A polishing device for processing a rear cover of an automobile

By designing a polishing device with a rotatable polishing brush and a multi-drive motor system, the problem of insufficient adaptability of traditional polishing devices is solved, enabling efficient polishing of diverse automotive rear covers and improving polishing quality and effect.

CN118106867BActive Publication Date: 2026-05-01TONGCHUAN WENDA AUTO PARTS CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
TONGCHUAN WENDA AUTO PARTS CO LTD
Filing Date
2024-04-11
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Traditional polishing equipment is difficult to adapt to the diverse shapes and sizes of car trunk lids, resulting in poor polishing results.

Method used

A polishing device including a polishing brush, a ball socket assembly, and multiple drive motors was designed. The polishing brush can rotate in multiple directions through the ball socket assembly. Combined with the wave strip and pull rope system, the polishing brush is ensured to fit in contact with the back cover surface, and the polishing wax is replenished in time through the waxing mechanism.

Benefits of technology

It improves polishing results, reduces polishing dead angles, adapts to diverse automotive rear cover shapes and sizes, and ensures polishing quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118106867B_ABST
    Figure CN118106867B_ABST
Patent Text Reader

Abstract

The application discloses a polishing device for automobile rear cover processing, which comprises a rear cover to be polished and a device base, the device base is provided with a polishing mechanism with a polishing brush, the device base is slidably connected with a device support, a plurality of connecting shafts are rotationally connected to the transverse section and the longitudinal section of the device support, a sleeve column is slidably inserted into the lower end of the connecting shaft, a ball is arranged in the interior of the lower end of the sleeve column, the ball and the sleeve column form a ball socket assembly, a connecting shaft is welded to the surface of the ball, the polishing brush is fixedly connected with the lower end of the connecting shaft, a supporting frame is fixedly connected to the polishing brush, a sponge sleeve is sleeved on the supporting frame, a transmission wheel is fixedly connected to the connecting shaft, a long transmission belt is drivingly connected to the plurality of transmission wheels on the transverse section of the device support, and the polishing device for automobile rear cover processing can be suitable for automobile rear covers with various shapes and sizes, the polishing effect is improved, and the polishing demand of diversified automobile rear covers is met.
Need to check novelty before this filing date? Find Prior Art

Description

A polishing device for processing automobile rear covers Technical Field

[0001] This invention relates to the field of automotive rear cover processing technology, specifically a polishing device for automotive rear cover processing. Background Technology

[0002] In the automotive manufacturing industry, the trunk lid is an important part of the car body, and its surface is prone to scratches, which can affect the quality of the trunk lid and the overall appearance of the vehicle. To obtain a smooth and shiny surface, the trunk lid usually needs to be polished, and a polishing device for automotive trunk lid processing is a type of equipment used to polish automotive trunk lids.

[0003] In modern automotive manufacturing, the diversity and differentiation of car exterior designs have become a major characteristic of the industry. Because different brands and models of cars pursue uniqueness and individuality in their exterior designs, this results in significant differences in the shape of car rear covers. The shape, size, and curvature of car rear covers vary widely, while traditional polishing equipment and methods are often only suitable for rear covers of specific shapes and sizes, making it difficult to flexibly address the vast array of car rear cover designs on the market. This often results in polishing tools failing to fully adhere to the rear cover surface during actual operation, affecting the polishing effect. Therefore, it is difficult to meet the diverse polishing needs of car rear covers. Summary of the Invention

[0004] The purpose of this invention is to provide a polishing apparatus for processing automobile rear covers, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a polishing device for processing automobile rear covers, comprising a rear cover to be polished and a device base, wherein a polishing mechanism with a polishing brush is provided on the device base, a device bracket is slidably connected to the device base, and multiple connecting shafts are rotatably connected to both the transverse and longitudinal sections of the device bracket, a sleeve is slidably inserted into the lower end of the connecting shaft, a ball is provided inside the lower end of the sleeve, the ball and the sleeve form a ball-and-socket assembly, a connecting shaft is welded to the surface of the ball, a polishing brush is fixedly connected to the lower end of the connecting shaft, a support frame is fixedly connected to the polishing brush, a sponge sleeve is sleeved on the support frame, a transmission wheel is fixedly connected to the connecting shaft, a long transmission belt is driven to the multiple transmission wheels located in the transverse section of the device bracket, a short transmission belt is driven to the multiple transmission wheels located in the longitudinal section of the device bracket, a first drive motor is fixedly installed on the transverse section of the device bracket, the output shaft of the first drive motor is fixedly connected to one of the connecting shafts located in the transverse section of the device bracket, and a second drive motor is fixedly installed on both longitudinal sections of the device bracket, the output shaft of the second drive motor is fixedly connected to one of the connecting shafts located in the longitudinal section of the device bracket;

[0006] The device base is equipped with a positioning mechanism consisting of abutment plates and screws. A suspended bracket is welded to the device base, and a positioning bracket is fixedly connected to the suspended bracket. A second dual-output shaft motor is fixedly installed on the positioning bracket. The two screws are respectively fixedly connected to the output shafts of the two second dual-output shaft motors. The thread directions of the two screws are opposite. The two abutment plates are respectively sleeved on the two screws. A guide rod is fixedly connected to the positioning bracket, and the two ends of the guide rod are respectively inserted into the interior of the two abutment plates.

[0007] As a preferred embodiment of the present invention, both sides of the device base are fixedly connected with wave strips, and the waves on the two wave strips are arranged alternately.

[0008] As a preferred embodiment of the present invention, the lower ends of the two longitudinal sections of the device bracket are rotatably connected to support shafts.

[0009] As a preferred embodiment of the present invention, a horizontal plate is fixedly connected between the lower ends of the two longitudinal sections of the device support. A slider is slidably connected inside both ends of the horizontal plate. A pull rope is fixedly inserted inside the slider. A first dual-output shaft motor is fixedly installed on both sides of the device base. A rotating rod is fixedly connected to each of the two output shafts of the first dual-output shaft motor. A winding shaft is fixedly connected to each end of the rotating rod. The two ends of the pull rope are fixedly connected to the corresponding two winding shafts.

[0010] As a preferred embodiment of the present invention, a plurality of connecting columns are fixedly connected to the device support, and the plurality of connecting columns are grouped into groups of four. A corrective spring is fixedly connected to the lower end of the connecting column, and a connecting frame is sleeved on the connecting shaft. The lower end of the corrective spring is fixedly connected to the surface of the connecting frame.

[0011] As a preferred embodiment of the present invention, the device support is provided with a waxing mechanism, which includes a connecting pipe, an input ring, and a delivery main pipe. Multiple delivery hoses are connected to the delivery main pipe. Multiple connecting rods are slidably inserted into the device support. The multiple connecting rods are grouped into sets of four. The input ring is fixedly connected to the connecting rods. An injection nozzle is connected to the outer arc surface of the input ring. The delivery hoses are connected to the injection nozzle. A rotating ring is provided inside the input ring. The connecting pipe is fixedly connected to the rotating ring. The connecting pipe is fixedly inserted into the interior of the polishing brush.

[0012] As a preferred embodiment of the present invention, a wax storage box is fixedly installed on the device support, and the main delivery pipe is connected to the bottom of the wax storage box.

[0013] As a preferred embodiment of the present invention, an electric telescopic rod is fixedly installed on the top of the wax storage box, a piston plate is fixedly connected to the output end of the electric telescopic rod, a wax replenishment tube is connected to the wax storage box, and a cover is provided on the wax replenishment tube.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. Because both the sleeve and the connecting rod are movable up and down, and the ball-and-socket assembly composed of the sleeve and the ball allows the polishing brush to rotate in all directions, the polishing brush is always in contact with the surface of the back cover to be polished during the polishing process. This adapts to car back covers of various shapes and sizes, improves the polishing effect, and meets the diverse polishing needs of car back covers.

[0016] 2. Before polishing, the present invention can push the piston plate downward by using an electric telescopic rod, so that the viscous polishing wax in the wax storage box can be injected into the polishing cloth on the polishing brush. This allows for timely replenishment of the polishing wax before polishing, so that the polishing brush can be used to polish the cover to be polished with the assistance of the polishing wax.

[0017] 3. The present invention uses the cooperation of a first dual-output shaft motor and a pull rope to pull the polishing brush on the horizontal plate and the device bracket to move, so that while polishing the back cover to be polished, the device bracket can be swayed left and right by the wave strip, so that the polishing brush moves left and right relative to the back cover to be polished, thereby reducing the polishing dead angles in the polishing process and improving the polishing effect. Attached Figure Description

[0018] Figure 1 is a schematic diagram of the structure of the present invention;

[0019] Figure 2 is a schematic diagram of the polishing mechanism of the present invention;

[0020] Figure 3 is a schematic diagram of the input ring portion of the present invention;

[0021] Figure 4 is a structural schematic diagram of the main conveying pipe section of the present invention;

[0022] Figure 5 is a schematic diagram of the polishing device of the present invention;

[0023] Figure 6 is a structural schematic diagram of the support portion of the device of the present invention;

[0024] Figure 7 is a structural schematic diagram of the short transmission belt portion of the present invention;

[0025] Figure 8 is a structural schematic diagram of the wax storage box part of the present invention;

[0026] Figure 9 is a schematic diagram of the waveform strip portion of the present invention;

[0027] Figure 10 is a structural schematic diagram of the horizontal plate portion of the present invention;

[0028] Figure 11 is a schematic diagram of the positioning mechanism of the present invention.

[0029] In the diagram: 1. Back cover to be polished; 2. Device base; 301. Device bracket; 302. Main delivery pipe; 303. First drive motor; 304. Second drive motor; 305. Polishing brush; 306. Delivery hose; 307. Support frame; 308. Sponge sleeve; 309. Connecting shaft; 310. Connecting rod; 311. Connecting column; 312. Correcting spring; 313. Connecting frame; 314. Sleeve column; 315. Connecting shaft; 316. Connecting pipe; 317. Injection nozzle; 318. Ball; 319. Input ring; 320. 321. Rotating ring; 322. Long transmission belt; 323. Short transmission belt; 324. Support shaft; 325. Transmission wheel; 401. Wax storage box; 402. Wax replenishment tube; 403. Electric telescopic rod; 404. Piston plate; 501. Wave strip; 502. Suspension bracket; 503. Rotating rod; 504. Horizontal plate; 505. First dual-output shaft motor; 506. Pull rope; 507. Slider; 508. Rewinding shaft; 509. Abutment plate; 510. Screw; 511. Guide rod; 512. Second dual-output shaft motor; 513. Positioning bracket. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0031] Please refer to Figures 1-11. This invention provides a technical solution for a polishing apparatus used in the processing of automotive rear covers:

[0032] As shown in Figures 1, 2, 3, 5, 6, 7, and 11, a polishing device for processing automobile rear covers includes a rear cover 1 to be polished and a device base 2. The device base 2 is equipped with a polishing mechanism having a polishing brush 305. A device bracket 301 is slidably connected to the device base 2. Multiple connecting shafts 309 are rotatably connected to both the transverse and longitudinal sections of the device bracket 301. A sleeve 314 is slidably inserted into the lower end of each connecting shaft 309, and a ball 31 is disposed inside the lower end of the sleeve 314. 8. The ball 318 and the sleeve 314 form a ball-and-socket assembly. A connecting shaft 315 is welded to the surface of the ball 318. The polishing brush 305 is fixedly connected to the lower end of the connecting shaft 315. The polishing brush 305 can be rotated to polish the back cover 1 to be polished. A support frame 307 is fixedly connected to the polishing brush 305. A sponge sleeve 308 is sleeved on the support frame 307. The sponge sleeve 308 can prevent the harder parts on the polishing brush 305 from contacting the back cover 1 to be polished during the movement and causing scratches.

[0033] Among them, a transmission wheel 324 is fixedly connected to the connecting shaft 309, a long transmission belt 321 is connected to multiple transmission wheels 324 in the transverse section of the device bracket 301, a short transmission belt 322 is connected to multiple transmission wheels 324 in the longitudinal section of the device bracket 301, a first drive motor 303 is fixedly installed in the transverse section of the device bracket 301, the output shaft of the first drive motor 303 is fixedly connected to one of the connecting shafts 309 in the transverse section of the device bracket 301, and a second drive motor 304 is fixedly installed in both longitudinal sections of the device bracket 301, the output shaft of the second drive motor 304 is fixedly connected to one of the connecting shafts 309 in the longitudinal section of the device bracket 301;

[0034] The device base 2 is equipped with a positioning mechanism that has abutment plates 509 and screws 510 cooperating. A suspension bracket 502 is welded on the device base 2. A positioning bracket 513 is fixedly connected to the suspension bracket 502. A second dual-output shaft motor 512 is fixedly installed on the positioning bracket 513. Two screws 510 are fixedly connected to the output shafts of the two second dual-output shaft motors 512 respectively. By rotating the screws 510, the abutment plates 509 can be driven to move. The threads of the two screws 510 are opposite. The two abutment plates 509 are respectively fitted with the two screws 510. The inner wall of the back cover 1 to be polished can be pressed against by the two abutment plates 509 to fix the back cover 1 to be polished. A guide rod 511 is fixedly connected to the positioning bracket 513. The two ends of the guide rod 511 are respectively inserted into the interior of the two abutment plates 509.

[0035] In practical use, the back cover 1 to be polished is placed on two abutment plates 509. Then, the two screws 510 are rotated by the second dual-output shaft motor 512. Since the threads of the two screws 510 are opposite, the rotation of the screws 510 can drive the two abutment plates 509 to move away from each other. The two abutment plates 509 abut against the inner wall of the back cover 1 to be polished, thereby fixing the back cover 1 to be polished. Then, the device bracket 301 drives multiple polishing brushes 305 to move, and the first drive motor 303 and the second drive motor 304 drive multiple sets of polishing brushes 305 at different positions to rotate. The rotating polishing brushes 305 can then polish the back cover 1 to be polished. During the polishing process, since the sleeve 314 and the connecting rod 310 are both movable structures, and the ball-and-socket assembly composed of the sleeve 314 and the ball 318 can allow the polishing brushes 305 to rotate in various directions, the polishing brushes 305 are always in contact with the surface of the back cover 1 to be polished during the polishing process.

[0036] As shown in Figures 9 and 10, corrugated strips 501 are fixedly connected to both sides of the device base 2. The corrugations on the two corrugated strips 501 are staggered. The polishing brush 305 can be swayed left and right by the corrugated strips 501 to reduce the polishing dead angle. The lower ends of the two longitudinal sections of the device bracket 301 are rotatably connected to the support shafts 323. A horizontal plate 504 is fixedly connected between the lower ends of the two longitudinal sections of the device bracket 301. The interior of both ends of the horizontal plate 504 is slidably connected to the sliders 507. A pull rope 506 is fixedly inserted inside the sliders 507. The two sides of the device base 2 are fixedly installed with the first dual-output shaft motor 505. The two output shafts of the first dual-output shaft motor 505 are fixedly connected to the rotating rods 503. The two ends of the rotating rods 503 are fixedly connected to the winding shafts 508. The pull rope 506 can be wound up by the winding shafts 508. The two ends of the pull rope 506 are fixedly connected to the corresponding two winding shafts respectively.

[0037] The device support 301 is fixedly connected to multiple connecting columns 311, which are grouped into groups of four. The lower end of each connecting column 311 is fixedly connected to a straightening spring 312. The straightening spring 312 can keep the polishing brush 305 in a vertical or horizontal state when it is not under force. A connecting frame 313 is sleeved on the connecting shaft 315, and the lower end of the straightening spring 312 is fixedly connected to the surface of the connecting frame 313.

[0038] In practical use, the first dual-output shaft motor 505 can drive the winding shaft 508 to wind the pull rope 506, thereby pulling the horizontal plate 504 and the polishing brush 305 on the device bracket 301 to move, so as to polish the back cover 1 to be polished. At the same time, since the two corrugated strips 501 are staggered, when the device bracket 301 moves, the device bracket 301 and the polishing brush 305 can be guided by the corrugated strips 501 to sway left and right, thereby reducing the polishing dead angles in the polishing process.

[0039] As shown in Figures 3, 4 and 8, a waxing mechanism is provided on the device support 301. The waxing mechanism includes a connecting pipe 316, an input ring 319 and a delivery main pipe 302. Multiple delivery hoses 306 are connected to the delivery main pipe 302. Multiple connecting rods 310 are slidably inserted on the device support 301. The multiple connecting rods 310 are grouped into groups of four. The input ring 319 is fixedly connected to the connecting rods 310. An injection nozzle 317 is connected to the outer arc surface of the input ring 319. The delivery hoses 306 are connected to the injection nozzle 317.

[0040] The input ring 319 has a rotating ring 320 inside, and a connecting pipe 316 is fixedly connected to the rotating ring 320. The connecting pipe 316 is fixedly inserted into the polishing brush 305. A wax storage box 401 is fixedly installed on the device bracket 301. The main conveying pipe 302 is connected to the bottom of the wax storage box 401. An electric telescopic rod 403 is fixedly installed on the top of the wax storage box 401. A piston plate 404 is fixedly connected to the output end of the electric telescopic rod 403. The electric telescopic rod 403 can push the piston plate 404 to squeeze out the polishing wax. A wax replenishment pipe 402 is connected to the wax storage box 401. After the polishing wax in the wax storage box 401 is used up, polishing wax can be replenished into the wax storage box 401 through the wax replenishment pipe 402. The wax replenishment pipe 402 is equipped with a cap.

[0041] In practical use, before each polishing, the piston plate 404 can be pushed downward by the electric telescopic rod 403, so that the viscous polishing wax in the wax storage box 401 can be transported to the input ring 319 through the main delivery pipe 302 and the delivery hose 306, and then injected into the polishing cloth on the polishing brush 305 through the connecting pipe 316. This replenishes the polishing wax before polishing, so that the polishing brush 305 can be used to polish the cover 1 to be polished.

[0042] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A polishing device for processing automobile rear covers, comprising a rear cover to be polished (1) and a device base (2), characterized in that: The device base (2) is provided with a polishing mechanism having a polishing brush (305). A device bracket (301) is slidably connected to the device base (2). Multiple connecting shafts (309) are rotatably connected to both the transverse and longitudinal sections of the device bracket (301). A sleeve (314) is slidably inserted into the lower end of the connecting shaft (309). A ball (318) is provided inside the lower end of the sleeve (314). The ball (318) and the sleeve (314) form a ball-and-socket assembly. A connecting shaft (315) is welded to the surface of the ball (318). The polishing brush (305) is fixedly connected to the lower end of the connecting shaft (315). The polishing brush (305) is fixedly attached to the lower end of the connecting shaft (315). A support frame (307) is fixedly connected to the device bracket (301), and a sponge sleeve (308) is fitted on the support frame (307). A transmission wheel (324) is fixedly connected to the connecting shaft (309). A long transmission belt (321) is drivingly connected to multiple transmission wheels (324) located in the transverse section of the device bracket (301). A short transmission belt (322) is drivingly connected to multiple transmission wheels (324) located in the longitudinal section of the device bracket (301). A first drive motor (303) is fixedly installed on the transverse section of the device bracket (301). The output shaft of the first drive motor (303) is connected to one of the connecting shafts (308) located in the transverse section of the device bracket (301). 09) Fixed connection, a second drive motor (304) is fixedly installed on both longitudinal sections of the device bracket (301), and the output shaft of the second drive motor (304) is fixedly connected to one of the connecting shafts (309) located on the longitudinal section of the device bracket (301); the device base (2) is provided with a positioning mechanism having a contact plate (509) and a screw (510) cooperating, a suspended bracket (502) is welded on the device base (2), a positioning bracket (513) is fixedly connected on the suspended bracket (502), a second dual-output shaft motor (512) is fixedly installed on the positioning bracket (513), and the two screws (510) are fixedly connected to the positioning bracket (513). 10) The output shafts of the two second dual-output shaft motors (512) are fixedly connected respectively. The threads of the two screws (510) are opposite. The two abutment plates (509) are respectively sleeved with the two screws (510). A guide rod (511) is fixedly connected to the positioning bracket (513). The two ends of the guide rod (511) are respectively inserted into the interior of the two abutment plates (509). Wave strips (501) are fixedly connected to both sides of the device base (2). The waves on the two wave strips (501) are staggered. The lower ends of the two longitudinal sections of the device bracket (301) are rotatably connected to the support shaft (323).A horizontal plate (504) is fixedly connected between the lower ends of the two longitudinal sections of the device support (301). A slider (507) is slidably connected inside both ends of the horizontal plate (504). A pull rope (506) is fixedly inserted inside the slider (507). A first dual-output shaft motor (505) is fixedly installed on both sides of the device base (2). A rotating rod (503) is fixedly connected to each of the two output shafts of the first dual-output shaft motor (505). A winding shaft (508) is fixedly connected to each end of the rotating rod (503). The two ends of the pull rope (506) are fixedly connected to the corresponding two winding shafts.

2. The polishing device for processing automobile rear covers according to claim 1, characterized in that: Multiple connecting columns (311) are fixedly connected to the device bracket (301). The multiple connecting columns (311) are grouped into groups of four. A corrective spring (312) is fixedly connected to the lower end of the connecting column (311). A connecting frame (313) is sleeved on the connecting shaft (315). The lower end of the corrective spring (312) is fixedly connected to the surface of the connecting frame (313).

3. The polishing apparatus for processing automobile rear covers according to claim 1, characterized in that: The device support (301) is provided with a waxing mechanism, which includes a connecting pipe (316), an input ring (319), and a delivery main pipe (302). Multiple delivery hoses (306) are connected to the delivery main pipe (302). Multiple connecting rods (310) are slidably inserted on the device support (301). The multiple connecting rods (310) are grouped into sets of four. The input ring (319) is fixedly connected to the connecting rods (310). The outer arc surface of the input ring (319) is connected to the injection nozzle (317). The delivery hoses (306) are connected to the injection nozzle (317). A rotating ring (320) is provided inside the input ring (319). The connecting pipe (316) is fixedly connected to the rotating ring (320). The connecting pipe (316) is fixedly inserted inside the polishing brush (305).

4. The polishing device for processing automobile rear covers according to claim 3, characterized in that: A wax storage box (401) is fixedly installed on the device support (301), and the main delivery pipe (302) is connected to the bottom of the wax storage box (401).

5. A polishing apparatus for processing automobile rear covers according to claim 4, characterized in that: An electric telescopic rod (403) is fixedly installed on the top of the wax storage box (401). A piston plate (404) is fixedly connected to the output end of the electric telescopic rod (403). A wax replenishment tube (402) is connected to the wax storage box (401), and a cover is provided on the wax replenishment tube (402).

Citation Information

Patent Citations

  • Surface polishing device for front cover of vehicle

    CN115415916A

  • Tool spindle for a device for fine machining optically active surfaces on workpieces

    WO2017178110A1