Wireless charging module mounting structure and assembly method and use method thereof

Abstract

An embodiment of the present invention discloses a wireless charging module mounting structure, an assembly method, and a method of use thereof. The wireless charging module mounting structure includes a first diaphragm, a substrate disposed on the first diaphragm, a shielding heat sink and a magnet assembly disposed on the substrate, a wireless charging coil disposed on the shielding heat sink, a first adhesive layer disposed on the magnet assembly and the wireless charging coil, and a second diaphragm disposed on the first adhesive layer. The magnet assembly is disposed around the shielding heat sink and includes a plurality of first magnets and at least one second magnet, wherein the thickness of the second magnet is smaller than that of the first magnet. Thus, by providing first and second magnets of different thicknesses, more design space can be provided for the product while ensuring the magnetic attraction performance of the product.

Description

Technical Field

[0001] The present invention relates to the field of wireless charging technology, and in particular to a wireless charging module mounting structure and an assembling method and a using method thereof. Background Art

[0002] In the current wireless charging field, charging devices equipped with magnets are widely used. These typically employ a ring-shaped arrangement of multiple magnets of identical thickness, which consumes considerable space within the product. On the one hand, designing parts entirely within or outside the magnets can restrict product design and potentially impact performance. On the other hand, reducing the overall thickness of the magnets to avoid interference can compromise the product's magnetic attraction. Summary of the Invention

[0003] In view of this, the purpose of the present invention is to provide a wireless charging module mounting structure, an assembly method and a use method thereof, which can provide more design space while ensuring the magnetic attraction performance of the product through a magnet assembly composed of a first magnet and a second magnet of different thicknesses.

[0004] In a first aspect, an embodiment of the present invention provides a wireless charging module mounting structure, which includes: a first diaphragm; a substrate, which is arranged on the first diaphragm; a shielding heat sink, which is arranged on the substrate; a magnet assembly, which includes a plurality of first magnets and at least one second magnet, and the magnet assembly is arranged on the substrate and arranged around the shielding heat sink, the thickness of the second magnet is smaller than the first magnet, and a groove is formed at the position of the second magnet; a wireless charging coil, which is arranged on the shielding heat sink; a first adhesive layer, which is arranged on the magnet assembly and the wireless charging coil; and a second diaphragm, which is arranged on the first adhesive layer.

[0005] In some embodiments, the wireless charging module mounting structure further includes: a second adhesive layer, the second adhesive layer being disposed on an edge of the substrate to bond the magnet assembly to the substrate.

[0006] In some embodiments, the wireless charging module mounting structure further includes: a third adhesive layer, which is disposed on the shielding heat sink to bond the wireless charging coil to the shielding heat sink.

[0007] In some embodiments, the second magnet is bonded to the first adhesive layer.

[0008] In some embodiments, a first notch is formed on the magnet assembly; a second notch is provided on the substrate, and the second notch is aligned with the first notch; and a third notch is provided on the first adhesive layer, and the third notch is aligned with the first notch.

[0009] In some embodiments, a fourth notch is provided on the first diaphragm, and the fourth notch is aligned with the first notch; a fifth notch is provided on the second diaphragm, and the fifth notch is aligned with the first notch.

[0010] In some embodiments, the magnet assembly includes a plurality of first magnets and a second magnet; the second magnet is located at a position opposite to the first notch, so that the plurality of first magnets are distributed in an axially symmetrical manner.

[0011] In some embodiments, a sixth notch is provided on the substrate, and the sixth notch is aligned with the second magnet.

[0012] In some embodiments, the magnet assembly includes a plurality of first magnets and a plurality of second magnets; the plurality of second magnets are distributed in a centrally symmetrical manner.

[0013] In some embodiments, the thickness of the first magnet is equal to the sum of the thicknesses of the shielding heat sink and the wireless charging coil.

[0014] In some embodiments, the shielded heat sink includes a graphite layer and a ferrite layer.

[0015] In some embodiments, the shielding heat sink includes a graphite layer, a copper foil layer, and a nanocrystalline layer stacked in sequence.

[0016] In some embodiments, the substrate is made of polyethylene terephthalate.

[0017] In some embodiments, the substrate is made of polyimide.

[0018] In some embodiments, the first adhesive layer is made of pressure-sensitive adhesive.

[0019] In some embodiments, an edge of the first diaphragm extends outward to form a first positioning portion; an edge of the second diaphragm extends outward to form a second positioning portion, and the second positioning portion is aligned with the first positioning portion.

[0020] In some embodiments, a first positioning hole is provided on the first positioning portion; a second positioning hole is provided on the second positioning portion, and the second positioning hole is aligned with the first positioning hole.

[0021] In some embodiments, the second film is a release film.

[0022] In a second aspect, an embodiment of the present invention further provides an assembly method of a wireless charging module mounting structure as in the first aspect, the assembly method comprising: providing a first diaphragm; setting a substrate on the first diaphragm; setting a shielding heat sink on the substrate; setting a magnet assembly on the substrate, the magnet assembly being arranged around the shielding heat sink and comprising a plurality of first magnets and at least one second magnet, the thickness of the second magnet being smaller than that of the first magnet; setting a wireless charging coil on the shielding heat sink; setting a first adhesive layer on the magnet assembly and the wireless charging coil; and setting a second diaphragm on the first adhesive layer.

[0023] In a third aspect, an embodiment of the present invention further provides a method for using the wireless charging module mounting structure as in the first aspect, the method comprising: peeling off the second film to expose the upper surface of the first adhesive layer; adhering the upper surface of the first adhesive layer to a predetermined position of the product; and peeling off the first film.

[0024] An embodiment of the present invention provides a wireless charging module mounting structure, an assembly method, and a method of use thereof. The wireless charging module mounting structure includes a first diaphragm, a substrate disposed on the first diaphragm, a shielding heat sink and a magnet assembly disposed on the substrate, a wireless charging coil disposed on the shielding heat sink, a first adhesive layer disposed on the magnet assembly and the wireless charging coil, and a second diaphragm disposed on the first adhesive layer. The magnet assembly is disposed around the shielding heat sink and includes a plurality of first magnets and at least one second magnet, wherein the thickness of the second magnet is smaller than that of the first magnet. Thus, by providing first and second magnets of different thicknesses, more design space can be provided for the product while ensuring the magnetic attraction performance of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The above and other objects, features and advantages of the present invention will become more apparent through the following description of the embodiments of the present invention with reference to the accompanying drawings, in which:

[0026] Figure 1 1 is a schematic structural diagram of a wireless charging module provided by an embodiment of the present invention;

[0027] Figure 2 is an exploded schematic diagram of a wireless charging module provided by an embodiment of the present invention;

[0028] Figure 3 1 is a schematic structural diagram of a wireless charging module installation structure provided by an embodiment of the present invention;

[0029] Figure 4 is an exploded schematic diagram of a wireless charging module installation structure provided by an embodiment of the present invention;

[0030] Figure 5 1 is a schematic structural diagram of a magnet assembly provided by an embodiment of the present invention;

[0031] Figure 6 is a schematic structural diagram of another magnet assembly provided by an embodiment of the present invention;

[0032] Figure 7 is a flow chart of an assembling method of a wireless charging module mounting structure provided by an embodiment of the present invention;

[0033] Figure 8 It is a flowchart of a method for using the wireless charging module installation structure provided by an embodiment of the present invention.

[0034] Description of reference numerals:

[0035] 1-first diaphragm; 11-fourth notch; 12-first positioning part; 121-first positioning hole; 13-gasket; 14-pre-break wire; 2-substrate; 21-second notch; 22-sixth notch; 3-shielding heat sink; 4-magnet assembly; 41-first magnet; 42-second magnet; 43-first notch; 44-groove; 5-wireless charging coil; 6-first adhesive layer; 61-third notch; 7-second diaphragm; 71-fifth notch; 72-second positioning part; 721-second positioning hole; 8-second adhesive layer; 81-seventh notch; 82-eighth notch; 9-third adhesive layer. DETAILED DESCRIPTION

[0036] The present application is described below based on the following embodiments, but the present application is not limited to these embodiments. In the detailed description of the present application below, certain specific details are described in detail. Those skilled in the art can fully understand the present application without the description of these details. To avoid obscuring the essence of the present application, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0037] Furthermore, persons of ordinary skill in the art will appreciate that the figures provided herein are for illustration purposes only and are not necessarily drawn to scale.

[0038] Unless otherwise specified or limited, the terms "mounted," "connected," "connect," "fixed," and the like should be interpreted broadly. For example, they may refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0039] For ease of explanation, spatially relative terms such as "in," "out," "under," "below," "lower," "above," "upper," and the like are used herein to describe the relationship of one element or feature illustrated in the figures to another element or feature. It will be understood that spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, an element described as being "under" or "beneath" another element or feature would then be positioned "above" the other element or feature. Thus, the example term "under" can encompass both above and below orientations. The device may be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.

[0040] Unless the context clearly requires otherwise, words like “include”, “comprising” and the like throughout this application should be interpreted as including rather than exclusive or exhaustive; that is, as meaning “including but not limited to”.

[0041] In the description of this application, it should be understood that the terms "first", "second", etc. are used for descriptive purposes only and should not be understood to indicate or imply relative importance. In addition, in the description of this application, unless otherwise specified, "plurality" means two or more.

[0042] Figure 1 is a structural diagram of a wireless charging module provided by an embodiment of the present invention, Figure 2 This is an exploded schematic diagram of the wireless charging module provided by an embodiment of the present invention, combined with Figure 1 and Figure 2As shown, the wireless charging module includes a substrate 2, a shielding heat sink 3 and a magnet assembly 4 disposed on the substrate 2, a wireless charging coil 5 disposed on the shielding heat sink 3, and a first adhesive layer 6 disposed on the magnet assembly 4 and the wireless charging coil 5. Furthermore, the magnet assembly 4 is disposed around the shielding heat sink 3. That is, the shielding heat sink 3 is located in the center of the substrate 2, while the magnet assembly 4 is disposed at the edge of the substrate 2, and the wireless charging coil 5 is located within the area enclosed by the magnet assembly 4. Furthermore, the magnet assembly 4 includes multiple first magnets 41 and at least one second magnet 42, and the second magnet 42 is thinner than the first magnet 41. In other words, the first and second magnets 41, 42, of varying thickness, are arranged along the edge of the substrate 2. Consequently, by making the second magnet 42 thinner than the first magnet 41, a recess 44 is formed at the location of the second magnet 42, allowing some product components to fit within the recess 44. Consequently, the different thicknesses of the first and second magnets 41, 42 in the wireless charging module ensure the product's magnetic attraction performance while providing more design space and helping to reduce the product's thickness. It should be noted that the products include wireless chargers and electronic devices with wireless charging functions such as mobile phones, tablets, and smart watches.

[0043] Figure 3 is a structural diagram of the wireless charging module installation structure provided by an embodiment of the present invention, Figure 4 This is an exploded schematic diagram of the wireless charging module installation structure provided by an embodiment of the present invention, combined with Figure 3 and Figure 4As shown, the wireless charging module mounting structure includes a first diaphragm 1, a second diaphragm 7, and a wireless charging module disposed between the first and second diaphragms 1 and 7. Specifically, the wireless charging module includes a substrate 2, a shielding heat sink 3 and a magnet assembly 4 disposed on the substrate 2, a wireless charging coil 5 disposed on the shielding heat sink 3, and a first adhesive layer 6 disposed on the magnet assembly 4 and the wireless charging coil 5. It is easy to understand that the wireless charging module mounting structure includes the first diaphragm 1, the substrate 2 disposed on the first diaphragm 1, the shielding heat sink 3 and the magnet assembly 4 disposed on the substrate 2, the wireless charging coil 5 disposed on the shielding heat sink 3, the first adhesive layer 6 disposed on the magnet assembly 4 and the wireless charging coil 5, and the second diaphragm 7 disposed on the first adhesive layer 6. It is easy to understand that one side of the first adhesive layer 6 is bonded to the magnet assembly 4 and the wireless charging coil 5, while the other side of the first adhesive layer 6 is bonded to the second diaphragm 7. Furthermore, the magnet assembly 4 is disposed around the shielding heat sink 3. That is, the shielding heat sink 3 is located in the central area of ​​the substrate 2, while the magnet assembly 4 is arranged in the edge area of ​​the substrate 2, and the wireless charging coil 5 is located in the area surrounded by the magnet assembly 4. Furthermore, the magnet assembly 4 includes a plurality of first magnets 41 and at least one second magnet 42, and the thickness of the second magnet 42 is smaller than that of the first magnet 41. In other words, the first magnets 41 and the second magnets 42 of different thicknesses are arranged and distributed along the edge of the substrate 2. Thus, by making the thickness of the second magnet 42 smaller than that of the first magnet 41, a groove 44 is formed at the position of the second magnet 42, so that some parts of the product can be accommodated in the groove 44. Based on this, the wireless charging module can be installed at a predetermined position of the product through the wireless charging module mounting structure, wherein the first magnets 41 and the second magnets 42 of different thicknesses can provide more design space for the product while ensuring the magnetic attraction performance of the product, thereby helping to reduce the thickness of the product. It should be noted that the products include wireless chargers and electronic devices with wireless charging functions such as mobile phones, tablets, and smart watches.

[0044] Combine Figure 2 and Figure 4 As shown, in one embodiment, the wireless charging module further includes a second adhesive layer 8, that is, the wireless charging module mounting structure further includes a second adhesive layer 8. Furthermore, the second adhesive layer 8 is disposed at the edge of the substrate 2 and is used to bond the magnet assembly 4 to the substrate 2. It is easy to understand that the two side surfaces of the second adhesive layer 8 are respectively bonded to the edge of the substrate 2 and the magnet assembly 4, thereby achieving the placement of the magnet assembly 4 at the edge of the substrate 2.

[0045] Combine Figure 2 and Figure 4As shown, in one embodiment, the wireless charging module further includes a third adhesive layer 9, that is, the wireless charging module mounting structure further includes a third adhesive layer 9. Furthermore, the third adhesive layer 9 is disposed on the shielding heat sink 3 and is used to bond the wireless charging coil 5 to the shielding heat sink 3. It is easy to understand that the two side surfaces of the third adhesive layer 9 are respectively bonded to the shielding heat sink 3 and the wireless charging coil 5, thereby achieving the placement of the wireless charging coil 5 on the shielding heat sink 3.

[0046] In one embodiment, the second magnet 42 is bonded to the first adhesive layer 6. That is, when the first adhesive layer 6 is bonded to the magnet assembly 4, the groove 44 formed at the location of the second magnet 42 is located on the side away from the first adhesive layer 6. As a result, when the wireless charging module is bonded to a predetermined position of the product through the first adhesive layer 6, the groove 44 formed at the location of the second magnet 42 can be exposed in a direction away from the first adhesive layer 6 to accommodate other components at the corresponding position of the product.

[0047] Combine Figure 2 and Figure 4 As shown, in one embodiment, a first notch 43 is formed on the magnet assembly 4. That is, the first magnet 41 and the second magnet 42 are arranged and distributed to leave the first notch 43. Correspondingly, a second notch 21 is formed on the substrate 2, and a third notch 61 is formed on the first adhesive layer 6. Furthermore, the second notch 21 and the third notch 61 are aligned with the first notch 43. That is, the third notch 61, the first notch 43, and the second notch 21 extend vertically through each other. Thus, when the wireless charging module is bonded to a predetermined location on a product via the first adhesive layer 6, the clearance structure formed by the third notch 61, the first notch 43, and the second notch 21 allows for space to be reserved for other components at corresponding locations on the product. For example, the connection ends of the wireless charging coil 5 are located at the locations of the third notch 61, the first notch 43, and the second notch 21, so that they can be electrically connected to other components of the product at these locations when the wireless charging module is bonded to the product via the first adhesive layer 6. Furthermore, the provision of the first notch 43, the second notch 21, and the third notch 61 facilitates the positioning and assembly of the magnet assembly 4, the substrate 2, and the first adhesive layer 6.

[0048] like Figure 4As shown, in one embodiment, a fourth notch 11 is provided on the first diaphragm 1, and a fifth notch 71 is provided on the second diaphragm 7. Furthermore, the fourth notch 11 and the fifth notch 71 are aligned with the first notch 43. Thus, when the wireless charging module is installed through the wireless charging module mounting structure, the fifth notch 71, the third notch 61, the first notch 43, the second notch 21 and the fourth notch 11 are connected vertically, so that when the wireless charging module is installed, the first diaphragm 1 and the second diaphragm 7 can avoid some parts of the product. In addition, by providing the fourth notch 11 and the fifth notch 71, it is helpful to position the substrate 2, the magnet assembly 4 and the first adhesive layer 6 between the first diaphragm 1 and the second diaphragm 7, that is, it is helpful to position the wireless charging module between the first diaphragm 1 and the second diaphragm 7, so that the positioning and installation of the wireless charging module can be easily achieved.

[0049] Figure 5 : is a structural diagram of a magnet assembly provided by an embodiment of the present invention, such as Figure 5 As shown, in one embodiment, the magnet assembly 4 includes a plurality of first magnets 41 and a second magnet 42. Furthermore, the second magnet 42 is located at a position opposite the first notch 43. In other words, corresponding to the overall circular shape of the substrate 2, the magnet assembly 4 is composed of a plurality of first magnets 41 and a second magnet 42 to form an annular structure, and the second magnet 42 and the first notch 43 are located at opposite ends of the diameter. Thus, by separating the second magnet 42 and the first notch 43, the plurality of first magnets 41 are arranged in an axially symmetrical distribution, which helps to avoid affecting the performance of the product.

[0050] Figure 6 is a schematic structural diagram of another magnet assembly provided by an embodiment of the present invention, such as Figure 6 As shown, in one embodiment, the magnet assembly 4 includes a plurality of first magnets 41 and a plurality of second magnets 42. Furthermore, the plurality of second magnets 42 are centrally symmetrically distributed. For example, the four second magnets 42 are arranged in a cross shape. Furthermore, the plurality of first magnets 41 and the plurality of second magnets 42 are axially symmetrically distributed relative to the diameter of the position of the first notch 43. Thus, the symmetrical structure of the magnet assembly 4 helps to avoid affecting the performance of the product.

[0051] It should be noted that, as an optional embodiment, the magnet assembly 4 may also be composed of a first magnet 41 and a plurality of second magnets 42 arranged in an arranged manner so as to adapt to different product structures.

[0052] Combine Figure 2 and Figure 4As shown, in one embodiment, a sixth notch 22 is provided on the substrate 2. It is easy to understand that the sixth notch 22 is aligned with the second magnet 42. Therefore, when the wireless charging module is bonded to the product via the first adhesive layer 6, the product's components can extend through the sixth notch 22 into the groove 44 formed in the magnet assembly 4 at the location of the second magnet 42. Furthermore, the provision of the sixth notch 22 facilitates the positioning and assembly of the magnet assembly 4 and the substrate 2.

[0053] It should be noted that if Figure 4 As shown, in one embodiment, the second adhesive layer 8 is composed of two symmetrical arc-shaped strip structures and is formed with a seventh notch 81 and an eighth notch 82. The seventh notch 81 is aligned with the first notch 43, and the eighth notch 82 is aligned with the second magnet 42. Thus, by providing the second adhesive layer 8 that matches the magnet assembly 4, the magnet assembly 4 can be precisely positioned on the substrate 2.

[0054] In one embodiment, the thickness of the first magnet 41 is equal to the sum of the thicknesses of the shielding heat sink 3 and the wireless charging coil 5. Thus, when the shielding heat sink 3 and the wireless charging coil 5 are sequentially arranged on the substrate 2, and the first magnet 41 is disposed on the substrate, the upper surface of the first magnet 41 is flush with the upper surface of the wireless charging coil 5. This allows the first adhesive layer 6 disposed on the magnet assembly 4 and the wireless charging coil 5 to remain flat, facilitating the placement of the second diaphragm 7 on the first adhesive layer 6 and facilitating the bonding of the wireless charging module to the product via the first adhesive layer 6.

[0055] In one embodiment, the shielding heat sink 3 includes a graphite layer and a ferrite layer. It is easy to understand that the graphite layer is used to provide heat conduction and heat dissipation functions for the wireless charging coil 5, thereby ensuring the wireless charging quality of the wireless charging module. Correspondingly, the ferrite layer is used to provide a shielding function for the wireless charging coil 5, thereby improving the wireless charging efficiency of the wireless charging module. It should be noted that the shielding heat sink 3 can also be made of other materials. As an optional embodiment, the shielding heat sink 3 includes a graphite layer, a copper foil layer and a nanocrystalline layer stacked in sequence to achieve a shielding and heat dissipation function for the wireless charging coil 5.

[0056] In one embodiment, substrate 2 is made of polyethylene terephthalate (PET), which can be used for a long time over a wide temperature range and has excellent electrical insulation and dimensional stability, helping to increase the service life of the wireless charging module and the products equipped with the wireless charging module. It should be noted that substrate 2 can also be made of other materials. As an optional embodiment, substrate 2 is made of polyimide (PI), which is resistant to high temperatures and has high insulation properties. It has excellent overall performance and helps to increase the service life of the wireless charging module and the products equipped with the wireless charging module.

[0057] In one embodiment, the first adhesive layer 6 is a pressure-sensitive adhesive (PSA). Optionally, the second adhesive layer 8 and the third adhesive layer 9 are also pressure-sensitive adhesives. After the wireless charging module mounting structure is assembled, pressure maintenance can ensure that the parts bonded by the first adhesive layer 6, the second adhesive layer 8, and the third adhesive layer 9 are effectively fixed. It should be noted that in one embodiment, the second film 7 is a release film to facilitate peeling off the second film 7 when installing the wireless charging module. After the second film 7 is peeled off, the wireless charging module can be bonded to the product through the first adhesive layer 6.

[0058] like Figure 4 As shown, in one embodiment, the edge of the first diaphragm 1 extends outward to form a first positioning portion 12. Correspondingly, the edge of the second diaphragm 7 extends outward to form a second positioning portion 72, and the second positioning portion 72 is aligned with the first positioning portion 12. As a result, the first diaphragm 1 can use the first positioning portion 12 as a positioning reference, while the second diaphragm 7 can use the second positioning portion 72 as a positioning reference to position and set the various components of the wireless charging module. In addition, when installing the wireless charging module using the wireless charging module mounting structure, the first diaphragm 1 can be peeled off through the first positioning portion 12, and the second diaphragm can be peeled off through the second positioning portion 72.

[0059] like Figure 4 As shown, in one embodiment, the first positioning portion 12 is provided with a first positioning hole 121. Correspondingly, the second positioning portion 72 is provided with a second positioning hole 721, and the second positioning hole 721 is aligned with the first positioning hole 121. Thus, by providing the first positioning hole 121 and the second positioning hole 721, the positioning reference function of the first diaphragm 1 and the second diaphragm 7 can be further enhanced.

[0060] like Figure 2 and Figure 4 As shown, in one embodiment, at least one gasket 13 is provided on the first diaphragm. It should be noted that the number and position of the gaskets 13 match the second magnet 42, so that the second magnet 42 can be provided on the gasket 13 through the eighth notch 82 and the sixth notch 22. Thus, by providing the gasket 13, the height difference in the magnet assembly 4 during the assembly process can be compensated, so that the second magnet 42 can be bonded to the first adhesive layer 6. Optionally, the surface of the gasket 13 is sticky, so that the second magnet 42 can be adhered to ensure that the wireless charging module mounting structure does not cause the second magnet 42 to shift during the turnover process. It should be noted that the gasket 13 is made of polyethylene terephthalate (PET), which has excellent physical and mechanical properties and dimensional stability, and can further prevent the position of the second magnet 42 from shifting.

[0061] like Figure 2 and Figure 4As shown, in one embodiment, a plurality of pre-break lines 14 are provided on the first diaphragm 1. Furthermore, a pre-break line 14 is provided on both sides of each gasket 13. It should be noted that the provision of the pre-break line 14 can enhance the pressure-maintaining effect of the magnet assembly 4.

[0062] An embodiment of the present invention further provides an electronic device including the wireless charging module described above. It should be noted that the first magnet 41 and the second magnet 42 of different thicknesses in the wireless charging module allow for greater design flexibility while maintaining magnetic attraction performance, thereby contributing to a thinner and lighter electronic device.

[0063] Figure 7 FIG. 1 is a flow chart of an assembly method of a wireless charging module installation structure according to an embodiment of the present invention. Figure 7 As shown, an embodiment of the present invention further provides an assembly method for a wireless charging module mounting structure. It is easy to understand that the assembly method is used to assemble the wireless charging module mounting structure as described above. Specifically, the assembly method includes the following steps:

[0064] S10, providing a first membrane.

[0065] S20, placing the substrate on the first membrane.

[0066] S30, placing a shielding heat sink on the substrate.

[0067] S40, disposing a magnet assembly on the substrate, wherein the magnet assembly is disposed around the shielding heat sink and includes a plurality of first magnets and at least one second magnet, wherein the thickness of the second magnet is smaller than that of the first magnet.

[0068] S50: placing the wireless charging coil on the shielding heat sink.

[0069] S60: Dispose a first adhesive layer on the magnet assembly and the wireless charging coil.

[0070] S70, placing the second film on the first adhesive layer.

[0071] Thus, the assembly method of the wireless charging module mounting structure not only completes the assembly of the wireless charging module, but also enables the wireless charging module to be assembled between the first diaphragm and the second diaphragm, thus completing the assembly of the wireless charging module mounting structure. This facilitates the subsequent movement and installation of the wireless charging module to the predetermined position of the product. In addition, by providing the first and second magnets with different thicknesses, it is possible to provide more design space for the product while maintaining the magnetic attraction performance.

[0072] Figure 8 FIG. 1 is a flow chart of a method for using the wireless charging module installation structure provided by an embodiment of the present invention. Figure 8 As shown, an embodiment of the present invention also provides a method for using a wireless charging module mounting structure. It is easy to understand that the method is used to use the wireless charging module mounting structure as described above to install a wireless charging module. Specifically, the method includes the following steps:

[0073] S100: peeling off the second film to expose the upper surface of the first adhesive layer.

[0074] S200: Adhere the upper surface of the first adhesive layer to a predetermined position of the product.

[0075] S300: peeling off the first film.

[0076] Thus, by using the method of using the wireless charging module mounting structure, the wireless charging module can be installed on the product through the assembled wireless charging module mounting structure. It is easy to understand that by providing the first magnet and the second magnet with different thicknesses, the magnetic attraction performance of the product can be guaranteed while providing more design space for the product.

[0077] An embodiment of the present invention provides a wireless charging module mounting structure, an assembly method, and a method of use thereof. The wireless charging module mounting structure includes a first diaphragm, a substrate disposed on the first diaphragm, a shielding heat sink and a magnet assembly disposed on the substrate, a wireless charging coil disposed on the shielding heat sink, a first adhesive layer disposed on the magnet assembly and the wireless charging coil, and a second diaphragm disposed on the first adhesive layer. The magnet assembly is disposed around the shielding heat sink and includes a plurality of first magnets and at least one second magnet, wherein the thickness of the second magnet is smaller than that of the first magnet. Thus, by providing first and second magnets of different thicknesses, more design space can be provided for the product while ensuring the magnetic attraction performance of the product.

[0078] The foregoing is merely a preferred embodiment of the present application and is not intended to limit the present application. Persons skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application are intended to be within the scope of protection of the present application.

Claims

1. A wireless charging module installation structure, characterized in that: The wireless charging module installation structure includes: a first diaphragm (1); a substrate (2), the substrate (2) being arranged on the first diaphragm (1); a shielding heat sink (3), wherein the shielding heat sink (3) is arranged on the substrate (2); a magnet assembly (4), the magnet assembly (4) comprising a plurality of first magnets (41) and at least one second magnet (42), the magnet assembly (4) being arranged on the substrate (2) and surrounding the shielding heat sink (3), the thickness of the second magnet (42) being smaller than that of the first magnet (41), and a groove (44) being formed at the position of the second magnet (42); a wireless charging coil (5), the wireless charging coil (5) being arranged on the shielding heat sink (3); a first adhesive layer (6), the first adhesive layer (6) being disposed on the magnet assembly (4) and the wireless charging coil (5); and a second diaphragm (7), the second diaphragm (7) being arranged on the first adhesive layer (6); Wherein, a sixth notch (22) is provided on the substrate (2), and the sixth notch (22) is aligned with the second magnet (42); The edge of the first film (1) extends outward to form a first positioning portion (12), and the first positioning portion (12) is used to peel off the first film (1); The edge of the second film (7) extends outward to form a second positioning portion (72), the second positioning portion (72) is aligned with the first positioning portion (12), and the second positioning portion (72) is used to peel off the second film (7); At least one gasket (13) is provided on the first diaphragm (1), and the gasket (13) presses against the second magnet (42) to enable the second magnet (42) to adhere to the first adhesive layer (6).

2. The wireless charging module installation structure according to claim 1, characterized in that: The wireless charging module installation structure further includes: A second adhesive layer (8), the second adhesive layer (8) is arranged on the edge of the substrate (2), and the magnet assembly (4) is bonded to the substrate (2).

3. The wireless charging module installation structure according to claim 1, characterized in that: The wireless charging module installation structure further includes: A third adhesive layer (9), the third adhesive layer (9) is arranged on the shielding heat sink (3) to bond the wireless charging coil (5) to the shielding heat sink (3).

4. The wireless charging module installation structure according to claim 1, characterized in that: The second magnet (42) is bonded to the first adhesive layer (6).

5. The wireless charging module installation structure according to claim 1, characterized in that: A first notch (43) is formed on the magnet assembly (4); A second notch (21) is provided on the substrate (2), and the second notch (21) is aligned with the first notch (43); A third notch (61) is provided on the first adhesive layer (6), and the third notch (61) is aligned with the first notch (43).

6. The wireless charging module installation structure according to claim 5, characterized in that: A fourth notch (11) is provided on the first diaphragm (1), and the fourth notch (11) is aligned with the first notch (43); A fifth notch (71) is provided on the second diaphragm (7), and the fifth notch (71) is aligned with the first notch (43).

7. The wireless charging module installation structure according to claim 5, characterized in that: The magnet assembly (4) includes a plurality of first magnets (41) and a second magnet (42); The second magnet (42) is located at a position opposite to the first notch (43), so that the plurality of first magnets (41) are distributed in an axisymmetric manner.

8. The wireless charging module mounting structure according to any one of claims 1 to 7, wherein: The magnet assembly (4) includes a plurality of first magnets (41) and a plurality of second magnets (42); The plurality of second magnets (42) are distributed in a centrally symmetrical manner.

9. The wireless charging module mounting structure according to any one of claims 1 to 7, wherein: The thickness of the first magnet (41) is equal to the sum of the thicknesses of the shielding heat sink (3) and the wireless charging coil (5).

10. The wireless charging module installation structure according to any one of claims 1 to 7, characterized in that: The shielding heat sink (3) comprises a graphite layer and a ferrite layer.

11. The wireless charging module installation structure according to any one of claims 1 to 7, characterized in that: The shielding heat sink (3) comprises a graphite layer, a copper foil layer and a nanocrystalline layer stacked in sequence.

12. The wireless charging module installation structure according to any one of claims 1 to 7, characterized in that: The substrate (2) is made of polyethylene terephthalate.

13. The wireless charging module installation structure according to any one of claims 1 to 7, characterized in that: The substrate (2) is made of polyimide.

14. The wireless charging module installation structure according to claim 1, wherein: The first positioning portion (12) is provided with a first positioning hole (121); A second positioning hole (721) is provided on the second positioning portion (72), and the second positioning hole (721) is aligned with the first positioning hole (121).

15. A method for assembling the wireless charging module mounting structure according to any one of claims 1 to 14, characterized in that: The assembly method comprises: providing the first membrane; placing the substrate on the first membrane; placing the shielding heat sink on the substrate; The magnet assembly is arranged on the substrate, the magnet assembly is arranged around the shielding heat sink and includes a plurality of the first magnets and at least one second magnet, wherein the thickness of the second magnet is smaller than that of the first magnet; The wireless charging coil is arranged on the shielding heat sink; Disposing the first adhesive layer on the magnet assembly and the wireless charging coil; The second film is disposed on the first adhesive layer.

16. A method for using the wireless charging module mounting structure according to any one of claims 1 to 14, characterized in that: The method of use includes: peeling off the second film to expose the upper surface of the first adhesive layer; Adhere the upper surface of the first adhesive layer to a predetermined position of the product; The first film is peeled off.

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