Electromagnetic thermal cycle paper-plastic separator and use method thereof
By using electromagnetic heat pipes and fans for heating, combined with a cutting mechanism, the problems of unstable heating and complex maintenance in paper-plastic separators have been solved, achieving stable and uniform paper-plastic separation and reducing maintenance costs.
Patent Information
- Application Number
- CN202410281181.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2044-03-12
AI Technical Summary
Existing paper-plastic separators suffer from unstable heating and uneven heat distribution, resulting in poor separation performance. Furthermore, the filaments are prone to damage, and maintenance is complex and costly.
The paper-plastic composite bag is heated by hot air using an electromagnetic heat pipe and a fan, and the paper and plastic are separated by a cutting mechanism, reducing manual maintenance.
It achieves stable and uniform heating, good paper-plastic separation effect, reduces maintenance costs, and improves automation and separation efficiency.
Smart Images

Figure CN118080542B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of paper-plastic separation, in particular to an electromagnetic heat circulation paper-plastic separation machine and a use method thereof. BACKGROUND
[0002] At present, with the continuous improvement of technology, there are various containers for containing articles. Paper-plastic composite bags are very practical and popular among people because they are convenient to carry and store bulk powdery materials, have high strength, good waterproofness, beautiful appearance, and are easy to load and unload. Paper-plastic composite bags are composed of plastic and kraft paper. The plastic layer is usually a flat silk woven cloth with polypropylene (PP) or polyethylene (PE) as the base material, and the kraft paper is a refined composite special kraft paper with high strength, good waterproofness, and beautiful appearance. It is widely used in plastic raw materials, cement, feed, chemical industry, fertilizer industry, etc. However, the demand for such resources is large, so the recycling of paper-plastic composite bags is of great importance.
[0003] The existing paper-plastic composite bags are often recycled by using paper-plastic separation machines to separate paper and plastic. These paper-plastic separation machines heat the paper-plastic composite bags by internal lamp tubes. This heating method is fast but unstable, the heat is not evenly distributed, the paper-plastic separation effect is poor, and the lamp filament is easily damaged and destroyed by long-time heating. This makes some parts of the paper-plastic separation machine unable to maintain heat, reducing the efficiency of paper-plastic separation. Manual disassembly of the machine shell is required for maintenance and replacement, which is complex and has high maintenance cost. Therefore, an electromagnetic heat circulation paper-plastic separation machine is needed. SUMMARY
[0004] In view of the problems in the prior art, the purpose of the present application is to provide an electromagnetic heat circulation paper-plastic separation machine that is stable and uniform in heating, ensures the paper-plastic separation effect, and reduces maintenance cost without disassembly.
[0005] The above technical purpose of the present application is achieved by the following technical solution: an electromagnetic heat circulation paper-plastic separation machine, comprising a rack, a transmission mechanism for transmitting paper-plastic composite bags is arranged in the rack, a ventilation pipe is communicated with the side of the transmission mechanism, a fan is arranged on the transmission mechanism, and an electromagnetic heat pipe is arranged between the fan and the ventilation pipe.
[0006] In some embodiments, a return air pipe is arranged on the transmission mechanism and connected with the fan.
[0007] In some embodiments, a cutting mechanism for cutting paper-plastic composite bags is arranged in the interior of the transmission mechanism.
[0008] In some embodiments, the conveying mechanism comprises a shell, a conveying belt is arranged in the shell, a stopper is arranged above the end of the conveying belt, and a compression roller is arranged on the side of the shell at the stopper.
[0009] In some embodiments, a heat insulation belt is arranged on the stopper.
[0010] In some embodiments, the cutting mechanism comprises an annular guide rail, a support is slidably connected to the annular guide rail, a spur gear is arranged on the support, a rack is embedded on the conveying mechanism, the rack is matched with the spur gear, and a cutting knife is installed on the conveying mechanism at the side of the rack.
[0011] In some embodiments, the support comprises a moving slide rod, a cylinder is installed at the end of the moving slide rod, two moving blocks are arranged on the cylinder, and a support rod is arranged on the opposite side of each of the two moving blocks.
[0012] In some embodiments, a gap is arranged in the middle of the support rod.
[0013] In some embodiments, a sealing belt is wound on the outer surface of the electromagnetic heat pipe and the ventilation pipe.
[0014] A use method of an electromagnetic heat circulation paper-plastic separation machine, applied to the paper-plastic separation machine, comprising the following steps:
[0015] a. First, the operator puts the open end of the paper-plastic composite bag towards the support and sleeves it on the support rod, and the support rod is expanded to fix the paper-plastic composite bag;
[0016] b. Then, the support drives the paper-plastic composite bag to move on the annular guide rail, the paper-plastic composite bag is cut by the cutting knife during the movement, and then falls on the conveying belt for paper-plastic separation;
[0017] c. When the operator sleeves the paper-plastic composite bag on the support rod, the operator controls the fan to deliver the heat of the electromagnetic heat pipe into the shell, and uses the heat of the hot air to make the plastic part of the paper-plastic composite bag shrink and separate from the paper part, thereby completing the paper-plastic separation;
[0018] d. Finally, the paper-plastic composite bag after the paper-plastic separation is delivered out of the shell by the conveying belt for collection.
[0019] In summary, the present application has the following advantages:
[0020] The application utilizes the cooperation of electromagnetic heat pipes and fans to make the transmission mechanism full of hot air, and utilizes the hot air to heat the paper-plastic composite bag, so that the plastic property of the paper-plastic composite bag is changed, the effect of paper-plastic separation is achieved, compared with using a lamp tube to heat, the heating effect is stable and uniform, the paper-plastic separation effect is better, and manual disassembly and maintenance are not needed, the maintenance cost is reduced, and resources are saved. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the application;
[0022] Figure 2 It is a front view of the application;
[0023] Figure 3 It is a partial structure sectional view of the application;
[0024] Figure 4 It is a schematic diagram of the overall structure of the support of the application;
[0025] Figure 5 It is a schematic diagram of the support fixing the paper-plastic composite bag of the application.
[0026] In the figure: 1, rack; 2, transmission mechanism; 21, shell; 22, conveying belt; 23, stop block; 24, compression roller; 25, heat insulation belt; 3, fan; 4, electromagnetic heat pipe; 5, ventilation pipe; 6, cutting mechanism; 61, annular guide rail; 62, support; 621, moving slide rod; 622, air cylinder; 623, moving block; 624, support rod; 63, flat gear; 64, rack; 65, cutter; 7, air return pipe. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0028] Reference Figures 1-5The utility model provides an electromagnetic thermal cycle paper plastic separating machine, including frame 1, be provided with transmission mechanism 2 for transmission paper plastic composite bag in frame 1, the both sides of transmission mechanism 2 are connected with ventilation pipe 5, transmission mechanism 2 is provided with fan 3, be provided with electromagnetic heat pipe 4 between fan 3 and ventilation pipe 5, electromagnetic heat pipe 4 is the existing pipe outer wall winding electromagnetic coil, do not make too much repetition here, when using, operating personnel heat the air in pipe through electromagnetic heat pipe 4, then utilize fan 3 and deliver heat to transmission mechanism 2, paper plastic composite bag enters transmission mechanism 2 and is transmitted, and paper plastic composite bag is in the heat environment of fan 3 delivery in the transmission process, and then high heat environment makes the plastic part of paper plastic composite bag change plastic and shrink, gradually and paper quality part separate, to realize the effect of paper plastic separation, finally through transmission mechanism 2 and deliver paper plastic composite bag of completing paper plastic separation out separating machine and collect, namely complete paper plastic separation of paper plastic composite bag.
[0029] In some embodiments, the transmission mechanism 2 is provided with a return air pipe 7 connected with the fan 3, which can recycle the heat in the housing 21 and deliver the waste heat to the electromagnetic heat pipe 4 for secondary utilization, saving cost and improving resource utilization.
[0030] In some embodiments, the transmission mechanism 2 is provided with a cutting mechanism 6 inside for cutting the paper plastic composite bag. Before the paper plastic composite bag is placed into the transmission mechanism 2 by the operator, it is first placed onto the cutting mechanism 6 for cutting. After the cutting mechanism 6 cuts the paper plastic composite bag on both sides, it is then delivered onto the transmission mechanism 2 for paper plastic separation operation. This can cut the paper plastic composite bag, which not only increases the heating area of the paper plastic composite bag and improves the paper plastic separation rate, but also reduces the human resources for cutting the paper plastic composite bag and saves labor cost.
[0031] In some embodiments, the transmission mechanism 2 includes a housing 21 provided with a conveyor belt 22 inside. A stop block 23 is welded above the end of the conveyor belt 22 in the housing 21. A compression roller 24 is arranged on the side of the housing 21 opposite the stop block 23. When in use, the operator places the paper plastic composite bag into the cutting mechanism 6. After the cutting mechanism 6 cuts the paper plastic composite bag, the conveyor belt 22 is used to deliver the paper plastic composite bag. During the delivery process, the compression roller 24 is used to flatten the paper plastic composite bag to avoid the paper plastic composite bag from being raised during paper plastic separation, which affects the paper plastic separation effect of other paper plastic composite bags. The stop block 23 can prevent heat from escaping and speed up the paper plastic separation efficiency. The conveyor belt 22 is provided with a mesh chain, which can quickly absorb heat, increase the contact area of the paper plastic composite bag with heat, and improve the paper plastic separation efficiency of the paper plastic composite bag.
[0032] In some embodiments, the baffle 23 is rotationally connected with a heat insulation band 25. The heat insulation band 25 not only can prevent heat loss in the shell 21, improve the paper-plastic separation rate of the paper-plastic composite bag, but also can shield the paper-plastic composite bag when the support 62 drives the paper-plastic composite bag to rotate and move towards the cutter 65 after the operator fixes the paper-plastic composite bag on the support 62. As the support 62 drives the paper-plastic composite bag to gradually move towards the cutter 65, the heat insulation band 25 slowly slides from the paper-plastic composite bag, thereby forming a pushing action on the paper-plastic composite bag, pushing the paper-plastic composite bag to be more firmly fixed on the support 62, and avoiding the paper-plastic composite bag from falling off the support 62 due to unstable fixation when the support 62 drives the paper-plastic composite bag to rotate.
[0033] As Figure 3In some embodiments, the cutting mechanism 6 comprises a ring-shaped guide rail 61, a support 62 is slidingly connected to the ring-shaped guide rail 61, the ring-shaped guide rail 61 is an existing electric sliding rail, which is not described in detail here, the support 62 is provided with a flat gear 63, the stop block 23 of the conveying mechanism 2 is embedded with a rack 64, the rack 64 is matched with the flat gear 63, the rack 64 is provided with two, which are embedded on both sides of the stop block 23 located in the middle of the shell 21, the bottom of the stop block 23 of the conveying mechanism 2 is provided with a cutter 65 installed on the side of the rack 64, the cutter 65 is provided with two, in use, the operator fixes the open end of the paper-plastic composite bag on the support 62, at this time the support 62 faces the operator, then the support 62 is controlled to move by the ring-shaped guide rail 61, when the support 62 moves to the position of the rack 64 of the conveying mechanism 2, the flat gear 63 on the support 62 is engaged with one rack 64, so that the flat gear 63 drives the support 62 to rotate, at this time the support 62 faces the cutter 65, then the support 62 drives the paper-plastic composite bag to rotate to move towards the cutter 65, in the process of moving, the two sides of the paper-plastic composite bag are cut open by the two cutters 65, then the support 62 is driven to continue to move by the ring-shaped guide rail 61, in the process of moving, the cut open paper-plastic composite bag is blown off from the support 62 to the conveyor belt 22 by the hot air conveyed in the ventilation pipe 5, at the same time, the cut open paper-plastic composite bag is heated by the hot air conveyed in the ventilation pipe 5, so that it is quickly heated to be pre-separated, at this time the orientation of the support 62 is parallel to the moving track, then the paper-plastic separated bag dropped on the conveyor belt 22 is flattened by the compression roller 24, then the paper-plastic separated bag is conveyed out of the shell 21 by the conveyor belt 22 after completing the paper-plastic separation, finally the support 62 moves on the ring-shaped guide rail 61, in the process of moving, the flat gear 63 on the support 62 is engaged with the other rack 64, so that the support 62 rotates, until the orientation of the support 62 is perpendicular to the moving track, finally the support 62 is controlled to move to the initial position by the ring-shaped guide rail 61 to fix the next paper-plastic composite bag: the support 62 can be provided with multiple, the multiple supports 62 are cyclically moved, that is, the paper-plastic separation of batch paper-plastic composite bags is completed.
[0034] In some embodiments, the support 62 comprises a movable slide rod 621, the end of the movable slide rod 621 is provided with a pneumatic cylinder 622, two moving blocks 623 are arranged on the pneumatic cylinder 622, and one supporting rod 624 is arranged on the opposite side of each moving block 623; when the movable slide rod 621 moves on the annular guide rail 61 and moves to the inlet of the conveying mechanism 2, the operator puts the open end of the paper-plastic composite bag on the supporting rod 624, and then the pneumatic cylinder 622 controls the two moving blocks 623 to move in opposite directions, so that the supporting rod 624 moves inside the paper-plastic composite bag and expands the paper-plastic composite bag to be fixed, avoiding the paper-plastic composite bag from falling off; the pneumatic cylinder 622 is a conventional transverse pneumatic cylinder, and the moving blocks 623 can be controlled to move left and right, which will not be described in detail here; then the supporting rod 624 with the paper-plastic composite bag moves to the cutting knife 65 for cutting; after the two sides of the paper-plastic composite bag are cut by the cutting knife 65, the pneumatic cylinder 622 controls the two moving blocks 623 to reset, until the movable slide rod 621 moves to the inlet of the conveying mechanism 2 again, the paper-plastic composite bag is put on the supporting rod 624 by the operator, and the above process is repeated, so as to fix the paper-plastic composite bag.
[0035] In some embodiments, the middle part of the supporting rod 624 is provided with a gap, and the gap is beyond the range of the two sides of the pneumatic cylinder 622 when the distance between the two supporting rods 624 is the farthest; when the support 62 with the paper-plastic composite bag moves to the cutting knife 65 and is cut by the cutting knife 65, the cutting path of the cutting knife 65 is in the gap of the supporting rod 624, which can avoid the collision between the cutting knife 65 and the edge of the pneumatic cylinder 622 when cutting the paper-plastic composite bag, so that the pneumatic cylinder 622 is damaged by the cutting knife 65, which affects the cutting of the next batch of paper-plastic composite bags, thereby weakening the separation effect of the paper-plastic composite bag.
[0036] In some embodiments, the outer surfaces of the electromagnetic heat pipe 4 and the ventilation pipe 5 are both wrapped with sealing belts, which can not only seal the electromagnetic heat pipe 4 and accelerate the formation of heat, but also ensure that the heat in the electromagnetic heat pipe 4 and the ventilation pipe 5 will not escape when the fan 3 sends the air heated by the electromagnetic heat pipe 4 into the ventilation pipe 5, thereby improving the paper-plastic separation rate and ensuring the paper-plastic separation effect.
[0037] In summary, the electromagnetic heat pipe 4 is used to heat the air, and the fan 3 is used to send the heat to the shell 21 to heat the paper-plastic composite bag, so that the plastic part of the paper-plastic composite bag shrinks and separates from the paper part when heated, thereby realizing paper-plastic separation, changing the previous use of a lamp tube for heating, reducing maintenance costs, and ensuring the paper-plastic separation effect. The heat is stable and uniform, and the cutting mechanism 6 is used to cut the paper-plastic composite bag, which eliminates the need for manual pre-cutting before paper-plastic separation, reduces labor costs, improves the degree of automation of paper-plastic separation, realizes automatic paper-plastic separation of batches of paper-plastic composite bags, is convenient and fast, improves the paper-plastic separation rate, and increases the yield of the completed paper-plastic composite bags.
[0038] A method for using an electromagnetic thermal cycle paper-plastic separating machine, applied to the paper-plastic separating machine, comprising the following steps:
[0039] a. First, the operator puts the open end of the paper-plastic composite bag towards the support 62 and puts it on the support rod 624, and the support rod 624 is used to support and fix the paper-plastic composite bag;
[0040] b. Then the support 62 drives the paper-plastic composite bag to move on the annular guide rail 61, and after the paper-plastic composite bag is cut by the cutter 65 during the movement, it falls on the conveying belt 22 to separate the paper and plastic;
[0041] c. When the operator puts the paper-plastic composite bag on the support rod 624, the operator controls the fan 3 to deliver the heat of the electromagnetic heat pipe 4 into the shell 21, and uses the heat of the hot air to make the plastic part of the paper-plastic composite bag shrink and separate from the paper part, thereby completing the paper-plastic separation;
[0042] d. Finally, the paper-plastic composite bag after the paper-plastic separation is delivered out of the shell 21 by the conveying belt 22 to be collected.
[0043] The specific embodiment is only an explanation of the present application, and is not a limitation of the present application. Those skilled in the art can make modifications to the embodiment without creative contribution according to the needs after reading the specification, and as long as the modifications are within the scope of the claims of the present application, they are protected by the patent law.
Claims
1. An electromagnetic thermal cycle paper-plastic separator, comprising a frame (1), characterized in that: The rack (1) is internally provided with a transmission mechanism (2) for transmitting paper-plastic composite bags, the side of the transmission mechanism (2) is communicated with a ventilation pipe (5), the transmission mechanism (2) is provided with a fan (3), and the fan (3) is provided with an electromagnetic heat pipe (4) between the fan (3) and the ventilation pipe (5); The inside of the transmission mechanism (2) is provided with a cutting mechanism (6) for cutting paper-plastic composite bags; The cutting mechanism (6) comprises an annular guide rail (61), the annular guide rail (61) is slidably connected with a support (62), the support (62) is provided with a flat gear (63) on the upper portion, the transmission mechanism (2) is embedded with a rack (64), the rack (64) is matched with the flat gear (63), and the transmission mechanism (2) is provided with a cutting knife (65) on the side of the rack (64). The support (62) comprises a moving slide rod (621), the end of the moving slide rod (621) is provided with a gas cylinder (622), the gas cylinder (622) is provided with two moving blocks (623), and the opposite sides of the two moving blocks (623) are respectively provided with a supporting rod (624). The operator fixes the paper-plastic composite bag by sleeving the open end of the paper-plastic composite bag on the support (62), at this time, the support (62) faces the operator, then the support (62) is controlled to move by the annular guide rail (61), when the support (62) moves to the position of the rack (64) of the transmission mechanism (2), the flat gear (63) on the support (62) is engaged with a rack (64), so that the flat gear (63) drives the support (62) to rotate, at this time, the support (62) faces the cutting knife (65), then the support (62) drives the paper-plastic composite bag to rotate and move to the direction of the cutting knife (65), in the moving process, the two sides of the paper-plastic composite bag are cut open by the two cutting knives (65), then the support (62) is continuously moved by the annular guide rail (61), in the moving process, the cut open paper-plastic composite bag is blown off from the support (62) to the conveyor belt (22) by the hot air conveyed in the ventilation pipe (5), at the same time, the cut open paper-plastic composite bag is heated by the hot air conveyed in the ventilation pipe (5), so that the paper-plastic composite bag is quickly heated and pre-separated, at this time, the direction of the support (62) is parallel to the moving track, then the paper-plastic separated bag falling on the conveyor belt (22) is flattened by the compression roller (24), then the paper-plastic separated bag is conveyed out of the shell (21) by the conveyor belt (22) after the paper-plastic separation is completed, finally, the support (62) moves on the annular guide rail (61), in the moving process, the flat gear (63) on the support (62) is engaged with another rack (64), so that the support (62) rotates, until the direction of the support (62) is perpendicular to the moving track, finally, the support (62) is controlled to move to the initial position by the annular guide rail (61) to fix the next paper-plastic composite bag.
2. The electromagnetic thermal cycle paper-plastic separator according to claim 1, characterized in that: The transmission mechanism (2) is provided with a return air pipe (7), and the return air pipe (7) is connected with the fan (3).
3. The electromagnetic thermal cycle paper-plastic separator according to claim 1, characterized in that: The transmission mechanism (2) comprises a shell (21), a conveying belt (22) is arranged in the shell (21), a stop block (23) is arranged above the end of the conveying belt (22) in the shell (21), and a compression roller (24) is arranged on the side of the shell (21) and located at the side of the stop block (23).
4. The electromagnetic thermal cycle paper-plastic separator according to claim 3, characterized in that: The stop block (23) is provided with a heat insulation belt (25).
5. The electromagnetic thermal cycle paper-plastic separator according to claim 1, characterized in that: The middle part of the supporting rod (624) is provided with a gap.
6. The electromagnetic thermal cycle paper-plastic separator according to claim 1, characterized in that: The outer surfaces of the electromagnetic heat pipe (4) and the ventilation pipe (5) are both wrapped with sealing belts.
7. A method for using an electromagnetic heat circulation paper-plastic separation machine, the method comprises the following steps: a. First, the operator puts the paper-plastic composite bag with the open end towards the supporting piece (62) and wraps it around the supporting rod (624), and the supporting rod (624) is expanded to fix the paper-plastic composite bag; b. Then, the supporting piece (62) drives the paper-plastic composite bag to move on the annular guide rail (61), and after the paper-plastic composite bag is cut by the cutter (65) during the movement, it falls on the conveying belt (22) to be separated; c. When the operator wraps the paper-plastic composite bag around the supporting rod (624), the operator controls the fan (3) to deliver the heat of the electromagnetic heat pipe (4) into the shell (21), and uses the heat of the hot air to make the plastic part of the paper-plastic composite bag shrink and separate from the paper part, thereby completing the paper-plastic separation; d. Finally, the paper-plastic composite bag after the paper-plastic separation is delivered out of the shell (21) by the conveying belt (22) to be collected.
Citation Information
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