Quantitative dosing system for river sludge solidification

By designing an axial flow impeller and a separation plate, the quantitative addition of solidifying agent and efficient separation of agglomerates in the river silt solidification equipment are achieved, solving the problems of inaccurate addition and screening difficulties in existing equipment, and improving the practicality and working efficiency of the equipment.

CN118206255BActive Publication Date: 2025-12-26ANHUI KESHUI ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202410310565.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-12-26
Estimated Expiration
2044-03-19

AI Technical Summary

Technical Problem

Existing river silt solidification equipment lacks a mechanism for quantitatively adding solidifying agent, resulting in inaccurate addition of solidifying agent and an inability to effectively screen according to the amount of silt and the size of the clumps, thus affecting the equipment's performance and practicality.

Method used

Axial flow rotary wheel drives a trigger rod to achieve quantitative addition of curing agent. Combined with the first and second separation plates, sludge and curing agent are screened. Agglomerates are separated by the cooperation of cylindrical cam and slider. The separation process is accelerated by a feeding plate.

Benefits of technology

It enables precise addition of curing agent and efficient separation of clumps of different sizes, improving the accuracy and efficiency of equipment use and meeting different usage needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of sludge treatment, in particular to a quantitative dosing system for river sludge solidification, comprising a sludge treatment box, a dosing pipe is fixedly connected to the top end of the sludge treatment box, an axial flow runner is rotatably connected to the inner cavity of the sludge treatment box, the axial flow runner is rotated by continuously introducing sludge into the inner cavity of the sludge treatment box, a quantitative dosing mechanism is arranged in the inner cavity of the sludge treatment box, the quantitative dosing mechanism comprises a trigger rod which rotates synchronously with the axial flow runner and is rotatably connected to the inner cavity of the sludge treatment box, and a trigger switch which is fixedly installed in the inner cavity of the sludge treatment box, corresponds to the trigger rod one by one, and is electrically connected to the electric control valve on the dosing pipe; the present application controls the usage amount of the solidifying agent by the number of rotations of the axial flow runner, so as to realize the accurate usage of the solidifying agent, and then the equipment can add the solidifying agent quantitatively according to the actual need of treating the amount of river sludge, which is convenient to use.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sludge treatment, in particular to a quantitative dosing system for river sludge solidification. BACKGROUND

[0002] The existing river sludge solidification treatment device generally includes a conveying mechanism for pumping sludge out of the river and a stirring mechanism for stirring the sludge. After the sludge is pumped out of the river by the conveying mechanism, a solidifying agent is added to the inside of the sludge, and the solidifying agent and the sludge are stirred by the stirring mechanism. The solidifying agent and the sludge can be fully mixed, the sludge can be gradually dehydrated and solidified, and the sludge can be discharged to other places for recycling and treatment.

[0003] In the prior art, a utility model patent with publication (announcement) number CN210974384U and the name of a river sludge dewatering and solidification device is disclosed. It includes a mounting seat, a sludge treatment box arranged on the mounting seat, a water storage tank, and a feeding mechanism for feeding sludge into the sludge treatment box. A dosing tank for adding reagents is fixedly arranged above the sludge treatment box. A support frame is arranged on the mounting seat outside the sludge treatment box. The dosing tank is supported on the support frame, and one end of the dosing tank facing the sludge treatment box is provided with a reagent injection port. A stirring mechanism is arranged in the sludge treatment box. A discharge port is arranged on the side wall of the sludge treatment box and is closed by a closure. The sludge treatment box and the water storage tank are connected in communication through a drainage pipe connected with a water pump. In the utility model, the sludge is subjected to solid-liquid separation in the sludge treatment box, so that the solid substances in the separated and treated sludge can be landfilled, thereby reducing the possibility of reducing the productivity of fish ponds or farmlands caused by pouring sludge into the fish ponds or farmlands.

[0004] The device of the patent can separate the solid substances and water in the sludge, which facilitates the operator to separate and treat the solid substances and water in the sludge, and reduces the possibility of reducing the productivity of fish ponds or farmlands caused by pouring sludge into the fish ponds or farmlands. However, the device of the patent still has the following technical problems in use: (1) Since the device of the patent does not have a quantitative mechanism for the solidifying agent, the device of the patent cannot add the solidifying agent quantitatively according to the actual amount of river sludge to be treated, which affects the use effect of the device; (2) Since the device of the patent cannot screen different specifications of the solidifying agent and the agglomerated sludge according to the actual use requirements, different specifications of the agglomerated sludge are likely to agglomerate together to form larger agglomerates, which makes it difficult for the workers to treat them subsequently, thereby reducing the overall practicability of the device. SUMMARY

[0005] The present application relates to the technical field of sludge treatment, in particular to a quantitative dosing system for river sludge solidification.

[0006] The technical problem solved by the present application is:

[0007] (1) the existing equipment is inconvenient to add the solidifying agent according to the actual need of the amount of river silt;

[0008] (2) the existing equipment is inconvenient to screen different specifications of the agglomerates of the solidifying agent and the silt according to the actual use demand, and then the agglomerates of different specifications are prone to gather together to form larger agglomerates, and the subsequent processing of the agglomerates by the workers is difficult.

[0009] The present application can be realized by the following technical scheme: a quantitative dosing system for river silt solidification, comprising a silt treatment box, a dosing pipe being fixedly connected to the top end of the silt treatment box, an axial flow runner being rotatably connected to the inner cavity of the silt treatment box, the axial flow runner being rotated by continuously introducing silt into the inner cavity of the silt treatment box, a quantitative dosing mechanism being arranged in the inner cavity of the silt treatment box, the quantitative dosing mechanism comprising a trigger rod being synchronously rotated with the axial flow runner and being rotatably connected to the inner cavity of the silt treatment box, and a trigger switch being fixedly installed in the inner cavity of the silt treatment box and being electrically connected to the electric control valve on the dosing pipe.

[0010] Further technical improvements of the present application are that a first separation plate for distinguishing the specifications of the agglomerates of the solidifying agent and the silt is slidably connected to the inner cavity of the silt treatment box below the axial flow runner.

[0011] Further technical improvements of the present application are that a second separation plate for separating water, the solidifying agent and the agglomerates of the silt is fixedly installed in the inner cavity of the silt treatment box below the first separation plate.

[0012] Further technical improvements of the present application are that a driving mechanism for sliding the first separation plate up and down in the inner cavity of the silt treatment box is arranged in the inner cavity of the silt treatment box, the driving mechanism comprising a cylinder being fixedly connected to the silt treatment box and being slidably connected to the first separation plate, a cylindrical cam being rotatably connected to the inner cavity of the cylinder and being fixedly connected to the axial flow runner, a first sliding block being slidably connected to the inner wall of the cylinder and being fixedly connected to the first separation plate, and an arc-shaped plate being fixedly installed on the side of the first sliding block away from the inner wall of the cylinder and being matched with the cylindrical cam.

[0013] Further technical improvements of the present application are that a second sliding block being fixedly connected to the first separation plate is slidably connected to the inner wall of the cylinder on the side opposite to the first sliding block, and the second sliding block is fixedly connected to the first sliding block.

[0014] Further technical improvements of the present application are that a letting-in plate is fixedly connected between the second sliding block and the first sliding block.

[0015] Further technical improvements of the present application are that a plurality of pressing blocks being uniformly distributed are fixedly installed at the bottom end of the first separation plate, and the pressing blocks are arranged in a staggered manner with the separation holes in the first separation plate.

[0016] Further technical improvements of the present application are that the inner cavity of the sludge treatment box is rotationally connected with a shaft flow runner fixedly connected with a raking plate for raking the agglomerates formed by the solidifying agent and the sludge on the second separation plate.

[0017] Compared with the prior art, the present application has the following beneficial effects:

[0018] 1、The rotation of the shaft flow runner facilitates the synchronous rotation of the trigger rod fixedly connected with the rotating rod. When the trigger rod is about to rotate a circle in the inner cavity of the sludge treatment box, the trigger rod will abut against and press the hemisphere in the inner cavity of the sludge treatment box. When the hemisphere is compressed to the limit, the trigger rod completes a circle of rotation. At this time, the hemisphere will contact the trigger switch. Since the trigger switch is electrically connected with the electric control valve on the dosing pipe, the electric control valve will supply the solidifying agent in the inner cavity of the dosing box into the inner cavity of the sludge treatment box. When the trigger rod rotates again, it will contact the trigger switch again. At this time, the trigger switch will disconnect the power supply of the electric control valve. This reciprocating cycle facilitates the quantitative addition of the solidifying agent according to the actual need for treating the amount of river sludge. The use amount of the solidifying agent is controlled by the number of rotations of the shaft flow runner, which facilitates the accurate use of the solidifying agent and improves the overall practicality of the equipment.

[0019] 2、The rotating rod rotates at the same time, driving the cylindrical cam fixedly connected therewith to rotate. Through the cooperation of the cylindrical cam and the arc-shaped plate on the first sliding block, the up-down sliding of the first sliding block facilitates the synchronous up-down sliding of the second sliding block, and further facilitates the up-down reciprocating sliding of the first separation plate in the inner cavity of the sludge treatment box. Through the up-down movement of the first separation plate, the agglomerates of different specifications of solidifying agent and sludge are screened. After separation, the smaller agglomerates fall to the second separation plate. In the process of up-down movement of the first separation plate, the pressing block at the bottom end of the first separation plate will press the agglomerates on the second separation plate, thereby facilitating the acceleration of the separation of the agglomerates and water. In this process, the rotation of the raking plate facilitates the position exchange of the agglomerates on the second separation plate, thereby further accelerating the separation of the agglomerates and water, thereby facilitating the improvement of the overall working efficiency of the equipment and facilitating the satisfaction of different use requirements of the user. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to facilitate the understanding of those skilled in the art, the present application will be further described below with reference to the accompanying drawings.

[0021] Figure 1 is a schematic diagram of the overall structure of the present application;

[0022] Figure 2 is a schematic diagram of the internal structure connection of the present application;

[0023] Figure 3 is a schematic diagram of the internal structure connection of the present application; Figure 1A local enlarged view at B in Fig. 1;

[0024] Figure 4 A local structure of the present application Figure 3 A local enlarged view at B in Fig. 1;

[0025] Figure 5 A connection diagram of a local structure of the present application;

[0026] Figure 6 A connection diagram of a local structure of the present application;

[0027] Figure 7 A connection diagram of a local structure of the present application;

[0028] Fig. 1 is a schematic diagram of the present application;

[0029] 1. sludge treatment box; 11. rotating rod; 12. axial flow runner; 13. trigger rod; 14. circular groove; 15. fixed frame; 16. hemisphere; 17. trigger switch;

[0030] 2. sludge drainage pipe;

[0031] 3. medicine supply box; 31. medicine supply pipe;

[0032] 4. cylinder; 41. cylindrical cam; 42. cross threaded groove; 43. first sliding block; 44. second sliding block; 45. let go plate; 46. arc plate; 47. first separation plate; 48. pressing block; 49. circular mounting plate; 410. second separation plate; 411. poking plate;

[0033] 5. discharge pipe;

[0034] 6. electric control valve;

[0035] 7. drain pipe;

[0036] 8. observation window. DETAILED DESCRIPTION

[0037] In order to further illustrate the technical means and effects adopted by the present application to achieve the predetermined purposes, the specific embodiments, structures, features and effects according to the present application are described in detail below in combination with the drawings and preferred embodiments.

[0038] Please refer to Figure 1As shown, the quantitative dosing system for riverway silt solidification comprises a silt treatment box 1, at least two silt inlet pipes 2 for introducing riverway silt are symmetrically fixed on the outer wall of the silt treatment box 1, a water outlet pipe 7 for discharging water after dosing treatment is symmetrically fixed at the bottom end of the silt treatment box 1, a discharge pipe 5 for discharging agglomerates after silt and solidifying agent pretreatment is arranged on the middle end of the outer wall of the silt treatment box 1, the number of the discharge pipe 5 is two, and the discharge pipe 5 is used for discharging agglomerates of silt and solidifying agent of different specifications respectively; an observation window 8 for observing the dosing condition of silt in the inner cavity of the silt treatment box 1 is arranged on the front of the silt treatment box 1, the observation window 8 is a transparent acrylic plate, and thus the internal condition of the silt treatment box 1 can be observed by the staff.

[0039] As shown in Figure 2 As shown, a rotating rod 11 is rotatably connected between the top and bottom of the inner wall of the silt treatment box 1 through a bearing, and an axial flow runner 12 is fixedly sleeved on the outer wall of the rotating rod 11, silt flows into the axial flow runner 12 (radially enters) through the silt inlet pipe 2 and then is discharged downward in a horizontal direction around the silt treatment box 1, wherein the silt first enters the axial flow runner 12, and then pushes the axial flow runner 12 to rotate when passing through the blades towards the shaft core of the rotating rod 11, thereby facilitating stirring of the silt that has entered the silt treatment box 1 while the silt is introduced, and accelerating the combination of the silt and the solidifying agent by stirring.

[0040] As shown in Figure 2 As shown, a medicine supply box 3 is fixedly installed at the top of the silt treatment box 1, a dosing pipe 31 that communicates with the inner cavity of the silt treatment box 1 is fixedly installed at the bottom of the side wall of the medicine supply box 3, and the dosing pipe 31, the silt inlet pipe 2, the discharge pipe 5 and the water outlet pipe 7 are all provided with electric control valves 6 for controlling flow.

[0041] As shown in Figures 2-4 As shown, a trigger rod 13 is fixedly installed on the outer wall of the rotating rod 11 and above the axial flow runner 12, a circular annular groove 14 for movement of the trigger rod 13 is formed in the top surface of the inner wall of the silt treatment box 1, a fixed frame 15 is fixedly installed on the inner wall of the circular annular groove 14, a hemisphere 16 that abuts against the trigger rod 13 is elastically and slidably connected between the two inner side walls of the fixed frame 15, a trigger switch 17 corresponding to the hemisphere 16 is fixedly installed on the top of the inner wall of the fixed frame 15, and the trigger switch 17 and the electric control valve 6 on the dosing pipe 31 are electrically connected, wherein the trigger switch 17 connects the power supply of the electric control valve 6 when being triggered for the first time, and disconnects the power supply of the electric control valve 6 when being triggered for the second time, so as to realize quantitative addition of the solidifying agent according to the actual amount of riverway silt to be treated.

[0042] As shown in Figure 2 , 5As shown in Figure 6, a first separation plate 47 for distinguishing the size of agglomerates is slidably connected between the two inner sidewalls of the sludge treatment tank 1 and below the axial flow impeller 12. A cylinder 4 is fixedly installed in the inner cavity of the sludge treatment tank 1 via a support plate. The inner cavity of the first separation plate 47 is slidably connected to the cylinder 4. A rotating rod 11 is rotatably connected to the inner cavity of the cylinder 4. A cylindrical cam 41 is fixedly sleeved on the outer wall of the rotating rod 11 and located in the inner cavity of the cylinder 4. A cross-threaded groove 42 is opened on the outer wall of the cylindrical cam 41. A first slider 43 is slidably connected to the inner wall of the sludge treatment tank 1. An arc-shaped plate 4 matching the cross-threaded groove 42 is fixedly installed on the side of the first slider 43 away from the inner wall of the sludge treatment tank 1. 6. A second slider 44 is slidably connected to the inner wall of the sludge treatment box 1 on the side opposite to the first slider 43. A relief plate 45 is fixedly connected between the second slider 44 and the first slider 43. The relief plate 45 is arc-shaped, which facilitates the fixing of the second slider 44 and the first slider 43. A transmission plate fixedly connected to the first separation plate 47 is fixedly connected to the side of the second slider 44 and the first slider 43 away from the relief plate 45. A plurality of evenly distributed pressure blocks 48 are fixedly installed at the bottom end of the first separation plate 47. The plurality of pressure blocks 48 are distributed at the bottom end of the first separation plate 47 and away from the separation holes in the first separation plate 47, thereby avoiding the pressure blocks 48 from hindering the separation work of the first separation plate 47.

[0043] Please see Figure 5 and 7 As shown, an annular mounting plate 49 is fixedly installed between the two inner sidewalls of the sludge treatment tank 1 and below the first separation plate 47. A second separation plate 410 for separating clumps and water is fixedly installed in the inner cavity of the annular mounting plate 49. The diameter of the separation hole in the first separation plate 47 is larger than the diameter of the separation hole in the second separation plate 410. The inner cavity of the second separation plate 410 is rotatably connected to the rotating rod 11. At least one material-dispensing plate 411 for dispensing clumps located on the second separation plate 410 is fixedly installed on the outer wall of the rotating rod 11.

[0044] The application is used, the electric control valve 6 on the two sludge drainage pipes 2 is turned on, the sludge continuously enters the inner cavity of the sludge treatment box 1, the sludge flows into the axial flow runner 12 (enters radially) through the sludge drainage pipe 2 around the sludge treatment box 1 horizontally, and then is discharged downward; wherein the sludge first enters the axial flow runner 12, and then pushes the axial flow runner 12 to rotate when passing through the blades in the direction of the shaft core of the rotating rod 11, the rotation of the axial flow runner 12 facilitates the synchronous rotation of the trigger rod 13 fixedly connected with the rotating rod 11, when the trigger rod 13 is about to rotate a circle in the inner cavity of the sludge treatment box 1, the trigger rod 13 abuts against and extrudes the hemisphere 16 in the inner cavity of the sludge treatment box 1, when the hemisphere 16 is compressed to the limit, the trigger rod 13 completes a circle of rotation, at this time, the hemisphere 16 will contact the trigger switch 17, since the trigger switch 17 is electrically connected with the electric control valve 6 on the dosing pipe 31, at this time, the electric control valve 6 will supply the curing agent in the inner cavity of the dosing tank 3 into the inner cavity of the sludge treatment box 1, when the trigger rod 13 rotates a circle again, it will contact the trigger switch 17 again, at this time, the trigger switch 17 will disconnect the power supply of the electric control valve 6, so the number of circles of the equipment using the axial flow runner 12 to rotate is used to control the use amount of the curing agent, so that the accurate use of the curing agent is realized, and after the quantitative sludge is put into the curing agent, the axial flow runner 12 is used to stir the sludge and the curing agent, so that the sludge is pretreated, and the pretreatment is beneficial to the subsequent use of the staff.

[0045] The agglomerates of the curing agent and the sludge after the pretreatment fall on the first separation plate 47, while the rotating rod 11 rotates, the cylindrical cam 41 fixedly connected with the rotating rod 11 also rotates, through the cooperation of the cylindrical cam 41 and the arc plate 46 on the first sliding block 43, the up-down sliding of the first sliding block 43 facilitates the synchronous up-down sliding of the second sliding block 44, and then the first separation plate 47 reciprocally slides up and down in the inner cavity of the sludge treatment box 1, through the up-down movement of the first separation plate 47, the agglomerates of the curing agent and the sludge of different specifications are screened, after the separation, the smaller agglomerates fall to the second separation plate 410, in the process of the up-down movement of the first separation plate 47, the pressing block 48 at the bottom end of the first separation plate 47 extrudes the agglomerates on the second separation plate 410, so as to accelerate the separation of the agglomerates and water, in this process, the rotation of the poking plate 411 facilitates the position exchange of the agglomerates on the second separation plate 410, so as to further accelerate the separation of the agglomerates and water, after the separation, the separated water is discharged through the drain pipe 7, and the separated agglomerates can be discharged through the corresponding discharge pipe 5.

[0046] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed with the preferred embodiments as above, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content to obtain equivalent embodiments with equivalent changes, as long as the changes or modifications do not deviate from the technical solution of the present application. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application still belong to the scope of the technical solution of the present application.

Claims

1. A quantitative dosing system for river sludge solidification, comprising a sludge treatment box (1), a dosing pipe (31) is fixedly connected in communication with the top end of the sludge treatment box (1), characterized in that: The inner cavity of the sludge treatment box (1) is rotatably connected with an axial flow runner (12), the axial flow runner (12) is rotated by continuously introducing sludge into the inner cavity of the sludge treatment box (1), the inner cavity of the sludge treatment box (1) is provided with a quantitative dosing mechanism, the quantitative dosing mechanism comprises a trigger rod (13) which rotates synchronously with the axial flow runner (12) and is rotatably connected with the inner cavity of the sludge treatment box (1), the inner cavity of the sludge treatment box (1) is fixedly installed with a trigger switch (17) which corresponds to the trigger rod (13) one by one and is electrically connected with the electric control valve (6) on the dosing pipe (31). The inner cavity of the sludge treatment box (1) and below the axial flow runner (12) are slidably connected with a first separation plate (47) for distinguishing the specifications of the coagulant and the sludge formed into a balled material; The inner cavity of the sludge treatment box (1) and below the first separation plate (47) are fixedly installed with a second separation plate (410) for separating water, coagulant and sludge formed into a balled material; The inner cavity of the sludge treatment box (1) is provided with a driving mechanism for sliding the first separation plate (47) up and down in the inner cavity of the sludge treatment box (1), the driving mechanism comprises a cylinder (4) which is fixedly connected with the sludge treatment box (1) and slidably connected with the first separation plate (47), the inner cavity of the cylinder (4) is rotatably connected with a cylindrical cam (41) which is fixedly connected with the axial flow runner (12), the inner wall of the cylinder (4) is slidably connected with a first sliding block (43) which is fixedly connected with the first separation plate (47), the side of the first sliding block (43) away from the inner wall of the cylinder (4) is fixedly installed with an arc-shaped plate (46) matched with the cylindrical cam (41).

2. The dosing system for river sludge solidification according to claim 1, characterized in that, The inner wall of the cylinder (4) and on the side opposite to the first sliding block (43) is slidably connected with a second sliding block (44) which is fixedly connected with the first separation plate (47), and the second sliding block (44) is fixedly connected with the first sliding block (43).

3. The dosing system for river sludge solidification according to claim 2, characterized in that, The first sliding block (43) and the second sliding block (44) are fixedly connected with a clearance plate (45).

4. The dosing system for river sludge solidification according to claim 1, characterized in that, The bottom end of the first separation plate (47) is fixedly installed with a plurality of evenly distributed pressing blocks (48), and the pressing blocks (48) are arranged in a staggered manner with the separation holes in the first separation plate (47).

5. The dosing system for river sludge solidification according to claim 1, characterized in that, The inner cavity of the sludge treatment box (1) is rotatably connected with a poking plate (411) which is fixedly connected with the axial flow runner (12) for poking the coagulant and the balled material formed by the sludge on the second separation plate (410).

Citation Information

Patent Citations

  • Riverway sludge dewatering and solidifying device

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  • River channel desilting integrated device

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  • Efficient desilting treatment device for water conservancy project

    CN214940554U

  • Tire production wastewater treatment device

    CN217230411U