Overhead air conditioner and vehicle
By installing a wiring fixing mechanism on the inner air duct fixing cover and outer air duct fixing component of the roof-mounted air conditioner, the problem of unstable wiring in the roof-mounted air conditioner when the vehicle shakes is solved, achieving a more stable wiring structure and higher electrical safety performance.
Patent Information
- Application Number
- CN202211445519.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-18
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2042-11-18
AI Technical Summary
Overhead air conditioners suffer from poor electrical reliability due to shaking during vehicle travel, resulting in loose wiring and compromised electrical safety.
A wire-fixing mechanism is adopted, with wire hooks and other structures installed on the inner air duct fixing cover and the outer air duct fixing parts, to fix the wiring connected to the electrical control box assembly, avoiding reliance on external auxiliary parts and improving the stability of the wiring and electrical safety.
It effectively fixes the wiring, improves electrical safety, reduces costs, increases assembly efficiency, and avoids wire wear and electromagnetic interference.
Smart Images

Figure CN118056691B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of air conditioning equipment, in particular to a top-mounted air conditioner and a vehicle. BACKGROUND
[0002] The top-mounted air conditioner is applied to a motor home, and is usually installed on the roof of the motor home. With the bumpy driving of the motor home, the top-mounted air conditioner will shake, the electrical reliability of the top-mounted air conditioner is faced with harsh vibration environment, the wire body of the top-mounted air conditioner lacks effective fixation, and the electrical safety of the product cannot be fully guaranteed. SUMMARY
[0003] The present application aims to at least solve one of the problems in the prior art. To this end, the present application provides a top-mounted air conditioner, which can effectively fix the wire connected with the electrical control box assembly, has higher wire reliability, and guarantees the electrical safety performance of the product.
[0004] The present application also provides a vehicle comprising the above top-mounted air conditioner.
[0005] According to the top-mounted air conditioner of the first aspect of the present application, the top-mounted air conditioner comprises a chassis, a compressor, an inner air duct assembly, an outer air duct assembly, an electrical control box assembly and a wire fixing mechanism, the chassis is provided with an indoor air inlet and an indoor air outlet; the compressor is arranged on the chassis; the inner air duct assembly comprises an inner air fan, an inner air duct member and an inner air duct fixing cover, the inner air duct member forms an indoor air duct connecting the indoor air inlet and the indoor air outlet, the inner air fan is arranged between the indoor air inlet and the indoor air outlet, and the inner air duct fixing cover is fixedly connected with the chassis to fix the inner air duct member; the outer air duct assembly comprises an outer air duct fixing member and an outer air fan, the outer air duct fixing member is fixedly connected with the chassis, and the outer air fan is fixedly connected with the outer air duct fixing member; the electrical control box assembly is arranged between the inner air duct fixing cover and the outer air duct fixing member; and the wire fixing mechanism is arranged on at least one of the inner air duct fixing cover and the outer air duct fixing member, and is used for fixing a wire connected with the electrical control box assembly at one end.
[0006] According to the vehicle of the second aspect of the present application, the vehicle comprises the top-mounted air conditioner of the first aspect of the present application.
[0007] According to the top-mounted air conditioner of the present application, at least the following beneficial effects are achieved:
[0008] The indoor air duct assembly is formed by the indoor air duct component, and the indoor air duct component forms an indoor air duct which is in communication with the indoor air inlet and the indoor air outlet, and the indoor air duct is separated from the outdoor air duct assembly, the compressor is arranged on the base plate, the indoor air duct fixing cover is arranged outside the air duct component, the indoor air duct fixing cover and the outdoor air duct fixing component are fixed and connected on the base plate respectively, the indoor air duct component is fixed on the base plate through the indoor air duct fixing cover, and the electric control box assembly is arranged between the indoor air duct fixing cover and the outdoor air duct fixing component, so that the electric control box assembly is supported and fixed; and the wire fixing mechanism is arranged on the indoor air duct fixing cover or the outdoor air duct fixing component, or the wire fixing mechanism is arranged on the indoor air duct fixing cover and the outdoor air duct fixing component at the same time, the wire fixing mechanism is used for fixing the wire connected with the electric control box assembly, so that the wire is effectively fixed, the wiring structure is more stable and reliable, the wire fixing mode is more reasonable, the wire of the electric control box assembly is arranged in an orderly manner, and the electrical safety performance of the product is guaranteed, and the application is suitable for vehicles such as motor homes.
[0009] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the application. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 is the overall structure schematic diagram of the top-mounted air conditioner of an embodiment of the present application;
[0011] Figure 2 is the structure schematic diagram of the top-mounted air conditioner of an embodiment of the present application in an un-assembled top cover state;
[0012] Figure 3 is another view structure schematic diagram of the top-mounted air conditioner of an embodiment of the present application in an un-assembled top cover state;
[0013] Figure 4 is the right side structure schematic diagram of the top-mounted air conditioner of an embodiment of the present application;
[0014] Figure 5 is the left side structure schematic diagram of the top-mounted air conditioner of an embodiment of the present application;
[0015] Figure 6 is the wiring structure schematic diagram of the mounting component in an embodiment of the present application;
[0016] Figure 7 is the structure schematic diagram of the indoor air duct fixing cover in an embodiment of the present application;
[0017] Figure 8 is the side structure schematic diagram of the indoor air duct fixing cover in an embodiment of the present application;
[0018] Figure 9 is the top view structure schematic diagram of the top-mounted air conditioner of an embodiment of the present application;
[0019] Figure 10 is Figure 9 is a schematic view of a sectional structure in the A-A direction;
[0020] Figure 11 is Figure 9 is a schematic view of a sectional structure in the B-B direction.
[0021] Reference signs:
[0022] Chassis 100; indoor air inlet 110; indoor air outlet 120; support seat 130; wire outlet slot 131; fifth wire fixing hook 140; sixth wire fixing hook 150; first wire fixing clamp 160;
[0023] Top cover 200; air inlet grille 210;
[0024] Indoor air duct assembly 300; indoor heat exchanger 301; evaporator 310; indoor air duct member 320; upper member 321; lower member 322; indoor air duct fixing cover 330; first wire fixing hook 331; second wire fixing hook 332; first wire passing slot 333; third wire fixing hook 334; second wire passing slot 335; fourth wire fixing hook 336; cover body 337; wire pressing column 338; indoor fan 340; indoor motor 341; cross-flow impeller 342; indoor motor wire 343;
[0025] Outdoor air duct assembly 400; outdoor heat exchanger 401; condenser 410; outlet pipe temperature sensing wire 411; outdoor air duct fixing member 420; seventh wire fixing hook 421; eighth wire fixing hook 422; ninth wire fixing hook 423; outdoor fan 430; outdoor motor 431; impeller 432; outdoor motor wire 433; mounting bracket 440;
[0026] Electric control box assembly 500; outdoor environment temperature sensing wire 510; second wire fixing clamp 520; tenth wire fixing hook 530; third wire 540; power supply wire 541; signal wire 542; fourth wire 550; indoor environment temperature sensing wire 551;
[0027] Compressor 600; compressor wire 610; exhaust pipe temperature sensing wire 620;
[0028] Reactor 700; reactor wire 710;
[0029] Air outlet grille 800;
[0030] Wire fixing mechanism 900;
[0031] Top-mounted air conditioner 1000. DETAILED DESCRIPTION
[0032] Embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only, for the purpose of explaining the present application, and should not be understood as a limitation of the present application.
[0033] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms front, back, up, down, left, right, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0034] In the description of the present application, if there is a description of first, second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the order of technical features indicated.
[0035] In the description of the present application, it should be noted that the words such as setting, mounting, connecting, etc. should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.
[0036] The top-mounted air conditioner is mainly applied to a motor home, and is usually installed on the roof of the motor home. With the whole vehicle bumping and driving, the top-mounted air conditioner will shake, the electrical reliability inside the air conditioner will face a harsh vibration environment, the wire body of the whole machine lacks effective fixation, and the electrical safety of the product cannot be fully guaranteed. The inventor finds that in the related art, the wire outlet of the electric control box of the top-mounted air conditioner is usually fixed by relying on external auxiliary components, the cost is not maximized, and the operation efficiency is low. The top-mounted air conditioner of the embodiments of the present application fixes the wire connected with the electric control box assembly through the wire fixing mechanism, so that the wire is effectively fixed, the wiring structure is more stable and reliable, the wiring of the electric control box assembly is facilitated to be straightened, the electrical safety performance of the product is guaranteed, and the top-mounted air conditioner is suitable for vehicles such as motor homes.
[0037] The technical solutions of the present application will be described below in conjunction with the drawings. Obviously, the following described embodiments are only part of the embodiments of the present application, not all embodiments.
[0038] Reference Figure 1As shown, the top-mounted air conditioner 1000 of the embodiment of the present application comprises a bottom plate 100 and a top cover 200, the top cover 200 is connected to the bottom plate 100, the bottom of the bottom plate 100 is provided with an indoor air inlet 110 and an indoor air outlet 120; the two sides of the bottom plate 100 and the top cover 200 are respectively provided with air inlet grilles 210, forming an outdoor air inlet, the rear side of the top cover 200 and the bottom plate 100 is provided with an air outlet grille 800, forming an outdoor air outlet. It can be understood that, taking a house car as an example, the top-mounted air conditioner 1000 is installed on the top of the house car, the top of the house car is provided with a mounting port (not shown in the figure), the indoor air inlet 110 and the indoor air outlet 120 are both directed downward and communicated with the mounting port, realizing the circulation of air on the indoor side, the outside of the whole machine is in air inlet from the side and air outlet to the rear side, realizing the air flow on the outdoor side.
[0039] It should be noted that the front, rear, left, right, and up and down directions described in the embodiment of the present application are all based on the bottom plate 100 as the reference, combined with Figure 1 The orientation relationship marked as a reference, the front, rear, left, right, and up and down directions of the top-mounted air conditioner 1000 correspond one by one with the orientation of the house car.
[0040] Referring to Figure 2 and Figure 3 As shown, Figure 2 and Figure 3 are assembly structure diagrams of the top-mounted air conditioner 1000 in the state without the top cover 200, it can be understood that the top-mounted air conditioner 1000 further comprises an inner air duct assembly 300 and an outer air duct assembly 400, the inner air duct assembly 300 is installed at the front of the bottom plate 100, the outer air duct assembly 400 is installed at the rear of the bottom plate 100, and a certain space is formed between the inner air duct assembly 300 and the outer air duct assembly 400, which is an air inlet channel of the outer air duct assembly 400. The top of the air inlet channel is provided with an electric control box assembly 500, which is arranged between the inner air duct assembly 300 and the outer air duct assembly 400. The electric control box assembly 500 is electrically connected to the installation components through a line, the installation components include a compressor 600, an inner fan 340, an outer fan 430 and the like. The electric control box assembly 500 is installed close to one side of the bottom plate 100, the compressor 600 is installed in the space between the inner air duct assembly 300 and the outer air duct assembly 400, and is located on the side of the bottom plate 100 away from the electric control box assembly 500, and the compressor 600 is fixedly connected to the bottom plate 100.
[0041] Referring to Figure 2 and Figure 3As shown, it can be understood that the indoor air duct assembly 300 comprises an indoor heat exchanger 301 and an indoor air duct member 320, wherein the outer side of the indoor air duct member 320 is provided with an indoor air duct fixing cover 330, the indoor air duct member 320 is fixed on the bottom plate 100 through the indoor air duct fixing cover 330, the indoor air duct member 320 can comprise an upper member 321 and a lower member 322, the indoor air duct is defined by cooperation of the upper member 321 and the lower member 322, the indoor air duct communicates the indoor air inlet 110 and the indoor air outlet 120, the indoor heat exchanger 301 is arranged in the indoor air duct and located between the indoor air inlet 110 and the indoor air outlet 120, and the indoor heat exchanger 301 is fixedly connected with the bottom plate 100. The indoor air duct assembly 300 is further provided with an indoor fan 340, the indoor fan 340 comprises an indoor motor 341 and a cross-flow fan wheel 342, the cross-flow fan wheel 342 is arranged in the indoor air duct, the cross-flow fan wheel 342 is driven to rotate by the indoor motor 341, indoor air flows along the indoor air duct, so that the indoor air is heat-exchanged by the indoor heat exchanger 301.
[0042] Continuing to refer to Figure 2 and Figure 3 As shown, it can be understood that the outdoor air duct assembly 400 comprises an outdoor heat exchanger 401 and an outdoor air duct fixing member 420, the outdoor heat exchanger 401 is fixed at a position close to the rear side of the bottom plate 100, the outdoor air duct fixing member 420 is fixedly connected with the bottom plate 100, the outdoor air duct fixing member 420 is arranged at the front side of the outdoor heat exchanger 401, the outdoor heat exchanger 401 is supported by the outdoor air duct fixing member 420, the outdoor air duct fixing member 420 can also be understood as an outdoor air duct support, a supply air passage is formed between the outdoor air duct fixing member 420 and the outdoor heat exchanger 401, the supply air passage and the air inlet passage are communicated to form the outdoor air duct. The outdoor fan 430 is arranged on the outdoor air duct fixing member 420, outdoor air flows through the outdoor air inlet, the outdoor air duct, the outdoor heat exchanger 401 and the outdoor air outlet in sequence, so that the outdoor air is heat-exchanged by the outdoor heat exchanger 401.
[0043] It can be understood that the compressor 600 is provided with a pipeline structure around the compressor 600, the compressor 600, the indoor heat exchanger 301 and the outdoor heat exchanger 401 are connected to form a circulation loop through the pipeline structure, so as to form a whole refrigeration system, in the refrigeration system, the indoor heat exchanger 301 is an evaporator 310, and the outdoor heat exchanger 401 is a condenser 410, which will be described below.
[0044] In combination with Figure 6 It can be understood that Figure 6As shown in the structural diagram of the state of the upper member 321, the inner air duct fixing cover 330 and the electric control box assembly 500 not assembled, the evaporator 310 and the inner air fan 340 are installed at the front of the chassis 100, the condenser 410 and the outer air duct fixing member are installed at the rear of the chassis 100, the indoor air duct is formed in the inner air duct member 320 in the embodiment, so that the indoor air duct is separated from the outdoor air duct to avoid air leakage between the outdoor air and the indoor air; and the inner air duct member 320 can be made of thermal insulation material, for example, the upper member 321 and the lower member 322 are made of foam material, which has a thermal insulation effect. It should be noted that the front of the chassis 100 faces the front side of the motor home, and the rear faces the rear side of the motor home.
[0045] Referring to Figure 4 and Figure 5 It should be particularly pointed out that the electric control box assembly 500 is assembled at the top of the indoor air duct assembly 300 and the outdoor air duct assembly 400, so that the electric control box assembly 500 is located at the top of the air inlet channel, combined with Figure 6 and Figure 7 It can be understood that the inner air duct fixing cover 330 is a fixing cover arranged at the top of the upper member 321, and mounting holes are arranged on both sides of the inner air duct fixing cover 330. The fixing holes corresponding to the mounting holes are arranged on the chassis 100, and the inner air duct fixing cover 330 is fixedly connected with the chassis 100 by screws passing through the mounting holes and the fixing holes. After assembly and fastening, the inner air duct fixing cover 330 presses the upper member 321 and the lower member 322 downward, so that the entire inner air duct member 320 is fixed, and the top can support the electric control box assembly 500; in addition, the inner air duct fixing cover 330 can be provided with a positioning column (not shown in the figure) in the embodiment, and a positioning hole (not shown in the figure) is arranged in the inner air duct member 320, and the inner air duct fixing cover 330 is positioned by cooperation of the positioning column and the positioning hole, so as to effectively improve the structural stability.
[0046] Considering that the top-mounted air conditioner 1000 is installed on the roof of the vehicle, and its internal electrical reliability and the like face more complex operating environments as the whole vehicle bounces and drives, it is necessary to reasonably design to ensure electrical safety performance. In the related art, most of the fixing is near the outlet of the electric control box assembly 500, which is not a systematic whole machine wiring fixing scheme. The overall wiring configuration has problems, the electrical safety cannot be fully guaranteed, the wire fixing method relies on external auxiliary parts, the cost cannot be maximized, and the operation efficiency is not high.
[0047] Based on this, the embodiment of the present application sets the wire fixing mechanism 900 on the inner air duct fixing cover 330 or the outer air duct fixing part 420, the wire fixing mechanism 900 is used to fix the wire connected between the installation component and the electric control box assembly 500, the wire fixing mechanism 900 and the inner air duct fixing cover 330 or the outer air duct fixing part 420 can adopt an integrated structure, for example, the wire fixing mechanism 900 can be a wire buckle, a wire groove or the like structure, without the need to additionally increase auxiliary parts, of course, the wire fixing mechanism 900 can also be set on the inner air duct fixing cover 330 and the outer air duct fixing part 420 at the same time, so that the wiring structure is more stable and reliable, the wire fixing mode is more reasonable, the wiring of the installation component is facilitated to be straightened, the cost investment is reduced, and the assembly efficiency is improved.
[0048] Referring to Figure 2 and Figure 3 As shown in the figure, the inner air duct fixing cover 330 and the outer air duct fixing part 420 are respectively provided with a plurality of wire fixing hooks, by distributing the plurality of wire fixing hooks at different positions of the inner air duct fixing cover 330 and the outer air duct fixing part 420, the wiring of the installation component can be reasonably fixed. Specifically, the compressor 600 is installed on the right side of the base plate 100, the first wire fixing hook 331 is arranged on the side of the inner air duct fixing cover 330 close to the compressor 600, the first wire fixing hook 331 is used to fix the first wire between the electric control box assembly 500 and the compressor 600, the first wire is also called the compressor wire 610, the compressor wire 610 is fixed at the first wire fixing hook 331 after being led out from the wire outlet at the top position, so that the compressor wire 610 is fixed near the wire outlet. The first wire fixing hook 331 is a hook structure, the size of the hook structure is adjusted according to the size of the wire body, and the specific shape is not limited, the wire can be directly buckled at the first wire fixing hook 331 during assembly, without the need to additionally increase auxiliary parts for fixing, and the operation is simple and fast.
[0049] In combination with Figure 4 It can be understood that in the height direction of the top-mounted air conditioner 1000, the height of the first wire fixing hook 331 is less than the height of the wire outlet of the compressor 600, the compressor wire 610 is first fixed downward at the first wire fixing hook 331, and then is wired upward, after assembly, the compressor wire 610 forms a downward backwater bend near the wire outlet position, which can effectively prevent the wire body from leading water to the wire outlet of the compressor 600, and avoid the erosion and damage of water.
[0050] Referring to Figure 2As shown, it can be understood that the top of the inner air duct fixing cover 330 is provided with three second wire hooks 332, which are arranged in intervals in the direction of the compressor 600 towards the electric control box assembly 500. After the compressor wire 610 passes through the first wire hook 331, it extends upwards and continues to be wired along the top of the inner air duct fixing cover 330. The wire body at the top position is fixed by the second wire hook 332, and the wire body enters the electric control box assembly 500, so that the wiring between the compressor 600 and the electric control box assembly 500 can be effectively fixed.
[0051] It should be noted that the electric control box assembly 500 is located at the top of the inner air duct fixing cover 330, and the outer periphery of the box body of the electric control box assembly 500 is provided with a plurality of wire inlet ports for entering the wiring. Among them, the wire inlet port of the compressor wire 610 is arranged close to the second wire hook 332, so that the compressor wire 610 can enter the electric control box assembly 500 in a straight line after passing through the second wire hook 332, which is beneficial to reduce the length of the wire body, so that the wiring is more reasonable and fixed, and avoids scattered arrangement. It is worth pointing out that the wire inlet port position of the electric control box assembly 500 can be arranged higher than the position of the second wire hook 332, so that the wire body is not easy to enter the electric control box assembly 500, thereby reducing the risk of water entering the electric control box assembly 500.
[0052] In addition, the second wire hook 332 can adopt the same hook form as the first wire hook 331, and the number of the second wire hook 332 is not limited to the number shown in the above embodiment. The number of the second wire hook 332 can be set according to actual use requirements, so as to avoid the wire body at the top of the inner air duct fixing cover 330 from being scattered, for example, two or more second wire hooks 332 can be arranged, and the specific number is not limited.
[0053] It is worth pointing out that the top of the inner air duct fixing cover 330 in the embodiment is provided with a first wire passing groove 333, which extends in the direction of the compressor 600 towards the electric control box assembly 500. The opening of the first wire passing groove 333 is arranged upwards, and the second wire hook 332 is distributed along the opening of the first wire passing groove 333. Specifically, one end of the second wire hook 332 is connected with the side wall of the first wire passing groove 333, and the other end extends above the first wire passing groove 333 and is arranged in intervals with the other side wall, so that the wire body of the compressor 600 can be wired along the first wire passing groove 333, and the wire body is compressed by the second wire hook 332, so that the wiring is more straight, and the wire body can also be effectively protected.
[0054] Referring to Figure 2As shown, in some embodiments, the compressor 600 is provided with an exhaust pipe temperature sensing wire 620, through which the temperature of the exhaust pipe of the compressor 600 is detected, and the working condition of the compressor 600 can be known according to the temperature of the exhaust pipe. The exhaust pipe temperature sensing wire 620 is fixed at the top of the exhaust pipe of the compressor 600, and then the wire body is straightened and enters the first wire passing groove 333, and is fixed through the second wire fixing hook 332, so that the exhaust pipe temperature sensing wire 620 enters the wire inlet of the side part of the electric control box assembly 500 along the first wire passing groove 333.
[0055] Referring to Figure 2 and Figure 6 As shown, it can be understood that the inner air duct assembly 300 includes an inner air fan 340, and the inner air fan 340 includes an inner motor 341 and a cross-flow fan wheel 342, wherein the inner motor 341 is located on the right side of the inner air duct member 320 and is fixedly connected with the chassis 100, and a cover body 337 is arranged on the right side of the inner air duct fixing cover 330, and the cover body 337 covers the inner motor 341 after the inner air duct fixing cover 330 is assembled in place. A third wire fixing hook 334 is arranged on the right side wall of the inner air duct fixing cover 330, and the third wire fixing hook 334 is located between the wire outlet position of the inner motor 341 and the second wire fixing hook 332. The number of the third wire fixing hook 334 can be one or more, and is not limited in particular. The third wire fixing hook 334 cooperates with the second wire fixing hook 332 to fix a second wire line between the inner air fan 340 and the electric control box assembly 500. The second wire line is also referred to as an inner motor wire 343. The inner motor wire 343 is wired from a position close to the chassis 100, then extends upwardly through the third wire fixing hook 334, is fixed after passing through the third wire fixing hook 334, then continues to extend upwardly into the first wire passing groove 333, and finally enters the electric control box assembly 500 along the first wire passing groove 333. The side part of the electric control box assembly 500 is provided with a wire inlet corresponding to the inner motor wire 343 near the edge of the inner air duct fixing cover 330, so that the wiring of the inner motor 341 can enter the electric control box assembly 500 straightly.
[0056] Referring to Figure 2 As shown, in some embodiments, the right side wall of the inner air duct fixing cover 330 is further provided with a second wire passing groove 335 perpendicular to the first wire passing groove 333. The second wire passing groove 335 extends obliquely from the wire outlet position close to the inner motor 341 towards the first wire passing groove 333. The third wire fixing hook 334 is arranged in the second wire passing groove 335. In this way, the inner motor wire 343 can be wired in sequence through the second wire passing groove 335 and the first wire passing groove 333. The wire line is pressed against the wire body by the third wire fixing hook 334 when passing through the second wire passing groove 335, and is pressed against the wire body by the second wire fixing hook 332 when passing through the first wire passing groove 333, so that the inner motor wire 343 is effectively fixed.
[0057] Referring to Figure 6As shown, it is worth pointing out that the chassis 100 is provided with a support seat 130, the inner motor 341 is fixedly installed in the support seat 130, a side wall of the support seat 130 is provided with a wire outlet slot 131, and the inner motor wire 343 is wired from the wire outlet slot 131; referring to Figure 7 and Figure 8 As shown, the inner air duct fixed cover 330 is provided with a wire pressing column 338, the wire pressing column 338 is located at the bottom of the cover body 337 and extends downward, and the wire pressing column 338 is integrally formed with the inner air duct fixed cover 330.
[0058] Combined with Figure 9 and Figure 10 It can be understood that after the inner air duct fixed cover 330 is assembled in place, the cover body 337 is covered on the support seat 130, at this time the wire pressing column 338 presses the wire body downward, so that the wire is bent downward to form a backwater bend, and then the wire is wired along the wire outlet slot 131, and the backwater bend can effectively prevent the wire body from leading water into the inner motor 341, thereby reducing the risk of water entering the inner motor 341.
[0059] It should be noted that the inner motor wire 343 is wired along the first wire passing slot 333 together with the compressor wire 610 and the exhaust pipe temperature sensing wire 620, and the second wire fixing hook 332 can be used to fix the three wire bodies at the same time, which is beneficial to simplify the wire fixing mechanism 900 and make the wiring more reasonable and save the length of the wire. It can be understood that the inner air duct fixed cover 330 is fixedly connected with the chassis 100, and after being fastened, the inner air duct fixed cover 330 presses the entire inner air duct member 320 downward, and supports the electric control box assembly 500 at the top. By cooperation of the first wire passing slot 333, the second wire passing slot 335, the first wire fixing hook 331, the second wire fixing hook 332 and the third wire fixing hook 334, the wire can be fixed, which can effectively prevent the wire from being relatively pulled.
[0060] Referring to Figure 3 As shown, it can be understood that the top-mounted air conditioner 1000 needs to be powered by a vehicle, and needs to be connected to the electric control box assembly 500 from the house car interior through the power supply wire 541. Since the indoor air inlet 110 is communicated with the house car interior, the power supply wire 541 can be led out from the electric control box assembly 500 and then enter the house car interior through the indoor air inlet 110. Specifically, the side of the electric control box assembly 500 away from the compressor 600 is provided with a wire inlet of the power supply wire 541, and the fourth wire fixing hook 336 is arranged at the left side of the inner air duct fixed cover 330, close to the wire inlet of the power supply wire 541 and below the electric control box assembly 500.
[0061] Combined with Figure 5 and Figure 6It can be understood that the side wall of the indoor air inlet 110 is provided with a fifth fixed line hook 140, and the third line 540 at least including the power line 541 described above can be fixed by cooperation of the fourth fixed line hook 336 and the fifth fixed line hook 140, so that the power line 541 is effectively fixed. It should be noted that, in order to display the working state of the top-mounted air conditioner 1000 and other information in real time in the vehicle, the line of the display panel needs to enter the whole machine through the indoor air inlet 110 and be connected with the electric control box assembly 500, and the line of the display panel is also called a signal line 542. Therefore, in the embodiment, the power line 541 and the signal line 542 are combined into the third line 540, and the third line 540 is fixed at the fourth fixed line hook 336 and the fifth fixed line hook 140.
[0062] Referring to Figure 5 and Figure 6 It can be understood that the side wall of the indoor air inlet 110 is provided with a fifth fixed line hook 140, and the third line 540 at least including the power line 541 described above can be fixed by cooperation of the fourth fixed line hook 336 and the fifth fixed line hook 140, so that the power line 541 is effectively fixed. It should be noted that, in order to display the working state of the top-mounted air conditioner 1000 and other information in real time in the vehicle, the line of the display panel needs to enter the whole machine through the indoor air inlet 110 and be connected with the electric control box assembly 500, and the line of the display panel is also called a signal line 542. Therefore, in the embodiment, the power line 541 and the signal line 542 are combined into the third line 540, and the third line 540 is fixed at the fourth fixed line hook 336 and the fifth fixed line hook 140.
[0063] Referring to Figure 6 It can be understood that the side wall of the indoor air inlet 110 is provided with a fifth fixed line hook 140, and the third line 540 at least including the power line 541 described above can be fixed by cooperation of the fourth fixed line hook 336 and the fifth fixed line hook 140, so that the power line 541 is effectively fixed. It should be noted that, in order to display the working state of the top-mounted air conditioner 1000 and other information in real time in the vehicle, the line of the display panel needs to enter the whole machine through the indoor air inlet 110 and be connected with the electric control box assembly 500, and the line of the display panel is also called a signal line 542. Therefore, in the embodiment, the power line 541 and the signal line 542 are combined into the third line 540, and the third line 540 is fixed at the fourth fixed line hook 336 and the fifth fixed line hook 140.
[0064] It should be noted that in some embodiments, the evaporator 310 may be equipped with an evaporator pipe temperature sensing wire (not shown in the attached diagram). This evaporator pipe temperature sensing wire extends downwards from the evaporator 310 and passes through the indoor air inlet 110 into the vehicle interior. The evaporator pipe temperature sensing wire and the indoor ambient temperature sensing wire 551 form a fourth line 550, which is fixed to the indoor air inlet 110 using a sixth wire hook 150. It is worth noting that the fifth wire hook 140 and the sixth wire hook 150 are spaced apart to avoid electromagnetic interference between the wires. Figure 1 It is understood that the third line 540 and the fourth line 550 both exit from the indoor air inlet 110 to avoid the problem of condensation on the line. In the embodiment, the fifth wire hook 140 is located on the side wall of the indoor air inlet 110 away from the compressor 600, and the sixth wire hook 150 is located on the side wall of the indoor air inlet 110 close to the compressor 600.
[0065] It should be noted that the roof-mounted air conditioner 1000 in this embodiment of the invention is an inverter air conditioner. The power cord 541, signal cord 542, indoor ambient temperature sensing wire 551, and evaporator pipe temperature sensing wire all extend downward from the indoor air inlet 110 and then enter the RV interior. The power cord 541 is directly connected to the RV power supply line. The signal cord 542, indoor ambient temperature sensing wire 551, and evaporator pipe temperature sensing wire can be connected to the control display panel inside the RV. The wiring fixing mechanism 900 of the above embodiment can complete the installation of the entire roof-mounted air conditioner 1000 on the RV and the fixing of the wiring.
[0066] Furthermore, it should be noted that in this embodiment, the wiring is routed through the indoor air inlet 110 to realize the installation of power supply and control lines for the entire unit's operation. This avoids the design of separately opening a wiring port on the chassis 100 of the entire unit, preventing water leakage into the RV interior through the wiring port. Moreover, the wiring enters the RV interior through the indoor air inlet 110, rather than through the indoor air outlet 120. This also avoids all wires being cooled by the low-temperature cold air generated by the refrigeration system when the wiring is routed through the indoor air outlet 120. This further avoids the formation of condensation on the wire surface due to various factors such as the wire heating up due to cold, internal heating, or intermittent shutdown, which could cause water to enter the wiring terminals and cause short circuits and leakage, thus greatly improving the electrical safety performance of the entire unit.
[0067] Reference Figure 2 As shown, in some embodiments, the mounting components also include a reactor 700, which is fixed to the chassis 100 and located below the electrical control box assembly 500, in conjunction with... Figure 6It can be understood that the line of the electric reactor 700 is called the electric reactor line 710, which is out of the side close to the inner air duct fixing cover 330, the line body is bent upward and fixed at the fourth wire fixing hook 336, and finally extends upward and bends towards the rear of the whole machine and extends into the electric control box assembly 500.
[0068] Referring to Figure 2 As shown, the outer fan 430 is installed on the outer air duct fixing member 420, and the outer air duct fixing member 420 is provided with a seventh wire fixing hook 421 for fixing the fifth line between the electric control box assembly 500 and the outer fan 430, in combination with Figure 9 and Figure 11 It can be understood that the outer fan 430 includes an outer motor 431 and an impeller 432 connected with the outer motor 431, the outer motor 431 is fixed on the outer air duct fixing member 420 through the mounting bracket 440, the seventh wire fixing hook 421 is formed at the bottom position of the outer air duct fixing member 420, and the height of the seventh wire fixing hook 421 is lower than the height of the outlet of the outer fan 430, and the eighth wire fixing hook 422 is arranged at the top of the outer air duct fixing member 420. The outer motor 431 is assembled at the middle part of the mounting bracket 440, and the outlet terminal of the outer motor 431 extends downward at the rear, the fifth line is also called the outer motor line 433, the outer motor line 433 first extends downward in a straight line, then bends upward, and is clamped at the seventh wire fixing hook 421 at the bending position, the line body continuously stretched upward passes through the top of the outer air duct fixing member 420 and is clamped and fixed by the eighth wire fixing hook 422, then bends and walks into the electric control box assembly 500 along the left and right directions of the whole machine, it should be noted that the outer motor line 433 enters the electric control box assembly 500 from the middle of the side of the electric control box assembly 500 to the inlet of the outer air duct fixing member 420.
[0069] Referring to Figure 2As shown, in the embodiment, the condenser 410 is provided with an outlet pipe temperature sensing wire 411, and the top of the outer air duct fixing member 420 is provided with a ninth wire fixing hook 423. In the embodiment, the ninth wire fixing hook 423 is provided with two, and the two ninth wire fixing hooks 423 are distributed along the top of the outer air duct fixing member 420 at intervals. It can be understood that the eighth wire fixing hook 422 is located at the middle position of the top of the outer air duct fixing member 420 and is close to the electric control box assembly 500, and the two ninth wire fixing hooks 423 are distributed close to the right side of the outer air duct fixing member 420. The end of the outlet pipe temperature sensing wire 411 is inserted and fixed on the pipeline of the condenser 410, and then the wire body passes through the ninth wire fixing hook 423 and the eighth wire fixing hook 422 in turn and is clamped and fixed upwards along the top of the outer air duct fixing member 420, and finally enters the wire inlet close to the edge of the outer air duct fixing member 420 on the side of the electric control box assembly 500. It should be noted that the outlet pipe temperature sensing wire 411 and the outer motor wire 433 are fixed at the eighth wire fixing hook 422 together, so that the two wires can enter the electric control box assembly 500 straightly, and the wiring is more reasonable. In addition, the eighth wire fixing hook 422 and the ninth wire fixing hook 423 can specifically adopt the form of buckles, so as to facilitate the clamping of the wire body.
[0070] Referring to Figure 3 and Figure 5 As shown, the electric control box assembly 500 is provided with an outdoor environment temperature sensing wire 510, which extends out of the wire inlet on the side of the electric control box assembly 500 away from the compressor 600. The wire inlet is specifically located at the edge of the electric control box assembly 500 close to the outer air duct fixing member 420, and then extends along the edge of the electric control box assembly 500 towards the rear of the whole machine for wiring. The outdoor environment temperature sensing wire 510 is fixed by the second wire fixing clamp 520 of the side wall of the electric control box assembly 500, so that the outdoor environment temperature sensing wire 510 is fixed at the side edge of the electric control box assembly 500 close to the outer air duct fixing member 420. It can be understood that this position is close to the air inlet grille 210 of the top cover 200, so as to facilitate sensing the outdoor air inlet environment temperature.
[0071] It should be noted that the side of the electric control box assembly 500 can also be provided with a tenth wire fixing hook 530 for fixing the outdoor environment temperature sensing wire 510, which is specifically set according to actual use requirements. In some embodiments, the second wire fixing clamp 520 can also be arranged at a position close to the air inlet grille 210 of the outer air duct fixing member 420, so as to enable the outdoor environment temperature sensing wire 510 to sense the outdoor air inlet environment temperature.
[0072] It can be understood that the line fixing mode is effective and more reliable, the internal line body is prevented from shaking and rubbing due to loose fixing when the top-mounted air conditioner 1000 shakes with the vehicle, the line body is prevented from wearing, the wiring structure design is more reasonable, the electromagnetic interference problem between the line bodies is avoided, and the electrical safety performance of the whole machine is improved. It should be pointed out that the electric control box assembly 500 has the wire inlet port matched with various lines, is convenient for production and arrangement of corresponding line bodies, can avoid errors, and effectively improves the production wiring efficiency by reasonably planning the wire inlet port; the height of the wire inlet port is higher than the structure of all the line hooks and the wire passing groove, so that the wiring of the whole machine is at a relatively high top position, and the problem that the line body is introduced into the electric control box assembly 500 does not occur.
[0073] The embodiment of the present application also provides a vehicle, in particular a house car or other forms of vehicle, comprising the top-mounted air conditioner 1000 of the above-mentioned embodiment. Taking the house car as an example, the top-mounted air conditioner 1000 is installed on the roof of the house car, the indoor air inlet 110 and the indoor air outlet 120 are both in communication with the mounting port of the roof, air circulation on the indoor side is realized, the outside of the whole machine takes in air from the side and discharges air to the rear side, and air flow on the outdoor side is realized. Since the vehicle adopts all the technical solutions of the top-mounted air conditioner 1000 of the above-mentioned embodiment, at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiment are achieved, and details are not repeated here.
[0074] The above describes the embodiments of the present application in detail in combination with the drawings, but the present application is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of ordinary skilled persons in the art without departing from the purpose of the present application.
Claims
1. A roof-mounted air conditioner for vehicles, characterized in that, include: The chassis is equipped with indoor air inlets and indoor air outlets; The compressor is mounted on the chassis. An internal air duct assembly includes an internal fan, an internal air duct component, and an internal air duct fixing cover. The internal air duct component forms an indoor air duct connecting the indoor air inlet and the indoor air outlet. The internal fan is located between the indoor air inlet and the indoor air outlet. The internal air duct fixing cover is fixedly connected to the chassis to fix the internal air duct component. An external air duct assembly includes an external air duct fixing component and an external fan, wherein the external air duct fixing component is fixedly connected to the chassis, and the external fan is fixedly connected to the external air duct fixing component; The electrical control box assembly is mounted between the inner air duct fixing cover and the outer air duct fixing component; A wire fixing mechanism is provided on at least one of the inner air duct fixing cover or the outer air duct fixing component, and is used to fix a wire that is connected to the electrical control box assembly at one end. The compressor is fixedly connected to the side of the chassis away from the electrical control box assembly. The wire fixing mechanism includes a first wire fixing hook disposed on the inner air duct fixing cover. The first wire fixing hook is used to fix the first line between the electrical control box assembly and the compressor. The first wire fixing hook is disposed on the side of the inner air duct fixing cover close to the compressor, and the height of the first wire fixing hook is less than the height of the compressor's outlet. The wire fixing mechanism further includes at least one second wire fixing hook and a third wire fixing hook. At least one second wire fixing hook is disposed on the top of the inner air duct fixing cover. The second wire fixing hook is at least used to cooperate with the first wire fixing hook to fix the first line. The third wire fixing hook is disposed between the outlet position of the inner fan and the second wire fixing hook, and cooperates with the second wire fixing hook to fix the second line between the inner fan and the electrical control box assembly. The internal fan includes an internal motor and an internal impeller connected together. The internal impeller is located inside the internal air duct. The chassis is provided with a support seat for fixing the internal motor. The support seat is provided with a wire outlet groove. The internal air duct fixing cover is provided with a wire pressing post. The wire pressing post is used to squeeze the second line downward and bend it out along the wire outlet groove. The electrical control box assembly is connected to the top of the inner air duct fixing cover and the outer air duct fixing component. The electrical control box assembly is provided with multiple inlets for connecting the lines, and the height of the multiple inlets is greater than the height of the fixing mechanism.
2. The roof-mounted air conditioner for vehicles according to claim 1, characterized in that, The wire securing mechanism further includes a first wire passage groove located on the top of the inner air duct fixing cover, and a second wire securing hook formed at the opening of the first wire passage groove.
3. The roof-mounted air conditioner for vehicles according to claim 2, characterized in that, The inner air duct fixing cover has a second wire passage groove perpendicular to the first wire passage groove on the side near the inner fan, and the third wire fixing hook is located in the second wire passage groove.
4. The roof-mounted air conditioner for vehicles according to claim 1, characterized in that, The inner air duct fixing cover is provided with a fourth wire fixing hook on the side near the electrical control box assembly, and the side wall of the indoor air inlet is provided with a fifth wire fixing hook. The fourth wire fixing hook and the fifth wire fixing hook cooperate to fix the third line connected to the electrical control box assembly. The third line includes at least a power line.
5. The roof-mounted air conditioner for a vehicle according to claim 1 or 4, characterized in that, The side wall of the indoor air inlet is also provided with a sixth wire-fixing hook for fixing the fourth line, which includes at least an indoor ambient temperature sensing line.
6. The roof-mounted air conditioner for vehicles according to claim 1, characterized in that, The wire fixing mechanism includes a seventh wire fixing hook, the height of which is lower than the height of the outlet of the external fan, and is used to fix the fifth line between the electrical control box assembly and the external fan.
7. The roof-mounted air conditioner for vehicles according to claim 6, characterized in that, The wire fixing mechanism also includes an eighth wire fixing hook, which is located on the top of the external air duct fixing component and is used to cooperate with the seventh wire fixing hook to fix the fifth line.
8. The roof-mounted air conditioner for a vehicle according to claim 7, characterized in that, The outdoor heat exchanger in the external air duct assembly is provided with an outlet pipe temperature sensing wire. The wire fixing mechanism also includes a ninth wire fixing hook located on the top of the external air duct fixing member. The ninth wire fixing hook is used to cooperate with the eighth wire fixing hook to fix the outlet pipe temperature sensing wire.
9. The roof-mounted air conditioner for a vehicle according to claim 1, characterized in that, It also includes a top cover connected to the chassis, the top cover having an air inlet grille, and the electrical control box assembly or the external air duct fixing component having a wire fixing clip near the air inlet grille, the wire fixing clip being used to fix the outdoor ambient temperature sensing wire.
10. A vehicle, characterized in that, Includes the roof-mounted air conditioner for a vehicle as described in any one of claims 1 to 9.
Citation Information
Patent Citations
Wire arrangement structure of air conditioner and air conditioner with same
CN105546679A
Air conditioning unit
WO2021228620A1