A method for integrally lifting comprehensive pipelines in a high and large space of a steel structure factory building
By constructing a three-dimensional model in the steel structure factory, analyzing the stress conditions and fixing the shock absorbers, the overall improvement of the high-space pipelines was achieved, solving the problems of increased stress and vibration frequency, and improving work efficiency and space utilization.
Patent Information
- Application Number
- CN202311747934.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2043-12-19
AI Technical Summary
In the tall and large space of a steel structure factory, the stress generated during pipeline lifting increases, leading to increased vibration frequency and noise, and increased installation risks.
By constructing a three-dimensional model, analyzing the stress conditions of the pipeline, determining the location of the split point and performing splitting processing, fixing the shock absorber and damper at the resonance point, and using an electric pulley to hoist it to the top of the factory building for welding and fixing, the overall lifting is completed.
It solves the problems of increased stress and vibration frequency during pipeline lifting, reduces installation risks and noise, and improves work efficiency and space utilization.
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Figure CN118133374B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of pipeline lifting, and in particular relates to a construction method for integrally lifting integrated pipelines in a large space of a steel structure factory building. Background Art
[0002] With the rapid economic development and industrialization in my country, steel-structured factories, as a major form of modern industrial architecture, are increasingly being used. However, the large, elevated spaces of steel-structured factories also present challenges for the layout and management of integrated pipelines. How to comprehensively upgrade integrated pipelines within these large spaces and improve the efficiency and management of pipeline layout has become a pressing issue in the design and management of steel-structured factories in my country. Comprehensively upgrading integrated pipelines within these large spaces is an efficient, economical, and environmentally friendly method for pipeline installation, significantly improving space utilization, reducing installation costs, and enhancing work efficiency. First, comprehensively upgrading integrated pipelines within these large spaces improves space utilization. Traditional pipeline installation methods often require a significant amount of space, resulting in low space utilization. The comprehensive upgrading method, however, allows pipelines to be installed above the factory floor, saving significant space and increasing space utilization. Second, comprehensively upgrading integrated pipelines within these large spaces reduces installation costs. Traditional pipeline installation methods require numerous brackets, hangers, and other equipment, which not only increases installation costs but also takes up significant space. The integrated lifting method, however, reduces the use of these devices and lowers installation costs. Furthermore, the integrated lifting of pipelines within the large, high-ceiling steel structure plant can improve work efficiency. Traditional pipeline installation methods require multiple lifting and welding operations, which are not only time-consuming and labor-intensive but also prone to errors. The integrated lifting method, however, allows for the complete installation of pipelines in a single operation, improving work efficiency.
[0003] However, the pipeline will produce increased stress during the comprehensive lifting process, resulting in increased vibration frequency and increased installation risks. At the same time, the vibration will increase the noise of the pipeline during use. Summary of the Invention
[0004] In view of this, the present invention provides a method for overall lifting construction of integrated pipelines in large spaces of steel structure factories, which can solve the problem that the stress of pipelines will increase during the comprehensive lifting process, resulting in increased vibration frequency and increased installation risk. At the same time, the vibration will increase the noise of the pipeline during use.
[0005] The present invention is achieved in that:
[0006] The present invention provides a method for integrally lifting and constructing integrated pipelines in a large space of a steel structure factory building, which comprises the following steps:
[0007] S10: Construction workers construct a 3D model based on the structural diagram of the pipeline and the structure of the steel structure plant;
[0008] S20: The construction personnel perform a three-dimensional lifting simulation of the pipeline and the steel structure plant, and analyze the stress condition of the pipeline on the three-dimensional model;
[0009] S30: Construction personnel perform visualization processing based on the stress conditions of the pipeline and analyze and obtain the position of the segmentation point of the pipeline;
[0010] S40: The construction personnel segment the pipeline on the three-dimensional model according to the segmentation point positions, and obtain dimension data of each segment of the pipeline;
[0011] S50: Performing steel structure processing on each portion of the pipeline according to the dimension data;
[0012] S60: transporting the pipeline and the corresponding connecting brackets between the pipeline and the steel structure factory building to the construction site, and assembling each section of the pipeline and the bracket;
[0013] S70: Construction personnel perform vibration analysis on the three-dimensional model of the pipeline to determine the resonance point of the pipeline;
[0014] S80: Fixing the vibration damping at the resonance point;
[0015] S90: Fix the hoisting lines at various positions of the pipelines, hoist them to the top of the steel structure factory building through electric pulleys, and weld and fix them, thereby completing the overall lifting construction of the integrated pipelines in the high space of the steel structure factory building.
[0016] The technical effects of the overall lifting construction method for integrated pipelines in a high-rise steel structure factory building provided by the present invention are as follows: construction personnel construct a three-dimensional model based on the structural diagram of the pipeline and the structure of the steel structure factory building; the construction personnel perform a three-dimensional lifting simulation of the pipeline and the steel structure factory building, and analyze the stress conditions of the pipeline on the three-dimensional model; the construction personnel perform visualization processing based on the stress conditions of the pipeline, and obtain the position of the segmentation points of the pipeline through analysis; the construction personnel segment the pipeline on the three-dimensional model based on the segmentation point positions, and obtain the dimensional data of each section of the pipeline; the steel structure of each section of the pipeline is processed according to the dimensional data; the pipeline and After the corresponding connecting brackets of the pipeline and the steel structure factory are transported to the construction site, each section of the pipeline and the bracket are assembled; the construction personnel perform vibration analysis on the three-dimensional model of the pipeline to determine the resonance point of the pipeline; fix the shock absorber at the position of the resonance point; fix the lifting line at each position of the pipeline, lift it to the top of the steel structure factory by electric pulley, weld and fix it, and complete the overall lifting construction of the integrated pipeline in the high space of the steel structure factory; it can solve the problem that the stress of the pipeline will increase during the comprehensive lifting process, resulting in increased vibration frequency and increased installation risk, and the vibration will increase the noise of the pipeline during use.
[0017] On the basis of the above technical solution, the overall lifting construction method of a steel structure factory building with a large space integrated pipeline of the present invention can also be improved as follows:
[0018] The construction personnel conduct vibration analysis on the three-dimensional model of the pipeline to determine the resonance point of the pipeline. The specific steps include:
[0019] In the first step, the construction personnel input the three-dimensional model of the pipeline into the FEMAPC software to perform nonlinear temporal analysis on the pipeline;
[0020] In the second step, the construction personnel confirm the ratio of the natural frequency and the external load frequency of the pipeline through the nonlinear temporal analysis results to obtain the resonance point position of the pipeline;
[0021] In the third step, after the construction personnel determined the number of resonance points, they used FEMAPC software to perform nonlinear temporal analysis on the resonance points to determine the vibration response of the resonance points.
[0022] Furthermore, the construction personnel input the three-dimensional model of the pipeline into FEMAPC software, and the specific steps of performing nonlinear temporal analysis on the pipeline include:
[0023] In the first step, the construction personnel create a new project in the FEMAPC software and set relevant parameters and options;
[0024] In the second step, the construction personnel imported the three-dimensional model of the pipeline into the FEMAPC software;
[0025] In the third step, the construction personnel define the pipe density, elastic modulus, mass density, support type, and constraint method of the pipeline on the three-dimensional model;
[0026] In the fourth step, the construction personnel set the initial velocity and acceleration of the pipeline during its ascent in the three-dimensional model;
[0027] In the fifth step, the construction personnel define the parameters and form of the nonlinear model, including the order of the model, mass matrix, and damping matrix;
[0028] In the sixth step, the construction personnel perform nonlinear temporal analysis on the three-dimensional model of the pipeline to calculate the dynamic response and power characteristics of the pipeline.
[0029] Furthermore, the shock absorber includes a fixing ring 1, a shock absorbing assembly, and a fixing piece. The fixing ring 1 is fixed to the outer wall of the pipeline resonance point. The shock absorbing assembly is arranged between the fixing ring 1 and the fixing piece. The fixing piece is used to fix the shock absorbing assembly to the outer wall of the pipeline by bolts. The fixing ring 1 is a sponge pad used to assist the shock absorbing assembly in absorbing the vibration of the pipeline.
[0030] The damping assembly includes a blade, a second fixing ring and a tuned mass damper. The second fixing ring is arranged between the first fixing ring and the damping assembly, and a gap is provided between the first fixing ring and the fixing piece. The tuned mass damper is fixed to the inner surface of the second fixing ring and is fixedly connected to the first fixing ring. The tuned mass damper forms an annular tuned mass damper array along the second fixing ring; the blade is fixed to the outer surface of the second fixing ring and is arranged opposite to the fixing piece; a rotating ring is fixed to the outer surface of the second fixing ring, and the blade is fixedly connected to the second fixing ring through the rotating ring; an elastic member and a mass block are provided on the tuned mass damper, one end of the elastic member is fixedly connected to the inner wall of the second fixing ring, and the other end faces the position of the first fixing ring, the mass block is fixed between the elastic member and the first fixing ring, and is fixedly connected to the elastic member to form a vibration system; the elastic member is a uniform cross-sectional structure.
[0031] Furthermore, the number of the tuned mass dampers is greater than 2 and less than 2-4 times the number of the blades;
[0032] The tuned mass damper is mounted on the inner surface of the second fixing ring of the first fixing ring in an interference fit manner.
[0033] Furthermore, the specific steps of fixing the shock absorption damping at the resonance point include:
[0034] The first step is to fix the fixing ring 1 at the position of the resonance point by screws, and the cross-sectional area of the fixing ring 1 is greater than 3 times the area of the resonance point;
[0035] The second step is to fix the shock absorbing assembly to the outer surface of the fixing ring 1, and fix the shock absorbing assembly to the outer wall of the resonance point of the pipeline by bolting the fixing member to the pipeline;
[0036] The third step is to adjust the natural frequency of the tuned mass damper to be close to the frequency of the resonance point to achieve a vibration reduction effect.
[0037] Furthermore, the hoisting lines are fixed at various positions of the pipelines, and the pipelines are hoisted to the top of the steel structure workshop by electric pulleys for welding and fixing. The specific steps for completing the overall lifting of the integrated pipelines in the high space of the steel structure workshop include:
[0038] The first step is to determine the location of the fixed points where the pipeline is welded to the steel structure factory building;
[0039] The second step is to fix the fixed point by winding the steel strand around the fixed point;
[0040] The third step is to ensure that the extended lengths of the steel strands are the same, pass the other ends of the steel strands through the electric pulley, and hoist the pipeline upward;
[0041] Step 4: Arrive at the welding position and lift the welding position upwards through the U-shaped top frame to connect the welding position;
[0042] The fifth step is to weld and fix the welding positions in turn to complete the overall lifting construction of the integrated pipeline in the high space of the steel structure factory building.
[0043] The specific steps for the construction personnel to construct the three-dimensional model according to the structural diagram of the pipeline and the structure of the steel structure plant include:
[0044] In the first step, the construction workers collected and sorted out the structural drawings of the pipelines and the structural design drawings of the steel structure workshop;
[0045] In the second step, the construction personnel used a hierarchical classification method to classify the pipeline structural diagram and the steel structure plant structure level by level, and proposed a coding rule based on information organization to encode the pipeline structural diagram and the structural components of the steel structure plant;
[0046] In the third step, the construction personnel standardized the structural drawings of the pipelines and the parameters of each structural part of the steel structure plant, and created a shared parameter file for use in different families and projects.
[0047] In the fourth step, the construction personnel input the shared parameter file into the Graphisoft Archicad software platform, and construct the 3D model of the pipeline structure diagram and the steel structure plant structure according to the design drawings of the pipeline structure diagram and the steel structure plant structure. The 3D models are classified and summarized to establish the structural system family library of the pipeline structure diagram and the steel structure plant structure.
[0048] In the fifth step, the construction personnel call the pipeline structure diagram and the components of the steel structure workshop according to the actual structure of the pipeline and the steel structure workshop. Driven by external data files, they modify the structural parameters of the pipeline structure diagram and the steel structure workshop and generate corresponding instances.
[0049] In the sixth step, the construction workers carry out unified assembly to form a complete structural diagram of the pipeline and a three-dimensional model of the structure of the steel structure factory.
[0050] Furthermore, the specific steps of transporting the pipeline and the corresponding connecting brackets between the pipeline and the steel structure factory building to the construction site and assembling each section of the pipeline and the bracket include:
[0051] The first step is to locate the pipeline according to the position and direction of the three-dimensional model;
[0052] The second step is to connect the pipeline to the bracket through bolts and flanges;
[0053] The third step is to adjust the height of the pipelines by using a lifting trolley and to securely connect adjacent pipelines;
[0054] Step 4: Check the connection angle using a right angle meter.
[0055] Furthermore, the construction personnel perform visualization processing based on the stress conditions of the pipeline and analyze and obtain the specific steps of the segmentation point position of the pipeline, including:
[0056] In the first step, the construction personnel construct a chart based on the stress conditions of the pipeline;
[0057] In the second step, the construction personnel establish a two-layer model for determining the pipeline segmentation point, which is composed of a lower operation layer objective function that determines the force magnitude according to the force condition and an upper planning layer objective function that determines the connection difficulty of the pipeline;
[0058] In the third step, the construction personnel determine the constraint conditions of the objective functions of the operation layer and the planning layer respectively;
[0059] Fourthly, the construction personnel solve the double-layer model under the constraint conditions of the running layer and the planning layer respectively, and output the optimal stress condition and connection difficulty of the split point, so that the position of the split point is planned according to the optimal stress condition and connection difficulty.
[0060] Further, the algorithm for solving the double-layer model is an improved particle swarm algorithm, and in the solving process of the improved particle swarm algorithm, the stress condition and connection difficulty of the split point are taken as the position and speed of the particle of the improved particle swarm algorithm.
[0061] The specific steps for solving the double-layer model include:
[0062] Firstly, the stress condition and connection difficulty of the split point are initialized.
[0063] Secondly, the stress condition of the split point is taken as a decision variable, the objective function of the running layer is solved under the constraint condition of the objective function of the running layer, and the connection difficulty percentage of the split point is obtained.
[0064] Thirdly, the connection difficulty of the split point is returned to the planning layer, the stress condition of the split point is taken as a decision variable, the objective function of the planning layer is solved under the constraint condition of the objective function of the planning layer, and the updated stress condition of the split point is obtained.
[0065] Fourthly, the above steps of solving the objective function of the running layer and the objective function of the planning layer are repeated until the convergence condition is met, and the optimal position of the split point is output.
[0066] Compared with the prior art, the beneficial effects of the overall lifting construction method for integrated pipelines in a high-rise steel structure factory building provided by the present invention are as follows: construction personnel construct a three-dimensional model based on the structural diagram of the pipeline and the structure of the steel structure factory building; construction personnel perform a three-dimensional lifting simulation of the pipeline and the steel structure factory building, and analyze the stress conditions of the pipeline on the three-dimensional model; construction personnel perform visualization processing based on the stress conditions of the pipeline, and obtain the position of the segmentation points of the pipeline by analysis; construction personnel segment the three-dimensional model based on the position of the segmentation points, and obtain the dimensional data of each section of the pipeline; steel structure processing is performed on each part of the pipeline based on the dimensional data; the pipeline is segmented. After the pipelines and the corresponding connecting brackets between the pipelines and the steel structure factory building are transported to the construction site, each section of the pipelines and the brackets are assembled; the construction personnel perform vibration analysis on the three-dimensional model of the pipeline to determine the resonance point of the pipeline; fix the shock absorber at the position of the resonance point; fix the lifting line at each position of the pipeline, lift it to the top of the steel structure factory building through the electric pulley, weld and fix it, and complete the overall lifting construction of the integrated pipeline in the high space of the steel structure factory building; it can solve the problem that the stress of the pipeline will increase during the comprehensive lifting process, resulting in an increase in vibration frequency and increased installation risk, and the vibration will increase the noise of the pipeline during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0067] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0068] Figure 1 This is an operational flow chart of a construction method for overall lifting of integrated pipelines in a large space of a steel structure factory building;
[0069] Figure 2 It is a structural diagram of shock absorption and damping;
[0070] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0071] 10. Fixing ring 1; 20. Shock absorption assembly; 21. Blade; 22. Fixing ring 2; 23. Tuned mass damper; 231. Elastic member; 232. Mass block; 30. Fixing member. DETAILED DESCRIPTION
[0072] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
[0073] like Figure 1-2 FIG. 1 is an operational flow chart of a method for integrally lifting pipelines in a large space of a steel structure factory building provided by the present invention, and includes the following steps:
[0074] S10: Construction workers construct a 3D model based on the structural diagram of the pipeline and the structure of the steel structure plant;
[0075] S20: Construction workers conduct a 3D lifting simulation of the pipeline and the steel structure plant, and analyze the stress conditions of the pipeline on the 3D model;
[0076] S30: Construction personnel perform visualization processing based on the stress conditions of the pipeline and analyze and obtain the location of the pipeline segmentation points;
[0077] S40: The construction personnel segment the pipeline on the three-dimensional model according to the location of the segmentation points and obtain the dimension data of each pipeline segment;
[0078] S50: Process the steel structure of each pipeline according to the size data;
[0079] S60: After transporting the pipelines and the corresponding connecting brackets between the pipelines and the steel structure workshop to the construction site, assemble each section of the pipelines and brackets;
[0080] S70: Construction personnel conduct vibration analysis on the three-dimensional model of the pipeline to determine the resonance point of the pipeline;
[0081] S80: Fixed shock absorption at the resonance point;
[0082] S90: Fix the hoisting lines at various locations of the pipelines, hoist them to the top of the steel structure workshop via electric pulleys and weld and fix them, completing the overall lifting construction of the integrated pipelines in the high space of the steel structure workshop.
[0083] During use, construction workers construct a three-dimensional model based on the structural diagram of the pipeline and the structure of the steel structure plant; construction workers conduct a three-dimensional lifting simulation of the pipeline and the steel structure plant, and analyze the stress conditions of the pipeline on the three-dimensional model; construction workers perform visualization based on the stress conditions of the pipeline, and analyze the location of the segmentation points of the pipeline; construction workers segment the pipeline on the three-dimensional model according to the location of the segmentation points, and obtain the dimensional data of each section of the pipeline; perform steel structure processing on each part of the pipeline according to the dimensional data; after transporting the pipeline and the corresponding connecting brackets of the pipeline and the steel structure plant to the construction site, each section of the pipeline and the bracket are assembled; construction workers perform vibration analysis on the three-dimensional model of the pipeline to determine the resonance point of the pipeline; fix the shock absorber at the location of the resonance point; fix the lifting line at each position of the pipeline, and lift it to the top of the steel structure plant by electric pulley for welding and fixing, completing the overall lifting construction of the integrated pipeline in the high space of the steel structure plant.
[0084] In the above technical solution, the construction personnel conduct vibration analysis on the three-dimensional model of the pipeline. The specific steps to determine the resonance point of the pipeline include:
[0085] In the first step, the construction personnel input the 3D model of the pipeline into FEMAPC software to perform nonlinear temporal analysis on the pipeline;
[0086] In the second step, the construction personnel confirmed the ratio of the pipeline's natural frequency to the external load frequency through the nonlinear temporal analysis results, and obtained the location of the pipeline's resonance point;
[0087] In the third step, after the construction personnel determined the number of resonance points, they used FEMAPC software to perform nonlinear temporal analysis on the resonance points to determine the vibration response of the resonance points.
[0088] Furthermore, in the above technical solution, the construction personnel input the 3D model of the pipeline into the FEMAPC software. The specific steps for performing nonlinear temporal analysis on the pipeline include:
[0089] In the first step, the construction personnel create a new project in the FEMAPC software and set the relevant parameters and options;
[0090] In the second step, the construction workers imported the 3D model of the pipeline into the FEMAPC software;
[0091] In the third step, the construction personnel defined the pipeline's pipe density, elastic modulus, mass density, support type, and constraint method on the 3D model.
[0092] In the fourth step, the construction workers set the initial velocity and acceleration of the pipeline during its ascent in the 3D model;
[0093] In the fifth step, the construction personnel define the parameters and form of the nonlinear model, including the order of the model, mass matrix, and damping matrix;
[0094] In the sixth step, construction personnel conduct nonlinear temporal analysis on the three-dimensional model of the pipeline to calculate the dynamic response and dynamic characteristics of the pipeline.
[0095] Furthermore, in the above technical solution, the shock absorption damping device includes a fixing ring 10, a shock absorption assembly 20 and a fixing member 30. The fixing ring 10 is fixed to the outer wall of the pipeline at the resonance point. The shock absorption assembly 20 is arranged between the fixing ring 10 and the fixing member 30. The fixing member 30 is used to fix the shock absorption assembly 20 to the outer wall of the pipeline by bolts. The fixing ring 10 is a sponge pad used to assist the shock absorption assembly 20 in absorbing the vibration of the pipeline.
[0096] The damping assembly 20 includes blades 21, a second fixing ring 22, and a tuned mass damper 23. The second fixing ring 22 is arranged between the fixing ring 10 and the damping assembly 20, and a gap is provided between the fixing ring 10 and the fixing member 30. The tuned mass damper 23 is fixed to the inner surface of the second fixing ring 22 and is fixedly connected to the fixing ring 10. The tuned mass damper 23 forms an annular tuned mass damper array along the second fixing ring 22; the blades 21 are fixed to the outer surface of the second fixing ring 22 and are arranged opposite to the fixing member 30. A rotating ring is fixed to the outer surface of the fixed ring 22, and the blade 21 is fixedly connected to the fixed ring 22 through the rotating ring; an elastic member 231 and a mass block 232 are provided on the tuned mass damper 23, one end of the elastic member 231 is fixedly connected to the inner wall of the fixed ring 22, and the other end is toward the position of the fixed ring 10, the mass block 232 is fixed between the elastic member 231 and the fixed ring 10, and is fixedly connected to the elastic member 231 to form a vibration system; the elastic member 231 has a uniform cross-sectional structure.
[0097] Furthermore, in the above technical solution, the number of the tuned mass dampers 23 is greater than 2 and less than 2-4 times the number of the blades 21;
[0098] The tuned mass damper 23 is installed on the inner surface of the fixing ring 22 of the fixing ring 10 in an interference fit manner.
[0099] Furthermore, in the above technical solution, the specific steps of fixing the shock absorption damping at the resonance point include:
[0100] The first step is to fix the fixing ring 10 to the position of the resonance point with screws. The cross-sectional area of the fixing ring 10 is greater than 3 times the area of the resonance point.
[0101] The second step is to fix the shock absorbing assembly 20 to the outer surface of the fixing ring 10, and fix the shock absorbing assembly 20 to the outer wall of the resonance point of the pipeline by fixing the fixing member 30 with the pipeline bolts;
[0102] The third step is to adjust the natural frequency of the tuned mass damper 23 to be close to the frequency of the resonance point to achieve a vibration reduction effect.
[0103] Furthermore, in the above technical solution, the hoisting lines are fixed at various positions of the pipelines, and the pipelines are hoisted to the top of the steel structure workshop by electric pulleys for welding and fixing. The specific steps for completing the overall lifting of the integrated pipelines in the high space of the steel structure workshop include:
[0104] The first step is to determine the location of the fixed points where the pipelines are welded to the steel structure workshop;
[0105] The second step is to wrap the steel strand around the fixed point to fix it;
[0106] The third step is to ensure that the extended length of the steel strands is the same, pass the other end of the steel strands through the electric pulley, and lift the pipeline upward;
[0107] The fourth step is to reach the welding position and lift the welding position upwards through the U-shaped top frame to connect the welding position;
[0108] The fifth step is to weld and fix the welding positions in turn to complete the overall lifting construction of the integrated pipeline in the high space of the steel structure factory building.
[0109] The specific steps for construction workers to build a 3D model based on the structural diagram of the pipeline and the structure of the steel structure plant include:
[0110] In the first step, the construction workers collected and sorted out the structural drawings of the pipelines and the structural design drawings of the steel structure workshop;
[0111] In the second step, the construction personnel used a hierarchical classification method to classify the pipeline structural diagram and the steel structure plant structure level by level, and proposed a coding rule based on information organization to encode the pipeline structural diagram and the structural components of the steel structure plant;
[0112] In the third step, the construction personnel standardized the structural drawings of the pipelines and the parameters of each structural part of the steel structure plant, and created a shared parameter file for use in different families and projects.
[0113] In the fourth step, the construction personnel input the shared parameter file into the Graphisoft Archicad software platform. Based on the pipeline structural diagram and the steel structure plant's structural design drawings, they constructed a 3D model of the pipeline structural diagram and the steel structure plant's structure. They then categorized and summarized the 3D models and established a structural system family library for the pipeline structural diagram and the steel structure plant.
[0114] In the fifth step, the construction personnel call the pipeline structure diagram and the components of the steel structure workshop according to the actual structure of the pipeline and the steel structure workshop. Driven by external data files, they modify the structural parameters of the pipeline structure diagram and the steel structure workshop and generate corresponding instances.
[0115] In the sixth step, the construction workers carry out unified assembly to form a complete structural diagram of the pipeline and a three-dimensional model of the structure of the steel structure factory.
[0116] Furthermore, in the above technical solution, after transporting the pipeline and the corresponding connecting brackets between the pipeline and the steel structure factory building to the construction site, the specific steps of assembling each section of the pipeline and the bracket include:
[0117] The first step is to locate the pipeline according to the position and direction of the 3D model;
[0118] The second step is to connect the pipeline to the bracket through bolts and flanges;
[0119] The third step is to adjust the height of the pipelines by using the lifting trolley and fix the adjacent pipelines together;
[0120] Step 4: Check the connection angle using a right angle meter.
[0121] Furthermore, in the above technical solution, the construction personnel perform visualization processing based on the stress conditions of the pipeline, and the specific steps of analyzing and obtaining the position of the pipeline segmentation point include:
[0122] In the first step, construction workers construct a chart based on the stress conditions of the pipeline;
[0123] In the second step, the construction personnel established a two-layer model for determining the pipeline segmentation points, which consisted of a lower-level operation layer objective function that determined the magnitude of the force according to the force conditions, and an upper-level planning layer objective function that determined the difficulty of pipeline connection.
[0124] In the third step, the construction personnel determine the constraints of the objective functions of the operation layer and the planning layer respectively;
[0125] In the fourth step, the construction personnel solve the double-layer model under the constraints of the operation layer and the planning layer respectively, and output the optimal stress conditions and connection difficulty of the splitting point, so as to plan the position of the splitting point according to the optimal stress conditions and connection difficulty.
[0126] Furthermore, in the above technical solution, the algorithm for solving the two-layer model is an improved particle swarm algorithm. In the process of solving the problem using the improved particle swarm algorithm, the force condition of the split point and the connection difficulty are used as the position and velocity of the particles of the improved particle swarm algorithm.
[0127] The specific steps for solving the two-layer model include:
[0128] The first step is to initialize the stress conditions and connection difficulty of the split points;
[0129] The second step is to use the stress condition of the split point as the decision variable, solve the objective function of the operation layer under the constraint conditions of the objective function of the operation layer, and obtain the percentage of the difficulty of connecting the split point;
[0130] The third step is to return the connection difficulty of the split point to the planning layer, and use the stress of the split point as the decision variable. Under the constraints of the objective function of the planning layer, the objective function of the planning layer is solved to obtain the updated stress of the split point.
[0131] In the fourth step, the steps of solving the objective function of the operation layer and the steps of solving the objective function of the planning layer are repeated until the convergence conditions are met and the position of the optimal segmentation point is output.
[0132] Example 1
[0133] The shock absorption damping device includes a fixing ring 10, a shock absorption assembly 20 and a fixing part 30. The fixing ring 10 is fixed on the outer wall of the pipeline resonance point. The shock absorption assembly 20 is arranged between the fixing ring 10 and the fixing part 30. The fixing part 30 is used to fix the shock absorption assembly 20 to the outer wall of the pipeline by bolts; the fixing ring 10 is a sponge pad used to assist the shock absorption assembly 20 in absorbing the vibration of the pipeline; the shock absorption assembly 20 includes a blade 21, a fixing ring 22 and a tuned mass damper 23. The fixing ring 22 is arranged between the fixing ring 10 and the shock absorption assembly 20, and a gap is set between the fixing ring 10 and the fixing part 30. The tuned mass damper 23 is fixed on the inner surface of the fixing ring 22 and is fixed to the fixing ring 1. 10, a tuned mass damper 23 forms an annular tuned mass damper array along a second fixing ring 22; blades 21 are fixed to the outer surface of the second fixing ring 22, opposite the fixing member 30; a rotating ring is fixed to the outer surface of the second fixing ring 22, through which the blades 21 are fixedly connected to the second fixing ring 22; the tuned mass damper 23 is provided with an elastic member 231 and a mass block 232; one end of the elastic member 231 is fixedly connected to the inner wall of the second fixing ring 22, and the other end faces the position of the first fixing ring 10; the mass block 232 is fixed between the elastic member 231 and the first fixing ring 10, and is fixedly connected to the elastic member 231 to form a vibration system; the elastic member 231 has a uniform cross-section structure. The number of tuned mass dampers 23 is greater than two and less than twice the number of blades 21; the tuned mass dampers 23 are installed on the inner surface of the second fixing ring 22 of the first fixing ring 10 with an interference fit.
[0134] Example 2
[0135] The shock absorption damping device includes a fixing ring 10, a shock absorption assembly 20 and a fixing part 30. The fixing ring 10 is fixed on the outer wall of the pipeline resonance point. The shock absorption assembly 20 is arranged between the fixing ring 10 and the fixing part 30. The fixing part 30 is used to fix the shock absorption assembly 20 to the outer wall of the pipeline by bolts; the fixing ring 10 is a sponge pad used to assist the shock absorption assembly 20 in absorbing the vibration of the pipeline; the shock absorption assembly 20 includes a blade 21, a fixing ring 22 and a tuned mass damper 23. The fixing ring 22 is arranged between the fixing ring 10 and the shock absorption assembly 20, and a gap is set between the fixing ring 10 and the fixing part 30. The tuned mass damper 23 is fixed on the inner surface of the fixing ring 22 and is fixed to the fixing ring 1. 10, a tuned mass damper 23 forms an annular tuned mass damper array along the second fixing ring 22; blades 21 are fixed to the outer surface of the second fixing ring 22, opposite the fixing member 30; a rotating ring is fixed to the outer surface of the second fixing ring 22, and blades 21 are fixedly connected to the second fixing ring 22 via the rotating ring; the tuned mass damper 23 is provided with an elastic member 231 and a mass block 232. One end of the elastic member 231 is fixedly connected to the inner wall of the second fixing ring 22, and the other end faces the position of the first fixing ring 10. The mass block 232 is fixed between the elastic member 231 and the first fixing ring 10 and is fixedly connected to the elastic member 231 to form a vibration system; the elastic member 231 has a uniform cross-section structure. The number of tuned mass dampers 23 is greater than two and less than four times the number of blades 21; the tuned mass damper 23 is installed on the inner surface of the second fixing ring 22 of the first fixing ring 10 with an interference fit.
[0136] Specifically, the principle of the present invention is as follows: construction personnel construct a three-dimensional model based on the structural diagram of the pipeline and the structure of the steel structure factory building; construction personnel perform a three-dimensional lifting simulation of the pipeline and the steel structure factory building, and analyze the stress conditions of the pipeline on the three-dimensional model; construction personnel perform visualization processing based on the stress conditions of the pipeline, and obtain the position of the segmentation points of the pipeline by analysis; construction personnel divide the pipeline on the three-dimensional model according to the segmentation point positions, and obtain the dimension data of each section of the pipeline; steel structure processing is performed on each part of the pipeline according to the dimension data; the pipeline and the corresponding connecting brackets between the pipeline and the steel structure factory building are transported to the construction site, and each section of the pipeline and the bracket are assembled; construction personnel perform vibration analysis on the three-dimensional model of the pipeline to determine the resonance point of the pipeline; shock absorbers are fixed at the position of the resonance point; lifting lines are fixed at various positions of the pipeline, and they are lifted to the top of the steel structure factory building by electric pulleys for welding and fixing, thereby completing the overall lifting construction of the integrated pipeline in the high space of the steel structure factory building.
Claims
1. A method for overall lifting of integrated pipelines in a large space of a steel structure factory building, characterized in that: The following steps are involved: S10: Construction workers construct a 3D model based on the structural diagram of the pipeline and the structure of the steel structure plant; S20: The construction personnel perform a three-dimensional lifting simulation of the pipeline and the steel structure plant, and analyze the stress condition of the pipeline on the three-dimensional model; S30: Construction personnel perform visualization processing based on the stress conditions of the pipeline and analyze and obtain the position of the segmentation point of the pipeline; S40: The construction personnel segment the pipeline on the three-dimensional model according to the segmentation point positions, and obtain dimension data of each segment of the pipeline; S50: Performing steel structure processing on each portion of the pipeline according to the dimension data; S60: transporting the pipeline and the corresponding connecting brackets between the pipeline and the steel structure factory building to the construction site, and assembling each section of the pipeline and the bracket; S70: Construction personnel perform vibration analysis on the three-dimensional model of the pipeline to determine the resonance point of the pipeline; S80: Fixing the vibration damping at the resonance point; S90: Fix the hoisting lines at various locations of the pipelines, hoist them to the top of the steel structure factory building through electric pulleys, and weld and fix them, thereby completing the overall lifting of the integrated pipelines in the high space of the steel structure factory building; The construction personnel conduct vibration analysis on the three-dimensional model of the pipeline to determine the resonance point of the pipeline. The specific steps include: In the first step, the construction personnel input the three-dimensional model of the pipeline into the FEMAPC software to perform nonlinear temporal analysis on the pipeline; In the second step, the construction personnel confirm the ratio of the natural frequency and the external load frequency of the pipeline through the nonlinear temporal analysis results to obtain the resonance point position of the pipeline; In the third step, after the construction personnel determined the number of resonance points, they used FEMAPC software to perform nonlinear temporal analysis on the resonance points to determine the vibration response of the resonance points. The construction personnel input the three-dimensional model of the pipeline into the FEMAPC software. The specific steps of performing nonlinear temporal analysis on the pipeline include: In the first step, the construction personnel create a new project in the FEMAPC software and set relevant parameters and options; In the second step, the construction personnel imported the three-dimensional model of the pipeline into the FEMAPC software; In the third step, the construction personnel define the pipe density, elastic modulus, mass density, support type, and constraint method of the pipeline on the three-dimensional model; In the fourth step, the construction personnel set the initial velocity and acceleration of the pipeline during its ascent in the three-dimensional model; In the fifth step, the construction personnel define the parameters and form of the nonlinear model, including the order of the model, mass matrix, and damping matrix; In the sixth step, the construction personnel perform nonlinear temporal analysis on the three-dimensional model of the pipeline to calculate the dynamic response and power characteristics of the pipeline.
2. The method for overall lifting of integrated pipelines in a large space of a steel structure factory building according to claim 1 is characterized in that: The shock-absorbing damper comprises a fixing ring (10), a shock-absorbing assembly (20) and a fixing member (30), wherein the fixing ring (10) is fixed on the outer wall of the pipeline resonance point, the shock-absorbing assembly (20) is arranged between the fixing ring (10) and the fixing member (30), and the fixing member (30) is used to fix the shock-absorbing assembly (20) on the outer wall of the pipeline by bolts; the fixing ring (10) is a sponge pad, which is used to assist the shock-absorbing assembly (20) in absorbing the vibration of the pipeline; The damping assembly (20) comprises a blade (21), a second fixing ring (22) and a tuned mass damper (23); the second fixing ring (22) is arranged between the first fixing ring (10) and the damping assembly (20), and a gap is provided between the first fixing ring (10) and the fixing member (30); the tuned mass damper (23) is fixed on the inner surface of the second fixing ring (22) and is fixedly connected to the first fixing ring (10); the tuned mass damper (23) forms an annular tuned mass damper array along the second fixing ring (22); the blade (21) is fixed on the outer surface of the second fixing ring (22) and is fixed to the fixing member (30); ) are arranged relative to each other; a rotating ring is fixed on the outer surface of the fixing ring 2 (22), and the blade (21) is fixedly connected to the fixing ring 2 (22) through the rotating ring; an elastic member (231) and a mass block (232) are provided on the tuned mass damper (23), one end of the elastic member (231) is fixedly connected to the inner wall of the fixing ring 2 (22), and the other end is oriented toward the position of the fixing ring 1 (10), and the mass block (232) is fixed at a position between the elastic member (231) and the fixing ring 1 (10), and is fixedly connected to the elastic member (231) to form a vibration system; the elastic member (231) is a uniform cross-sectional structure.
3. The method for overall lifting of integrated pipelines in a large space of a steel structure factory building according to claim 2 is characterized in that: The number of the tuned mass dampers (23) is greater than 2 and less than 2-4 times the number of the blades (21); The tuned mass damper (23) is installed on the inner surface of the second fixing ring (22) of the first fixing ring (10) in an interference fit manner.
4. The method for overall lifting of integrated pipelines in a large space of a steel structure factory building according to claim 3 is characterized in that: The specific steps of fixing the vibration damping at the resonance point include: The first step is to attach the fixing ring 1 (10) to the position of the resonance point by screws, and the cross-sectional area of the fixing ring 1 (10) is greater than 3 times the area of the resonance point; The second step is to fix the shock absorbing assembly (20) on the outer surface of the fixing ring (10), and fix the shock absorbing assembly (20) to the outer wall of the resonance point of the pipeline by fixing the fixing member (30) with the bolts of the pipeline; The third step is to adjust the natural frequency of the tuned mass damper (23) to be close to the frequency of the resonance point to achieve a vibration reduction effect.
5. The method for overall lifting of integrated pipelines in a large space of a steel structure factory building according to claim 4 is characterized in that: The specific steps of fixing the hoisting lines at various positions of the pipelines, hoisting them to the top of the steel structure workshop by electric pulleys and welding and fixing them, and completing the overall lifting of the integrated pipelines in the high space of the steel structure workshop include: The first step is to determine the location of the fixed points where the pipeline is welded to the steel structure factory building; The second step is to fix the fixed point by winding the steel strand around the fixed point; The third step is to ensure that the extended lengths of the steel strands are the same, pass the other ends of the steel strands through the electric pulley, and hoist the pipeline upward; Step 4: Arrive at the welding position and lift the welding position upwards through the U-shaped top frame to connect the welding position; The fifth step is to weld and fix the welding positions in turn to complete the overall lifting construction of the integrated pipeline in the high space of the steel structure factory building.
6. The method for overall lifting of integrated pipelines in a large space of a steel structure factory building according to claim 5 is characterized in that: The specific steps of transporting the pipeline and the corresponding connecting brackets between the pipeline and the steel structure factory building to the construction site and assembling each section of the pipeline and the bracket include: The first step is to locate the pipeline according to the position and direction of the three-dimensional model; The second step is to connect the pipeline to the bracket through bolts and flanges; The third step is to adjust the height of the pipelines by using a lifting trolley and to securely connect adjacent pipelines; Step 4: Check the connection angle using a right angle meter.
7. The method for overall lifting of integrated pipelines in a large space of a steel structure factory building according to claim 6 is characterized in that: The construction personnel perform visualization processing based on the stress conditions of the pipeline and analyze and obtain the specific steps of the segmentation point position of the pipeline, including: In the first step, the construction personnel construct a chart based on the stress conditions of the pipeline; In the second step, the construction personnel establish a two-layer model for determining the pipeline segmentation point, which is composed of a lower operation layer objective function that determines the force magnitude according to the force condition and an upper planning layer objective function that determines the connection difficulty of the pipeline; In the third step, the construction personnel determine the constraint conditions of the objective functions of the operation layer and the planning layer respectively; In the fourth step, the construction personnel solve the double-layer model under the constraints of the operation layer and the planning layer respectively, and output the optimal stress conditions and connection difficulty of the splitting point, so as to plan the position of the splitting point according to the optimal stress conditions and connection difficulty.
8. The method for overall lifting of integrated pipelines in a large space of a steel structure factory building according to claim 7 is characterized in that: The algorithm for solving the two-layer model is an improved particle swarm algorithm. During the solution process using the improved particle swarm algorithm, the force condition of the segmentation point and the connection difficulty are used as the position and speed of the particles of the improved particle swarm algorithm; The specific steps of solving the two-layer model include: The first step is to initialize the stress condition and connection difficulty of the segmentation point; The second step is to use the stress condition of the split point as the decision variable, solve the objective function of the operation layer under the constraint condition of the objective function of the operation layer, and obtain the connection difficulty percentage of the split point; The third step is to return the segmentation point connection difficulty to the planning layer, and use the segmentation point stress condition as the decision variable. Under the constraint conditions of the objective function of the planning layer, the objective function of the planning layer is solved to obtain the updated segmentation point stress condition. In the fourth step, the steps of solving the objective function of the operation layer and the steps of solving the objective function of the planning layer are repeated until the convergence condition is met, and the optimal position of the segmentation point is output.
Citation Information
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