Energy-saving power material storage operation method, system and device based on stereoscopic storage system and storage medium

Abstract

The application provides an energy-saving power material storage operation method, system and device based on a stereoscopic storage system and a storage medium, and belongs to the technical field of intelligent storage. The method is based on big data analysis of the in-out frequency of different power materials, considers the weight of different types of power materials, manages the in-out of the power materials, arranges the power materials with high in-out frequency at the front end of the shelves under the premise of ensuring that the stress of the shelves is basically balanced, and preferentially discharges the materials at the front end of the shelves during the discharging operation. In this way, the stacking crane moves the shortest distance during each discharging operation, the discharging of the materials is completed, the moving distance is short, equipment wear is reduced, energy consumption is reduced, and the storage operation cost is reduced.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of intelligent warehousing, and particularly relates to an energy-saving power material warehousing operation method, system and device based on a three-dimensional warehousing system and a storage medium. BACKGROUND

[0002] In the management process of modern power materials, the centrally purchased power materials, including ring network cabinets, box-type transformers (box transformers for short), wire coils, etc., are first stored in a hub center warehouse, and then transported to the surrounding areas when needed.

[0003] For large or super-large power material warehouses, more materials need to be stored. However, due to the limitation of the current storage method of stacking large power materials on the ground, first, the net space of the warehouse cannot be effectively utilized, resulting in a low utilization rate of the net space of the warehouse, and the storage capacity of power materials, especially super-heavy and super-large power materials, is limited. The Chinese utility model patent with patent number 202123383147.8 provides an automatic three-dimensional warehouse capable of storing super-heavy and super-large power materials, which includes a material transfer area and a material storage area. The material storage area is provided with at least one heavy material rack and at least one stacking crane. The heavy material rack can store 2-8 layers of power materials in the height direction. One side of the heavy material rack is provided with a transfer channel, and a guide rail is arranged in a direction parallel to the transfer channel. The stacking crane is arranged on the guide rail, and the guide rail extends to the material transfer area. Since the heavy material rack can store 2-8 layers of ring network cabinets, box transformers and other power materials in the height direction, the net space of the warehouse is fully utilized, and the warehousing capacity of the warehouse is improved.

[0004] However, with the increase in length and height of the heavy material rack, due to the current supply and demand status of "whole storage and zero taking" of power warehousing, the material storage positions on the rack are often replenished at one time, and then gradually taken away from the side close to the taking port, resulting in more heavy materials distributed at one end of the rack and fewer heavy materials distributed at the other end. The two ends of the rack are in an uneven state for a long time, which poses a safety hazard.

[0005] To solve the above technical problems, the Chinese invention patent with the patent number 202210613334.0 discloses an intelligent warehousing operation method, system and device based on a stereoscopic warehousing system and a storage medium. An in-out warehouse management terminal is arranged for managing the warehousing and out-of-warehouse of electric power materials. The in-out warehouse management terminal forms an optimal warehousing scheme of electric power materials under a first constraint condition according to the distribution state of the electric power materials in the current stereoscopic warehouse, so that the distribution of the electric power materials on the heavy material shelves is reasonable after the warehousing of the electric power materials, and the overall stress of the heavy material shelves is uniform. The in-out warehouse management terminal also forms an optimal out-of-warehouse scheme of electric power materials under a second constraint condition according to the distribution state of the electric power materials in the current stereoscopic warehouse, so that the influence on the stress balance of the heavy material shelves is minimal after the local out-of-warehouse of the electric power materials. The in-out warehouse management terminal is arranged to control the distribution state of the electric power materials on the heavy material shelves during the warehousing and out-of-warehouse of the electric power materials, so that the stress distribution of the heavy material shelves is basically balanced during the entire warehousing process, the safety hidden danger is eliminated, and the safety risk is reduced.

[0006] However, in actual production activities, part of the electric power materials (such as wire coils) have a high in-out warehouse frequency, and part of the electric power materials (such as ring network cabinets and box transformers) have a low in-out warehouse frequency. Under the constraint of the above scheme, the stacking crane will cross the entire storage area to transfer the materials when the materials with a high in-out warehouse frequency are in-out warehoused, the moving path is long, the equipment is severely worn, the energy consumption is high, and the operation cost is high. SUMMARY

[0007] Therefore, the present application provides an energy-saving electric power material warehousing operation method based on a stereoscopic warehousing system to solve the technical problems in the prior art that the stacking crane crosses the entire storage area to transfer the materials, the moving path is long, the equipment is severely worn, the energy consumption is high, and the operation cost is high.

[0008] The present application also provides an energy-saving electric power material warehousing operation system based on a stereoscopic warehousing system.

[0009] The present application also provides an energy-saving electric power material warehousing operation device based on a stereoscopic warehousing system.

[0010] The present application also provides a computer-readable storage medium.

[0011] The technical solution of the present application to solve the above technical problems is as follows:

[0012] An energy-saving electric power material warehousing operation method based on a stereoscopic warehousing system includes a warehousing operation method and an out-of-warehouse operation method. The warehousing operation method includes the following steps:

[0013] Sr1. reading first position distribution information and first weight information of the electric power materials on the current shelf;

[0014] Sr2. obtaining first type information and second weight information of the electric power materials to be stored in the warehouse;

[0015] Sr3. obtaining the storage and retrieval frequency sorting information of the electric power materials;

[0016] Sr4. generating a storage simulation scheme based on the first position distribution information, the first weight information, the second weight information, the first type information and the second weight information, based on a first constraint condition, wherein the first constraint condition is that, under the premise of maintaining the maximum weight distribution balance value Q of the electric power materials on the shelf, the electric power materials with smaller storage and retrieval frequency sorting information are preferentially distributed at the front end of the shelf;

[0017] Sr5. outputting an execution instruction according to the storage simulation scheme to complete the storage of the electric power materials;

[0018] The storage operation method comprises the following steps:

[0019] Sc1. receiving a storage instruction and reading second type information and third weight information of the electric power materials to be stored from the storage instruction;

[0020] Sc2. generating a storage simulation scheme based on the second type information and the third weight information, based on a second constraint condition, wherein the second constraint condition is that, under the premise of maintaining the weight distribution balance value Q of the electric power materials on the shelf not less than a first set threshold, the electric power materials stored at the front end of the shelf are preferentially stored;

[0021] Sc3. outputting an execution instruction according to the storage simulation scheme to complete the storage of the electric power materials.

[0022] Preferably, in step Sr4, the weight distribution balance value Q=F b小 / F b大 , wherein F b小 represents the gravity of the materials on the side with smaller force with the shelf centerline as the dividing line; and F b大 represents the gravity of the materials on the side with larger force with the shelf centerline as the dividing line.

[0023] Preferably, the storage operation method further comprises the following steps:

[0024] Sc4. When the weight distribution balance value Q of the power materials on the shelves is less than the first set threshold, based on the third constraint condition, partial relocation is performed so that the weight distribution balance value Q is not less than the second set threshold; wherein the third constraint condition is: moving the power material with the largest weight in the power materials on at least one current shelf so that the weight distribution balance value Q is not less than the second set threshold.

[0025] Preferably, the energy-saving power material storage operation method based on the stereoscopic storage system further comprises a relocation operation method, the relocation operation method comprising:

[0026] Sy1. receiving a relocation instruction and performing Sy2-Sy4; or determining whether the relocation operation condition is met; if so, performing Sy2-Sy4;

[0027] Sy2. reading the type information and weight information of the power materials on the current shelf; and obtaining the storage frequency sorting information of the power materials;

[0028] Sy3. generating a relocation simulation scheme based on the type information and weight information of the power materials on the current shelf, based on the fourth constraint condition; wherein the fourth constraint condition is: under the premise of maintaining the weight distribution balance value of the power materials on the shelves not less than the third set threshold, preferentially distributing the power materials with smaller storage frequency sorting information to the front end of the shelves;

[0029] Sy4. outputting an execution instruction according to the relocation simulation scheme to complete the relocation of the power materials.

[0030] Preferably, the energy-saving power material storage operation method based on the stereoscopic storage system further comprises a warehouse inversion operation method, the warehouse inversion operation method comprising:

[0031] Sd1. receiving a warehouse inversion instruction and performing Sd2-Sd5; or determining whether the warehouse inversion operation condition is met; if so, performing Sd2-Sd5;

[0032] Sd2. obtaining a storage simulation scheme and reading the first material type information in the storage simulation scheme;

[0033] Sd3. traversing the second material type information of the power materials on the current shelf;

[0034] Sd4. when the second material type information matches the first material type information, updating the storage simulation scheme; wherein in the updated storage simulation scheme, the power materials on the current shelf and the power materials to be stored are exchanged in position;

[0035] Sd5. outputting an execution instruction according to the updated storage simulation scheme to complete the storage of the power materials.

[0036] An energy-saving power material storage operation system based on a stereoscopic storage system, comprising a material storage module and a material delivery module; the material storage module comprises:

[0037] a storage information reading unit for reading first position distribution information and first weight information of power materials on a current shelf;

[0038] a to-be-stored material information acquisition unit for acquiring first type information and second weight information of power materials to be stored;

[0039] a storage and delivery frequency analysis unit for acquiring storage and delivery frequency sorting information of power materials;

[0040] a storage simulation scheme generation module for generating a storage simulation scheme based on first constraint conditions according to the first position distribution information, the first weight information, the second weight information, the first type information and the second weight information; wherein the first constraint conditions are: under the premise of maintaining the maximum weight distribution balance value Q of power materials on the shelf, power materials with smaller storage and delivery frequency sorting information are preferentially distributed at the front end of the shelf; and

[0041] a storage instruction output unit for outputting an execution instruction according to the storage simulation scheme to complete power material storage;

[0042] the material delivery module comprises:

[0043] a delivery instruction receiving unit for accepting a delivery instruction and reading second type information and third weight information of power materials to be delivered from the delivery instruction;

[0044] a delivery simulation scheme generation unit for generating a delivery simulation scheme based on second constraint conditions according to the second type information and the third weight information; wherein the second constraint conditions are: under the premise of maintaining the weight distribution balance value Q of power materials on the shelf not less than a first set threshold, power materials stored at the front end of the shelf are preferentially delivered; and

[0045] a delivery instruction output unit for outputting an execution instruction according to the delivery simulation scheme to complete power material delivery.

[0046] Preferably, the energy-saving power material storage operation system based on the stereoscopic storage system further comprises a storage transfer operation module, the storage transfer operation module comprising:

[0047] a storage transfer instruction receiving unit for receiving a storage transfer instruction or judging whether a storage transfer operation condition is met;

[0048] The warehouse-moving information reading unit is configured to read type information and weight information of the power materials on the current shelf, and obtain the frequency sorting information of the power materials in and out of the warehouse.

[0049] The warehouse-moving simulation scheme generating unit is configured to generate a warehouse-moving simulation scheme based on the type information and weight information of the power materials on the current shelf and the fourth constraint condition, wherein the fourth constraint condition is that the power materials with smaller frequency sorting information are preferentially distributed at the front end of the shelf while keeping the weight distribution balance value of the power materials on the shelf not less than the third set threshold.

[0050] The warehouse-moving instruction output unit is configured to output an execution instruction according to the warehouse-moving simulation scheme, and complete the warehouse-moving of the power materials.

[0051] Preferably, the energy-saving power material storage operation system based on the stereoscopic storage system further comprises a warehouse-reversing operation module, and the warehouse-reversing operation module comprises:

[0052] The warehouse-reversing instruction receiving unit is configured to receive a warehouse-reversing instruction or determine whether the warehouse-reversing operation condition is met.

[0053] The warehouse-in scheme reading unit is configured to obtain a warehouse-in simulation scheme and read first material type information in the warehouse-in simulation scheme.

[0054] The material type matching unit is configured to traverse second material type information of the power materials on the current shelf, and match the first material type information.

[0055] The warehouse-in scheme updating unit is configured to update the warehouse-in simulation scheme when the second material type information matches the first material type information, wherein the updated warehouse-in simulation scheme exchanges the positions of the power materials on the current shelf and the power materials to be stored in the warehouse.

[0056] The warehouse-reversing instruction output unit is configured to output an execution instruction according to the updated warehouse-in simulation scheme, and complete the warehouse-in of the power materials.

[0057] An energy-saving power material storage operation device based on a stereoscopic storage system comprises:

[0058] The memory is configured to store a computer program.

[0059] The processor is configured to implement the energy-saving power material storage operation method based on the stereoscopic storage system when the computer program is executed.

[0060] A computer readable storage medium, wherein a computer program is stored on the computer readable storage medium, and the computer program is executed by a processor to implement the energy-saving power material storage operation method based on the stereoscopic storage system.

[0061] Compared with the prior art, the present application has at least the following advantages:

[0062] The present application provides an energy-saving power material storage operation method, system, device and storage medium based on a stereoscopic storage system. Based on big data analysis of the frequency of different power materials in and out of the warehouse, considering the weight of different types of power materials, the in and out of the warehouse of power materials is managed. On the premise of ensuring that the stress of the shelf is basically balanced, the power materials with higher in and out frequency are arranged at the front end of the shelf, and when the out-of-warehouse operation is performed, the materials at the front end of the shelf are preferentially taken out. In this way, the stacking crane moves the shortest distance each time the out-of-warehouse operation is performed, and the out-of-warehouse operation is completed. The moving distance is short, thereby reducing equipment wear and tear, reducing energy consumption, and reducing warehouse operation costs. BRIEF DESCRIPTION OF DRAWINGS

[0063] Figure 1 It is a schematic diagram of the plane layout of a stereoscopic warehouse of an embodiment.

[0064] Figure 2 It is a process flow chart of the in-warehouse operation process in an embodiment.

[0065] Figure 3 It is a process flow chart of the out-of-warehouse operation process in an embodiment.

[0066] Figure 4 It is a process flow chart of the in-warehouse operation process in an embodiment.

[0067] Figure 5 It is a process flow chart of the out-of-warehouse operation process in an embodiment.

[0068] In the figure: material transfer area 1, material storage area 2, heavy material shelf 10, in and out of warehouse execution mechanism 20, transfer channel 30, guide rail 40. EMBODIMENT

[0069] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The technical solutions of the present application will be further described below in combination with the drawings of the embodiments of the present application. The present application is not limited to the following specific embodiments.

[0070] It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar parts. In the description of the present application, it should be understood that if the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationship in the drawings are only used for exemplary illustration, and cannot be understood as a limitation of the present patent, for those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0071] In an embodiment of the present application, please refer to Figure 2 With Figure 3 An energy-saving power material storage operation method based on a stereoscopic storage system, including a storage operation method and a warehouse operation method, the storage operation method includes the following steps:

[0072] Sr1. Read the first position distribution information and the first weight information of the power materials on the current shelf;

[0073] Sr2. Obtain the first type information and the second weight information of the power materials to be stored;

[0074] Sr3. Obtain the storage and withdrawal frequency sorting information of the power materials;

[0075] Sr4. According to the first position distribution information, the first weight information, the second weight information, the first type information and the second weight information, generate a storage simulation scheme based on a first constraint condition, wherein the first constraint condition is: under the premise of maintaining the maximum weight distribution balance value Q of the power materials on the shelf, the power materials with smaller storage and withdrawal frequency sorting information are preferentially distributed at the front end of the shelf;

[0076] Sr5. According to the storage simulation scheme, output an execution instruction to complete the storage of the power materials;

[0077] The warehouse operation method includes the following steps:

[0078] Sc1. Accept the warehouse instruction, read the second type information and the third weight information of the power materials to be withdrawn from the warehouse instruction;

[0079] Sc2. According to the second type information and the third weight information, generate a warehouse simulation scheme based on a second constraint condition; wherein the second constraint condition is: under the premise of maintaining the weight distribution balance value Q of the power materials on the shelf not less than the first set threshold, the power materials stored at the front end of the shelf are preferentially withdrawn;

[0080] Sc3. According to the warehouse-out simulation scheme, output execution instructions to complete the warehouse-out of the electric power materials.

[0081] Specifically, in a general working condition, after a period of operation, the shelves for storing electric power materials will have a certain amount of electric power materials left. First, read the first position distribution information and the first weight information of the electric power materials on the current shelf. As a preferred, directly read the first position distribution information and the first weight information of the electric power materials on the current shelf from the system for managing materials, that is, obtain the distribution state of the materials on the current shelf and the weight information of the left materials, such as obtaining the type of the materials in each storage position on the current shelf and the weight information of the materials.

[0082] For the convenience of description, in the present application, a stereoscopic warehouse is provided. Please refer to Figure 1 , the stereoscopic warehouse is provided with a material transfer area 1 and a material storage area 2, the material storage area 2 is provided with at least one heavy material shelf 10 and at least one warehouse-in and warehouse-out execution mechanism 20, the heavy material shelf 10 is provided with a plurality of material storage positions, the material storage positions have a first coordinate representing the position in the height direction and a second coordinate representing the position in the length direction. One side of the heavy material shelf 10 is provided with a transfer channel 30, a guide rail 40 is arranged in a direction parallel to the transfer channel 30, the warehouse-in and warehouse-out execution mechanism 20 is arranged on the guide rail 40, and the guide rail 40 extends to the material transfer area 1.

[0083] In some specific embodiments, the heavy material shelf 10 can store 2-8 layers of heavy electric power materials in the height direction, and each layer can store 2-20 heavy electric power materials side by side in the length direction. The heavy electric power materials include but are not limited to ring network cabinets, box-type transformers (abbreviated as box transformers), wire coils, etc. Each heavy electric power material occupies an independent material storage position, and each material storage position can be positioned by a first coordinate representing the height and a second coordinate representing the distance, for example, the material storage positions in the bottom layer can be sequentially marked as A1, A2, A3, …, the material storage positions in the second layer can be sequentially marked as B1, B2, B3, …, the material storage positions in the third layer can be sequentially marked as C1, C2, C3, …, and so on.

[0084] The warehouse-in and warehouse-out execution mechanism 20 can be a stacker crane, and the guide rail 40 can include an overhead rail arranged at the upper end of the stacker crane and a ground rail arranged at the bottom end of the stacker crane. The warehouse-in and warehouse-out execution mechanism 20 can place electric power materials on any of the material storage positions of the heavy material shelf 10, and can also take down the electric power materials placed on any of the material storage positions from the heavy material shelf 10.

[0085] Based on the above description, the "reading the first position distribution information and the first weight information of the power materials on the current shelf" mainly refers to reading the coordinate information of the material storage position corresponding to the power materials on the current shelf and the weight information corresponding to the power materials. For example, the obtained information includes: on the current shelf, A1, B3, C2……, etc. The material storage positions respectively store box transformers, ring network cabinets, wire coils, etc., and the corresponding weights are q A1 , q B3 , q C2 …

[0086] As preferred, before, after or at the same time as performing the above steps, the first type information and the second weight information of the power materials to be stored are obtained. As preferred, the first type information and the second weight information of the power materials to be stored are obtained from the list of power materials to be stored. That is, from the list of power materials to be stored, the quantity information of each type of power material in the batch of materials and the unit weight of each type of power material are obtained, for example, the obtained information includes: in the material to be stored, the number of X type box transformers is N, and the weight of each X type box transformer is Q……

[0087] As preferred, before, after or at the same time as performing the above steps, the storage and retrieval frequency sorting information of the power materials is obtained. As preferred, according to the historical storage and retrieval data of the stereoscopic warehouse, the storage and retrieval frequency of different types of power materials is obtained, the storage and retrieval frequency of different power materials is sorted, and the storage and retrieval frequency sorting information of the power materials is obtained. For example, in the stereoscopic warehouse, the storage frequency of X1 type box transformer is M1 units / month, the storage frequency of X2 type ring network cabinet is M2 units / month, the storage frequency of X3 type wire coil is M3 units / month…… and so on. M1, M2, M3…… are sorted, and if M3>M2>M1, it means that the storage frequency of X3 type wire coil is greater than that of X2 type ring network cabinet, and the storage frequency of X2 type ring network cabinet is greater than that of X1 type box transformer. Then, according to the order from small to large of X3 type wire coil, X2 type ring network cabinet and X1 type box transformer, the storage frequency of X3 type wire coil is sorted first, the storage frequency of X2 type ring network cabinet is sorted second, and the storage frequency of X1 type box transformer is sorted third……

[0088] As preferred, in step Sr4, after obtaining or reading the above data information, a storage simulation scheme can be generated based on a first constraint condition; wherein the first constraint condition is: under the premise of maintaining the maximum weight distribution balance value Q of the power materials on the shelf, the power materials with smaller storage and retrieval frequency sorting information are preferentially distributed at the front end of the shelf.

[0089] That is, in the best case, in order to make the heavy goods shelf 10 stress distribution uniform, the weight of the goods on both sides of the median line of the heavy goods shelf 10 should be equal, and in some cases, at least the weight of the goods on both sides of the median line of the heavy goods shelf 10 should be as equal as possible. That is, the weight distribution balance value Q=F b小 / F b大 As equal as possible to 1, wherein F b小 represents the weight of the goods on the side with less stress on the center line of the shelf as the boundary; F b大 represents the weight of the goods on the side with more stress on the center line of the shelf as the boundary.

[0090] Under the above premise, knowing the distribution and weight of the power goods on the current heavy goods shelf 10, knowing the type and weight of the power goods to be warehoused, the power goods to be warehoused are arranged in combination, and several combinations are obtained for arranging the power goods to be warehoused on the heavy goods shelf 10. Among these combinations, the combination in which the power goods with less information on the frequency of entry and exit (i.e., the power goods with higher frequency of entry and exit) are distributed at the front end of the shelf is selected as the final simulation scheme for warehousing.

[0091] It should be understood that in some cases, the weight distribution balance value Q=1 can not be used as the evaluation benchmark, but a certain set threshold value of the weight distribution balance value Q can be used as the benchmark, so that more power goods with less information on the frequency of entry and exit are distributed at the front end of the shelf. For example, during the entry and exit operation, the weight distribution balance value Q≥0.95 can be set, so that the power goods with less information on the frequency of exit are distributed at the front end of the shelf as much as possible under the premise that the heavy goods shelf 10 remains basically balanced.

[0092] After the simulation scheme for warehousing is generated, the execution instructions are output according to the simulation scheme for warehousing, and the warehousing of the power goods is completed. As a preferred embodiment, the terminal dispatches the entry and exit execution mechanism 20 according to the generated simulation scheme for warehousing to complete the warehousing operation.

[0093] It should be noted that during the initial warehousing, there is no goods on the heavy goods shelf 10, and the above steps are still performed, which does not affect the warehousing result.

[0094] The above process completes the warehousing process of the power goods. After warehousing, the power goods are distributed on the heavy goods shelf 10 in a balanced manner, and the power goods with less information on the frequency of exit are distributed at the front end of the shelf to facilitate the exit. It should be noted that during the exit process, on the one hand, the gravity distribution balance of the heavy goods shelf 10 needs to be maintained, and on the other hand, the moving distance of the entry and exit execution mechanism 20 needs to be reduced as much as possible.

[0095] Specifically, the out-of-warehouse operation method first accepts an out-of-warehouse instruction and reads second type information and third weight information of the power material to be taken out from the out-of-warehouse instruction, that is, the type or weight information of the power material to be taken out is obtained from the out-of-warehouse instruction, for example, the obtained information includes: the power material to be taken out is an X1 type ring network cabinet, and the weight is q1. Then, according to the second type information and the third weight information, an out-of-warehouse simulation scheme is generated based on a second constraint condition, wherein the second constraint condition is: under the premise that the weight distribution balance value Q of the power material on the shelf is not less than a first set threshold, the power material stored at the front end of the shelf is preferentially taken out. In detail, according to the type of the power material to be taken out, there are several out-of-warehouse schemes, but these out-of-warehouse schemes must meet two basic conditions: first, after the power material to be taken out is removed, the weight distribution balance value Q of the power material on the shelf is not less than the first set threshold; second, the moving distance of the in-and-out-of-warehouse execution mechanism 20 is the shortest. Based on the second constraint condition, the out-of-warehouse simulation scheme is formed, and according to the out-of-warehouse simulation scheme, the execution instruction is output to schedule the in-and-out-of-warehouse execution mechanism 20 to complete the out-of-warehouse of the power material.

[0096] Based on the big data analysis of the in-and-out-of-warehouse frequency of different power materials, considering the weight of different types of power materials, the in-and-out-of-warehouse of the power materials is managed, under the premise of ensuring that the shelf stress is basically balanced, the power materials with higher in-and-out-of-warehouse frequency are arranged at the front end of the shelf, and during the out-of-warehouse operation, the materials at the front end of the shelf are preferentially taken out. In this way, each time the out-of-warehouse operation is performed, the stacking crane moves the shortest distance to complete the out-of-warehouse of the materials, the moving distance is short, thereby reducing equipment wear, reducing energy consumption, and reducing warehouse operation cost.

[0097] In a preferred embodiment, the out-of-warehouse operation method further comprises the following steps:

[0098] Sc4. When the weight distribution balance value Q of the power material on the shelf is less than the first set threshold, based on a third constraint condition, local relocation is performed to make the weight distribution balance value Q not less than the second set threshold; wherein the third constraint condition is: moving the power material with the largest weight among the power materials on at least one current shelf to make the weight distribution balance value Q not less than the second set threshold.

[0099] In other words, as the outbound operation progresses, when frequently accessed electrical materials located at the front of the shelf are moved, the weight distribution balance value Q on the shelf will fall below a first set threshold, resulting in an unbalanced state. There are two solutions: one is to move materials from a more distant location; the other, and more preferably, is to move one or more heavier materials from the electrical materials at the rear of the shelf and place them at the front. This allows frequently accessed materials at the front of the shelf to be continuously moved, further reducing the travel distance of the outbound execution mechanism 20, reducing equipment wear, energy consumption, and costs.

[0100] In a preferred embodiment, please refer to Figure 4 The energy-saving power material storage operation method based on the three-dimensional warehousing system further includes a warehouse transfer operation method, which includes:

[0101] Sy1. Receive the transfer instruction and execute Sy2-Sy4; or determine whether the conditions for the transfer operation are met; if so, execute Sy2-Sy4.

[0102] Sy2. Read the type and weight information of the electrical materials currently on the shelf; obtain the sorting information of the frequency of entry and exit of the electrical materials;

[0103] Sy3. Based on the type and weight information of the electrical materials on the current shelf, and based on the fourth constraint, generate a warehouse transfer simulation scheme; wherein, the fourth constraint is: under the premise of keeping the weight distribution balance value of the electrical materials on the shelf not less than the third set threshold, prioritize the distribution of electrical materials with lower inbound and outbound frequency sorting information at the front of the shelf.

[0104] Sy4. Following the warehouse transfer simulation scheme, output the execution command to complete the warehouse transfer of power materials.

[0105] After the automated warehouse has been operating for a long time, the remaining materials on the heavy-duty material racks 10 become increasingly scarce. This forces the inbound / outbound execution mechanism 20 to travel a considerable distance each time an outbound operation is executed, resulting in equipment wear and energy waste. In this situation, a relocation operation can be initiated based on instructions from warehouse management personnel or by setting necessary conditions for the relocation operation within the system. The relocation is performed when an instruction is received or the conditions for the relocation operation are met. The purpose of the relocation is to rearrange the remaining materials on the heavy-duty material racks 10, ensuring that materials with lower inbound / outbound frequency are placed at the front of the racks. This allows the inbound / outbound execution mechanism 20 to travel the shortest possible distance during outbound operations, thereby reducing equipment wear, energy consumption, and costs.

[0106] In yet another preferred embodiment, please refer to Figure 5 In order to prevent some materials from being accumulated for a long time and not being updated in time during the long-term operation of the stereoscopic warehouse, the energy-saving power material storage operation method based on the stereoscopic storage system further comprises a warehouse reversing operation method, and the warehouse reversing operation method comprises:

[0107] Sd1. Receiving a warehouse reversing instruction, and performing Sd2-Sd5; or determining whether the warehouse reversing operation condition is met; if yes, performing Sd2-Sd5;

[0108] Sd2. Obtaining a storage simulation scheme, and reading first material type information in the storage simulation scheme;

[0109] Sd3. Traversing second material type information of the power materials on the current shelf;

[0110] Sd4. When the second material type information matches the first material type information, updating the storage simulation scheme; wherein, in the updated storage simulation scheme, the power materials on the current shelf and the power materials to be stored are exchanged in position;

[0111] Sd5. According to the updated storage simulation scheme, outputting an execution instruction to complete the storage of the power materials.

[0112] After the stereoscopic warehouse operates for a period of time, the warehouse reversing operation method is started according to the instruction of the warehouse manager or the preset starting warehouse reversing operation necessary condition (for example, the necessary condition can be that some materials are accumulated in the storage and withdrawal rotation for a plurality of times in succession). The purpose of the warehouse reversing operation is to exchange the power materials accumulated for a long time and the power materials of the same type or different types newly stored in position, so that the power materials accumulated for a long time are placed at the front end of the heavy material shelf 10, so as to facilitate the preferential withdrawal of the accumulated power materials.

[0113] In some specific embodiments of the present application, an energy-saving power material storage operation system based on a stereoscopic storage system comprises a material storage module and a material withdrawal module; the material storage module comprises:

[0114] A storage information reading unit is configured to read first position distribution information and first weight information of the power materials on the current shelf;

[0115] A to-be-stored material information obtaining unit is configured to obtain first type information and second weight information of the power materials to be stored;

[0116] A storage and withdrawal frequency analysis unit is configured to obtain storage and withdrawal frequency sorting information of the power materials;

[0117] The warehouse-in simulation scheme generation module is configured to generate a warehouse-in simulation scheme based on a first constraint condition according to the first position distribution information, the first weight information, the second weight information, the first type information, and the second weight information; wherein the first constraint condition is: under the premise of maintaining the maximum weight distribution balance value Q of the electric power materials on the shelves, the electric power materials with a smaller warehouse-in frequency sorting information are preferentially distributed at the front end of the shelves; and

[0118] The warehouse-in instruction output unit is configured to output an execution instruction according to the warehouse-in simulation scheme, and complete the warehouse-in of the electric power materials.

[0119] The material warehouse-out module comprises:

[0120] The warehouse-out instruction receiving unit is configured to accept a warehouse-out instruction, and read the second type information and the third weight information of the electric power materials to be warehouse-out from the warehouse-out instruction.

[0121] The warehouse-out simulation scheme generation unit is configured to generate a warehouse-out simulation scheme based on a second constraint condition according to the second type information and the third weight information; wherein the second constraint condition is: under the premise of maintaining the weight distribution balance value Q of the electric power materials on the shelves not less than a first set threshold, the electric power materials stored at the front end of the shelves are preferentially warehouse-out; and

[0122] The warehouse-out instruction output unit is configured to output an execution instruction according to the warehouse-out simulation scheme, and complete the warehouse-out of the electric power materials.

[0123] Preferably, the energy-saving electric power material storage operation system based on the stereoscopic storage system further comprises a warehouse-moving operation module, and the warehouse-moving operation module comprises:

[0124] The warehouse-moving instruction receiving unit is configured to receive a warehouse-moving instruction, or determine whether a warehouse-moving operation condition is met.

[0125] The warehouse-moving information reading unit is configured to read the type information and the weight information of the electric power materials on the current shelves, and acquire the warehouse-in and warehouse-out frequency sorting information of the electric power materials.

[0126] The warehouse-moving simulation scheme generation unit is configured to generate a warehouse-moving simulation scheme based on a fourth constraint condition according to the type information and the weight information of the electric power materials on the current shelves; wherein the fourth constraint condition is: under the premise of maintaining the weight distribution balance value of the electric power materials on the shelves not less than a third set threshold, the electric power materials with a smaller warehouse-in and warehouse-out frequency sorting information are preferentially distributed at the front end of the shelves.

[0127] The warehouse-moving instruction output unit is configured to output an execution instruction according to the warehouse-moving simulation scheme, and complete the warehouse-moving of the electric power materials.

[0128] As preferred, the energy-saving power material storage operation system based on the stereoscopic storage system further comprises a warehouse reversing operation module, the warehouse reversing operation module comprises:

[0129] A warehouse reversing instruction receiving unit is configured to receive a warehouse reversing instruction or determine whether a warehouse reversing operation condition is met.

[0130] A storage scheme reading unit is configured to obtain a storage simulation scheme and read first material type information in the storage simulation scheme.

[0131] A material type matching unit is configured to traverse second material type information of power materials on a current shelf and match the first material type information.

[0132] A storage scheme updating unit is configured to update the storage simulation scheme when the second material type information matches the first material type information, wherein the updated storage simulation scheme exchanges the power materials on the current shelf with the power materials to be stored.

[0133] A warehouse reversing instruction output unit is configured to output an execution instruction according to the updated storage simulation scheme to complete the storage of the power materials.

[0134] The specific process, principle and method of the above energy-saving power material storage operation system based on the stereoscopic storage system are similar to the specific description of the energy-saving power material storage operation method based on the stereoscopic storage system, and thus will not be described in detail.

[0135] In some embodiments of the present application, an energy-saving power material storage operation device based on a stereoscopic storage system comprises:

[0136] A memory is configured to store a computer program.

[0137] A processor is configured to execute the computer program to implement the energy-saving power material storage operation method based on the stereoscopic storage system.

[0138] In some embodiments of the present application, a computer readable storage medium has a computer program stored thereon, and the computer program is executed by a processor to implement the energy-saving power material storage operation method based on the stereoscopic storage system.

[0139] Obviously, the above embodiments of the present application are merely exemplary but not intended to limit the embodiments of the present application. Based on the above description, any other variations or changes can be made by those skilled in the art without departing from the spirit and principles of the present application. It is not necessary to list all the embodiments here. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present application shall fall within the scope of the present application.

Claims

1. An energy-saving power material warehousing operation method based on an automated storage and retrieval system, comprising an inbound operation method and an outbound operation method, characterized in that, The warehousing operation method includes the following steps: Sr1. Read the first location distribution information and first weight information of the electrical materials on the current shelf; Sr2. Obtain the first type information and the second weight information of the power materials to be put into storage; Sr3. Obtain the sorting information of the frequency of entry and exit of power materials; Sr4. Based on the first location distribution information, the first weight information, the first type information, and the second weight information, and based on the first constraint condition, generate an inbound simulation scheme; wherein, the first constraint condition is: under the premise of maintaining the maximum weight distribution balance value Q of electrical materials on the shelf, prioritize distributing electrical materials with higher inbound and outbound frequencies at the front of the shelf, wherein the weight distribution balance value Q = F b小 / F b大 , of which F b小 This indicates the weight of the goods borne by the side experiencing less force, with the center line of the shelf as the dividing line; F b大 This indicates the weight of the goods borne by the side with greater force, with the center line of the shelf as the dividing line; Sr5. According to the warehousing simulation plan, output the execution command to complete the warehousing of power materials; The outbound operation method includes the following steps: Sc1. Accept the outbound instruction and read the second type information and third weight information of the power materials to be outbound from the outbound instruction; Sc2. Based on the second type of information and the third weight information, and based on the second constraint, generate an outbound simulation scheme; wherein, the second constraint is: under the premise of keeping the weight distribution balance value Q of the electrical materials on the shelf not less than the first set threshold, prioritize outbound of the electrical materials placed at the front of the shelf; Sc3. Based on the outbound simulation plan, output the execution command to complete the outbound of power materials.

2. The energy-saving power material warehousing operation method based on an automated warehousing system as described in claim 1, characterized in that, The outbound operation method also includes the following steps: Sc4. When the weight distribution balance value Q of the electrical materials on the shelf is less than the first set threshold, a partial transfer is performed based on the third constraint condition so that the weight distribution balance value Q is not less than the second set threshold condition; wherein, the third constraint condition is: move at least one of the electrical materials with the largest weight on the current shelf so that the weight distribution balance value Q is not less than the second set threshold condition.

3. The energy-saving power material warehousing operation method based on an automated warehousing system as described in claim 1, characterized in that, It also includes a warehouse transfer operation method, which includes: Sy1. Receive the transfer instruction and execute Sy2-Sy4; or determine whether the conditions for the transfer operation are met; if so, execute Sy2-Sy4. Sy2. Read the type and weight information of the electrical materials currently on the shelf; obtain the sorting information of the frequency of entry and exit of the electrical materials; Sy3. Based on the type and weight information of the electrical materials on the current shelf, a warehouse transfer simulation scheme is generated based on the fourth constraint condition; wherein, the fourth constraint condition is: under the premise of keeping the weight distribution balance value of the electrical materials on the shelf not less than the third set threshold, the electrical materials with higher frequency of entry and exit are preferentially distributed at the front of the shelf. Sy4. Following the warehouse transfer simulation scheme, output the execution command to complete the warehouse transfer of power materials.

4. The energy-saving power material warehousing operation method based on an automated warehousing system as described in claim 1, characterized in that, It also includes a method for reversing into a parking space, the method comprising: Sd1. Receive the reverse parking instruction and execute Sd2-Sd5; or determine whether the reverse parking operation conditions are met; if so, execute Sd2-Sd5. Sd2. Obtain the warehousing simulation plan and read the first material type information in the warehousing simulation plan; Sd3. Iterate through the second material type information of the current power materials on the shelf; Sd4. When the information of the second material type matches the information of the first material type, update the warehousing simulation scheme; wherein, in the updated warehousing simulation scheme, the positions of the power materials on the current shelf and the power materials to be warehoused are swapped. Sd5. Based on the updated warehousing simulation scheme, output the execution command to complete the warehousing of power materials.

5. An energy-saving power material warehousing operation system based on an automated storage and retrieval system, characterized in that, This includes a material receiving module and a material issuing module; The material receiving module includes: The storage information reading unit is used to read the first location distribution information and the first weight information of the electrical materials on the current shelf. The unit for acquiring information on materials to be put into storage is used to acquire the first type information and the second weight information of the power materials to be put into storage. The inbound / outbound frequency analysis unit is used to obtain the sorting information of the inbound / outbound frequency of power materials. The warehousing simulation scheme generation module is used to generate an warehousing simulation scheme based on the first location distribution information, the first weight information, the first type information, and the second weight information, and according to a first constraint condition. The first constraint condition is: while maintaining the maximum weight distribution balance value Q of electrical materials on the shelf, priority is given to distributing electrical materials with higher inbound / outbound frequencies at the front of the shelf, where the weight distribution balance value Q = F. b小 / F b大 , of which F b小 This indicates the weight of the goods borne by the side experiencing less force, with the center line of the shelf as the dividing line; F b大 This indicates the weight of the goods borne by the side experiencing greater force, with the center line of the shelf as the dividing line; and The warehousing instruction output unit is used to output execution instructions according to the warehousing simulation scheme to complete the warehousing of power materials; The material outbound module includes: The outbound instruction receiving unit is used to receive outbound instructions and read the second type information and third weight information of the power materials to be outbound from the outbound instructions; The outbound simulation scheme generation unit is used to generate an outbound simulation scheme based on the second type of information and the third weight information, and according to the second constraint condition; wherein, the second constraint condition is: under the premise of maintaining the weight distribution balance value Q of the electrical materials on the shelf not less than a first set threshold, priority is given to outbounding the electrical materials placed at the front of the shelf; and The outbound instruction output unit is used to output execution instructions according to the outbound simulation scheme to complete the outbound of power materials.

6. The energy-saving power material warehousing operation system based on an automated warehousing system as described in claim 5, characterized in that, It also includes a data transfer operation module, which includes: The transfer instruction receiving unit is used to receive transfer instructions or determine whether the conditions for a transfer operation are met. The warehouse transfer information reading unit is used to read the type and weight information of the electrical materials currently on the shelf; and to obtain the ordering information of the frequency of entry and exit of the electrical materials. The warehouse transfer simulation scheme generation unit is used to generate a warehouse transfer simulation scheme based on the type and weight information of the electrical materials on the current shelf and the fourth constraint condition. The fourth constraint condition is: under the premise of keeping the weight distribution balance value of the electrical materials on the shelf not less than the third set threshold, the electrical materials with higher frequency of entry and exit are preferentially distributed at the front of the shelf. The warehouse transfer instruction output unit is used to output execution instructions according to the warehouse transfer simulation scheme to complete the warehouse transfer of power materials.

7. The energy-saving power material warehousing operation system based on an automated warehousing system as described in claim 5, characterized in that, It also includes a reverse parking operation module, which includes: The reverse parking instruction receiving unit is used to receive reverse parking instructions or determine whether the conditions for reverse parking operations are met. The warehousing scheme interpretation unit is used to obtain the warehousing simulation scheme and read the first material type information in the warehousing simulation scheme. The material type matching unit is used to traverse the second material type information of the power materials on the current shelf and match it with the first material type information; The warehousing scheme update unit is used to update the warehousing simulation scheme when the second material type information matches the first material type information; wherein, in the updated warehousing simulation scheme, the positions of the power materials on the current shelf and the power materials to be warehoused are swapped. The inventory transfer instruction output unit is used to output execution instructions according to the updated inventory entry simulation scheme to complete the inventory entry of power materials.

8. An energy-saving power material storage operation device based on an automated storage and retrieval system, characterized in that, include: Memory, used to store computer programs; A processor is configured to execute the computer program to implement the energy-saving power material storage operation method based on an automated storage system as described in any one of claims 1-4.

9. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores a computer program, which, when executed by a processor, implements the energy-saving power material storage operation method based on an automated storage system as described in any one of claims 1-4.

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