A material washing system

By designing a washing system, a drive mechanism is used to control the movement of a mobile mechanism within the washing hopper, enabling timed and quantitative feeding and thorough cleaning. This solves the problem of material particles with a density less than water being unable to be cleaned in a timely and quantitative manner, thereby improving cleaning efficiency and reducing costs.

CN118045806BActive Publication Date: 2026-02-06HUNAN LONGRHENIUM NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202410197236.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2026-02-06
Estimated Expiration
2044-02-22

AI Technical Summary

Technical Problem

Material particles with a density less than water and that are insoluble or poorly soluble in water (such as plastic particles generated from melt recycling) cannot be cleaned in a timely and quantitative manner during the cleaning process, resulting in high cleaning costs and long cleaning times.

Method used

Design a material washing system, including washing equipment, rinsing tank, dewatering device, hopper and material storage device. The moving mechanism is controlled by a drive mechanism to move within the washing chamber to achieve timed and quantitative feeding, and to fully clean the material by utilizing the time it floats in the water.

Benefits of technology

It enables timed and quantitative cleaning of material particles, improving cleaning efficiency, reducing cleaning costs, and completing rinsing and dehydration to ensure cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the field of material cleaning, and particularly relates to a material washing system, which comprises a material washing device, a water rinsing tank, a dehydration device, a hopper and a material storage device; the material washing device comprises a driving mechanism and a straight-cylindrical material washing bin; a moving mechanism is arranged on one side in the material washing bin, and the outer wall of the moving mechanism is attached to the inner wall of the material washing bin; the driving mechanism is connected to the moving mechanism; the other side of the material washing bin is respectively connected to a water inlet and a material inlet, the water inlet is connected to a water source, and the material inlet is connected to the material storage device. The present application has the beneficial effect that the driving mechanism can be controlled to adjust the moving position and moving time interval of the moving mechanism in the material washing bin, so as to adjust the feeding amount and feeding time in the material washing bin, realize timed feeding and quantitative feeding, complete rinsing and dehydration, and realize the cleaning of material particles.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of material cleaning, in particular to a material cleaning system. BACKGROUND

[0002] At present, there are some material particles with density less than water and insoluble or hardly soluble in water, such as plastic particles produced by melting recycling, etc. The formed and / or used material particles need to be cleaned to remove dust and impurities attached thereto. Since the material particles float when they come into contact with water, they cannot be fully contacted with the cleaning water, and cannot be cleaned at a fixed time and a fixed amount. Therefore, the cleaning cost is increased, and the cleaning time is prolonged. SUMMARY

[0003] In order to solve the problems that the existing material particles cannot be cleaned at a fixed time and a fixed amount, the present application provides a material cleaning system which can clean the material particles at a fixed time and a fixed amount, and complete rinsing and dehydration.

[0004] The present application relates to a material cleaning system, which comprises a material cleaning device, a water rinsing tank, a dehydration device, a hopper and a material storage device.

[0005] The water rinsing tank is used for rinsing the material, and conveying the rinsed material to the dehydration device.

[0006] The dehydration device is used for dehydrating the material, and conveying the dehydrated material to the hopper.

[0007] The material storage device is used for storing the uncleaned material, and conveying the uncleaned material to the material cleaning device.

[0008] The material cleaning device is used for cleaning the material, and conveying the cleaned material to the water rinsing tank.

[0009] The material cleaning device comprises a driving mechanism and a straight-cylindrical material cleaning bin.

[0010] One side of the material cleaning bin is provided with a moving mechanism, and the outer wall of the moving mechanism is attached to the inner wall of the material cleaning bin.

[0011] The driving mechanism is connected to the moving mechanism, and is used for driving the moving mechanism to reciprocate along the inner wall of the material cleaning bin.

[0012] The other side of the material cleaning bin is respectively communicated with a water inlet and a material inlet, the water inlet is communicated with a water source, and the material inlet is communicated with the material storage device.

[0013] Further, the water inlet is provided with a first valve, and the first valve is used for controlling the opening or closing of the water inlet. The material inlet is provided with a second valve, and the second valve is used for controlling the opening or closing of the material inlet.

[0014] Further, the first pipeline is provided with a third valve for controlling opening or closing of the first pipeline.

[0015] Further, the first pipeline is provided with a water pump.

[0016] Further, the second pipeline is provided with a fourth valve for controlling opening or closing of the second pipeline.

[0017] Further, the second pipeline is provided with a fourth valve for controlling opening or closing of the second pipeline.

[0018] Further, the water source is a water cylinder, and the washing bin is located at one side of the bottom of the water cylinder.

[0019] Further, the bottom of the water cylinder is provided with a first through slot, and the outer wall of the washing bin is matched with the inner wall of the first through slot.

[0020] Further, the bottom of the water cylinder is provided with a second through slot, and a fixed frame is embedded in the second through slot, the space in the fixed frame is the material port, a baffle is slidingly installed in the fixed frame, the baffle is located between the washing bin and the material storage device, and the baffle is used for controlling opening or closing of the material port.

[0021] Further, the washing bin is slidingly installed in the first through slot, and the washing bin can slide along the first through slot.

[0022] The present application has the advantages that the present application can adjust the feeding amount and feeding time in the washing bin by controlling the driving mechanism and adjusting the moving position and moving time interval of the moving mechanism, realizes timed feeding and quantitative feeding, facilitates cleaning, completes rinsing and dewatering, and realizes cleaning of the material particles. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the present application or prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only show some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0024] FIG. 1 is a structural schematic diagram of the present application; Figure 1 FIG. 1 is a structural schematic diagram of the present application;

[0025] FIG. 2 is a structural schematic diagram of the washing material equipment of the present application; Figure 2 FIG. 2 is a structural schematic diagram of the washing material equipment of the present application;

[0026] FIG. 3 is another structural schematic diagram of the washing material equipment of the present application; Figure 3 FIG. 3 is another structural schematic diagram of the washing material equipment of the present application;

[0027] FIG. 3 is another structural schematic diagram of the washing material equipment of the present application;Figure 4 Fig. 3 is a structural schematic view of a third washing material device of the present application;

[0028] Fig. 4 is a structural schematic view of a fourth washing material device of the present application; Figure 5 Fig. 5 is a structural schematic view of a fifth washing material device of the present application;

[0029] Fig. 6 is a structural schematic view of a sixth washing material device of the present application; Figure 6 Fig. 7 is a structural schematic view of a fixed frame and a baffle of the present application. DETAILED DESCRIPTION

[0030] In order to make the personnel in the technical field better understand the present application scheme, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without making creative labor should belong to the protection scope of the present application.

[0031] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not necessarily limit to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0032] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0033] Moreover, in addition to indicating the orientation or positional relationship, the above-mentioned part of the terms can also be used to indicate other meanings, for example, the term "upper" can also be used to indicate a certain attachment relationship or connection relationship in some cases. For the person skilled in the art, the specific meaning of these terms in the present application can be understood according to the specific circumstances.

[0034] In addition, the terms "mounting", "arrangement", "provided with", "connected", "linked", "sleeved" should be interpreted broadly. For example, it can be fixed connection, detachable connection, or integral structure; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or internal communication between two devices, elements or components. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0035] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0036] A material washing system, as shown in Figure 1 includes a material washing device, a water rinsing tank 8, a dehydration device 9, a hopper 10 and a material storage device 11;

[0037] The water rinsing tank 8 is used for rinsing the material and conveying the rinsed material to the dehydration device 9;

[0038] The dehydration device 9 is used for dehydrating the material and conveying the dehydrated material to the hopper 10;

[0039] The material storage device 11 is used for storing the unwashed material and conveying the unwashed material to the material washing device;

[0040] The material washing device is used for washing the material and conveying the washed material to the water rinsing tank 8;

[0041] The material washing device includes a driving mechanism and a straight cylindrical material washing bin 1;

[0042] One side of the material washing bin 1 is provided with a moving mechanism 2, and the outer wall of the moving mechanism 2 is attached to the inner wall of the material washing bin 1;

[0043] The driving mechanism is connected with the moving mechanism 2, and the driving mechanism is used for driving the moving mechanism 2 to reciprocate along the inner wall of the material washing bin 1;

[0044] The other side of the material washing bin 1 is respectively communicated with a water inlet 3 and a material inlet 4, the water inlet 3 is communicated with a water source, and the material inlet 4 is communicated with the material storage device 11.

[0045] The structure is embodiment 1 of the application. When the moving mechanism 2 is located at the initial position on one side in the washing bin 1, the water inlet 3 is filled with water and the material inlet 4 is filled with material. During the process that the driving mechanism drives the moving mechanism 2 to move to the other side in the washing bin 1, the moving mechanism 2 pushes the water and the material in the washing bin 1 to move out of the washing bin 1, and the mixed water and material leave the washing bin 1 along the water inlet 3 or the material inlet 4. The material is in contact with the flowing water during the whole process in the washing bin 1 and out of the washing bin 1, so the contact area is large and the contact time is long, thereby avoiding the insufficient cleaning caused by the small contact area with the water when the material is always floating on the water surface. Since the water inlet 3 and the material inlet 4 are located on the other side of the washing bin 1, the outer wall of the moving mechanism 2 is attached to the inner wall of the washing bin 1. When the moving mechanism 2 moves to the other side in the washing bin 1, the water inlet 3 and the material inlet 4 can be closed, so that the water and the material in the washing bin 1 leave and the water and the material outside the washing bin 1 cannot enter. In order to avoid the water and the material in the washing bin 1 leaving through the water inlet 3 and the material inlet 4 at the same time, the water inlet 3 and the material inlet 4 can be communicated with the lower part and the upper part of the washing bin 1 respectively, so that when the water and the material in the washing bin 1 leave, they leave through the outlet located in the lower part, enter the water floating tank 8 for rinsing, and then enter the dehydration device 9 for dehydration. After dehydration, the material enters the hopper 10 to complete the cleaning of the material. This structure can adjust the moving position and moving time interval of the moving mechanism 2 in the washing bin 1 by controlling the driving mechanism, so as to adjust the feeding amount and feeding time in the washing bin 1, realize timed feeding and quantitative feeding, complete rinsing and dehydration, and realize the cleaning of the material particles. This structure can also stagger the water inlet 3 and the material inlet 4 in the moving direction of the moving mechanism 2, locate the material inlet 4 above the water inlet 3, and increase the thickness of the moving mechanism 2. The thickness of the moving mechanism 2 is greater than the interval of the water inlet 3 and the material inlet 4 in the moving direction of the moving mechanism 2. When the moving mechanism 2 is located on the other side of the washing bin 1, it can block the water inlet 3 and the material inlet 4 at the same time. When the moving mechanism 2 moves from the other side of the washing bin 1 to the initial position, the material inlet 4 is exposed first to feed, and then the water inlet 3 is exposed to fill water, so as to facilitate the control of the feeding amount and avoid the water flowing out of the material inlet when feeding and filling water at the same time.

[0046] The first valve is arranged at the water inlet 3 and is used to control the opening or closing of the water inlet 3. The second valve is arranged at the material inlet 4 and is used to control the opening or closing of the material inlet 4. The first valve can control the water filling, and the second valve can control the material feeding, so as to avoid the opening or closing of the water inlet 3 and the material inlet 4 being controlled by the moving mechanism 2, thereby facilitating the material washing.

[0047] The first pipeline is communicated between the water inlet 3 and the water source. The third valve is arranged on the first pipeline and is used to control the opening or closing of the first pipeline. The water in the water source flows into the water inlet 3 through the first pipeline, so as to facilitate the water filling and water discharging.

[0048] The first pipeline is provided with a water pump.

[0049] The second pipeline is communicated between the material port 4 and the material storage device 11.

[0050] The fourth valve is arranged on the second pipeline and is used for controlling opening or closing of the second pipeline.

[0051] In order to increase the contact time of the material and water, as shown in Figures 2-5 The water source is a water cylinder 5, and the washing bin 1 is located at one side of the bottom of the water cylinder 5.

[0052] The bottom of the water cylinder 5 is provided with a first through slot, and the outer wall of the washing bin 1 is matched with the inner wall of the first through slot.

[0053] As shown in the accompanying drawings, Figure 6 The bottom of the water cylinder 5 is provided with a second through slot, the second through slot is embedded with a fixed frame 6, the space in the fixed frame 6 is the material port 4, a baffle 7 is slidably arranged in the fixed frame 6, the baffle 7 is located between the washing bin 1 and the material storage device 11, and the baffle 7 is used for controlling opening or closing of the material port 4.

[0054] The washing bin 1 is slidably arranged in the first through slot, and the washing bin 1 can slide along the first through slot.

[0055] As shown in the accompanying drawings, Figure 2 The side of the washing bin 1 is provided with an opening, the opening is the water port 3, one side of the washing bin 1 is in contact with the fixed frame 6, the fixed frame 6 is provided with the material port 4, the material port 4 is communicated with the water port 3, the baffle 7 separates the material port 4 and the washing bin 1, and the moving mechanism 2 is located at the opening side of the washing bin 1 and closes the water port 3.

[0056] As shown in the accompanying drawings, Figure 3 The moving mechanism 2 moves away from the water port 3, the baffle 7 is separated from the material port 4, and the material in the material storage device 11 enters the washing bin 1.

[0057] As shown in the accompanying drawings, Figure 4 The baffle 7 closes the material port 4.

[0058] As shown in the accompanying drawings, Figure 5As shown in step D of the embodiment 2 of the present application, the material washing bin 1 is slid along the first through slot away from the fixed frame 6, in the process of sliding, the moving mechanism 2 moves and closes the water gap 3 to push the material in the material washing bin 1 away from the material washing bin 1 into the water cylinder 5, and the material enters the water cylinder 5 and floats to the upper part of the water cylinder 5, which is the washing process.

[0059] Steps A to D are a complete material washing process, after step D is completed, step A can be continued to realize reciprocating circulation.

[0060] The structure separates the feeding and water feeding, avoids water flowing into the material storage device 11, realizes timed and quantitative feeding, realizes timed and quantitative washing of the material, and realizes full contact of the material with water in the process of floating in the water, so that the washing is completed, without the need of a special washing device, and cost is saved.

[0061] In the embodiment 3 of the present application, the material washing bin 1 can be completely placed into the bottom of the water cylinder 5, without the need of opening the first through slot at the bottom of the water cylinder 5, which reduces the sealing difficulty, and the material washing bin 1 can slide in the water to realize feeding, water feeding and discharging.

Claims

1. A material washing system characterized by: It comprises a washing device, a rinsing tank (8), a dewatering device (9), a hopper (10) and a material storage device (11); The rinsing tank (8) is used for rinsing the material and conveying the rinsed material to the dewatering device (9); The dewatering device (9) is used for dewatering the material and conveying the dewatered material to the hopper (10); The material storage device (11) is used for storing the unwashed material and conveying the unwashed material to the washing device; The washing device is used for washing the material and conveying the washed material to the rinsing tank (8); The washing device comprises a driving mechanism and a straight-cylindrical washing bin (1); One side of the washing bin (1) is provided with a moving mechanism (2), and the outer wall of the moving mechanism (2) is attached to the inner wall of the washing bin (1); The driving mechanism is connected with the moving mechanism (2), and is used for driving the moving mechanism (2) to reciprocate along the inner wall of the washing bin (1); The other side of the washing bin (1) is respectively communicated with a water inlet (3) and a material inlet (4), the water inlet (3) is communicated with a water source, and the material inlet (4) is communicated with the material storage device (11); When the moving mechanism (2) moves to the other side in the washing bin (1), the water inlet (3) and the material inlet (4) can be closed, so that the water and the material in the washing bin (1) are separated, and the water and the material outside the washing bin (1) cannot enter; The water source is a water cylinder (5), and the washing bin (1) is located at one side of the bottom of the water cylinder (5); The bottom of the water cylinder (5) is provided with a first through groove, and the outer wall of the washing bin (1) is matched with the inner wall of the first through groove; The bottom of the water cylinder (5) is provided with a second through groove, and a fixed frame (6) is embedded in the second through groove, the space in the fixed frame (6) is the material inlet (4), a baffle (7) is slidingly installed in the fixed frame (6), the baffle (7) is located between the washing bin (1) and the material storage device, and the baffle (7) is used for controlling the opening or closing of the material inlet (4); The washing bin (1) is slidingly installed in the first through groove, and the washing bin (1) can slide along the first through groove.

2. A material washing system as claimed in claim 1, characterized in that: The material inlet (4) is communicated with the second pipeline between the material storage device (11).

3. A material washing system as claimed in claim 2, characterised in that: The fourth valve is arranged on the second pipeline, and is used for controlling the opening or closing of the second pipeline.

Citation Information

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