Holographic sublayer pet film peeling equipment and peeling method for anti-counterfeiting mark
By designing a holographic secondary PET film peeling device and utilizing the adjustable peeling angle and film guiding mechanism, the problem of the non-recyclable PET film in holographic peel-off anti-counterfeiting labels was solved, achieving efficient PET film recycling and improving production efficiency.
Patent Information
- Application Number
- CN202410575696.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-05-10
AI Technical Summary
In holographic peel-off anti-counterfeiting labels, the holographic secondary PET film cannot be recycled, resulting in a high scrap rate and the inability to reuse the PET film, causing serious waste.
Design a holographic secondary PET film peeling device for anti-counterfeiting labels, including a machine body, synchronous motor, feeding roller, peeling roller, guide roller, tension roller and receiving roller. By adjusting the peeling angle and the film guiding mechanism, ensure complete peeling of PET film and reduce damage to holographic film.
It achieved a 99.8% recycling rate for PET film, reduced the scrap rate, saved production costs, reduced the amount of solid waste generated, and improved production efficiency.
Smart Images

Figure CN118163462B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of PET film separation, and particularly relates to a holographic sublayer PET film stripping device and method for anti-fake identification. BACKGROUND
[0002] At present, the produced anti-fake identification is mainly digital query anti-fake identification. In this kind of anti-fake identification, it is divided into clear code anti-fake identification and hidden code anti-fake identification. The hidden code anti-fake identification is divided into scratch-off type anti-fake identification and uncovering type anti-fake identification. The uncovering type anti-fake identification is divided into paper uncovering type anti-fake identification and holographic uncovering type anti-fake identification. In the holographic uncovering type anti-fake identification, the PET film of the holographic sublayer cannot be recycled and utilized, which is mainly caused by the lack of the holographic sublayer PET film stripping device. Therefore, the holographic uncovering type anti-fake identification cannot be produced industrially. The waste rate caused by manual stripping of the PET film is high. The PET film stripped off is not completely stripped, and the holographic sublayer aluminum plating layer is attached to the PET film, so that the PET film cannot be recycled and almost all forms solid waste material, causing serious waste of the PET film.
[0003] Chinese patent CN203697653U discloses a PET transfer film stripping machine, which comprises a raw film cylinder, a stripping roller and a film winding cylinder. The raw film cylinder and the stripping roller are arranged on the same horizontal line, and the film winding cylinder and the stripping roller are arranged on the same vertical line. A hot air blowing system is arranged behind the stripping roller. The hot air blowing system comprises a hot air blowing nozzle, an air blowing valve and a gas conveying pipeline. The hot air blowing nozzle and the air blowing valve are connected through the gas conveying pipeline. A supporting rod is arranged directly below the hot air blowing nozzle, and the hot air blowing nozzle is opposite to the included angle between the two layers of films stripped off behind the stripping roller. The patent is mainly suitable for stripping operation of general PET transfer film, and is used for stripping of release film and raw film, and is difficult to meet the process requirements of stripping the PET film from the holographic sublayer of the anti-fake identification. SUMMARY
[0004] The application aims to provide a holographic sublayer PET film stripping device for anti-fake identification, and solve the problem that the holographic sublayer PET film cannot be recycled and utilized. The application also provides a holographic sublayer PET film stripping method for anti-fake identification.
[0005] The technical scheme adopted by the application to solve the technical problems is as follows:
[0006] The anti-fake mark holographic sub-layer PET film stripping equipment, including the body and the synchronous motor arranged in the lower part of the body, the body is rotatably provided with a feeding roller and a traction mechanism, the traction mechanism is located above the feeding roller, the left side of the body is provided with a film guide mechanism, the film guide mechanism includes a connecting plate one, a bolt is arranged on the connecting plate one, and the connecting plate one is connected to the body through the bolt; a stripping roller, a guide roller one, a guide roller two, a tension roller one and a tension roller two are rotatably arranged on the connecting plate one from right to left, and the positions of the stripping roller, the guide roller one and the guide roller two are lowered in sequence; the stripping roller is located between the feeding roller and the traction mechanism;
[0007] The traction mechanism includes a traction roller one, the stripping roller, the guide roller one and the guide roller two form a stripping angle, and the angle of the stripping angle is 120-170°.
[0008] The body is also provided with a receiving roller one and a receiving roller two, the receiving roller two is arranged on the right side of the traction mechanism and is used in cooperation with the traction mechanism, and the receiving roller one is arranged above the receiving roller two and is used in cooperation with the film guide mechanism; the synchronous motor drives the feeding roller, the receiving roller one and the receiving roller two to rotate.
[0009] The tension roller one and the tension roller two are used in cooperation, can exert tension on the PET film, make the PET film at the stripping roller tension and closely adhere to the stripping roller, ensure that the PET film can be completely stripped, reduce the damage to the holographic film; the guide roller one and the guide roller two can pull the PET film, prevent the PET film from wrinkling, and ensure that the tension can be uniformly conducted to the PET film located at the stripping roller.
[0010] When the angle of the stripping angle is 120-170°, the PET film can be completely stripped, and the stripping effect is good.
[0011] According to different production needs, the position of the connecting plate one is adjusted through the bolt, so as to adjust the size of the stripping angle.
[0012] The synchronous motor makes the receiving roller one, the receiving roller two and the feeding roller rotate coordinately, so that the feeding rate and the receiving rate are consistent.
[0013] Among them:
[0014] The tension roller one and the tension roller two are arranged side by side; the film guide mechanism further includes a connecting plate two, and the guide roller one, the guide roller two, the tension roller one and the tension roller two are arranged between the connecting plate one and the connecting plate two; the bolt is located below the stripping roller.
[0015] The upper part of the body is sequentially provided with auxiliary roller one, auxiliary roller two, auxiliary roller three and auxiliary roller four from left to right, the end of the connecting plate one away from the stripping roller is rotationally connected with the connecting plate three, the connecting plate three is also rotationally connected with the auxiliary roller one and the auxiliary roller two, the auxiliary roller one, the auxiliary roller two, the auxiliary roller three and the auxiliary roller four are located above the traction mechanism and are used in cooperation with the film guide mechanism, and the material collecting roller one is located at the right side of the auxiliary roller four.
[0016] The traction mechanism further comprises traction roller two, traction roller three, traction roller four, traction roller five and traction roller six sequentially rotationally arranged on the body from left to right, the material collecting roller two is located at the right side of the traction roller six, the traction roller two is located below the traction roller one and the traction roller three, the traction roller five is driven to rotate by the synchronous motor, and the traction roller four, the traction roller six, the auxiliary roller three and the auxiliary roller four are further connected to the connecting plate four respectively.
[0017] The traction mechanism can provide buffering for the holographic film between the stripping roller and the material collecting roller two, reduce vibration, prevent the digital layer from wrinkling, and ensure the winding efficiency.
[0018] The diameter of the stripping roller is 8-12 mm, and the diameters of the guide roller one, the guide roller two, the tension roller one and the tension roller two are the same, which are 2-4 times of the diameter of the stripping roller.
[0019] The traction roller one is provided with a deviation correction sensor above, the deviation correction sensor is connected with a connecting rod, and the two ends of the connecting rod are connected to the connecting plate three and the body respectively, and the deviation correction sensor is electrically connected with the synchronous motor.
[0020] The purpose of the deviation correction sensor is to detect whether the PET film and the holographic film deviate from the movement direction, when the PET film or the holographic film deviates from the movement direction, the synchronous motor automatically stops, and after the subsequent troubleshooting, the operation can be continued.
[0021] The stripping method of the anti-counterfeit mark holographic sub-layer PET film stripping equipment comprises the following steps:
[0022] (1) the anti-counterfeit mark roll is inserted on the feeding roller, and then the front end of the anti-counterfeit mark roll is stripped to form a PET film and a holographic film;
[0023] (2) the front end of the PET film of the anti-counterfeit mark roll is passed through the stripping roller in the counterclockwise direction, then passed through the guide roller one and the guide roller two, and then passed through the tension roller one and the tension roller two in the clockwise direction, and finally fixed on the material collecting roller one;
[0024] (3) the front end of the holographic film of the anti-counterfeit mark roll is passed through the stripping roller in the counterclockwise direction, and then passed through the traction roller one in the clockwise direction, and finally fixed on the material collecting roller two;
[0025] (4) the material collecting roller one rotates in the clockwise direction until the PET film is tensioned, so that the PET film abuts against the stripping roller, the guide roller one, the tension roller one and the tension roller two.
[0026] (5) The second take-up roller rotates in the clockwise direction until the holographic film is tensioned, so that the holographic film is in contact with the stripping roller and the first pulling roller;
[0027] (6) The synchronous motor is started, so that the feed roller, the first take-up roller and the second take-up roller all rotate in the clockwise direction, and the PET film is wound onto the first take-up roller and the holographic film is wound onto the second take-up roller.
[0028] The stripping method further comprises the following steps:
[0029] (1) The anti-fake mark roll is inserted on the feed roller, and then the front end of the anti-fake mark roll is stripped off to form the PET film and the holographic film;
[0030] (2) The front end of the PET film of the anti-fake mark roll is passed through the stripping roller in the counterclockwise direction, then passes through the guide roller one and the guide roller two, and then passes through the tension roller one, the tension roller two, the auxiliary roller one, the auxiliary roller two, the auxiliary roller three and the auxiliary roller four in the clockwise direction, and finally is fixed on the first take-up roller;
[0031] (3) The front end of the holographic film of the anti-fake mark roll is passed through the stripping roller in the counterclockwise direction, and then is passed through the first pulling roller in the clockwise direction, and then is passed through the second pulling roller, the third pulling roller, the fourth pulling roller, the fifth pulling roller and the sixth pulling roller, and finally is fixed on the second take-up roller;
[0032] (4) The first take-up roller rotates in the clockwise direction until the PET film is tensioned, so that the PET film is in contact with the stripping roller, the guide roller one, the guide roller two, the tension roller one, the tension roller two, the auxiliary roller one, the auxiliary roller two, the auxiliary roller three and the auxiliary roller four;
[0033] (5) The second take-up roller rotates in the clockwise direction until the holographic film is tensioned, so that the holographic film is in contact with the stripping roller, the first pulling roller, the second pulling roller, the third pulling roller, the fourth pulling roller, the fifth pulling roller and the sixth pulling roller;
[0034] (6) The synchronous motor is started, so that the feed roller, the first take-up roller, the second take-up roller and the fifth pulling roller all rotate in the clockwise direction, and the PET film is wound onto the first take-up roller and the holographic film is wound onto the second take-up roller.
[0035] In step (1), before the anti-fake mark roll is inserted on the feed roller, according to production needs, the bolts are loosened, the position of the connecting plate one is adjusted, the angle of the stripping angle is located between 120-170°, and then the bolts are tightened to fix the connecting plate one on the machine body.
[0036] In step (2), the front end of the PET film of the anti-fake mark roll is passed through the guide roller one and the guide roller two in the clockwise direction; or the front end of the PET film of the anti-fake mark roll is passed through the guide roller one in the counterclockwise direction, and then is passed through the guide roller two in the clockwise direction.
[0037] In step (2), the front end of the anti-fake mark roll PET film passes through the tension roller one and the tension roller two, and then passes through the auxiliary roller one in the clockwise direction, the auxiliary roller two in the counterclockwise direction, the auxiliary roller three in the clockwise direction, the auxiliary roller four in the counterclockwise direction, and finally is fixed on the material collecting roller one in the clockwise direction.
[0038] In step (3), after passing through the traction roller one in the clockwise direction, it passes through the traction roller two in the counterclockwise direction, the traction roller three in the clockwise direction, the traction roller four in the counterclockwise direction, the traction roller five in the clockwise direction, the traction roller six in the counterclockwise direction, and finally is fixed on the material collecting roller two in the clockwise direction.
[0039] The surface linear speed of the feeding roller is 30-120 m / min, the surface linear speed of the feeding roller is equal to the surface linear speed of the material collecting roller one and the material collecting roller two; the 90° peeling strength of the PET film layer is 0.0020-0.0025 kN / m, the cross-breaking force is 1-2.5 N / 25 cm, and the thickness of the PET film is 20-30 μm.
[0040] The beneficial effects of the present application are as follows:
[0041] The film guide mechanism is arranged on the peeling equipment, and the film guide mechanism comprises a peeling roller, a traction roller one, a traction roller two, a tension roller one, a tension roller two, a bolt and a connecting plate one. The film guide mechanism comprises the connecting plate one, the bolt is arranged on the connecting plate one, and the connecting plate one is connected to the machine body through the bolt; the peeling roller, the guide roller one, the guide roller two, the tension roller one and the tension roller two are sequentially arranged in the right-to-left direction on the connecting plate one, and the positions of the peeling roller, the guide roller one and the guide roller two are sequentially lowered; and the peeling roller is located between the feeding roller and the traction mechanism.
[0042] The bolt can make the connecting plate one rotate around the peeling roller, so as to adjust the angle of the peeling angle, and the angle of the peeling angle is between 120-170°, which can improve the peeling efficiency and reduce the anti-fake mark waste rate.
[0043] The PET film passes through the guide roller one, the guide roller two, the tension roller one and the tension roller two, can apply force to the PET film, so that the PET film at the peeling roller is tensioned and closely attached to the peeling roller, and the PET film and the holographic film are completely peeled off, and the damage to the holographic film is reduced.
[0044] The present application has the advantages of simple structure, convenient maintenance, simple operation steps, low anti-fake mark waste rate, and high PET film recovery rate of more than 99.8%.
[0045] The present application saves 100,000 square meters of PET film per year, reduces the generation of solid waste materials, improves production efficiency and saves production cost. BRIEF DESCRIPTION OF DRAWINGS
[0046] Figure 1 It is a structure schematic view of the peeling equipment of the present application;
[0047] Figure 2 It is a front view of the peeling equipment of the present application;
[0048] Figure 3 It is a structure schematic view of the distribution of the roller shaft on the machine body of the present application;
[0049] Figure 4 It is a structure schematic view of the film guiding mechanism of the present application;
[0050] Figure 5 It is a schematic view of the working principle of the present application;
[0051] Figure 6 It is a structure schematic view of the anti-fake mark of the present application;
[0052] In the figure: 1, machine body; 2, traction mechanism; 201, traction roller one; 202, traction roller two; 203, traction roller three; 204, traction roller four; 205, traction roller five; 206, traction roller six; 3, film guiding mechanism; 301, peeling roller; 302, guide roller one; 303, guide roller two; 304, tension roller one; 305, tension roller two; 306, bolt; 307, connecting plate one; 308, connecting plate two; 309, connecting plate three; 4, material collecting roller one; 5, material collecting roller two; 6, material feeding roller; 7, synchronous motor; 8, deviation rectifying sensor; 9, auxiliary roller one; 10, auxiliary roller two; 11, auxiliary roller three; 12, auxiliary roller four; 13, anti-fake mark; 1301, permanent surface PET film layer; 1302, imaging layer; 1303, first aluminum plating layer; 1304, first glue layer; 1305, uncovering material PET film layer; 1306, coating layer; 1307, digital layer; 1308, second glue layer; 1309, second aluminum plating layer; 1310, holographic imaging layer; 1311, holographic sub-layer PET film layer. DETAILED DESCRIPTION
[0053] The present application will be described and explained in detail in connection with the embodiments.
[0054] Embodiment 1
[0055] As Figures 1-5As shown, the holographic sublayer PET film stripping equipment of the anti-counterfeit mark of the application comprises a machine body 1, a synchronous motor 7 arranged at the lower part of the machine body 1, a feeding roller 6 and a traction mechanism 2 rotatably arranged on the machine body 1, the traction mechanism 2 being located above the feeding roller 6, a film guiding mechanism 3 being arranged on the left side of the machine body 1, the film guiding mechanism 3 comprising a connecting plate one 307, the connecting plate one 307 being provided with a bolt 306, the connecting plate one 307 being connected to the machine body 1 through the bolt 306; the connecting plate one 307 being rotatably provided with a stripping roller 301, a guide roller one 302, a guide roller two 303, a tension roller one 304 and a tension roller two 305 from right to left in sequence, the position of the stripping roller 301, the position of the guide roller one 302 and the position of the guide roller two 303 being sequentially lowered; the stripping roller 301 being located between the feeding roller 6 and the traction mechanism 2.
[0056] The traction mechanism 2 comprises a traction roller one 201, the traction roller one 201, the stripping roller 301 and the guide roller one 302 forming a stripping angle, the angle of the stripping angle being 120-170°.
[0057] The machine body 1 is further provided with a receiving roller one 4 and a receiving roller two 5, the receiving roller two 5 being arranged on the right side of the traction mechanism 2 and being used in cooperation with the traction mechanism 2, the receiving roller one 4 being arranged above the receiving roller two 5 and being used in cooperation with the film guiding mechanism 3; the synchronous motor 7 driving the feeding roller 6, the receiving roller one 4 and the receiving roller two 5 to rotate.
[0058] The tension roller one 304 and the tension roller two 305 are used in cooperation, can exert tension on the PET film, make the PET film at the stripping roller 301 be tensioned and closely adhere to the stripping roller 301, ensure that the holographic sublayer is completely stripped from the PET film, and reduce the damage of the holographic film. The guide roller one 302 and the guide roller two 303 can pull the PET film, prevent the PET film from wrinkling, and ensure that the tension can be uniformly conducted to the PET film at the stripping roller 301.
[0059] When the angle of the stripping angle is 120-170°, the PET film can be completely stripped, and the stripping effect is good.
[0060] According to different production needs, the position of the connecting plate one 307 is adjusted through the bolt 306, so as to adjust the size of the stripping angle.
[0061] The receiving roller one 4 winds the PET film, and the receiving roller two 5 winds the holographic film. The synchronous motor 7 makes the receiving roller one 4, the receiving roller two 5 and the feeding roller 6 rotate coordinately, so that the feeding rate and the winding rate are consistent.
[0062] The tension roller one 304 and the tension roller two 305 are arranged side by side; the film guiding mechanism 3 further comprises a connecting plate two 308, and the guide roller one 302, the guide roller two 303, the tension roller one 304 and the tension roller two 305 are arranged between the connecting plate one 307 and the connecting plate two 308; and the bolt 306 is located below the stripping roller 301.
[0063] The body 1 is provided with the auxiliary roller one 9, the auxiliary roller two 10, the auxiliary roller three 11 and the auxiliary roller four 12 from left to right in sequence, and the stripping roller 301 is rotatably connected with the connecting plate three 309 at an end away from the connecting plate one 307; the connecting plate three 309 further rotatably connects the auxiliary roller one 9 and the auxiliary roller two 10; the auxiliary roller one 9, the auxiliary roller two 10, the auxiliary roller three 11 and the auxiliary roller four 12 are located above the traction mechanism 2 and are used in cooperation with the film guiding mechanism 3; and the material collecting roller one 4 is located at the right side of the auxiliary roller four 12.
[0064] The traction mechanism 2 further comprises the traction roller two 202, the traction roller three 203, the traction roller four 204, the traction roller five 205 and the traction roller six 206 which are arranged on the body 1 in sequence from left to right; the material collecting roller two 5 is located at the right side of the traction roller six 206; the traction roller two 202 is located below the traction roller one 201 and the traction roller three 203; the synchronous motor 7 drives the traction roller five 205 to rotate; the traction roller four 204, the traction roller six 206, the auxiliary roller three 11 and the auxiliary roller four 12 are further connected to the connecting plate four 310 respectively.
[0065] The traction mechanism 2 can provide buffering for the holographic film between the stripping roller 301 and the material collecting roller two 5, reduce vibration, prevent the holographic film from wrinkling and ensure the winding efficiency.
[0066] The diameter of the stripping roller 301 is 8-12 mm; the diameters of the guide roller one 302, the guide roller two 303, the tension roller one 304 and the tension roller two 305 are all the same, and are 2-4 times of the diameter of the stripping roller 301.
[0067] The traction roller one 201 is provided with the deviation rectifying sensor 8 above; the deviation rectifying sensor 8 is connected with a connecting rod, and the two ends of the connecting rod are connected with the connecting plate three 309 and the body 1 respectively; and the deviation rectifying sensor 8 is electrically connected with the synchronous motor 7.
[0068] The purpose of the deviation rectifying sensor 8 is to detect whether the PET film and the holographic film deviate from the movement direction; when the PET film or the holographic film deviates from the movement direction, the synchronous motor 7 automatically stops; after the subsequent troubleshooting, the machine can continue to run.
[0069] The stripping method of the holographic sublayer PET film stripping equipment for the anti-fake mark of the application comprises the following steps:
[0070] (1) the anti-fake mark roll is inserted on the material feeding roller 6, and then the front end of the anti-fake mark roll is stripped to form the PET film and the holographic film;
[0071] (2) the front end of the anti-fake identification roll PET film passes through the stripping roller 301 in the counterclockwise direction, then passes through the guide roller one 302 and the guide roller two 303, and then passes through the tension roller one 304 and the tension roller two 305 in the clockwise direction, and finally is fixed on the material receiving roller one 4;
[0072] (3) the front end of the anti-fake identification roll holographic film passes through the stripping roller 301 in the counterclockwise direction, and then passes through the traction roller one 201 in the clockwise direction, and finally is fixed on the material receiving roller two 5;
[0073] (4) the material receiving roller one 4 rotates in the clockwise direction until the PET film is tensioned, so that the PET film is in contact with the stripping roller 301, the guide roller one 302, the tension roller one 304 and the tension roller two 305;
[0074] (5) the material receiving roller two 5 rotates in the clockwise direction until the holographic film is tensioned, so that the holographic film is in contact with the stripping roller 301 and the traction roller one 201;
[0075] (6) the synchronous motor 7 is started, so that the feeding roller 6, the material receiving roller one 4 and the material receiving roller two 5 all rotate in the clockwise direction, the PET film is wound on the material receiving roller one 4, and the holographic film is wound on the material receiving roller two 5.
[0076] The stripping method further comprises the following steps:
[0077] (1) the anti-fake identification roll is inserted on the feeding roller 6, and then the front end of the anti-fake identification roll is stripped off to form a PET film and a holographic film;
[0078] (2) the front end of the anti-fake identification roll PET film passes through the stripping roller 301 in the counterclockwise direction, then passes through the guide roller one 302 and the guide roller two 303, and then passes through the tension roller one 304, the tension roller two 305, and then passes through the auxiliary roller one 9, the auxiliary roller two 10, the auxiliary roller three 11 and the auxiliary roller four 12 in the clockwise direction, and finally is fixed on the material receiving roller one 4;
[0079] (3) the front end of the anti-fake identification roll holographic film passes through the stripping roller 301 in the counterclockwise direction, and then passes through the traction roller one 201 in the clockwise direction, and then passes through the traction roller two 202, the traction roller three 203, the traction roller four 204, the traction roller five 205 and the traction roller six 206, and finally is fixed on the material receiving roller two 5;
[0080] (4) the material receiving roller one 4 rotates in the clockwise direction until the PET film is tensioned, so that the PET film is in contact with the stripping roller 301, the guide roller one 302, the guide roller two 303, the tension roller one 304, the tension roller two 305, the auxiliary roller one 9, the auxiliary roller two 10, the auxiliary roller three 11 and the auxiliary roller four 12;
[0081] (5) The take-up roller 5 rotates in the clockwise direction until the holographic film is tensioned, so that the holographic film is in contact with the peeling roller 301, the traction roller 201, the traction roller 202, the traction roller 203, the traction roller 204, the traction roller 205, and the traction roller 206;
[0082] (6) The synchronous motor 7 is started, so that the feed roller 6, the take-up roller 1 4, the take-up roller 5, and the traction roller 205 all rotate in the clockwise direction, and the PET film is wound onto the take-up roller 4, and the holographic film is wound onto the take-up roller 5.
[0083] In step (2), the front end of the anti-fake mark roll PET film passes through the guide roller 302 and the guide roller 303 in the clockwise direction, or the front end of the anti-fake mark roll PET film passes through the guide roller 302 in the counterclockwise direction and then passes through the guide roller 303 in the clockwise direction.
[0084] The 90° peeling strength of the PET film is 0.0020-0.0025 kN / m, the cross-breaking force is 1-2.5 N / 25 cm, the thickness of the PET film is 20-30 μm, the surface linear speed of the feed roller 6 is 30-120 m / min, and the surface linear speed of the feed roller 6 is equal to the surface linear speed of the take-up roller 4 and the take-up roller 5.
[0085] Example 2
[0086] As shown in Figures 1-5 , the traction mechanism 2 includes the traction roller 201, the traction roller 201, the peeling roller 301, and the guide roller 302 form a peeling angle, and the angle of the peeling angle is 150°.
[0087] The diameter of the peeling roller 301 is 10 mm; the diameters of the guide roller 302, the guide roller 303, the tension roller 304, and the tension roller 305 are all the same, and are all 3 times the diameter of the peeling roller 301.
[0088] The remaining structure of the holographic sub-layer PET film peeling device of the anti-fake mark of example 2 is the same as that of example 1.
[0089] As shown in Figure 5 , the peeling method of the holographic sub-layer PET film peeling device of the anti-fake mark of the present application comprises the following steps:
[0090] (1) The anti-fake mark roll is inserted on the feed roller 6, and then the front end of the anti-fake mark roll is peeled off to form a PET film and a holographic film;
[0091] (2) The front end of the anti-fake identification roll PET film is passed through the peeling roller 301 in the counterclockwise direction, the guide roller one 302 in the counterclockwise direction, the guide roller two 303 in the clockwise direction, the tension roller one 304 and the tension roller two 305 in the clockwise direction, the auxiliary roller one 9 in the clockwise direction, the auxiliary roller two 10 in the counterclockwise direction, the auxiliary roller three 11 in the clockwise direction, the auxiliary roller four 12 in the counterclockwise direction, and finally fixed on the material receiving roller one 4;
[0092] (3) The front end of the anti-fake identification roll holographic film is passed through the peeling roller 301 in the counterclockwise direction, and the traction roller one 201 in the clockwise direction, the traction roller two 202 in the counterclockwise direction, the traction roller three 203 in the clockwise direction, the traction roller four 204 in the counterclockwise direction, the traction roller five 205 in the clockwise direction, the traction roller six 206 in the counterclockwise direction, and finally fixed on the material receiving roller two 5;
[0093] (4) The material receiving roller one 4 rotates in the clockwise direction until the PET film is tensioned, so that the PET film is in contact with the peeling roller 301, the guide roller one 302, the guide roller two 303, the tension roller one 304, the tension roller two 305, the auxiliary roller one 9, the auxiliary roller two 10, the auxiliary roller three 11 and the auxiliary roller four 12;
[0094] (5) The material receiving roller two 5 rotates in the clockwise direction until the holographic film is tensioned, so that the holographic film is in contact with the peeling roller 301, the traction roller one 201, the traction roller two 202, the traction roller three 203, the traction roller four 204, the traction roller five 205 and the traction roller six 206;
[0095] (6) Start the synchronous motor 7, so that the feed roller 6, the material receiving roller one 4, the material receiving roller two 5 and the traction roller five 205 all rotate in the clockwise direction, and the PET film is wound on the material receiving roller one 4, and the holographic film is wound on the material receiving roller two 5.
[0096] Example 3
[0097] As shown in Figures 1-5 , the diameter of the peeling roller 301 is 8 mm; the diameters of the guide roller one 302, the guide roller two 303, the tension roller one 304 and the tension roller two 305 are all the same, which are 4 times the diameter of the peeling roller 301. The angle of the peeling angle is adjusted to 120°, and the remaining equipment structure setting and the steps of the peeling method are the same as those of example 2.
[0098] Example 4
[0099] As shown in Figures 1-5As shown, the diameter of the stripping roller 301 is 12 mm; the diameters of the guide roller one 302, the guide roller two 303, the tension roller one 304 and the tension roller two 305 are all the same, all being twice the diameter of the stripping roller 301, the angle of the stripping angle is adjusted to 170°, and the remaining device structure settings and the steps of the stripping method are the same as those of Example 2.
[0100] In Examples 2-4, the 90° peeling strength of the PET film is 0.0020-0.0025 kN / m, the cross-breaking force is 1-2.5 N / 25 cm, the thickness of the PET film is 20-30 μm, the surface linear velocity of the feed roller 6 is 50 m / min, and the surface linear velocity of the feed roller 6 is equal to the surface linear velocity of the take-up roller one 4 and the take-up roller two 5.
[0101] Comparative Example 1
[0102] The angle of the stripping angle is 110°, and the remaining device settings and the steps of the stripping method are the same as those of Example 2.
[0103] Comparative Example 2
[0104] The angle of the stripping angle is 180°, and the remaining device settings and the steps of the stripping method are the same as those of Example 2.
[0105] Comparative Example 3
[0106] The guide roller one 302, the guide roller two 303, the tension roller one 304 and the tension roller two 305 are removed, at this time, the PET film directly passes through the auxiliary roller one 9 clockwise after completing the stripping at the stripping roller 301, and the remaining device settings and the steps of the stripping method are the same as those of Example 2.
[0107] Comparative Example 4
[0108] The film guide mechanism is removed, and the stripping cannot be achieved.
[0109] Comparative Experiment of Stripping Effect: The waste rate of the anti-counterfeiting mark and the PET film recovery rate of Examples 2-4 and Comparative Examples 1-4 are compared, and the results are shown in Table 1.
[0110]
[0111] As Figure 6 shown, the anti-counterfeiting mark 13 in the present application is specifically as follows:
[0112] From top to bottom, in turn, are the permanent surface PET film layer 1301, the imaging layer 1302, the first aluminum plating layer 1303, the first adhesive layer 1304, the uncovering material PET film layer 1305, the coating layer 1306, the digital layer 1307, the second adhesive layer 1308, the second aluminum plating layer 1309, the holographic layer 1310, and the holographic sublayer PET film layer 1311, wherein the permanent surface contains the permanent surface PET film layer 1301, the imaging layer 1302, and the first aluminum plating layer 1303, the uncovering material layer contains the uncovering material PET film layer 1305, the coating layer 1306, and the digital layer 1307, and the holographic sublayer contains the second aluminum plating layer 1309, the holographic layer 1310, and the holographic sublayer PET film layer 1311.
[0113] The peeling of the present application is to peel the holographic sublayer PET film layer 1311 from the anti-fake mark 13 to become an independent PET film and a holographic film, and the structure of the holographic film is as follows: from top to bottom, in turn, are the permanent surface PET film layer 1301, the imaging layer 1302, the first aluminum plating layer 1303, the first adhesive layer 1304, the uncovering material PET film layer 1305, the coating layer 1306, the digital layer 1307, the second adhesive layer 1308, the second aluminum plating layer 1309, and the holographic layer 1310. After the holographic film is coated with glue, it is die-cut to form a holographic anti-fake mark.
[0114] The specific preparation process of the anti-fake mark 13 in the present application is as follows:
[0115] I. Uncovering material layer:
[0116] 1. Uncovering material PET film layer 1305: single-sided corona transparent PET (thickness: 12-50 μm), and the corona value of the corona side is ≥48 dynes.
[0117] 2. Coating layer 1306:
[0118] (1) Coating liquid: BH-1001C type transfer laser aluminum plating paint, and the performance index is as shown in Table 2.
[0119]
[0120] (2) Coating process:
[0121] Screen roller: 140 mesh;
[0122] Dry coating amount: 1.3±0.1 g / m 2 ;
[0123] Drying temperature:
[0124] The temperatures of the five groups of ovens are 70±5℃, 100±5℃, 140±5℃, 135±5℃, and 125±5℃, respectively.
[0125] Production speed: 100 ± 5 m / min.
[0126] (3) The 90 degree peel strength of the coating layer 1306 is 0.0025-0.0030 kN / m, and the breaking force is 3.5-6.5 N / 25 cm.
[0127] (4) The coating is applied on the non-corona side of the PET film layer 1305.
[0128] II. Holographic Sublayer:
[0129] 1. Holographic Sublayer PET Film Layer 1311: Single-sided corona transparent PET (thickness: 20-30 μm), corona value of corona side ≥48 dynes.
[0130] 2. Coating Layer:
[0131] (1) Coating solution: FL-7102C type composite laser aluminum plating paint, its performance index is shown in Table 3.
[0132]
[0133] (2) Coating process:
[0134] Anilox roll: 180 mesh;
[0135] Dry coating weight: 1.4 ± 0.1 g / m 2 ;
[0136] Drying temperature:
[0137] The temperatures of the five groups of ovens are 80 ± 5°C; 110 ± 5°C; 135 ± 5°C; 125 ± 5°C; 110 ± 5°C, respectively.
[0138] Production speed: 100 ± 5 m / min.
[0139] (3) The 90 degree peel strength of the coating layer is 0.0020-0.0025 kN / m, and the breaking force is 1-2.5 N / 25 cm.
[0140] (4) The coating is applied on the non-corona side of the holographic sublayer PET film layer 1311.
[0141] (5) The holographic image and holographic anti-counterfeiting features are molded on the coating layer side using a molding machine to form the holographic sublayer 1310.
[0142] (6) Aluminum plating is performed using a vacuum aluminum plating machine to form the second aluminum plating layer 1309.
[0143] (7) The sheet resistance value of the holographic sublayer is 1.0 ± 0.2.
[0144] III. Permanent Surface Layer:
[0145] Permanent surface layer, containing one or more holographic anti-counterfeiting features, the first aluminum layer 1303 firmly attached to the permanent surface layer PET film layer 1301, after exposure to solvent, the first aluminum layer 1303 and permanent surface layer PET film layer 1301 do not separate, the first aluminum layer 1303 and permanent surface layer PET film layer 1301 between the imaging layer 1302.
[0146] Four, the first composite: using a laminator to composite the first aluminum layer 1303 of the permanent surface layer with the corona surface of the PET film layer 1305 of the revealing material using adhesive, the adhesive forms the first adhesive layer 1304, the dry coating amount of the adhesive is 3-5g / m 2 , the oven temperature is 60-90℃, the vehicle speed is 60-80m / min.
[0147] Five, coding: using a coding machine to code at a fixed position of the mark, one or more of one-dimensional code, two-dimensional code, digital code, special code, etc., the coding surface is the coating layer 1306 of the revealing material layer, forming the digital code layer 1307.
[0148] Six, the second composite: using a laminator to composite the second aluminum layer 1309 of the holographic sub-layer with the digital code layer 1307 using adhesive, the adhesive forms the second adhesive layer 1308, the dry coating amount of the adhesive is 6-8g / m 2 , the oven temperature is 70-100℃, the vehicle speed is 50-70m / min.
[0149] Seven, using the peeling equipment of the application, the holographic sub-layer PET film layer 1311 is peeled off to become an independent PET film and holographic film, the PET film is recycled twice, and the peeled holographic film is glued and die-cut to form a holographic anti-counterfeiting mark finished product.
Claims
1. A holographic sublayer PET film stripping device for anti-counterfeit identification, comprising a machine body (1) and a synchronous motor (7) arranged at the lower part of the machine body (1), a feeding roller (6) and a traction mechanism (2) are rotatably arranged on the machine body (1), and the traction mechanism (2) is located above the feeding roller (6), characterized in that, The left side of the machine body (1) is provided with a film guide mechanism (3), the film guide mechanism (3) comprises a connecting plate one (307), the connecting plate one (307) is provided with a bolt (306), and the connecting plate one (307) is connected to the machine body (1) through the bolt (306); the connecting plate one (307) is sequentially provided with a stripping roller (301), a guide roller one (302), a guide roller two (303), a tension roller one (304) and a tension roller two (305) from right to left, the position of the stripping roller (301), the position of the guide roller one (302) and the position of the guide roller two (303) are sequentially lowered; the stripping roller (301) is located between the feeding roller (6) and the traction mechanism (2); The traction mechanism (2) comprises a traction roller one (201), the stripping roller (301), the guide roller one (302) and the guide roller two (303) form a stripping angle, and the angle of the stripping angle is 120-170°; The machine body (1) is further provided with a material collecting roller one (4) and a material collecting roller two (5), the material collecting roller two (5) is arranged on the right side of the traction mechanism (2) and is used in cooperation with the traction mechanism (2), the material collecting roller one (4) is arranged above the material collecting roller two (5) and is used in cooperation with the film guide mechanism (3); a synchronous motor (7) drives the feeding roller (6), the material collecting roller one (4) and the material collecting roller two (5) to rotate; The tension roller one (304) and the tension roller two (305) are arranged side by side; the film guide mechanism (3) further comprises a connecting plate two (308), the guide roller one (302), the guide roller two (303), the tension roller one (304) and the tension roller two (305) are all arranged between the connecting plate one (307) and the connecting plate two (308); the bolt (306) is located below the stripping roller (301).
2. The holographic sub-layer PET film peeling apparatus for security identification according to claim 1, characterized in that, The upper portion of the machine body (1) is sequentially provided with an auxiliary roller one (9), an auxiliary roller two (10), an auxiliary roller three (11) and an auxiliary roller four (12) from left to right, one end of the stripping roller (301) away from the connecting plate one (307) is rotatably connected with a connecting plate three (309), the connecting plate three (309) further rotatably connects the auxiliary roller one (9) and the auxiliary roller two (10), the auxiliary roller one (9), the auxiliary roller two (10), the auxiliary roller three (11) and the auxiliary roller four (12) are located above the traction mechanism (2) and are used in cooperation with the film guide mechanism (3), and the material collecting roller one (4) is located on the right side of the auxiliary roller four (12).
3. The holographic sub-layer PET film peeling apparatus for security identification according to claim 2, characterized in that, The traction mechanism (2) further comprises a traction roller two (202), a traction roller three (203), a traction roller four (204), a traction roller five (205) and a traction roller six (206) sequentially arranged on the machine body (1) from left to right, the material collecting roller two (5) is located on the right side of the traction roller six (206), the traction roller two (202) is located below the traction roller one (201) and the traction roller three (203), the synchronous motor (7) drives the traction roller five (205) to rotate, and the traction roller four (204), the traction roller six (206), the auxiliary roller three (11) and the auxiliary roller four (12) are further connected to the connecting plate four (310) respectively.
4. The holographic sub-layer PET film peeling apparatus for security identification according to claim 1, characterized in that, The diameter of the stripping roller (301) is 8-12 mm; the diameters of the guide roller one (302), the guide roller two (303), the tension roller one (304) and the tension roller two (305) are all the same, and are 2-4 times of the diameter of the stripping roller (301).
5. The holographic sub-layer PET film peeling apparatus for security identification according to claim 1, characterized in that, A deviation correction sensor (8) is arranged directly above the traction roller one (201), the deviation correction sensor (8) is connected with a connecting rod, the two ends of the connecting rod are connected with the connecting plate three (309) and the machine body (1) respectively, and the deviation correction sensor (8) is electrically connected with the synchronous motor (7).
6. A peeling method of a holographic sublayer PET film peeling apparatus based on the anti-counterfeit mark according to any one of claims 1 to 5, characterized by, The steps include: (1) inserting the anti-fake mark roll into the feeding roller (6), and then peeling the front end of the anti-fake mark roll to form the PET film and the holographic film; (2) the front end of the PET film of the anti-fake mark roll is passed through the stripping roller (301) in the counterclockwise direction, and then passed through the guide roller one (302) and the guide roller two (303), and then passed through the tension roller one (304) and the tension roller two (305) in the clockwise direction, and finally fixed on the material collecting roller one (4); (3) the front end of the holographic film of the anti-fake mark roll is passed through the stripping roller (301) in the counterclockwise direction, and passed through the traction roller one (201) in the clockwise direction, and finally fixed on the material collecting roller two (5); (4) the material collecting roller one (4) rotates in the clockwise direction until the PET film is tensioned, so that the PET film is in contact with the stripping roller (301), the guide roller one (302), the tension roller one (304) and the tension roller two (305); (5) the material collecting roller two (5) rotates in the clockwise direction until the holographic film is tensioned, so that the holographic film is in contact with the stripping roller (301) and the traction roller one (201); (6) start the synchronous motor (7), so that the feeding roller (6), the material collecting roller one (4) and the material collecting roller two (5) all rotate in the clockwise direction, and the PET film is wound on the material collecting roller one (4), and the holographic film is wound on the material collecting roller two (5).
7. The peeling method according to claim 6, characterized by, The steps include: (1) inserting the anti-fake mark roll into the feeding roller (6), and then peeling the front end of the anti-fake mark roll to form the PET film and the holographic film; (2) the front end of the PET film of the anti-fake mark roll is passed through the stripping roller (301) in the counterclockwise direction, and then passed through the guide roller one (302) and the guide roller two (303), and then passed through the tension roller one (304), the tension roller two (305), the auxiliary roller one (9), the auxiliary roller two (10), the auxiliary roller three (11), the auxiliary roller four (12) in the clockwise direction, and finally fixed on the material collecting roller one (4); (3) the front end of the holographic film of the anti-fake mark roll is passed through the stripping roller (301) in the counterclockwise direction, and passed through the traction roller one (201) in the clockwise direction, and then passed through the traction roller two (202), the traction roller three (203), the traction roller four (204), the traction roller five (205), the traction roller six (206), and finally fixed on the material collecting roller two (5); (4) The winding roller one (4) rotates in the clockwise direction until the PET film is tensioned, so that the PET film is in contact with the stripping roller (301), the guide roller one (302), the guide roller two (303), the tension roller one (304), the tension roller two (305), the auxiliary roller one (9), the auxiliary roller two (10), the auxiliary roller three (11) and the auxiliary roller four (12); (5) The winding roller two (5) rotates in the clockwise direction until the holographic film is tensioned, so that the holographic film is in contact with the stripping roller (301), the traction roller one (201), the traction roller two (202), the traction roller three (203), the traction roller four (204), the traction roller five (205) and the traction roller six (206); (6) The synchronous motor (7) is started, so that the unwinding roller (6), the winding roller one (4), the winding roller two (5) and the traction roller five (205) all rotate in the clockwise direction, the PET film is wound on the winding roller one (4) and the holographic film is wound on the winding roller two (5).
8. The peeling method according to claim 6, characterized by, In step (2), the front end of the anti-fake mark PET film passes through the guide roller one (302) and the guide roller two (303) in the clockwise direction; or the front end of the anti-fake mark PET film passes through the guide roller one (302) in the counterclockwise direction and then passes through the guide roller two (303) in the clockwise direction.
9. The peeling method according to claim 6, characterized by, The surface linear velocity of the unwinding roller (6) is 30-120 m / min, the surface linear velocity of the unwinding roller (6) is equal to the surface linear velocity of the winding roller one (4) and the winding roller two (5); the 90° peeling strength of the PET film layer is 0.0020-0.0025 kN / m, the cross-breaking force is 1-2.5 N / 25 cm, and the thickness of the PET film is 20-30 μm.
Citation Information
Patent Citations
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