Vision cap machine

By designing a vision-based capping machine that combines feeding, capping, and conveyor components, the problem of the existing capping machine's single function has been solved, achieving multi-functionality and improving production efficiency and intelligent management.

CN118145124BActive Publication Date: 2026-04-28JINGHENGXIN (XIAMEN) TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JINGHENGXIN (XIAMEN) TECH CO LTD
Filing Date
2023-12-21
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing capping machines have limited functionality and cannot simultaneously handle material conveying, self-feeding, and visual processing. This results in high labor intensity, time and effort consumption, low levels of intelligent management, and reduced production efficiency and automation.

Method used

The vision capping machine is designed, which includes a feeding component, a capping component, a conveyor line component, and a vision component. It uses a brushless motor to drive the roller brushes to vibrate the material, and works with a vibratory feeder and a linear module to achieve multiple functions and improve the intelligent operation and management level of the equipment.

Benefits of technology

It achieves multi-functionality, reduces labor intensity, shortens the operation cycle, improves production efficiency and intelligent management level, and meets the needs of fully automated production lines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a visual capping machine and relates to the technical field of capping machine equipment, comprising a rack assembly; a conveying line assembly is installed on the top of the rack assembly, the application has the beneficial effects that: the application is provided with a feeding assembly, a capping assembly and a mounting assembly, the vacuum suction nozzle is used for adsorption, the first capping assembly bottom plate and the synchronous belt guard shield play a daily protection effect, the internal limiting sleeve and the second material taking support are protected, a cavity is formed in the top, normal heat dissipation treatment is achieved, the multifunctional consideration is realized, the overall use flexibility is improved, the labor intensity of replacing the equipment position one by one in the traditional technology is replaced, the work cycle is shortened, and the normal use requirements are met; the application is provided with the conveying line assembly, plays a certain degree of protection, improves the stability of the equipment operation through the installation of the mounting cover and the bearing seat, improves the overall intelligent operation and management level, and facilitates normal use.
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Description

Technical Field

[0001] This invention relates to the field of capping machine equipment technology, specifically a vision capping machine. Background Technology

[0002] During the packaging process of straight pipes such as PPR and PVC pipes produced by straight pipe manufacturers, it is necessary to maintain the unobstructed and cleanliness of the internal cavity to prevent blockage. Therefore, the openings at both ends of the pipes should be capped before packaging. To improve pipe quality, many companies currently cap the produced pipes. However, if the capping is done manually, it results in a large consumption of manpower, affects production efficiency, and cannot guarantee timely and accurate capping. In fully automated production lines, it will also seriously affect the degree of automation.

[0003] Existing capping machines have relatively limited functionality and cannot simultaneously handle material conveying, self-feeding, and visual processing. This results in the need for multiple devices to perform the tasks one by one during actual use, increasing overall labor intensity, time and effort, and lowering the overall level of intelligent management, thus affecting normal use and failing to meet normal operational requirements. Therefore, this invention aims to design a vision-based capping machine to solve the aforementioned problems. Summary of the Invention

[0004] The purpose of this invention is to provide a vision-based capping machine to solve the problems mentioned in the background art, which are that the capping machine has a relatively single function and cannot simultaneously take into account material conveying, self-feeding and unloading, and vision processing functions. As a result, in actual use, multiple devices are needed to perform the work one by one, which increases the overall labor intensity, is time-consuming and labor-intensive, and has a low overall level of intelligent management, thus affecting normal use.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a vision capping machine, comprising:

[0006] Rack components;

[0007] Conveyor assembly, mounted on top of the frame assembly;

[0008] Feeding assembly, which is installed on one side of the conveyor assembly;

[0009] A cap assembly is installed above a feeding assembly. The cap assembly includes a cap plate and a lead screw module. The cap plate is installed above the feeding assembly. A pad is installed above the cap plate. A linear module is installed on one side of the pad. A second comb-shaped plate is installed above the pad. The lead screw module is installed inside the second comb-shaped plate. A first comb-shaped plate is installed above the second comb-shaped plate. A solenoid valve is installed on one side of the first comb-shaped plate. A shaft module is installed on the other side of the first comb-shaped plate. Reinforcing ribs are installed inside the first comb-shaped plate.

[0010] The vision component is mounted on one side of the cap component;

[0011] The mounting component is installed on the side of the feeding component away from the frame component.

[0012] Preferably, the feeding assembly includes a counterclockwise vibrating plate and a fixed base. A vibrating plate mounting base is installed on one side of the conveyor assembly. An adjusting screw is installed on the top of the vibrating plate mounting base. A counterclockwise vibrating plate is installed on one side of the adjusting screw. A straight vibration cover plate is installed on one side of the counterclockwise vibrating plate. Straight vibration material channels are opened on both sides of the straight vibration cover plate. A first straight vibration fixing plate is located at the bottom of the straight vibration cover plate. A fixed base is installed at the bottom of the first straight vibration fixing plate.

[0013] Preferably, a stirring motor base is installed on the inner wall of the adjusting screw, a brushless motor is fixedly connected to one side of the stirring motor base, a roller brush is fixedly connected to the output end of the brushless motor, and hexagonal nuts are installed inside the vibrating plate and around the adjusting screw.

[0014] Preferably, the mounting assembly includes a first cap assembly base plate and a timing belt cover. A second calibration plate is mounted on the side of the feeding assembly away from the frame assembly. A timing belt cover is mounted on the top of the second calibration plate. The first cap assembly base plate is mounted on one side of the timing belt cover. A proximity switch is mounted on one side of the second calibration plate. A stepper motor mounting base is mounted on one side of the proximity switch. A lead screw stepper motor is mounted on one side of the stepper motor mounting base. The output end of the lead screw stepper motor passes through the stepper motor mounting base and is fixedly connected to a lead screw nut. The second cap assembly base plate is mounted on the other side of the proximity switch. A timing belt cover is mounted above the proximity switch.

[0015] Preferably, a limiting sleeve is installed inside the synchronous belt cover, a mini cylinder is installed inside the limiting sleeve, a pipe joint is installed at the bottom of the mini cylinder, a vacuum nozzle is installed at the bottom of the pipe joint, a first calibration plate is installed inside the synchronous belt cover and on one side of the limiting sleeve, and a first material picking bracket is installed on the side of the first calibration plate away from the limiting sleeve.

[0016] Preferably, a second material picking bracket is installed on the top of the first material picking bracket, and symmetrically distributed slider mounting seats are installed between the second material picking bracket and the limiting sleeve. Each side of the slider mounting seat is equipped with a movable limiting block.

[0017] Preferably, the conveyor line assembly includes a conveyor belt body and a connecting plate. The conveyor belt body is mounted on the top of the frame assembly. Equally spaced drive rollers are installed inside the conveyor belt body. A second limiting plate is mounted at one end of the conveyor belt body, and a first limiting plate is mounted at the other end. Symmetrically distributed mounting partitions are mounted on the top of the conveyor belt body. An mounting cover is mounted on one side of one mounting partition, and a motor cover is mounted on one side of the other mounting partition. A limiting groove is formed on the outer side of the motor cover. A roller fixing sheet metal is mounted on one side of the mounting cover, and the roller fixing sheet metal is located away from the mounting cover. A connecting plate is installed on the side, and a mounting bracket is installed on the top of the connecting plate. A telescopic plate is installed on the side of the mounting bracket near the mounting partition. A mounting side plate is installed on one side of the mounting partition. A slide rail fixing plate is installed on one side of the mounting side plate. A pulley mounting seat is installed on one side of the slide rail fixing plate. A transmission belt is sleeved on the outside of the pulley mounting seat. A drive pulley is installed inside the transmission belt. A motor mounting plate is installed on the side of the drive pulley away from the mounting partition. A drive motor is fixedly connected to one side of the motor mounting plate. The output end of the drive motor is fixedly connected to the drive pulley. A connecting block is installed on the top of the conveyor belt body.

[0018] Preferably, a battery push plate is installed on one side of the connecting block, a first mounting plate is installed on one side of the battery push plate and above the connecting block, a second mounting plate is installed on one side of the first mounting plate, a limiting shaft is installed on one side of the connecting block, one end of the limiting shaft is fixedly connected to the drive pulley, a support seat is installed on one side of the motor cover, a photoelectric bracket is installed on the side of the support seat away from the motor cover, a guide strip is installed on the top of the conveyor belt body, a bearing seat is installed on the side of the connecting plate away from the roller fixed sheet metal, a stop is installed on the other end of the telescopic plate, and a fixing block is installed on one side of the stop.

[0019] Preferably, a first clamping block is installed on the top of the stirring motor base, a second clamping block is installed on one side of the first clamping block, a second stirring support rod is fixedly connected to the top of the second clamping block, and the first stirring support rod is installed on the side of the second clamping block away from the first clamping block.

[0020] Preferably, a second vertical vibration fixing plate is installed at the bottom of the fixing base, a third vertical vibration fixing plate is installed at the bottom of the second vertical vibration fixing plate, a first vertical vibration bracket is installed at the bottom of the third vertical vibration fixing plate, a second vertical vibration bracket is installed at the bottom of the first vertical vibration bracket, and a third vertical vibration bracket is installed at the bottom of the second vertical vibration bracket.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. This invention comprises a feeding assembly, a cap assembly, and an installation assembly. During use, a brushless motor drives the roller brush to rotate, vibrating the material inside the adjusting screw. Four hexagonal nuts are used to install the vibratory plate, facilitating daily maintenance and separation. A second stirring support rod and a first stirring support rod are installed on the top and side of the second clamping block, improving the overall stirring performance. A cap plate is installed to secure the cap assembly. A second and first comb-shaped plate facilitate normal use. A linear module and solenoid valve ensure normal startup of the cap assembly. A second calibration plate is used to install the installation assembly. Vacuum suction nozzles are used for adsorption. The first cap assembly base plate and synchronous belt cover provide daily protection, protecting the internal limit sleeve and second material pick-up bracket. A cavity is provided at the top for proper heat dissipation. This multi-functional design enhances overall usability and replaces the labor-intensive process of replacing each piece of equipment individually in traditional technologies, while shortening the work cycle and meeting normal usage requirements.

[0023] 2. This invention is equipped with a conveyor line assembly. The conveyor belt works in conjunction with the main body for normal transport. A drive motor rotates the active pulley, which in turn rotates under the transmission belt. This drives a limit shaft on one side to rotate, facilitating material processing. Two symmetrically distributed mounting baffles provide daily protection and prevent accidental material or equipment drops, offering a certain level of protection. The installation of an outer cover and bearing seats enhances the stability of the equipment during operation, improving the overall level of intelligent operation and management, and facilitating normal use. Attached Figure Description

[0024] Figure 1 This is a perspective view of the overall structure of the present invention;

[0025] Figure 2 This is a rear view of the overall structure of the present invention;

[0026] Figure 3 This is an enlarged view of the feeding assembly structure of the present invention;

[0027] Figure 4 This is an enlarged view of the cap assembly structure of the present invention;

[0028] Figure 5 This is an exploded enlarged view of the installation component structure of the present invention;

[0029] Figure 6 This is an enlarged view of the conveyor line assembly structure of the present invention.

[0030] In the picture:

[0031] 1. Rack assembly;

[0032] 2. Feeding assembly; 201. Counterclockwise vibratory feeder; 202. Fixing base; 203. Hexagonal nut; 204. Brushless motor; 205. Roller brush bristles; 207. Vibratory feeder mounting base plate; 208. Adjusting screw; 209. Straight vibration feed channel; 210. First straight vibration fixing plate; 211. Second straight vibration fixing plate; 212. Third straight vibration fixing plate; 213. First straight vibration bracket; 214. Second straight vibration bracket; 215. Third straight vibration bracket; 217. Straight vibration cover plate; 218. First clamping block; 219. Second clamping block; 220. First stirring support rod; 221. Second stirring support rod; 222. Stirring motor base;

[0033] 3. Cap assembly; 301. Cap plate; 302. Screw module; 303. Shaft module; 304. Pad block; 305. Reinforcing rib; 308. Linear module; 310. First comb plate; 311. Second comb plate; 312. Solenoid valve;

[0034] 4. Visual components;

[0035] 5. Mounting Components; 501. First Cap Assembly Base Plate; 502. Synchronous Belt Cover; 503. Second Cap Assembly Base Plate; 504. Proximity Switch; 505. Slider Mounting Base; 506. Movable Limit Block; 507. Vacuum Nozzle; 508. Pipe Fitting; 509. Limit Sleeve; 511. First Calibration Plate; 512. Second Calibration Plate; 513. First Material Picking Bracket; 514. Second Material Picking Bracket; 515. Mini Cylinder; 521. Lead Screw Stepper Motor; 522. Lead Screw Nut; 523. Stepper Motor Mounting Base;

[0036] 6. Conveyor Line Assembly; 601. Conveyor Belt Body; 602. Connecting Plate; 603. Telescopic Plate; 604. Mounting Frame; 605. Drive Motor; 606. Motor Mounting Plate; 607. Transmission Belt; 608. Drive Pulley; 609. Pulley Mounting Seat; 610. Mounting Side Plate; 611. Connecting Block; 612. Mounting Cover; 613. Limiting Groove; 614. Transmission Roller; 615. First Limiting Plate; 616. Mounting Partition; 617. First Mounting Horizontal Plate; 618. Second Mounting Horizontal Plate; 619. Limiting Rotary Shaft; 620. Guide Strip; 621. Stop Block; 622. Second Limiting Plate; 649. Bearing Seat; 650. Motor Protective Cover; 651. Fixing Block; 652. Slide Rail Fixing Plate; 653. Photoelectric Bracket; 654. Roller Fixing Sheet Metal; 656. Support Seat; 674. Battery Push Plate. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 This invention provides a technical solution: a vision capping machine, comprising:

[0039] Rack assembly 1;

[0040] Conveyor assembly 6 is mounted on top of frame assembly 1;

[0041] Feeding assembly 2 is installed on one side of conveyor assembly 6;

[0042] A cap assembly 3 is installed above the feeding assembly 2. The cap assembly 3 includes a cap plate 301 and a lead screw module 302. The cap plate 301 is installed above the feeding assembly 2. A pad 304 is installed above the cap plate 301. A linear module 308 is installed on one side of the pad 304. A second comb-shaped plate 311 is installed above the pad 304. The lead screw module 302 is installed inside the second comb-shaped plate 311. A first comb-shaped plate 310 is installed above the second comb-shaped plate 311. A solenoid valve 312 is installed on one side of the first comb-shaped plate 310. A shaft module 303 is installed on the other side of the first comb-shaped plate 310. A reinforcing rib 305 is installed inside the first comb-shaped plate 310.

[0043] Vision component 4 is mounted on one side of cap component 3;

[0044] Mounting component 5 is installed on the side of the feeding component 2 away from the frame component 1.

[0045] It is understood that, in use, this invention comprises a feeding assembly 2, a cap assembly 3, and an installation assembly 5. During use, the brushless motor 204 rotates, driving the roller brush 205 to vibrate the material inside the adjusting screw 208. Four hexagonal nuts 203 are used to install the vibratory feeder mounting base plate 207, facilitating daily maintenance and separation. The installation of a second stirring support rod 221 and a first stirring support rod 220 on the top and side of the second clamping block 219 improves the overall stirring performance. A cap plate 301 is installed to secure the cap assembly 3. A second comb-shaped plate 311 and a first comb-shaped plate 310 facilitate normal operation. The linear module 308 and solenoid valve 312 ensure the normal start-up of the cap assembly 3. A second calibration plate 512 is used to install the installation assembly 5. The vacuum nozzle 507 is used for suction. The first cap assembly base plate 501 and the synchronous belt cover... 502 provides daily protection, safeguarding the internal limiting sleeve 509 and the second material handling bracket 514. A cavity is provided at the top for proper heat dissipation, achieving multi-functionality and improving overall usability. This replaces the labor-intensive process of replacing each piece of equipment individually, shortening the work cycle and meeting normal usage requirements. The invention includes a conveyor assembly 6, which, along with the conveyor belt body 601, facilitates normal conveying. The drive motor 605 rotates, driving the drive pulley 608, which in turn rotates under the transmission belt 607. This drives the limiting shaft 619 on one side to handle materials. Two symmetrically distributed mounting partitions 616 provide daily protection, preventing accidental material or equipment drops. The installation of the mounting cover 612 and bearing seat 649 enhances the stability of the equipment during operation, improving overall intelligent operation and management, and facilitating normal use.

[0046] Please see Figure 1 , Figure 2 and Figure 3 This invention provides a technical solution: a vision capping machine, comprising:

[0047] The feeding assembly 2 includes a counterclockwise vibrating plate 201 and a fixed base 202. A vibrating plate mounting base 207 is installed on one side of the conveyor assembly 6. An adjusting screw 208 is installed on the top of the vibrating plate mounting base 207. A counterclockwise vibrating plate 201 is installed on one side of the adjusting screw 208. A straight vibration cover plate 217 is installed on one side of the counterclockwise vibrating plate 201. Straight vibration material channels 209 are opened on both sides of the straight vibration cover plate 217. A first straight vibration fixing plate 210 is located at the bottom of the straight vibration cover plate 217. A fixed base 202 is installed at the bottom of the first straight vibration fixing plate 210. A stirring motor base 222 is installed on the inner wall of the adjusting screw 208. A brushless motor 204 is fixedly connected to one side of the stirring motor base 222. A roller brush 205 is fixedly connected to the output end of the brushless motor 204. The vibrating plate mounting base... Hexagonal nuts 203 are installed inside the plate 207 and around the adjusting screw 208. A first clamping block 218 is installed on the top of the stirring motor base 222. A second clamping block 219 is installed on one side of the first clamping block 218. A second stirring support rod 221 is fixedly connected to the top of the second clamping block 219. A first stirring support rod 220 is installed on the side of the second clamping block 219 away from the first clamping block 218. A second vertical vibration fixing plate 211 is installed at the bottom of the fixed base 202. A third vertical vibration fixing plate 212 is installed at the bottom of the second vertical vibration fixing plate 211. A first vertical vibration bracket 213 is installed at the bottom of the third vertical vibration fixing plate 212. A second vertical vibration bracket 214 is installed at the bottom of the first vertical vibration bracket 213. A third vertical vibration bracket 215 is installed at the bottom of the second vertical vibration bracket 214.

[0048] It is understood that the present invention uses a brushless motor 204 to drive the roller brush 205 to rotate, thereby vibrating the material inside the adjusting screw 208. The vibratory plate mounting base 207 is installed by four hexagonal nuts 203, which facilitates daily maintenance and separation operations. The second stirring support rod 221 and the first stirring support rod 220 are installed on the top and one side of the second clamping block 219, which improves the overall stirring performance of the equipment during use.

[0049] Please see Figure 1 , Figure 2 and Figure 5 This invention provides a technical solution: a vision capping machine, comprising:

[0050] The mounting assembly 5 includes a first cap assembly base plate 501 and a timing belt cover 502. A second calibration plate 512 is mounted on the side of the feeding assembly 2 away from the frame assembly 1. The timing belt cover 502 is mounted on the top of the second calibration plate 512. The first cap assembly base plate 501 is mounted on one side of the timing belt cover 502. A proximity switch 504 is mounted on one side of the proximity switch 504. A stepper motor mounting base 523 is mounted on one side of the stepper motor mounting base 523. A lead screw stepper motor 521 is mounted on one side of the stepper motor mounting base 523. The output end of the lead screw stepper motor 521 passes through the stepper motor mounting base 523 and is fixedly connected to a lead screw nut 522. The second cap assembly base plate 503 is mounted on the other side of the proximity switch 504. A timing belt cover 502 is installed above 04. A limiting sleeve 509 is installed inside the timing belt cover 502. A mini cylinder 515 is installed inside the limiting sleeve 509. A pipe connector 508 is installed at the bottom of the mini cylinder 515. A vacuum nozzle 507 is installed at the bottom of the pipe connector 508. A first calibration plate 511 is installed inside the timing belt cover 502 and on one side of the limiting sleeve 509. A first material picking bracket 513 is installed on the side of the first calibration plate 511 away from the limiting sleeve 509. A second material picking bracket 514 is installed on the top of the first material picking bracket 513. Symmetrically distributed slider mounting seats 505 are installed between the second material picking bracket 514 and the limiting sleeve 509. Movable limiting blocks 506 are installed on one side of each slider mounting seat 505.

[0051] It is understood that the present invention uses the second calibration plate 512 to install the mounting component 5, uses the vacuum nozzle 507 for adsorption, and the first cap assembly base plate 501 and the synchronous belt cover 502 provide daily protection, protecting the internal limiting sleeve 509 and the second material picking bracket 514. The top has a cavity for normal heat dissipation, achieving multiple functions and improving the overall flexibility of use. It replaces the labor intensity of replacing each equipment position in the traditional technology, while shortening the operation cycle and meeting the needs of normal use.

[0052] Please see Figure 1 , Figure 2 and Figure 6 This invention provides a technical solution: a vision capping machine, comprising:

[0053] The conveyor assembly 6 includes a conveyor belt body 601 and a connecting plate 602. The conveyor belt body 601 is mounted on the top of the frame assembly 1. Equally spaced drive rollers 614 are installed inside the conveyor belt body 601. A second limiting plate 622 is mounted at one end of the conveyor belt body 601, and a first limiting plate 615 is mounted at the other end. Symmetrically distributed mounting partitions 616 are mounted on the top of the conveyor belt body 601. An mounting cover 612 is mounted on one side of one mounting partition 616, and a motor cover 650 is mounted on one side of the other mounting partition 616. The motor... A limiting groove 613 is provided on the outer side of the protective cover 650. A roller fixing sheet metal 654 is installed on one side of the mounting cover 612. A connecting plate 602 is installed on the side of the roller fixing sheet metal 654 away from the mounting cover 612. A mounting bracket 604 is installed on the top of the connecting plate 602. A telescopic plate 603 is installed on the side of the mounting bracket 604 near the mounting partition 616. A mounting side plate 610 is installed on one side of the mounting partition 616. A slide rail fixing plate 652 is installed on one side of the mounting side plate 610. A pulley mounting seat 609 is installed on one side of the slide rail fixing plate 652. The outer side of the pulley mounting seat 609... A drive belt 607 is fitted onto the conveyor belt, and a drive pulley 608 is installed inside the drive pulley 607. A motor mounting plate 606 is installed on the side of the drive pulley 608 away from the mounting partition 616. A drive motor 605 is fixedly connected to one side of the motor mounting plate 606. The output end of the drive motor 605 is fixedly connected to the drive pulley 608. A connecting block 611 is installed on the top of the conveyor belt body 601. A battery pusher plate 674 is installed on one side of the connecting block 611. A first mounting cross plate 617 is installed on one side of the battery pusher plate 674 and above the connecting block 611. A second mounting plate 618 is installed on one side of the connecting block 611. A limiting shaft 619 is installed on one side of the connecting block 611. One end of the limiting shaft 619 is fixedly connected to the drive pulley 608. A support seat 656 is installed on one side of the motor cover 650. A photoelectric bracket 653 is installed on the side of the support seat 656 away from the motor cover 650. A guide strip 620 is installed on the top of the conveyor belt body 601. A bearing seat 649 is installed on the side of the connecting plate 602 away from the roller fixing sheet metal 654. A stop block 621 is installed on the other end of the telescopic plate 603. A fixing block 651 is installed on one side of the stop block 621.

[0054] It is understood that the present invention uses the conveyor belt body 601 to transport materials normally. The drive motor 605 drives the active pulley 608 to rotate, and the drive belt 607 drives the transmission to operate normally, driving the limit shaft 619 on one side to rotate, thus cooperating in material handling. The installation of two symmetrically distributed mounting partitions 616 provides daily protection and prevents materials and equipment from accidentally falling, thus providing a certain degree of protection. The installation of the mounting cover 612 and bearing seat 649 improves the stability of the equipment during operation, enhances the overall intelligent operation and management level, and facilitates normal use.

[0055] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vision-based capping machine, characterized in that, include: Rack assembly (1); Conveyor assembly (6), the conveyor assembly (6) is mounted on top of the frame assembly (1); Feeding assembly (2), which is installed on one side of the conveyor assembly (6); Cap assembly (3), cap assembly (3) is installed above the feeding assembly (2), the cap assembly (3) includes cap plate (301) and screw module (302), cap plate (301) is installed above the feeding assembly (2), pad block (304) is installed above the cap plate (301), linear module (308) is installed on one side of the pad block (304), second comb plate (311) is installed above the pad block (304), screw module (302) is installed inside the second comb plate (311), first comb plate (310) is installed above the second comb plate (311), solenoid valve (312) is installed on one side of the first comb plate (310), shaft module (303) is installed on the other side of the first comb plate (310), reinforcing rib (305) is installed inside the first comb plate (310); A vision component (4) is mounted on one side of the cap component (3); Mounting component (5) is installed on the side of the feeding component (2) away from the frame component (1); The mounting assembly (5) includes a first cap assembly base plate (501) and a timing belt cover (502). A second calibration plate (512) is mounted on the side of the feeding assembly (2) away from the frame assembly (1). A timing belt cover (502) is mounted on the top of the second calibration plate (512). The first cap assembly base plate (501) is mounted on one side of the timing belt cover (502). A proximity switch (504) is mounted on one side of the second calibration plate (512). A stepper motor mounting base (523) is installed on one side of the switch (504), and a lead screw stepper motor (521) is installed on one side of the stepper motor mounting base (523). The output end of the lead screw stepper motor (521) passes through the stepper motor mounting base (523) and is fixedly connected to a lead screw nut (522). A second cap assembly base plate (503) is installed on the other side of the proximity switch (504), and a synchronous belt cover (502) is installed above the proximity switch (504). The synchronous belt cover (502) is equipped with a limiting sleeve (509) inside, a mini cylinder (515) is installed inside the limiting sleeve (509), a pipe connector (508) is installed at the bottom of the mini cylinder (515), a vacuum nozzle (507) is installed at the bottom of the pipe connector (508), a first calibration plate (511) is installed inside the synchronous belt cover (502) and on one side of the limiting sleeve (509), and a first material picking bracket (513) is installed on the side of the first calibration plate (511) away from the limiting sleeve (509).

2. The vision capping machine according to claim 1, characterized in that: The feeding assembly (2) includes a counterclockwise vibrating plate (201) and a fixed seat (202). A vibrating plate mounting base plate (207) is installed on one side of the conveyor assembly (6). An adjusting screw (208) is installed on the top of the vibrating plate mounting base plate (207). A counterclockwise vibrating plate (201) is installed on one side of the adjusting screw (208). A straight vibration cover plate (217) is installed on one side of the counterclockwise vibrating plate (201). A straight vibration material channel (209) is opened on both sides of the straight vibration cover plate (217). A first straight vibration fixing plate (210) is installed at the bottom of the straight vibration cover plate (217). A fixed seat (202) is installed at the bottom of the first straight vibration fixing plate (210).

3. The vision capping machine according to claim 2, characterized in that: The inner wall of the adjusting screw (208) is equipped with a stirring motor base (222), and a brushless motor (204) is fixedly connected to one side of the stirring motor base (222). The output end of the brushless motor (204) is fixedly connected to a roller brush (205). Hexagonal nuts (203) are installed inside the vibrating plate (207) and around the adjusting screw (208).

4. The vision capping machine according to claim 3, characterized in that: A second material picking bracket (514) is installed on the top of the first material picking bracket (513). A symmetrically distributed slider mounting seat (505) is installed between the second material picking bracket (514) and the limiting sleeve (509). A movable limiting block (506) is installed on one side of each slider mounting seat (505).

5. The vision capping machine according to claim 1, characterized in that: The conveyor assembly (6) includes a conveyor belt body (601) and a connecting plate (602). The conveyor belt body (601) is mounted on the top of the frame assembly (1). Equally spaced drive rollers (614) are installed inside the conveyor belt body (601). A second limiting plate (622) is mounted at one end of the conveyor belt body (601), and a first limiting plate (615) is mounted at the other end of the conveyor belt body (601). The top is equipped with symmetrically distributed mounting partitions (616). One mounting partition (616) has a mounting cover (612) mounted on one side, and the other mounting partition (616) has a motor cover (650) mounted on one side. A limit groove (613) is provided on the outer side of the motor cover (650). A roller fixing sheet metal (654) is mounted on one side of the mounting cover (612). A connecting plate (602) is mounted on the side of the roller fixing sheet metal (654) away from the mounting cover (612). A mounting bracket (604) is mounted on the top of the connecting plate (602). A telescopic plate (603) is mounted on the side of the mounting bracket (604) closest to the mounting partition (616). A mounting bracket (603) is mounted on one side of the mounting partition (616). The conveyor belt body (601) is equipped with a mounting side plate (610), a slide rail fixing plate (652) is mounted on one side of the mounting side plate (610), a pulley mounting seat (609) is mounted on one side of the slide rail fixing plate (652), a transmission belt (607) is sleeved on the outside of the pulley mounting seat (609), a drive pulley (608) is installed inside the transmission belt (607), a motor mounting plate (606) is mounted on the side of the drive pulley (608) away from the mounting partition (616), a drive motor (605) is fixedly connected to one side of the motor mounting plate (606), the output end of the drive motor (605) is fixedly connected to the drive pulley (608), and a connecting block (611) is installed on the top of the conveyor belt body (601).

6. The vision capping machine according to claim 5, characterized in that: A battery push plate (674) is installed on one side of the connecting block (611). A first mounting plate (617) is installed on one side of the battery push plate (674) and above the connecting block (611). A second mounting plate (618) is installed on one side of the first mounting plate (617). A limiting shaft (619) is installed on one side of the connecting block (611). One end of the limiting shaft (619) is fixedly connected to the drive pulley (608). The motor cover (650) A support base (656) is installed on one side of the conveyor belt. A photoelectric bracket (653) is installed on the side of the support base (656) away from the motor cover (650). A guide strip (620) is installed on the top of the conveyor belt body (601). A bearing seat (649) is installed on the side of the connecting plate (602) away from the roller fixing sheet metal (654). A stop block (621) is installed at the other end of the telescopic plate (603). A fixing block (651) is installed on one side of the stop block (621).

7. The vision capping machine according to claim 3, characterized in that: The stirring motor base (222) A first clamping block (218) is installed on the top of the first clamping block (218), a second clamping block (219) is installed on one side of the first clamping block (218), a second stirring support rod (221) is fixedly connected to the top of the second clamping block (219), and a first stirring support rod (220) is installed on the side of the second clamping block (219) away from the first clamping block (218).

8. The vision capping machine according to claim 2, characterized in that: The bottom of the fixed base (202) is equipped with a second linear vibration fixing plate (211), the bottom of the second linear vibration fixing plate (211) is equipped with a third linear vibration fixing plate (212), the bottom of the third linear vibration fixing plate (212) is equipped with a first linear vibration bracket (213), the bottom of the first linear vibration bracket (213) is equipped with a second linear vibration bracket (214), and the bottom of the second linear vibration bracket (214) is equipped with a third linear vibration bracket (215).

Citation Information

Patent Citations

  • Visual capping machine

    CN221367930U