection and a usage method thereof. Background Technique
[0002] Generally, compensation chains are installed only on elevators with a height exceeding 30M. The compensation chain compensates for the weight of the steel wire rope, enabling the elevator to achieve a smooth running effect. During the use of the compensation chain, it is installed at the bottom of the elevator car. During the movement of the elevator car, the iron rings used for connection in the compensation chain are prone to collide with each other, resulting in damage to the compensation chain.
[0003] The defects existing in the existing elevator compensation chain devices are as follows:
[0004] 1. The patent document JP2006206199A discloses an automatic oil seal device for compensating elevator chains. However, in the above document, when the compensation chain breaks during use, it is difficult to protect and limit the break, and the broken chain falling easily causes accidents;
[0005] 2. The patent document JP2011001152A discloses an elevator compensation device. However, in the above document, after the compensation chain breaks, it is impossible to obtain the break information and break position in the first time;
[0006] 3. The patent document KR101009296B1 discloses an elevator compensation chain and a manufacturing method for a curve radius curve. However, in the above document, when a single locking ring is damaged, the replacement is relatively cumbersome, and when the compensation chain is in use, the mutually connected locking rings are prone to collide with each other;
[0007] 4. The patent document CN101445200B discloses an elevator car compensation chain. However, in the above document, it is difficult to detect the connection condition of the compensation chain in real time. Summary of the Invention
[0008] The purpose of the present invention is to provide an elevator compensation chain device with chain break protection and a usage method thereof, so as to solve the technical problems raised in the above background technique.
[0009] To achieve the above purpose, the present invention provides the following technical solution: An elevator compensation chain device with chain break protection, including a collection module, the collection module is electrically connected to a judgment module, the judgment module is electrically connected to a processing center, the processing center is bidirectionally electrically connected to a mobile data terminal, the processing center is electrically connected to a PLC control module, and the PLC control module is electrically connected to an execution mechanism;
[0010] The acquisition module includes a first tensile force monitoring module, a second tensile force monitoring module, and a camera. A plurality of lighting lamps are embedded on the outer side of the shooting end of the camera;
[0011] The actuator includes a main galvanized iron ring. The outer walls of the main galvanized iron rings are all connected in series with secondary galvanized iron rings, and the main galvanized iron rings and the secondary galvanized iron rings are installed at intervals. A plurality of main galvanized iron rings and a plurality of secondary galvanized iron rings are connected in series to form a galvanized iron chain. The middle part of the outer wall of the galvanized iron chain is covered with transparent soft glue. The outer wall of the transparent soft glue is movably connected with a transparent tube, and both ends of the transparent tube are adhered to the outer wall of the galvanized iron chain. A safety rope is embedded in the inner wall of the transparent tube, and a plurality of first tensile force monitoring modules are fixedly connected to the outer wall of the safety rope. One end of the first tensile force monitoring module is fixedly connected with a first stainless steel rope, and the other end of the first stainless steel rope passes through the inner side of the secondary galvanized iron ring and is installed on the outer wall of another group of safety ropes.
[0012] Preferably, galvanized connecting rings are connected in series at both ends of the galvanized iron chain. First limiting plates are fixedly connected to the tops of the galvanized connecting rings. A grooved plate is fixedly connected to the top of the first limiting plate. Protection components are arranged on both sides of the bottom of the grooved plate. The protection components are used to provide a protection effect when the two ends of the galvanized iron chain break.
[0013] Preferably, the protection component includes a second limiting plate, and the top of the second limiting plate is fixedly connected to both sides of the bottom of the grooved plate. Second tensile force monitoring modules are placed on both sides of the bottom of the second limiting plate. A second stainless steel rope is fixedly connected to the bottom of the second tensile force monitoring module, and the middle part of the outer wall of the second stainless steel rope passes through the inner side of the secondary galvanized iron ring.
[0014] Preferably, a notch is provided in the middle of one side of the main galvanized iron ring. A connection port is provided on the outer side of one side of the main galvanized iron ring. The inner wall of the connection port is movably connected with a connection block through a bolt. Access blocks are fixedly connected to one sides of the connection blocks. A placement groove is provided on one side of the access block. A limiting ring is placed at the front end of the inner wall of the placement groove. A limiting block is movably connected to the inner wall of the limiting ring, and the tail end of the outer wall of the limiting block is movably connected to the inner wall of the placement groove. Chute grooves are provided on the inner wall of the main galvanized iron ring and at one end of the access block.
[0015] Preferably, the other end of the limiting block is movably connected with an annular plate, and the outer wall of the annular plate is movably connected to the inner wall of the placement groove. A plurality of limiting rods are fixedly connected to the outer side of the other side of the annular plate. Limiting grooves are movably connected to the front ends of the outer walls of the limiting rods, and the limiting grooves are provided on the inner wall of the placement groove. A compression spring is movably connected to the outer wall of the limiting rod. A cross hole is provided in the middle of the other end of the limiting block. A cross rod is movably connected to the inner wall of the cross hole. A limiting component is provided at the other end of the outer wall of the cross rod. The limiting component is used to limit the main galvanized iron ring and the secondary galvanized iron ring.
[0016] Preferably, the limiting component includes a bidirectional lead screw, and one end of the bidirectional lead screw is fixedly connected to the other end of the cross bar. The other end of the outer wall of the bidirectional lead screw is movably connected to a limiting hole, and the limiting hole is opened on the inner wall of the main galvanized iron ring. A group of limiting blocks are threadedly connected to the outer wall of the bidirectional lead screw. Both ends of the limiting block are fixedly connected to a first rotating shaft. The inner wall of the first rotating shaft is movably connected to a connecting rod. The other end of the connecting rod is movably connected to a second rotating shaft. The other end of the second rotating shaft is fixedly connected to a push plate, and both ends of the outer wall of the push plate are movably connected to the inner wall of the sliding groove.
[0017] Preferably, a group of placement boxes are movably connected to the outer wall of the transparent tube. A side plate is fixedly connected to one side of the placement box. A number of pressure rollers are placed in the inner wall of the placement box, and the outer wall of the pressure roller is movably connected to the outer wall of the transparent tube.
[0018] Preferably, a base is movably connected to the outer wall of the transparent tube. A group of through holes are opened on the top of the base, and the inner wall of the through hole is movably connected to the outer wall of the transparent tube. A monitoring chamber is opened in the inner wall of the base. A group of dampers are arranged at the bottom of the inner top wall of the monitoring chamber. A placement block is placed at the bottom of the damper. Cameras are installed at the middle of the bottom of the placement block and the top of the inner bottom wall of the monitoring chamber respectively. A transparent plate is fixedly connected to the outer side of the bottom of the placement block.
[0019] Preferably, the working steps of the elevator compensation chain device with chain break protection are as follows:
[0020] S1. When the galvanized iron chain inside the transparent tube and the galvanized iron chain outside the transparent tube are in use and the main galvanized iron ring or the secondary galvanized iron ring is broken or fractured, affected by gravity, the galvanized iron chain below the fracture will move downward. Through one set of the multiple groups of first stainless steel ropes or the second stainless steel rope, the falling galvanized iron chain can be restricted and intercepted.
[0021] S2. During the restriction and interception process, the first tension monitoring module or the second tension monitoring module can detect abnormal tension data, and send the collected data to the judgment module and the processing center in real time to monitor and judge the fracture position, and contact the staff through the mobile data terminal for maintenance.
[0022] S3. Use tools to take out the access block from the notch. At this time, the damaged main galvanized iron ring or secondary galvanized iron ring can be removed, and a new main galvanized iron ring or secondary galvanized iron ring can be replaced.
[0023] S4. After the main galvanized iron ring or the secondary galvanized iron ring is replaced, the access block is inserted back into the notch again through the connection port, connection block and bolt. Push the limiting block to make the end of the limiting block disengage from the inner wall of the limiting ring. Rotate the limiting block to drive the bidirectional lead screw to rotate. Through the limiting block, the first rotating shaft, the connecting rod, the second rotating shaft and the push plate, the rotation of the bidirectional lead screw can drive the push plate to move, and the chute can limit the direction of the push plate. The push plate can reduce the collision when the main galvanized iron ring and the secondary galvanized iron ring move. Release the pushing tool, and the elastic force of the compression spring can push the end of the limiting block into the limiting ring, and the limiting ring can prevent the limiting block from rotating;
[0024] S5. The placement box and the pressure roller are provided to limit the galvanized iron chain and improve its stability during use. Through the base, the damper, the placement block and the transparent plate, the galvanized iron chain will hit the inner top wall of the monitoring room due to swinging and other situations during use. The damper can protect the placement block and the transparent plate.
[0025] Preferably, the following steps are further included in the step S1:
[0026] S11. According to the setting of multiple groups of first stainless steel ropes, the position of the first tension monitoring module that transmits abnormal data is determined through detection, and then the position where the main galvanized iron ring or the secondary galvanized iron ring is broken can be judged;
[0027] The following steps are further included in the step S2:
[0028] S21. The processing center can drive the PLC control module to control the camera and the lighting lamp, and can detect the connection condition of the main galvanized iron ring and the secondary galvanized iron ring entering the monitoring room in real time.
[0029] Compared with the prior art, the beneficial effects of the present invention are:
[0030] 1. Through the setting of the compensating chain, the safety rope, the first stainless steel rope and the first tension monitoring module of the present invention, the compensating chain installed in the transparent tube, when the main galvanized iron ring or the secondary galvanized iron ring is broken during use, affected by gravity, the compensating chain below the break will fall with gravity. During the falling process, the compensating chain will pull one of the multiple groups of first stainless steel ropes. The first stainless steel rope can intercept and limit the broken chain, and the first tension monitoring module can transmit the collected data, so as to achieve the effect of broken chain protection;
[0031] 2. The present invention uses one or the second set of stainless steel ropes from among the multiple sets of first stainless steel ropes to limit and intercept a falling compensating chain. During the interception process, the first tension monitoring module or the second tension monitoring module can detect abnormal tension data and send the collected data to the judgment module and processing center in real time to monitor and determine the break location. Repair personnel can then be contacted via a mobile data terminal for repair, thereby improving repair efficiency and user safety.
[0032] 3. The present invention is convenient for replacing the damaged main galvanized iron ring or the slave galvanized iron ring separately through the arrangement of the connecting port and the connecting block. The limiting block is pushed by a tool so that the tail end of the limiting block is separated from the inner wall of the limiting ring. The rotating limiting block can drive the cross hole and the cross rod to rotate, and then drive the bidirectional screw rod to rotate. Through the arrangement of the limiting block, the first rotating shaft, the connecting rod, the second rotating shaft and the push plate, the bidirectional screw rod can be rotated to adjust the movement of the push plate, and the slide groove can limit the moving direction of the push plate. The push plate can reduce the collision between the main galvanized iron ring and the slave galvanized iron ring during movement, thereby improving the safety of the main galvanized iron ring and the slave galvanized iron ring;
[0033] 4. The present invention limits the movement of the compensation chain through the arrangement of a placement box and a pressure roller, thereby improving its stability during movement. Through the arrangement of a base, a damper, a placement block and a transparent plate, the compensation chain will hit the inner top wall of the monitoring room due to swinging when moving, and the damper can protect the placement block and the transparent plate. Through the arrangement of a camera and a lighting lamp, the connection status of the main galvanized iron ring and the slave galvanized iron ring entering the monitoring room can be detected in real time, thereby improving safety in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 Schematic diagram of the system flow of the present invention;
[0035] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0036] Figure 3 For the present invention Figure 2 Schematic diagram of the structure at A in the middle;
[0037] Figure 4 This is a schematic diagram of the second stainless steel rope structure of the present invention;
[0038] Figure 5 For the present invention Figure 4 Schematic diagram of the structure at B in the middle;
[0039] Figure 6 Schematic diagram of the confinement ring structure of the present invention;
[0040] Figure 7 Schematic diagram of the cross rod structure of the present invention;
[0041] Figure 8 Schematic diagram of the base structure of the present invention;
[0042] Figure 9 Schematic diagram of the working process of the present invention.
[0043] In the figure: 1, acquisition module; 2, judgment module; 3, processing center; 4, mobile data terminal; 5, PLC control module; 6, actuator; 7, first tension monitoring module; 8, second tension monitoring module; 9, camera; 10, main galvanized iron ring; 11, secondary galvanized iron ring; 12, galvanized iron chain; 13, transparent soft rubber; 14, transparent tube; 15, safety rope; 16, first stainless steel rope; 17, galvanized connecting ring; 18, first limiting plate; 19, grooved plate; 22, second limiting plate; 24, second stainless steel rope; 25, notch; 26, connection port; 27, connection block; 28, access block; 29, placement groove; 30, limiting ring; 31, limiting block; 32, ring plate; 33, limiting rod; 34, limiting groove; 35, pressure spring; 36, cross hole; 37, cross rod; 39, bidirectional lead screw; 40, limiting hole; 41, limiting block; 42, first rotating shaft; 43, connecting rod; 44, second rotating shaft; 45, push plate; 46, chute; 47, placement box; 48, side plate; 49, pressing roller; 50, base; 51, through hole; 52, monitoring room; 53, damper; 54, placement block; 55, lighting lamp; 56, transparent plate. Specific embodiments
[0044] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0045] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0046] In the description of the present invention, it should be noted that, unless otherwise clearly specified and defined, terms such as "installation", "equipped with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0047] Embodiment 1: Please refer to Figure 1 、 Figure 2 and Figure 4 , an embodiment provided by the present invention: An elevator compensation chain device with chain break protection, including an acquisition module 1, the acquisition module 1 is electrically connected to a judgment module 2, the judgment module 2 is electrically connected to a processing center 3, the processing center 3 is bidirectionally electrically connected to a mobile data terminal 4, the processing center 3 is electrically connected to a PLC control module 5, and the PLC control module 5 is electrically connected to an actuator 6;
[0048] The acquisition module 1 includes a first tensile force monitoring module 7, a second tensile force monitoring module 8 and a camera 9, and a plurality of lighting lamps 55 are embedded on the outer side of the shooting end of the camera 9;
[0049] The actuator 6 includes a main galvanized iron ring 10, the outer walls of the main galvanized iron ring 10 are all connected in series with secondary galvanized iron rings 11, and the main galvanized iron ring 10 and the secondary galvanized iron rings 11 are installed at intervals. A plurality of main galvanized iron rings 10 and a plurality of secondary galvanized iron rings 11 are connected in series to form a galvanized iron chain 12. The middle part of the outer wall of the galvanized iron chain 12 is covered with a transparent soft rubber 13. The outer wall of the transparent soft rubber 13 is movably connected to a transparent tube 14, and both ends of the transparent tube 14 are adhered to the outer wall of the galvanized iron chain 12. A safety rope 15 is embedded in the inner wall of the transparent tube 14, and a plurality of first tensile force monitoring modules 7 are fixedly connected to the outer wall of the safety rope 15. One end of the first tensile force monitoring module 7 is fixedly connected to a first stainless steel rope 16, and the other end of the first stainless steel rope 16 passes through the inside of the secondary galvanized iron ring 11 and is installed on the outer wall of another group of safety ropes 15;
[0050] Furthermore, through the arrangement of the galvanized iron chain 12, safety rope 15, first stainless steel rope 16 and first tensile force monitoring module 7, when the main galvanized iron ring 10 or the secondary galvanized iron ring 11 is broken or fractured during use, under the influence of gravity, the galvanized iron chain 12 below the fracture will move downward along with gravity, driving the transparent soft rubber 13 together. The downward movement force of the galvanized iron chain 12 will pull one of the multiple groups of first stainless steel ropes 16. The first stainless steel rope 16 can limit and protect the broken chain. At the same time, when the first stainless steel rope 16 is subjected to tensile force, it will pull the first tensile force monitoring module 7. The first tensile force monitoring module 7 will send the collected data to the judgment module 2 and the processing center 3 in real time to monitor and judge the fracture position, and contact the staff through the mobile data terminal 4 for maintenance and processing.
[0051] Embodiment 2: Please refer to Figure and , an embodiment provided by the present invention: Galvanized connection rings 17 are connected in series at both ends of the galvanized iron chain 12. First limiting plates 18 are fixedly connected to the tops of the galvanized connection rings 17. A grooved plate 19 is fixedly connected to the top of the first limiting plate 18. Protection components are arranged on both sides of the bottom of the grooved plate 19. The protection components are used to provide a protection effect when fractures occur at both ends of the galvanized iron chain 12;
[0052] The protection component includes a second limiting plate 22, and the top of the second limiting plate 22 is fixedly connected to both sides of the bottom of the grooved plate 19. Second tensile force monitoring modules 8 are placed on both sides of the bottom of the second limiting plate 22. The bottom of the second tensile force monitoring module 8 is fixedly connected to a second stainless steel rope 24, and the middle of the outer wall of the second stainless steel rope 24 passes through the inside of the secondary galvanized iron ring 11;
[0053] Furthermore, through the arrangement of the second tensile force monitoring module 8 and the second stainless steel rope 24, when fractures occur at both ends of the galvanized iron chain 12, the falling galvanized iron chain 12 will be intercepted by the second stainless steel rope 24. At the same time, the force when the galvanized iron chain 12 falls can be transmitted to the second tensile force monitoring module 8 through the second stainless steel rope 24. The second tensile force monitoring module 8 will send the collected data to the judgment module 2 and the processing center 3 in real time, and contact the staff through the mobile data terminal 4 for maintenance and processing.
[0054] Embodiment 3: Please refer to and , an embodiment provided by the present invention: a notch 25 is provided in the middle of one side of the main galvanized iron ring 10, a connection port 26 is provided on the outer side of one side of the main galvanized iron ring 10, a connection block 27 is movably connected to the inner wall of the connection port 26 through a bolt, access blocks 28 are fixedly connected to one side of each connection block 27, a placement groove 29 is provided on one side of the access block 28, a limiting ring 30 is placed at the front end of the inner wall of the placement groove 29, a limiting block 31 is movably connected to the inner wall of the limiting ring 30, and the tail end of the outer wall of the limiting block 31 is movably connected to the inner wall of the placement groove 29. Chute 46 is provided at the inner wall of the main galvanized iron ring 10 and one end of the access block 28;
[0055] Furthermore, through the settings of the connection port 26 and the connection block 27, it is beneficial to separately replace the damaged main galvanized iron ring 10 or the secondary galvanized iron ring 11, which is beneficial to saving resources and improving the maintenance efficiency after damage.
[0056] Example 4: Please refer to , and , an embodiment provided by the present invention: the other end of the limiting block 31 is movably connected to a ring plate 32, and the outer wall of the ring plate 32 is movably connected to the inner wall of the placement groove 29. A plurality of limiting rods 33 are fixedly connected to the outer side of the other side of the ring plate 32. The front ends of the outer walls of the limiting rods 33 are movably connected to limiting grooves 34, and the limiting grooves 34 are provided on the inner wall of the placement groove 29. A compression spring 35 is movably connected to the outer wall of the limiting rod 33. A cross hole 36 is provided in the middle of the other end of the limiting block 31. A cross rod 37 is movably connected to the inner wall of the cross hole 36. A limiting component is provided at the other end of the outer wall of the cross rod 37. The limiting component is used to limit the main galvanized iron ring 10 and the secondary galvanized iron ring 11;
[0057] The limiting component includes a bidirectional lead screw 39, and one end of the bidirectional lead screw 39 is fixedly connected to the other end of the cross rod 37. The other end of the outer wall of the bidirectional lead screw 39 is movably connected to a limiting hole 40, and the limiting hole 40 is provided in the inner wall of the main galvanized iron ring 10. A group of limiting blocks 41 are threadedly connected to the outer wall of the bidirectional lead screw 39. First rotating shafts 42 are fixedly connected to both ends of the limiting block 41. A connecting rod 43 is movably connected to the inner wall of the first rotating shaft 42. The other end of the connecting rod 43 is movably connected to a second rotating shaft 44. A push plate 45 is fixedly connected to the other end of the second rotating shaft 44, and both ends of the outer wall of the push plate 45 are movably connected to the inner wall of the chute 46;
[0058] Further, by using a tool to push the limiting block 31, the end of the limiting block 31 is disengaged from the inner wall of the limiting ring 30. Then, through the settings of the cross hole 36 and the cross rod 37, rotating the limiting block 31 can drive the cross hole 36 and the cross rod 37 to rotate, and further drive the bidirectional lead screw 39 to rotate. Through the settings of the limiting block 41, the first rotating shaft 42, the connecting rod 43, the second rotating shaft 44 and the push plate 45, the rotation of the bidirectional lead screw 39 can adjust the movement of the push plate 45, and the chute 46 can limit the movement direction of the push plate 45. By means of the push plate 45, the collision during the movement of the main galvanized iron ring 10 and the secondary galvanized iron ring 11 is reduced, and the use safety of the main galvanized iron ring 10 and the secondary galvanized iron ring 11 is improved. When the pushing tool is released, the elastic force of the compression spring 35 can push the end of the limiting block 31 into the limiting ring 30, and the limiting ring 30 can limit the rotation effect of the limiting block 31.
[0059] Embodiment 5: Please refer to and , an embodiment provided by the present invention: A set of placement boxes 47 are installed on the outer wall of the transparent tube 14. A side plate 48 is installed on one side of the placement box 47. A number of pressure rollers 49 are installed on the inner wall of the placement box 47, and the outer wall of the pressure roller 49 is movably connected to the outer wall of the transparent tube 14;
[0060] The outer wall of the transparent tube 14 is movably connected to a base 50. A set of through holes 51 are opened at the top of the base 50, and the inner wall of the through hole 51 is movably connected to the outer wall of the transparent tube 14. A monitoring chamber 52 is opened in the inner wall of the base 50. A set of dampers 53 are arranged at the bottom of the inner top wall of the monitoring chamber 52. A placement block 54 is placed at the bottom of the damper 53. Cameras 9 are placed at the middle of the bottom of the placement block 54 and the top of the inner bottom wall of the monitoring chamber 52 respectively. A transparent plate 56 is fixedly connected to the outside of the bottom of the placement block 54;
[0061] Further, through the settings of the placement box 47 and the pressure roller 49, the movement of the galvanized iron chain 12 is restricted, and its movement stability is improved. Through the settings of the base 50, the damper 53, the placement block 54 and the transparent plate 56, when the galvanized iron chain 12 moves, it will hit the inner top wall of the monitoring chamber 52 due to swinging or other situations. The damper 53 can protect the placement block 54 and the transparent plate 56. Through the settings of the camera 9 and the lighting lamp 55, the connection situation of the main galvanized iron ring 10 and the secondary galvanized iron ring 11 entering the monitoring chamber 52 can be detected in real time, thereby improving the use safety.
[0062] Embodiment 6: Please refer to , an embodiment provided by the present invention: The working steps of the elevator compensation chain device with chain break protection are as follows:
[0063] S1, the galvanized iron chain 12 inside the transparent tube 14 and the galvanized iron chain 12 outside the transparent tube 14, when the main galvanized iron ring 10 or the galvanized iron ring 11 is broken during use, the galvanized iron chain 12 below the break will move downward under the influence of gravity, and one of the multiple groups of first stainless steel ropes 16 or the second stainless steel rope 24 is respectively set to limit and intercept the falling galvanized iron chain 12;
[0064] S2. During the restricted interception process, the first tension monitoring module 7 or the second tension monitoring module 8 can detect abnormal tension data and send the collected data to the judgment module 2 and the processing center 3 in real time to monitor and determine the fracture location, and contact the staff for repair processing through the mobile data terminal 4;
[0065] S3. Use a tool to remove the access block 28 from the notch 25. Then, the damaged main galvanized iron ring 10 or the secondary galvanized iron ring 11 can be removed and replaced with a new main galvanized iron ring 10 or the secondary galvanized iron ring 11.
[0066] S4. After the main galvanized iron ring 10 or the slave galvanized iron ring 11 is replaced, the access block 28 is inserted back into the notch 25 through the connection port 26, the connection block 27 and the bolt, and the limiting block 31 is pushed so that the tail end of the limiting block 31 is separated from the inner wall of the limiting ring 30. The rotating limiting block 31 drives the bidirectional screw rod 39 to rotate. Through the setting of the limit block 41, the first rotating shaft 42, the connecting rod 43, the second rotating shaft 44 and the push plate 45, the rotation of the bidirectional screw rod 39 can drive the push plate 45 to move, and the slide groove 46 can limit the direction of the push plate 45. The push plate 45 reduces the collision between the main galvanized iron ring 10 and the slave galvanized iron ring 11 during movement, and the pushing tool is released. The elastic force of the pressure spring 35 can push the tail end of the limiting block 31 into the limiting ring 30, and the limiting ring 30 can prevent the limiting block 31 from rotating;
[0067] The arrangement of S5, the placement box 47, and the pressure roller 49 restricts the galvanized iron chain 12 and improves its stability during use. The arrangement of the base 50, the damper 53, the placement block 54, and the transparent plate 56 prevents the galvanized iron chain 12 from hitting the inner top wall of the monitoring chamber 52 due to swinging during use. The damper 53 protects the placement block 54 and the transparent plate 56.
[0068] Step S1 also includes the following steps:
[0069] S11. Based on the arrangement of the plurality of first stainless steel ropes 16, the position of the first tension monitoring module 7 transmitting abnormal data is determined by detection, thereby being able to determine the position where the main galvanized iron ring 10 or the secondary galvanized iron ring 11 is broken;
[0070] Step S2 also includes the following steps:
[0071] S21. The processing center 3 can drive the PLC control module 5 to control the camera 9 and the lighting lamp 55, and can detect the connection condition of the main galvanized iron ring 10 and the slave galvanized iron ring 11 entering the monitoring room 52 in real time.
[0072] Working principle: Through the settings of the galvanized iron chain 12, safety rope 15, first stainless steel rope 16, and first tension monitoring module 7, the galvanized iron chain 12 installed in the transparent tube 14, when the main galvanized iron ring 10 or the secondary galvanized iron ring 11 breaks during use, affected by gravity, the galvanized iron chain 12 below the break will move downward with gravity, driving the transparent soft rubber 13 to move downward together. The downward movement force of the galvanized iron chain 12 will pull one of the multiple groups of first stainless steel ropes 16. The first stainless steel rope 16 can limit and protect the broken chain. At the same time, when the first stainless steel rope 16 is subjected to tension, it will pull the first tension monitoring module 7. The first tension monitoring module 7 will send the collected data to the judgment module 2 and the processing center 3 in real time to monitor and judge the break position, and contact the staff through the mobile data terminal 4 for maintenance. Through the settings of the second tension monitoring module 8 and the second stainless steel rope 24, when the two ends of the galvanized iron chain 12 break, the falling galvanized iron chain 12 will be intercepted by the second stainless steel rope 24. At the same time, the force when the galvanized iron chain 12 falls can be transmitted to the second tension monitoring module 8 through the second stainless steel rope 24. The second tension monitoring module 8 will send the collected data to the judgment module 2 and the processing center 3 in real time, and contact the staff through the mobile data terminal 4 for maintenance. Through the settings of the connection port 26 and the connection block 27, it is beneficial to replace the damaged main galvanized iron ring 10 or secondary galvanized iron ring 11 separately, which is beneficial to saving resources and improving the maintenance efficiency after damage. By using a tool to push the limiting block 31, the end of the limiting block 31 is disengaged from the inner wall of the limiting ring 30. Then, through the settings of the cross hole 36 and the cross rod 37, rotating the limiting block 31 can drive the cross hole 36 and the cross rod 37 to rotate, and further drive the bidirectional lead screw 39 to rotate. Through the settings of the limiting block 41, the first rotating shaft 42, the connecting rod 43, the second rotating shaft 44, and the push plate 45, the rotation of the bidirectional lead screw 39 can adjust the movement of the push plate 45, and the chute 46 can limit the movement direction of the push plate 45. By the push plate 45, the collision during the movement of the main galvanized iron ring 10 and the secondary galvanized iron ring 11 is reduced, improving the use safety of the main galvanized iron ring 10 and the secondary galvanized iron ring 11. When the pushing tool is released, the elastic force of the compression spring 35 can push the end of the limiting block 31 into the limiting ring 30, and the limiting ring 30 can limit the rotation effect of the limiting block 31. Through the settings of the placement box 47 and the pressure roller 49, the movement of the galvanized iron chain 12 is restricted, improving its stability during movement. Through the settings of the base 50, the damper 53, the placement block 54, and the transparent plate 56, when the galvanized iron chain 12 moves, it will hit the inner top wall of the monitoring room 52 due to swinging or other situations. The damper 53 can protect the placement block 54 and the transparent plate 56. Through the settings of the camera 9 and the lighting lamp 55, the connection situation of the main galvanized iron ring 10 and the secondary galvanized iron ring 11 entering the monitoring room 52 can be detected in real time, thereby improving the use safety.
[0073] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. An elevator compensation chain device with chain break protection, comprising an acquisition module (1), characterized in that: The acquisition module (1) is electrically connected to a judgment module (2), the judgment module (2) is electrically connected to a processing center (3), the processing center (3) is bidirectionally electrically connected to a mobile data terminal (4), the processing center (3) is electrically connected to a PLC control module (5), and the PLC control module (5) is electrically connected to an actuator (6); The acquisition module (1) includes a first tensile force monitoring module (7), a second tensile force monitoring module (8) and a camera (9), and a plurality of lighting lamps (55) are embedded on the outer side of the shooting end of the camera (9); The actuator (6) includes a main galvanized iron ring (10), secondary galvanized iron rings (11) are connected in series on the outer wall of the main galvanized iron ring (10), and the main galvanized iron ring (10) and the secondary galvanized iron rings (11) are installed at intervals. A plurality of the main galvanized iron rings (10) and a plurality of the secondary galvanized iron rings (11) are connected in series to form a galvanized iron chain (12). A transparent soft rubber (13) covers the middle of the outer wall of the galvanized iron chain (12). A transparent tube (14) is movably connected to the outer wall of the transparent soft rubber (13), and both ends of the transparent tube (14) are adhered to the outer wall of the galvanized iron chain (12). A safety rope (15) is embedded in the inner wall of the transparent tube (14), and a plurality of first tensile force monitoring modules (7) are fixedly connected to the outer wall of the safety rope (15). One end of the first tensile force monitoring module (7) is fixedly connected to a first stainless steel rope (16), and the other end of the first stainless steel rope (16) passes through the inside of the secondary galvanized iron ring (11) and is installed on the outer wall of another safety rope (15).
2. The elevator compensation chain device with chain break protection according to claim 1, characterized in that: Galvanized connecting rings (17) are connected in series at both ends of the galvanized iron chain (12). First limiting plates (18) are fixedly connected to the tops of the galvanized connecting rings (17). A grooved plate (19) is fixedly connected to the top of the first limiting plate (18). Protection components are arranged on both sides of the bottom of the grooved plate (19). The protection components are used to provide a protection effect when the two ends of the galvanized iron chain (12) break.
3. The elevator compensation chain device with chain break protection according to claim 2, characterized in that: The protection component includes a second limiting plate (22), and the top of the second limiting plate (22) is fixedly connected to both sides of the bottom of the grooved plate (19). Second tensile force monitoring modules (8) are placed on both sides of the bottom of the second limiting plate (22). A second stainless steel rope (24) is fixedly connected to the bottom of the second tensile force monitoring module (8), and the middle of the outer wall of the second stainless steel rope (24) passes through the inside of the secondary galvanized iron ring (11).
4. A compensating chain device for an elevator with chain break protection according to claim 1, characterized in that: A notch (25) is formed in the middle of one side of the main galvanized iron ring (10). A connection port (26) is formed on the outer side of one side of the main galvanized iron ring (10). A connection block (27) is movably connected to the inner wall of the connection port (26) through a bolt. Access blocks (28) are fixedly connected to one side of the connection blocks (27). A placement groove (29) is formed on one side of the access block (28). A limiting ring (30) is placed at the front end of the inner wall of the placement groove (29). A limiting block (31) is movably connected to the inner wall of the limiting ring (30), and the tail end of the outer wall of the limiting block (31) is movably connected to the inner wall of the placement groove (29). Chute grooves (46) are formed in the inner wall of the main galvanized iron ring (10) and one end of the access block (28).
5. A compensating chain device for an elevator with chain break protection according to claim 4, characterized in that: The other end of the limiting block (31) is movably connected to a ring plate (32), and the outer wall of the ring plate (32) is movably connected to the inner wall of the placement groove (29). A number of limiting rods (33) are fixedly connected to the outer side of the other side of the ring plate (32). The front ends of the outer walls of the limiting rods (33) are movably connected to limiting grooves (34), and the limiting grooves (34) are formed in the inner wall of the placement groove (29). A compression spring (35) is movably connected to the outer wall of the limiting rod (33). A cross hole (36) is formed in the middle of the other end of the limiting block (31). A cross rod (37) is movably connected to the inner wall of the cross hole (36). A limiting component is arranged at the other end of the outer wall of the cross rod (37), and the limiting component is used to limit the main galvanized iron ring (10) and the secondary galvanized iron ring (11).
6. The elevator compensation chain device with chain break protection according to claim 5, characterized in that: The limiting component includes a bidirectional lead screw (39). One end of the bidirectional lead screw (39) is fixedly connected to the other end of the cross rod (37). The other end of the outer wall of the bidirectional lead screw (39) is movably connected to a limiting hole (40), and the limiting hole (40) is formed in the inner wall of the main galvanized iron ring (10). A group of limiting blocks (41) are threadedly connected to the outer wall of the bidirectional lead screw (39). First rotating shafts (42) are fixedly connected to both ends of the limiting block (41). A connecting rod (43) is movably connected to the inner wall of the first rotating shaft (42). The other end of the connecting rod (43) is movably connected to a second rotating shaft (44). A push plate (45) is fixedly connected to the other end of the second rotating shaft (44), and both ends of the outer wall of the push plate (45) are movably connected to the inner wall of the chute groove (46).
7. An elevator compensation chain device with chain break protection according to claim 1, characterized in that: A group of placement boxes (47) are movably connected to the outer wall of the transparent tube (14). A side plate (48) is fixedly connected to one side of the placement box (47). A number of pressure rollers (49) are placed in the inner wall of the placement box (47), and the outer wall of the pressure roller (49) is movably connected to the outer wall of the transparent tube (14).
8. A compensating chain device for an elevator with chain break protection according to claim 1, characterized in that: The outer wall of the transparent tube (14) is movably connected to a base (50), a group of through holes (51) are opened on the top of the base (50), and the inner walls of the through holes (51) are movably connected to the outer wall of the transparent tube (14), a monitoring chamber (52) is opened on the inner wall of the base (50), a group of dampers (53) are provided at the bottom of the inner top wall of the monitoring chamber (52), a block (54) is placed at the bottom of the damper (53), a camera (9) is placed in the middle of the bottom of the placement block (54) and the top of the inner bottom wall of the monitoring chamber (52), and a transparent plate (56) is fixedly connected to the outer side of the bottom of the placement block (54).
9. A method for using an elevator compensation chain device with chain break protection according to any one of claims 1-8, characterized in that, The working steps of the elevator compensation chain device with chain break protection are as follows: S1, the galvanized iron chain (12) inside the transparent tube (14) and the galvanized iron chain (12) outside the transparent tube (14), when the main galvanized iron ring (10) or the secondary galvanized iron ring (11) is broken or fractured during use, the galvanized iron chain (12) below the fracture will move downward under the influence of gravity, and one of the multiple groups of first stainless steel ropes (16) or the second stainless steel rope (24) is respectively set to limit and intercept the falling galvanized iron chain (12); S2. During the restricted interception process, the first tension monitoring module (7) or the second tension monitoring module (8) can detect abnormal tension data and send the collected data to the judgment module (2) and the processing center (3) in real time to monitor and judge the fracture location, and contact the staff for repair and treatment through the mobile data terminal (4); S3, using a tool to remove the access block (28) from the notch (25), then the damaged main galvanized iron ring (10) or the galvanized iron ring (11) can be removed and replaced with a new main galvanized iron ring (10) or the galvanized iron ring (11); S4, after the main galvanized iron ring (10) or the secondary galvanized iron ring (11) is replaced, the access block (28) is inserted back into the notch (25) through the connection port (26), the connection block (27) and the bolt setting, and the limiting block (31) is pushed so that the tail end of the limiting block (31) is separated from the inner wall of the limiting ring (30). The limiting block (31) is rotated to drive the bidirectional screw (39) to rotate, and the limiting block (41), the first rotating shaft (42), the connecting rod (43), the second rotating shaft (4 4) and the setting of the push plate (45), the rotation of the bidirectional screw (39) can drive the push plate (45) to move, the slide groove (46) can limit the direction of the push plate (45), and the main galvanized iron ring (10) and the galvanized iron ring (11) collide when the push plate (45) is lowered and the push tool is released. The elastic force of the pressure spring (35) can push the tail end of the limit block (31) into the limit ring (30), and the limit ring (30) can prevent the limit block (31) from rotating; The settings of the placement box (47) and the pressure roller (49) restrict the galvanized iron chain (12) and improve its stability during use. Through the settings of the base (50), the damper (53), the placement block (54) and the transparent plate (56), the galvanized iron chain (12) will hit the inner top wall of the monitoring chamber (52) due to swinging during use, and the damper (53) can protect the placement block (54) and the transparent plate (56).
10. The usage method of an elevator compensation chain device with chain break protection according to claim 9, characterized in that, The following steps are also included in the step S1: S11. According to the settings of multiple groups of first stainless steel ropes (16), the position of the first tensile force monitoring module (7) that transmits abnormal data is determined by detection, and then the position where the main galvanized iron ring (10) or the secondary galvanized iron ring (11) is broken can be judged; The following steps are also included in the step S2: S21. The processing center (3) can drive the PLC control module (5) to control the camera (9) and the lighting lamp (55), and can detect the connection situation of the main galvanized iron ring (10) and the secondary galvanized iron ring (11) entering the monitoring chamber (52) in real time.
Citation Information
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