Preparation process and device of Ganoderma lucidum spore oil
Through the combination of the wall-breaking mechanism and the drying mechanism, the problems of insufficient crushing of Ganoderma lucidum spore powder and multiple equipment modules are solved, efficient crushing and screening are achieved, and the production speed and extraction efficiency are improved.
Patent Information
- Application Number
- CN202410478909.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-20
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2044-04-20
AI Technical Summary
Existing Ganoderma lucidum spore oil preparation equipment cannot ensure that the Ganoderma lucidum spore powder is fully broken during the wall breaking process. In addition, the equipment has many modules and poor continuous production, resulting in low production speed and efficiency.
A preparation device including a wall-breaking mechanism and a drying mechanism is used. Multiple crushing and screening of spore powder are achieved by setting up multiple carrying buckets and adjustment plates. Electric push rods and material control plates are used to control material discharge and screening. A hot air blower is used for drying to improve crushing efficiency and extraction quality.
It achieves efficient crushing and screening of Ganoderma lucidum spore powder, improves crushing quality and production speed, ensures extraction efficiency, reduces equipment modules, and improves production continuity.
Smart Images

Figure CN118237108B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of Ganoderma lucidum spore oil preparation, and in particular to a preparation process and apparatus for Ganoderma lucidum spore oil. Background Art
[0002] Ganoderma lucidum spore oil is a transparent yellow liquid primarily composed of saturated and unsaturated fatty acids, including a small amount of ganoderic acid, which has anti-cerebral ischemia and antioxidant, scavenging free radicals. Ganoderma lucidum spore oil is an oily lipid extracted from the spores of Ganoderma lucidum after the spores have been broken through a spore wall extraction process.
[0003] Publication No. CN217450476U discloses a device for preparing and extracting broken-wall Ganoderma lucidum spore oil, comprising a pressing box and a lifting unit; a feed pipe is provided at the top of the pressing box, and an oil discharge pipe is provided at the bottom; a crushing unit is provided within the pressing box, a pressing plate is provided below the crushing unit, and a pressing unit and filter screen are provided below the pressing plate; the pressing unit comprises a rotating roller, a dispersing blade, a pressing roller, and a cleaning plate; a slag discharge door is provided on one side of the pressing box; a material drop block is provided at the bottom of the pressing box; an oil discharge pump is provided at the bottom of the pressing box; and the lifting unit is a screw elevator. The addition of the dispersing blades breaks up the raw material, scattering it onto the pressing plate, preventing it from accumulating in one place, enabling uniform pressing and higher extraction efficiency. The addition of a screw elevator and a crushing unit also pre-crushes the raw material, improving pressing efficiency. While achieving uniform pressing, it also ensures a more thorough pressing and reduces waste. This device has the advantages of preventing the accumulation of raw material, resulting in uniform crushing, relatively higher extraction efficiency, and less waste.
[0004] Before preparing Ganoderma lucidum spore oil, Ganoderma lucidum spore powder needs to be processed. In order to ensure the extraction quality and efficiency of Ganoderma lucidum spore oil, it is often necessary to fully break the wall of Ganoderma lucidum spore powder. However, when the above device breaks the wall of Ganoderma lucidum spore powder, it cannot ensure that the Ganoderma lucidum spore powder has been fully broken after passing through its breaking unit; and when the Ganoderma lucidum spore powder is broken multiple times, the broken material needs to be repeatedly transferred and fed, which is more troublesome to operate; and after breaking, a part of the Ganoderma lucidum spore powder that meets the particle size cannot be discharged in time, and continuing to participate in the crushing will reduce the crushing efficiency and affect the production speed; moreover, the preparation equipment modules in the prior art are too many, the production equipment is not highly intensive, and the continuous production is poor. Summary of the Invention
[0005] In order to solve the above-mentioned problems, the present application provides a preparation process and apparatus for Ganoderma lucidum spore oil.
[0006] The device for preparing ganoderma lucidum spore oil comprises a carrying plate and a frame plate, an extractor is provided below the carrying plate, and a wall breaking mechanism comprising a frame plate;
[0007] The carrying buckets are provided with two and are respectively arranged at the top and bottom of the frame plate; the two carrying buckets have the same structure, and the Ganoderma lucidum spore powder in the carrying buckets can be crushed multiple times by exchanging the positions of the two carrying buckets;
[0008] It also includes a through slot and an adjustment plate provided on one side wall of the frame plate, wherein the adjustment plates respectively pass through the two through slots and fit into one side of the carrying bucket;
[0009] a first electric push rod, the first electric push rod being fixed to a side wall of the frame plate, one end of the first electric push rod being fixedly connected to the inner side of the adjustment plate, and the first electric push rod being able to drive the carrying bucket to reciprocate through the adjustment plate;
[0010] Also included is a material control assembly disposed below the carrying bucket, comprising a material control plate, wherein the material control plate comprises a sealing portion and a screening portion;
[0011] The second electric push rod is arranged below the carrying bucket. When the second electric push rod is extended to the first length, it can drive the closing part to move to the bottom of the carrying bucket, so as to seal the bottom of the carrying bucket; when the second electric push rod is extended to the second length, it can drive the screening part to move to the bottom of the carrying bucket, so as to screen the spore powder in the carrying bucket whose particle size meets the requirements.
[0012] Preferably, two rolling rollers are rotatably connected to the inner side of the frame plate, and gears are fixedly connected to the outside of the two rolling rollers. The two gears are both arranged on the inner side of the frame plate and are meshed with each other. A first motor is fixedly connected to one side of the frame plate, and the first motor is fixedly connected to one end of one of the rolling rollers through an output shaft.
[0013] Preferably, long plates are provided on the left and right sides of the frame plate, and first round rods are fixedly connected to the left and right sides of the carrying bucket, the first round rods penetrate the long plate and are rotatably connected to the long plate, the first round rods on the left and right sides of the carrying bucket penetrate the outer wall of the carrying bucket and are slidably connected to the carrying bucket, and an elastic part is sleeved on the first round rod between the outer wall of the carrying bucket and the long plate; second round rods are fixedly connected to the left and right sides of the frame plate, and a sleeve is rotatably connected to the outside of the second round rod, and the sleeve penetrates the long plate and is fixedly connected to the long plate, one end of the second round rod is fixedly connected to the inner side of the frame plate, and two auxiliary plates are fixedly connected to the rear side of the carrying plate, and a transmission rod is rotatably connected between the two auxiliary plates, and one side of one auxiliary plate is fixedly connected to a second motor, and the second motor is fixedly connected to one end of the transmission rod through an output shaft.
[0014] Preferably, the transmission rod is fixedly connected to two first pulleys on the outside, the two sleeves are fixedly connected to second pulleys on the outside, and the two first pulleys and the two second pulleys are connected by belts.
[0015] Preferably, two limit rods are fixedly connected to the carrying bucket, and both limit rods pass through the front side wall of the material control plate. The front end of the second electric push rod is fixedly connected to the inner side of the material control plate. Two counterweight blocks are fixedly connected to the outer side of the bottom of the carrying bucket, and both counterweight blocks are arranged on the top of the material control plate.
[0016] Preferably, it also includes a drying mechanism, which includes an external shell, the external shell passes through the top of the frame plate and is fixedly connected to the frame plate, a support plate is fixedly connected to one side of the frame plate, a hot air blower is fixedly connected to the top of the support plate, the output end of the hot air blower is fixedly connected to an air supply pipe, an annular frame is fixedly connected to the outside of the external shell, the annular frame is fixedly connected to one end of the air supply pipe, an air inlet is opened on the external shell, the air inlets are arranged at equal intervals on the external shell, a mesh frame is fixedly connected to the inside of the external shell, a positioning plate is fixedly connected to one side of the annular frame, and the positioning plate is fixedly connected to the inner side of the frame plate.
[0017] Preferably, an end cover is provided on the top of the external shell, the external shell extends into the interior of the end cover and is connected to the end cover by a thread, a mounting plate is fixedly connected to the inner side of the end cover, a third motor is fixedly connected to the inner side of the mounting plate, the third motor is fixedly connected to a rotating rod through an output shaft, the rotating rod extends out of the mounting plate and is rotatably connected to the mounting plate, and a stirring plate is fixedly connected to the outside of the rotating rod.
[0018] Preferably, an exhaust port is provided at the top of the external shell, and a U-shaped plate is fixedly connected to the top of the external shell, and the U-shaped plate is arranged at the top of the exhaust port. A movable plate is provided on the inner side of the U-shaped plate, and the movable plate extends into the interior of the exhaust port and matches the exhaust port. A threaded adjustment rod is rotatably connected to the top of the movable plate, and the threaded adjustment rod passes through the top of the U-shaped plate and is connected to the U-shaped plate by threads. Two guide rods are fixedly connected to the top of the movable plate, and both guide rods pass through the top of the U-shaped plate.
[0019] Preferably, a discharge pipe is integrally formed at the bottom of the external shell, a solenoid valve is provided on one side of the discharge pipe, a sealing cover is provided below the discharge pipe, and a flexible sealing portion is provided at the lower part of the sealing cover. When the carrying bucket is located directly below the sealing cover, the interior of the carrying bucket is connected with the interior of the sealing cover, and a seal is formed at the position where the sealing cover contacts the carrying bucket.
[0020] The invention also includes a preparation process of Ganoderma lucidum spore oil, comprising the following steps:
[0021] S1, sterilization and disinfection, placing the Ganoderma lucidum spore powder required for preparing Ganoderma lucidum spore oil in a container and sterilizing it by high-temperature steam boiling;
[0022] S2, heating and drying, taking the spore powder sterilized in step S1 out of the container, and then placing it in a drying mechanism in the preparation device for drying and primary crushing;
[0023] S3, wall breaking treatment, the spore powder after drying and primary crushing enters the wall breaking mechanism in the preparation device and undergoes repeated wall breaking treatment;
[0024] S4, spore oil extraction, the spore powder that is fully crushed and put into step S3 enters the extractor, and the extractor performs an oil extraction operation on the spore oil.
[0025] This application includes the following beneficial technical effects:
[0026] 1. The present invention is provided with a wall-breaking mechanism. When the spore powder enters the carrying bucket on the top of the frame plate, the carrying bucket is fed with materials. The spore powder falls into the middle position of the two rolling rollers and is crushed. The crushed spore powder falls into the carrying bucket at the bottom and is stored. After the control sleeve is rotated, the two carrying buckets can be interchanged in the upper and lower positions. After the interchange, the spore powder can be fully fed with materials to achieve re-crushing, thereby improving the crushing quality and ensuring the oil yield.
[0027] 2. The present invention sets a material control component. When the second electric push rod is extended to the first length, it can drive the closing part to move to the bottom of the carrying bucket, and can block the bottom of the carrying bucket, thereby controlling the discharge of materials; when the second electric push rod is extended to the second length, it can drive the screening part to move to the bottom of the carrying bucket, and control the first electric push rod to drive the carrying bucket to move back and forth through the adjustment plate. The screening part screens the spore powder in the carrying bucket that meets the particle size requirements, separates the spore powder that meets the particle size in time and discharges it into the extractor, and only the spore powder that does not meet the particle size is crushed multiple times, thereby improving the crushing efficiency of the spore powder material and increasing the production speed.
[0028] 3. The present invention is provided with a drying mechanism. After the hot air blower starts working, it delivers hot pressurized airflow to the inside of the external shell through the air supply pipe. The hot airflow enters the inside of the mesh frame through the pores on the mesh frame to dry the spore powder. The third motor works and drives the connected rotating rod to rotate. The stirring plate stirs the spore powder inside the mesh frame. During the stirring process, the spore powder at different positions can be effectively dried to achieve the purpose of uniform drying. At the same time, when the screening part is blocked, pressurized airflow is introduced into the carrying bucket to automatically clear the blockage of the screening part below the carrying bucket, thereby ensuring the screening effect of the screening part. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A schematic diagram of the structure of the present invention;
[0030] Figure 2It is a structural schematic diagram of the carrying bucket in the present invention;
[0031] Figure 3 for Figure 2 A magnified view of point A in the figure;
[0032] Figure 4 It is a rear structural diagram of the load-bearing bucket in the present invention;
[0033] Figure 5 It is a cross-sectional structural diagram of the load-bearing bucket in the present invention;
[0034] Figure 6 This is a cross-sectional view of the structure of the outer shell of the present invention;
[0035] Figure 7 for Figure 6 Enlarged view of point B in .
[0036] Explanation of reference numerals: 1. load-bearing plate; 2. frame plate; 3. wall-breaking mechanism; 31. frame plate; 32. load-bearing bucket; 33. through slot; 34. adjustment plate; 35. auxiliary plate; 36. rolling roller; 37. gear; 38. first motor; 39. first electric push rod; 391. long plate; 392. first round rod; 393. second round rod; 394. sleeve; 395. transmission rod; 396. second motor; 397. first pulley; 398. second pulley; 399. material control plate; 3991. closing portion; 3992. Screening part; 340, elastic part; 381, second electric push rod; 382, counterweight; 4, drying mechanism; 41, external shell; 42, hot air blower; 43, air supply pipe; 44, ring frame; 45, air inlet; 46, mesh frame; 47, positioning plate; 48, end cover; 49, third motor; 491, rotating rod; 492, stirring plate; 493, exhaust port; 494, U-shaped plate; 495, movable plate; 496, threaded adjustment rod; 497, discharge pipe; 498, solenoid valve; 499, sealing cover; 5, extractor. DETAILED DESCRIPTION
[0037] The present invention provides a device for preparing ganoderma lucidum spore oil, such as Figures 1 to 7 As shown, it includes a supporting plate 1, a frame plate 2, a wall breaking mechanism 3 and a drying mechanism 4. The frame plate 2 is fixedly connected to the top of the supporting plate 1. An extractor 5 is provided under the supporting plate 1. The wall breaking mechanism 3 and the drying mechanism 4 are both arranged on the frame plate 2.
[0038] Specifically, the wall-breaking mechanism 3 includes a frame plate 31 and a carrying bucket 32. There are two carrying buckets 32. The carrying buckets 32 are provided at the top and bottom of the frame plate 31. The two carrying buckets 32 have the same structure. The two carrying buckets 32 can be exchanged to crush the Ganoderma lucidum spore powder in the carrying buckets 32 multiple times; two through grooves 33 are provided on one side wall of the frame plate 2, and an adjusting plate 34 is provided on one side of the frame plate 2. The adjusting plates 34 pass through the two through grooves 33 respectively, and the adjusting plates 34 match the through grooves 33; when the device is working normally, the adjusting plates 34 pass through the two through grooves 33 respectively and fit tightly with one side of the two carrying buckets 32 to support the carrying buckets 32 and ensure the stability of the two carrying buckets 32 during work to prevent shaking caused by the influence of external working parts.
[0039] Specifically, two auxiliary plates 35 are fixedly connected to the rear side of the supporting plate 1. The Ganoderma lucidum spore powder to be processed is first fully dried in the drying mechanism 4 after being put in, so as to discharge the residual moisture in the Ganoderma lucidum spore powder. When the dried spore powder is broken and crushed, the situation of adhesion to the crushing equipment due to moisture can be reduced to a certain extent. At the same time, drying can also prevent mold. Finally, a carrying bucket 32 is provided on the top of the frame plate 31, which can receive and put the spore powder after a single wall breaking, so that it can be crushed repeatedly, thereby improving the crushing quality and facilitating the subsequent extraction by the extractor 5.
[0040] Specifically, two crushing rollers 36 are rotatably connected to the inner side of the frame plate 31, and gears 37 are fixedly connected to the outside of the two crushing rollers 36. The two gears 37 are both arranged on the inner side of the frame plate 31, and the two gears 37 are meshed with each other. A first motor 38 is fixedly connected to one side of the frame plate 31, and the first motor 38 is fixedly connected to one end of one of the crushing rollers 36 through an output shaft. The two crushing rollers 36 rotate in opposite directions. After the spore powder is placed between the two crushing rollers 36, the crushing rollers 36 rotate to crush the spore powder.
[0041] Specifically, a first electric push rod 39 is fixedly connected to one side wall of the frame plate 2 , and one end of the first electric push rod 39 is fixedly connected to the inner side of the adjustment plate 34 . The first electric push rod 39 can drive the carrying bucket 32 to reciprocate through the adjustment plate 34 .
[0042] Specifically, long plates 391 are provided on both sides of the frame plate 31, and first round rods 392 are connected to both sides of the carrying bucket 32. The first round rod 392 penetrates the long plate 391 and is rotatably connected to the long plate 391. Second round rods 393 are fixedly connected to both sides of the frame plate 31. The outer side of the second round rod 393 is rotatably connected to a sleeve 394. The sleeve 394 penetrates the long plate 391 and is fixedly connected to the long plate 391. One end of the second round rod 393 is fixedly connected to the inner side of the frame plate 2. A transmission rod 395 is rotatably connected between the two auxiliary plates 35. One side of one auxiliary plate 35 is fixedly connected to a second motor 396. The second motor 396 is connected to the transmission rod 396 through an output shaft. One end of the rod 395 is fixedly connected; since the sleeve 394 is rotatably connected to the second round rod 393, the second round rod 393 can provide fixed support for the frame plate 31, while the sleeve 394 can flexibly rotate outside the second round rod 393, and there will be no mutual interference between the two; the outside of the transmission rod 395 is fixedly connected to two first pulleys 397, and the outside of the two sleeves 394 are fixedly connected to second pulleys 398, and the two first pulleys 397 and the two second pulleys 398 are connected by belts, and the first pulley 397 and the second pulley 398 are driven by a belt, which can prompt the sleeve and the transmission rod 395 to rotate synchronously.
[0043] Specifically, the wall breaking mechanism 3 includes a material control component, which includes a material control plate 399. The material control plate 399 is arranged on one side of the carrying bucket 32. The material control plate 399 extends into the interior of the carrying bucket 32 and fits against the inner wall of the carrying bucket 32. The carrying bucket 32 is fixedly connected with a second electric push rod 381 and two limit rods. The two limit rods both pass through the front side wall of the material control plate 399. The front end of the second electric push rod 381 is fixedly connected to the inner side of the material control plate 399. Two counterweight blocks 382 are fixedly connected to the outer side of the bottom of the carrying bucket 32. The two counterweight blocks 382 are both arranged on the top of the material control plate 399. The counterweight blocks 382 can increase the weight of the position of the carrying bucket 32 relative to the bottom to ensure that the discharge end of the carrying bucket 32 can remain stable and vertically downward.
[0044] Specifically, the drying mechanism 4 includes an external shell 41, which passes through the top of the frame plate 2 and is fixedly connected to the frame plate 2. A support plate is fixedly connected to one side of the frame plate 2, and a hot air blower 42 is fixedly connected to the top of the support plate. The output end of the hot air blower 42 is fixedly connected to the air supply pipe 43. The outside of the external shell 41 is fixedly connected to an annular frame 44, and the annular frame 44 is fixedly connected to one end of the air supply pipe 43. An air inlet 45 is opened on the external shell 41, and the air inlet 45 is arranged at equal intervals on the external shell 41. A mesh frame 46 is fixedly connected to the inside of the external shell 41, and a positioning plate 47 is fixedly connected to one side of the annular frame 44. The positioning plate 47 is fixedly connected to the inner side of the frame plate 2. After the Ganoderma lucidum spore powder is put in, it enters the inside of the mesh frame 46, and the hot air blower 42 infuses pressurized hot air into the inside of the shell. The pressurized hot air enters the inside of the mesh frame 46 and the gaps between the spore powder to dry the spore powder.
[0045] More specifically, an end cap 48 is provided on the top of the outer shell 41. The outer shell 41 extends into the interior of the end cap 48 and is connected to the end cap 48 via threads. A mounting plate is fixedly connected to the inside of the end cap 48. A third motor 49 is fixedly connected to the inside of the mounting plate. The third motor 49 is fixedly connected to a rotating rod 491 via an output shaft. The rotating rod 491 extends outside the mounting plate and is rotatably connected to the mounting plate. A stirring plate 492 is fixedly connected to the outside of the rotating rod 491. When the rotating rod 491 rotates, it drives the stirring plate 492 to stir the spore powder inside the mesh frame 46, ensuring that spore powder in different positions can be effectively dried during the turning process, thereby improving the drying effect. A cutting knife can be provided on the stirring rod 492 to initially crush the spore powder during the rotation of the stirring rod 492.
[0046] More specifically, an exhaust port 493 is provided at the top of the outer shell 41, a U-shaped plate 494 is fixedly connected to the top of the outer shell 41, the U-shaped plate 494 is arranged at the top of the exhaust port 493, a movable plate 495 is provided inside the U-shaped plate 494, the movable plate 495 extends into the exhaust port 493 and matches the exhaust port 493, a threaded adjustment rod 496 is rotatably connected to the top of the movable plate 495, the threaded adjustment rod 496 passes through the top of the U-shaped plate 494 and is connected to the U-shaped plate 494 by a thread, and two guide rods are fixedly connected to the top of the movable plate 495, and both guide rods pass through the top of the U-shaped plate 494 After the threaded adjustment rod 496 is rotated, it can drive the movable plate 495 to be raised and lowered. The more the movable plate 495 moves upward, the greater the exhaust flow rate of the exhaust port 493. Similarly, when the movable plate 495 moves downward, the exhaust cavity of the exhaust port 493 becomes smaller, thereby adjusting the exhaust speed, which is more flexible to use. A discharge pipe 497 is integrally formed at the bottom of the external shell 41, and a solenoid valve 498 is provided on one side of the discharge pipe 497, and a sealing cover 499 is provided under the discharge pipe 497; after opening the solenoid valve 498, the spore powder inside the external shell 41 is discharged through the discharge pipe 497 to achieve the purpose of unloading.
[0047] During actual operation, when this device is used, first turn on the power supply of the device, put the Ganoderma lucidum spore powder to be dried into the mesh frame 46 in the external shell 41, and then rotate the end cover 48 to install it on the top of the external shell 41. At this time, the rotating rod 491 is also inserted into the mesh frame 46. Then, after the hot air blower 42 works, it conveys hot air flow to the inside of the external shell 41 through the air supply pipe 43. The hot air flow enters the mesh frame 46 through the gaps on the mesh frame 46 to dry the spore powder. While the above steps are being carried out, the third motor 49 works and drives the connected rotating rod 491 to rotate. The rotating rod 491 drives the external stirring plate 492 to rotate. At this time, the stirring plate 492 stirs the spore powder inside the mesh frame 46. During the stirring process, the spore powder at different positions can be effectively dried, thereby achieving the purpose of uniform drying.
[0048] When the above drying work is carried out, the air flow entering the interior of the outer shell 41 can be discharged through the exhaust port 493. After rotating the threaded adjustment rod 496, the threaded adjustment rod 496 drives the movable plate 495 to move up and down. When the movable plate 495 moves downward, since the movable plate 495 is a gradually shrinking cone from top to bottom, the more the movable plate 495 moves upward, the greater the exhaust flow rate of the exhaust port 493. Similarly, when the movable plate 495 moves downward, the exhaust cavity of the exhaust port 493 becomes smaller, thereby adjusting the exhaust speed. After sufficient drying, open the solenoid valve 498 to drop the spore powder downward into the carrying bucket 32.
[0049] After the second electric push rod 381 on the carrying bucket 32 works, it can push the material control plate 399. When the material control plate 399 moves to insert into the carrying bucket 32, it can block the material. After the material control plate 399 moves to the outside of the carrying bucket 32, the spore powder can be discharged downward to control the material. When the spore powder enters the carrying bucket 32 on the top of the frame plate 31, the material control plate 399 on the carrying bucket 32 moves to one side, the bottom of the carrying bucket 32 is opened, and the spore powder falls into the middle position of the two crushing rollers 36. The first motor 38 works and drives the connected crushing roller 36 to rotate. This crushing roller 36 drives the external gear 37 to rotate, and this gear 37 drives another gear 37 to rotate. At this time, the two crushing rollers 36 rotate synchronously in opposite directions, prompting the spore powder to be crushed and broken while passing between the two. The spore powder after a single wall breaking falls into the carrying bucket 32 at the bottom. According to the actual crushing situation, if the wall is sufficiently broken, it can be directly discharged downward into the extractor 5 for oil extraction. If it is not sufficiently crushed, the second motor 396 drives the transmission rod 395 to rotate after working, and the transmission rod 395 drives the external first pulley 397 to rotate. The first pulley 397 drives the second pulley 398 outside the sleeve 394 to rotate through the belt, and the second pulley 398 drives the sleeve 394 to rotate, and the sleeve 394 drives the long plate 391 to rotate, and the long plate 391 drives the two first round rods 392 to revolve, and the first round rod 392 drives the carrying bucket 32 to move. Due to the addition of the counterweight block 382, the carrying bucket 32 can always keep the bottom opening facing downward during the revolution, thereby exchanging the positions of the top and bottom carrying buckets 32; after the two carrying buckets 32 are successfully exchanged, the carrying bucket 32 storing the spore powder is located above the frame plate 31 and the above feeding steps are repeated so that it can be crushed for the second time. In this way, the spore powder is repeatedly crushed to achieve the purpose of sufficient crushing, thereby ensuring the crushing quality.
[0050] Furthermore, during the process of repeatedly crushing the spore powder by exchanging the positions of the two carrying buckets 32, a certain amount of spore powder with a particle size that meets the requirements will be contained in both carrying buckets 32 due to the multiple crushing processes. This amount of spore powder will also be crushed multiple times after the two carrying buckets 32 are exchanged, along with other spore powder that does not meet the particle size requirements, thereby increasing the pressure of the crushing process and reducing work efficiency. Therefore, it is necessary to promptly separate the spore powder with a particle size that meets the requirements according to the actual crushing situation and directly send it to the extractor 5.
[0051] Specifically, the material control plate 399 includes a sealing portion 3991 and a screening portion 3992. The sealing portion 3991 is a solid plate. When the second electric push rod 381 is extended to a first length, it can drive the sealing portion 3991 to move directly below the carrying bucket 32, thereby blocking the bottom of the carrying bucket 32 and preventing the material in the carrying bucket 32 from being discharged. The screening portion 3992 is a sieve plate with sieve holes on its top. When the second electric push rod 381 is extended to a second length, it can drive the screening portion 3992 to move directly below the carrying bucket 32, screening the spore powder in the carrying bucket 32 that meets the particle size requirements and directly entering the extractor 5 for extraction.
[0052] Specifically, first round rods 392 on the left and right sides of the carrying bucket 32 extend through the outer wall of the carrying bucket and are slidably connected to the carrying bucket 32. An elastic portion 340 is sleeved on the first round rod 392 between the outer wall of the carrying bucket 32 and the long plate 391. Specifically, the elastic portion 340 is a spring or other component that can recover its deformation after being squeezed. When the first electric push rod 39 is extended to a first length, it can drive one end of the adjustment plate 34 to tightly fit against one side of each of the two carrying buckets 32, ensuring the stability of the two carrying buckets 32 during operation and preventing them from shaking due to external working components. When the first electric push rod 39 is extended to a second length, the adjustment plate 34 can push the carrying bucket 32 to slide along the first round rod 392 and compress the elastic portion 340. When the first electric push rod 39 is extended to the first length, the elastic portion 340 recovers its elastic deformation and pushes the carrying bucket 32 to slide along the first round rod 392 to its initial position.
[0053] When it is necessary to screen and separate the spore powder of the appropriate particle size in the carrying hopper 32, the positions of the upper and lower carrying hoppers 32 are adjusted. When the second electric push rod 381 on the lower hopper 32 is controlled to extend to the second length, the screening section 3992 is driven to move directly below the carrying hopper 32, preparing for screening by the screening section 3992. Simultaneously, when the second electric push rod 381 on the upper carrying hopper 32 is controlled to extend to the first length, the sealing section 3991 is driven to move directly below the carrying hopper 32, sealing the bottom of the carrying hopper 32 and preventing material from being discharged. The first electric push rod 39 is then controlled to repeatedly extend and retract between the corresponding first and second lengths. Under the combined action of the adjustment plate 34 and the elastic portion 340, the lower carrying hopper 32 is reciprocated on the first round rod 392, driving the material to be screened under the screening action of the screening section 3992, screening out the spore powder of the appropriate particle size in the lower carrying hopper 32 and discharging it into the extractor 5. At the same time, as the upper hopper 32 reciprocates, small particles of spore powder are also concentrated below the hopper 32, preparing for screening in the corresponding screening section 3992. After the lower hopper 32 completes screening, the lower and upper hoppers 32 are swapped in the same manner as described above, and the spore powder in the lower hopper 32 that meets the particle size requirements is then screened. Furthermore, since the small particles in the lower hopper 32 are already concentrated in the lower portion, the screening efficiency is also improved during screening in the screening section 3992. In this way, during the crushing process, by screening the materials in the two hoppers 32, spore powder that meets the particle size requirements can be separated in a timely manner, and only spore powder that does not meet the particle size requirements is crushed multiple times, thereby improving the crushing efficiency of the spore powder material.
[0054] Furthermore, after prolonged operation, the mesh of the screening section 3992 of the two carrying buckets 32 can easily become clogged, affecting their screening performance. Therefore, the screening section 3992 needs to be cleaned regularly. Specifically, a sealing cover 499 is provided below the discharge pipe 497. When the carrying bucket 32 is directly below the sealing cover 499, the interior of the carrying bucket 32 communicates with the interior of the sealing cover 499. A flexible sealing portion is provided at the bottom of the sealing cover 499, creating a seal where the sealing cover 499 contacts the carrying bucket 32. At this point, the second electric push rod 381 on the carrying hopper 32 is controlled to extend to a second length, driving the screening section 3992 to move directly below the carrying hopper 32. The solenoid valve 98 is then opened, activating the hot air blower 42. Since the movable plate 495 remains closed, pressurized hot air is eventually blown through the discharge pipe 497 and the sealing cover 499 onto the screening section 3992 at the bottom of the lower carrying hopper 32, thereby clearing any spores and pollen clogged in the sieve holes of the screening section 3992. After the screening section 3992 of the upper carrying hopper 32 is cleaned, the second motor 396 is controlled to operate, driving the transmission rod 395 to rotate. Through the belt, second pulley 398, sleeve 394, long plate 391, and other related components, the positions of the two carrying hoppers 32 are swapped, allowing the other carrying hopper 32 to reach the upper position. The screening section 3992 of the upper carrying hopper 32 is then cleaned in the same manner as described above. Among them, because two counterweights 382 are fixedly connected to the outer side of the bottom of the carrying bucket 32, and the carrying bucket 32 is rotatably connected to the long plate 391 via the first round rod 392, the bottom openings of the two carrying buckets 32 always remain downward when the two carrying buckets 32 move up and down to exchange positions. When the two carrying buckets 32 reach the position below the sealing cover 499, they will not interfere with the sealing cover 499 and can form a seal with the sealing cover 499. Therefore, through the above-mentioned method, the cooperation of the sealing cover 499, the carrying bucket 32, and the hot air blower 42 and other related components can automatically clean the screening parts 3992 of the two carrying buckets 32, ensure the screening effect of the screening parts 3992, ensure the spore powder crushing efficiency, and thus improve the efficiency of the entire spore powder extraction process.
[0055] This application discloses a preparation process of Ganoderma lucidum spore oil. Figure 1-7 The preparation process of Ganoderma lucidum spore oil comprises the following steps:
[0056] S1, sterilization and disinfection, placing the Ganoderma lucidum spore powder required for preparing Ganoderma lucidum spore oil in a container and sterilizing it by high-temperature steam boiling;
[0057] S2, heating and drying, taking out the spore powder sterilized by steaming in step S1 from the container, and then placing it in the drying mechanism (4) of the preparation device for drying and primary crushing;
[0058] S3, wall breaking treatment, the spore powder after drying and primary crushing enters the wall breaking mechanism (3) in the preparation device and undergoes repeated wall breaking treatment;
[0059] The dried spore powder is continuously crushed and broken by the wall-breaking mechanism 3 of the preparation device, and the spore powder is received and temporarily stored after a single wall-breaking. According to the actual crushing situation, it is decided whether the received spore powder is re-added or directly moved to the next process for addition, thereby ensuring that the spore powder is fully broken in the continuously repeated crushing operation.
[0060] S4, spore oil extraction, the spore powder that is fully crushed and then put into the extractor 5 in step S3 enters the extractor 5, and the spore oil is extracted by the extractor 5. Specifically, the extractor 5 is a supercritical carbon dioxide extraction kettle, which adopts supercritical carbon dioxide extraction, the extraction pressure is 28-35MPa, the temperature is 42-48°C, the carbon dioxide flow rate is 20-30L / H, the extraction time is 1.5-2 hours, and then the secondary separation is carried out, the first stage separation pressure is 8-10MPa, the separation temperature is 53-57°C, the second stage separation pressure is 3-5Mpa, and the separation temperature is 30-40°C; the mixture after the secondary separation is allowed to stand at room temperature for 10-20 days, and then the supernatant is filtered to obtain a light yellow oil; the obtained oil is further separated and purified to obtain a Ganoderma lucidum spore oil product.
[0061] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A device for preparing Ganoderma lucidum spore oil, comprising a supporting plate (1) and a frame plate (2), wherein an extractor (5) is provided below the supporting plate (1), and characterized in that: It also includes a wall breaking mechanism (3), which includes a frame plate (31); A carrying bucket (32), wherein two carrying buckets (32) are provided and are respectively arranged at the top and bottom of the frame plate (31); the two carrying buckets (32) have the same structure, and the Ganoderma lucidum spore powder in the carrying buckets (32) can be crushed multiple times by exchanging the positions of the two carrying buckets (32); It also includes a through slot (33) and an adjustment plate (34) provided on one side wall of the frame plate (2), wherein the adjustment plate (34) respectively passes through the two through slots (33) and is fitted with one side of the carrying bucket (32); a first electric push rod (39), the first electric push rod (39) being fixed on a side wall of the frame plate (2), one end of the first electric push rod (39) being fixedly connected to the inner side of the adjustment plate (34), and the first electric push rod (39) being able to drive the carrying bucket (32) to reciprocate through the adjustment plate (34); It also includes a material control assembly disposed below the carrying bucket (32), which includes a material control plate (399), wherein the material control plate (399) includes a sealing portion (3991) and a screening portion (3992); A second electric push rod (381) is provided below the carrying bucket (32). When the second electric push rod (381) is extended to a first length, it can drive the sealing portion (3991) to move to the bottom of the carrying bucket (32) to seal the bottom of the carrying bucket (32). When the second electric push rod (381) is extended to a second length, it can drive the screening portion (3992) to move to the bottom of the carrying bucket (32) to screen the Ganoderma lucidum spore powder in the carrying bucket (32) that meets the particle size requirements. The frame plate (31) is rotatably connected to two rolling rollers (36), and the outsides of the two rolling rollers (36) are fixedly connected to gears (37). The two gears (37) are both arranged on the inside of the frame plate (31), and the two gears (37) are meshed with each other. A first motor (38) is fixedly connected to one side of the frame plate (31), and the first motor (38) is fixedly connected to one end of one of the rolling rollers (36) via an output shaft. Long plates (391) are provided on both the left and right sides of the frame plate (31); first round rods (392) are fixedly connected to both the left and right sides of the carrying bucket (32); the first round rods (392) penetrate the long plates (391) and are rotatably connected to the long plates (391); the first round rods (392) on both the left and right sides of the carrying bucket (32) penetrate the outer wall of the carrying bucket and are slidably connected to the carrying bucket (32); an elastic portion (340) is sleeved on the first round rod (392) between the outer wall of the carrying bucket (32) and the long plates (391); second round rods are fixedly connected to both the left and right sides of the frame plate (31); (393), the second round rod (393) is externally rotatably connected to a sleeve (394), the sleeve (394) passes through the long plate (391) and is fixedly connected to the long plate (391), one end of the second round rod (393) is fixedly connected to the inner side of the frame plate (2), the rear side of the carrier plate (1) is fixedly connected to two auxiliary plates (35), a transmission rod (395) is rotatably connected between the two auxiliary plates (35), one side of one of the auxiliary plates (35) is fixedly connected to a second motor (396), and the second motor (396) is fixedly connected to one end of the transmission rod (395) through an output shaft; The transmission rod (395) is externally fixedly connected to two first pulleys (397), and the two sleeves (394) are externally fixedly connected to second pulleys (398), and the two first pulleys (397) and the two second pulleys (398) are connected via belts; Two limit rods are fixedly connected to the carrying bucket (32), and both limit rods pass through the front side wall of the material control plate (399). The front end of the second electric push rod (381) is fixedly connected to the inner side of the material control plate (399). Two counterweight blocks (382) are fixedly connected to the outer side of the bottom of the carrying bucket (32), and both counterweight blocks (382) are arranged on the top of the material control plate (399). The drying mechanism (4) further comprises an external shell (41), the external shell (41) passing through the top of the frame plate (2) and fixedly connected to the frame plate (2), a support plate fixedly connected to one side of the frame plate (2), a hot air blower (42) fixedly connected to the top of the support plate, an air supply pipe (43) fixedly connected to the output end of the hot air blower (42), an annular frame (44) fixedly connected to the outside of the external shell (41), the annular frame (44) fixedly connected to one end of the air supply pipe (43), an air inlet (45) opened on the external shell (41), the air inlet (45) is arranged and distributed on the external shell (41) at equal intervals, a mesh frame (46) fixedly connected to the inside of the external shell (41), a positioning plate (47) fixedly connected to one side of the annular frame (44), and the positioning plate (47) fixedly connected to the inner side of the frame plate (2); An end cover (48) is provided on the top of the outer shell (41), the outer shell (41) extends into the interior of the end cover (48) and is connected to the end cover (48) by a thread, a mounting plate is fixedly connected to the inner side of the end cover (48), a third motor (49) is fixedly connected to the inner side of the mounting plate, the third motor (49) is fixedly connected to a rotating rod (491) via an output shaft, the rotating rod (491) extends out of the exterior of the mounting plate and is rotatably connected to the mounting plate, and a stirring plate (492) is fixedly connected to the exterior of the rotating rod (491).
2. The preparation device for Ganoderma lucidum spore oil according to claim 1, wherein: An exhaust port (493) is provided at the top of the outer shell (41), and a U-shaped plate (494) is fixedly connected to the top of the outer shell (41), and the U-shaped plate (494) is arranged at the top of the exhaust port (493). A movable plate (495) is provided on the inner side of the U-shaped plate (494), and the movable plate (495) extends into the interior of the exhaust port (493) and matches the exhaust port (493). A threaded adjustment rod (496) is rotatably connected to the top of the movable plate (495), and the threaded adjustment rod (496) passes through the top of the U-shaped plate (494) and is connected to the U-shaped plate (494) by threads. Two guide rods are fixedly connected to the top of the movable plate (495), and both guide rods pass through the top of the U-shaped plate (494).
3. The preparation device of Ganoderma lucidum spore oil according to claim 2, characterized in that: A discharge pipe (497) is integrally formed at the bottom of the outer shell (41), a solenoid valve (498) is provided on one side of the discharge pipe (497), a sealing cover (499) is provided below the discharge pipe (497), and a flexible sealing portion is provided at the lower portion of the sealing cover (499). When the carrying bucket (32) is located directly below the sealing cover (499), the interior of the carrying bucket (32) is connected to the interior of the sealing cover (499), and a seal is formed at the position where the sealing cover (499) contacts the carrying bucket (32).
4. A process for preparing Ganoderma lucidum spore oil, wherein the process comprises preparing Ganoderma lucidum spore oil using the apparatus for preparing Ganoderma lucidum spore oil according to any one of claims 1 to 3, wherein: The steps include: S1, sterilization and disinfection, placing the Ganoderma lucidum spore powder required for preparing Ganoderma lucidum spore oil in a container and performing high-temperature steam boiling and sterilization; S2, heating and drying, taking out the Ganoderma lucidum spore powder sterilized and disinfected in step S1 from the container, and then placing it in a drying mechanism (4) for drying and primary crushing; S3, wall breaking treatment, after drying and primary crushing, the Ganoderma lucidum spore powder enters the wall breaking mechanism (3) and undergoes repeated wall breaking treatment; S4, spore oil extraction, the Ganoderma lucidum spore powder that is fully crushed in step S3 enters the extractor (5), and the extractor (5) performs an oil extraction operation on the Ganoderma lucidum spore powder.
Citation Information
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