A pneumatically assisted demoulding structure for micro-gram weight products

Through the pneumatically assisted microgram heavy product release structure, high-pressure gas and horn-shaped outlet design, the problem of mold crushing caused by electrostatic adsorption of toothbrush head is solved, and the complete product release and production efficiency are improved.

CN118254350BActive Publication Date: 2024-12-17YANGZHOU MEIYOU PLASTIC MOULD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202410544057.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-17
Estimated Expiration
2044-05-06

AI Technical Summary

Technical Problem

During the production process of toothbrush head sheet, due to the microgram weight of the head sheet, it is electrostatically adsorbed on the mold. If it is not disengaged in time, the mold will easily crush the mold after the mold is closed.

Method used

The pneumatic auxiliary microgram weight product release structure is adopted, and the high-pressure gas diverges through the horn-shaped outlet, providing thrust to make the product fall naturally, avoiding mold crushing, and adjusting the ventilation volume through the sliding closed plate to optimize the release effect.

Benefits of technology

It effectively solves the problem of demolding of microgram heavy products, improves production efficiency, avoids mold crushing, ensures complete drop of products, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118254350B_ABST
    Figure CN118254350B_ABST
Patent Text Reader

Abstract

The invention relates to a structure for producing a toothbrush welding head piece, and in particular to a pneumatically assisted micro-gram weight product demoulding structure, so as to solve the technical problem that if the adsorbed product is not separated from the mold in time, the mold will be crushed after the mold is closed again. The structure comprises a push plate, a first slide column, a second slide column, a pneumatically assisted micro-gram weight product demoulding structure group, an air pipe structure, a connecting frame, a first mounting connecting plate, and a second mounting connecting plate. The connecting frame is fixedly provided with the second mounting connecting plate, the first mounting connecting plate is fixedly provided with the first slide column, and the first slide column and the second slide column are fixedly provided with the first mounting connecting plate. After the mold is opened, the mold pushes the plate to eject the product. After the push plate is ejected, an injection molding machine performs a blowing action. High-pressure gas enters the pneumatic plate through a hose and an air nozzle A. The trumpet-shaped outlet of the pneumatic plate is trumpet-shaped, so that the gas will be dispersed after leaving the pneumatic plate.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a structure for producing a toothbrush welding head piece, in particular to a pneumatically assisted micro-gram weight product demoulding structure. Background Art

[0002] With the use of ultrasonic welding technology for toothbrushes, we need to produce toothbrush heads for hair transplantation, and then connect the heads to the toothbrush handles through ultrasonic welding technology. In the process of producing heads, since the weight of the heads is very small, about 0.1-0.2 grams, if static electricity is generated on the product, it will often be adsorbed on the mold after the mold push plate is ejected. If the adsorbed product is not separated from the mold in time, the mold will be crushed after the mold is closed again. Summary of the invention

[0003] The purpose of the present invention is to provide a pneumatically assisted micro-weight product demoulding structure to solve the technical problem that if the adsorbed product is not separated from the mold in time, the mold will be crushed after the mold is closed again.

[0004] To achieve the above purpose, the specific technical solution of a pneumatically assisted micro-weight product demoulding structure of the present invention is as follows:

[0005] A pneumatically assisted micro-gram-weight product demoulding structure comprises a push plate, a first slide column, a second slide column, a pneumatically assisted micro-gram-weight product demoulding structure group, an air pipe structure, a connecting frame, a first mounting connecting plate, and a second mounting connecting plate. The connecting frame is fixedly mounted with the second mounting connecting plate, the first mounting connecting plate is fixedly mounted with the second mounting connecting plate, the first mounting connecting plate is fixedly mounted with the first slide column and the second slide column, the push plate is slidably connected with the first slide column and the second slide column at the same time, the push plate is mounted with the pneumatically assisted micro-gram-weight product demoulding structure group, and the air pipe structure is mounted on the pneumatically assisted micro-gram-weight product demoulding structure group.

[0006] Furthermore, a mold end rod is fixedly mounted on the mounting connection plate, a product part cavity is opened on the push plate, the product part cavity is slidably connected to the mold end rod, and a product part is arranged in the product part cavity.

[0007] Furthermore, an air nozzle A is installed on the air pipe structure.

[0008] Furthermore, the pneumatically assisted micro-gram weight product demoulding structure group includes a pneumatic plate, an air nozzle mounting port, a trumpet-shaped outlet, a sliding closing plate, a gas chamber, a sliding cavity, a rod sliding cavity, a positioning slot, a positioning rod, and a positioning rod push spring. The pneumatic plate is provided with an air nozzle mounting port, and an air nozzle A is installed in the air nozzle mounting port. The pneumatic plate is provided with a trumpet-shaped outlet, and a gas chamber is provided in the pneumatic plate, and the gas chamber is connected to the air nozzle mounting port. The trumpet-shaped outlet is provided with a sliding cavity, and a sliding closing plate is slidably installed in the sliding cavity. The sliding closing plate is provided with a rod sliding cavity, and a positioning rod is slidably installed in the rod sliding cavity. There are two positioning rods, and a positioning rod push spring is provided between the two positioning rods. A positioning slot is provided in the sliding cavity, and the positioning slot is cooperatively connected with the positioning rod.

[0009] Furthermore, the positioning slots are provided in plurality, and the plurality of positioning slots are arranged in a linear array along the sliding cavity.

[0010] Furthermore, the trumpet-shaped outlets are provided in plurality, and the trumpet-shaped outlets are arranged in a linear array along the pneumatic plate.

[0011] Furthermore, the gas chamber is communicated with a trumpet-shaped outlet.

[0012] Furthermore, an auxiliary rod is fixedly mounted on the sliding closing plate.

[0013] The advantages of the present invention are:

[0014] After the mold is opened, the push plate ejects the product. After the push plate is ejected, the injection molding machine performs the blowing action. The high-pressure gas enters the pneumatic plate through the hose and the air nozzle A. The trumpet-shaped outlet of the pneumatic plate is trumpet-shaped, so the gas will diverge after leaving the pneumatic plate; after the divergent high-speed gas diffuses to the push plate surface of the mold, it will contact the product parts and give them a thrust. Under the thrust of the gas, the product parts adsorbed on the push plate will naturally fall down. This ensures that all products can fall after the mold is ejected, solves the problem of demolding of micro-gram products, improves the production efficiency of the product, and eliminates the phenomenon of mold compression; at the same time, the sliding closing plate slides along the sliding cavity, so that the opening area formed by the sliding closing plate and the trumpet-shaped outlet changes, so as to adjust the ventilation volume flowing out through the trumpet-shaped outlet and adjust the demolding effect of the product parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 for Figure 1 The location of the cutting line Figure 1 ;

[0017] Figure 3 for Figure 2 Cross-sectional view along section CC;

[0018] Figure 4 for Figure 2 Sectional view along section DD;

[0019] Figure 5 for Figure 1 The location of the cutting line Figure 2 ;

[0020] Figure 6 for Figure 5 Cross-sectional view along section EE;

[0021] Figure 7 The pneumatically assisted micro-weight product demoulding structure group of the present invention is schematically shown. Figure 1 ;

[0022] Figure 8 The pneumatically assisted micro-weight product demoulding structure group of the present invention is schematically shown. Figure 2 ;

[0023] Fig. 9 for Figure 7 The location of the cutting line Figure 1 ;

[0024] Fig.10 for Fig. 9 Cross-sectional view along section FF;

[0025] Fig.11 for Fig.10 A partial enlarged view of

[0026] Fig.12 for Figure 7 The location of the cutting line Figure 2 ;

[0027] Fig.13 for Fig.12 Cross-sectional view along section GG;

[0028] Fig.14 for Fig.13 A partial enlarged view of B;

[0029] Fig.15 It is a schematic diagram of the product being adsorbed on the mold after the product push plate of the present invention is ejected;

[0030] Fig.16 It is a schematic diagram of the copper mold of the present invention in an injection molding machine;

[0031] Fig.17 The figure is a schematic diagram of the installation position of the copper mold of the present invention in the injection molding machine;

[0032] Fig.18It is a schematic diagram of the working principle of the present invention;

[0033] Fig.19 It is a schematic diagram of the structure of the sliding closing plate of the present invention;

[0034] Explanation of the markings in the figure: push plate 1; slide column one 2; slide column two 3; product part chamber 4; mold end rod 5; pneumatically assisted micro-gram weight product demoulding structure group 6; pneumatic plate 6-1; air nozzle mounting port 6-2; trumpet-shaped outlet 6-3; sliding closing plate 6-4; auxiliary rod 6-5; gas chamber 6-6; sliding cavity 6-7; card rod sliding cavity 6-8; positioning card slot 6-9; positioning card rod 6-10; positioning card rod push spring 6-11; air pipe structure 7; connecting frame 8; installation connecting plate one 9; installation connecting plate two 10; product part 11. DETAILED DESCRIPTION

[0035] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0037] Example 1

[0038] like Figure 1-6 As shown, a pneumatically assisted micro-gram-weight product demoulding structure is characterized in that it includes a push plate 1, a slide column 1 2, a slide column 2 3, a pneumatically assisted micro-gram-weight product demoulding structure group 6, an air pipe structure 7, a connecting frame 8, an installation connecting plate 1 9, and an installation connecting plate 2 10. The connecting frame 8 is fixedly installed with an installation connecting plate 2 10, and the installation connecting plate 1 9 is fixedly installed on the installation connecting plate 2 10. The installation connecting plate 1 9 is fixedly installed with slide columns 1 2 and slide columns 2 3. The push plate 1 is slidably connected with the slide columns 1 2 and slide columns 2 3 at the same time. The push plate 1 is installed with a pneumatically assisted micro-gram-weight product demoulding structure group 6, and the air pipe structure 7 is installed on the pneumatically assisted micro-gram-weight product demoulding structure group 6.

[0039] Among them, the mold end rod 5 is fixedly installed on the installation connecting plate 9, and a product cavity 4 is opened on the push plate 1. The product cavity 4 is slidably connected with the mold end rod 5, and a product 11 is arranged in the product cavity 4.

[0040] Wherein, an air nozzle A is installed on the air pipe structure 7.

[0041] Example 2

[0042] like Figure 7-19 As shown, the pneumatically assisted micro-gram weight product demoulding structure group 6 includes a pneumatic plate 6-1, an air nozzle mounting port 6-2, a trumpet-shaped outlet 6-3, a sliding closing plate 6-4, a gas chamber 6-6, a sliding cavity 6-7, a card rod sliding cavity 6-8, a positioning card slot 6-9, a positioning card rod 6-10, and a positioning card rod push spring 6-11. The pneumatic plate 6-1 is provided with an air nozzle mounting port 6-2, and an air nozzle A is installed in the air nozzle mounting port 6-2. The pneumatic plate 6-1 is provided with a trumpet-shaped outlet 6-3, and the pneumatic plate 6-1 is provided with a gas chamber 6-6, and the gas chamber 6-6 is connected to the air nozzle mounting port 6-2. The trumpet-shaped outlet 6-3 is provided with a sliding cavity 6-7, and a sliding closing plate 6-4 is slidably installed in the sliding cavity 6-7. The sliding closing plate 6-4 is provided with a card rod sliding cavity 6-8, and a card rod sliding cavity 6-8 is slidably installed in the card rod sliding cavity 6-8. There is a positioning card rod 6-10, and two positioning card rods 6-10 are provided, and a positioning card rod push spring 6-11 is provided between the two positioning card rods 6-10, and a positioning card slot 6-9 is opened in the sliding cavity 6-7, and the positioning card slot 6-9 is connected with the positioning card rod 6-10. With such a configuration, the mold pushes the push plate 1 to eject the product after the mold is opened, and the injection molding machine performs a blowing action after the push plate 1 is ejected, and the high-pressure gas enters the pneumatic plate 6-1 through the hose and the air nozzle A. The trumpet-shaped outlet 6-3 of the pneumatic plate 6-1 is trumpet-shaped, so that the gas will diverge after leaving the pneumatic plate 6-1; after the divergent high-speed gas diffuses to the push plate 1 surface of the mold, it contacts the product parts 11 and gives them a thrust, and under the thrust of the gas, the product parts 11 adsorbed on the push plate 1 naturally fall down. This ensures that all products can fall out of the mold after being ejected, solves the problem of demoulding products with microgram weight, improves product production efficiency, and eliminates the phenomenon of mold compression;

[0043] At the same time, the sliding closing plate 6-4 is slid along the sliding cavity 6-7, so that the opening area formed by the sliding closing plate 6-4 and the trumpet-shaped outlet 6-3 changes, thereby adjusting the ventilation volume flowing out through the trumpet-shaped outlet 6-3 and adjusting the demoulding effect of the product part 11.

[0044] There are multiple positioning slots 6-9, and the multiple positioning slots 6-9 are arranged in a linear array along the sliding cavity 6-7.

[0045] There are multiple trumpet-shaped outlets 6-3, and the multiple trumpet-shaped outlets 6-3 are arranged in a linear array along the pneumatic plate 6-1.

[0046] Wherein, the gas chamber 6-6 is connected to the trumpet-shaped outlet 6-3.

[0047] Wherein, an auxiliary rod 6-5 is fixedly mounted on the sliding closing plate 6-4.

[0048] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A pneumatically assisted micro-weight product demoulding structure, characterized in that: The invention comprises a push plate (1), a first slide post (2), a second slide post (3), a pneumatically assisted micro-weight product demoulding structure group (6), an air pipe structure (7), a connecting frame (8), a first mounting connecting plate (9), and a second mounting connecting plate (10); the second mounting connecting plate (10) is fixedly mounted on the connecting frame (8); the first mounting connecting plate (9) is fixedly mounted on the second mounting connecting plate (10); the first slide post (2) and the second slide post (3) are fixedly mounted on the first mounting connecting plate (9); the push plate (1) is slidably connected with the first slide post (2) and the second slide post (3); the push plate (1) is installed with a pneumatically assisted micro-weight product demoulding structure group (6); and the air pipe structure (7) is installed on the pneumatically assisted micro-weight product demoulding structure group (6); A mold end rod (5) is fixedly mounted on the mounting connection plate (9), a product cavity (4) is opened on the push plate (1), the product cavity (4) is connected to the mold end rod (5) in a sliding manner, and a product (11) is arranged in the product cavity (4); The air pipe structure (7) is provided with an air nozzle A; The pneumatically assisted micro-gram weight product demoulding structure group (6) comprises a pneumatic plate (6-1), a gas nozzle installation port (6-2), a trumpet-shaped outlet (6-3), a sliding closing plate (6-4), a gas chamber (6-6), a sliding cavity (6-7), a clamping rod sliding cavity (6-8), a positioning clamping groove (6-9), a positioning clamping rod (6-10), and a positioning clamping rod push spring (6-11). The pneumatic plate (6-1) is provided with a gas nozzle installation port (6-2), a gas nozzle A is installed in the gas nozzle installation port (6-2), the pneumatic plate (6-1) is provided with a trumpet-shaped outlet (6-3), the pneumatic plate (6-1) is provided with a gas chamber (6-6), and the gas The chamber (6-6) is connected to the air nozzle mounting port (6-2), and a sliding chamber (6-7) is opened in the trumpet-shaped outlet (6-3), a sliding closing plate (6-4) is slidably installed in the sliding chamber (6-7), a card rod sliding chamber (6-8) is opened on the sliding closing plate (6-4), a positioning card rod (6-10) is slidably installed in the card rod sliding chamber (6-8), and two positioning card rods (6-10) are provided, and a positioning card rod push spring (6-11) is provided between the two positioning card rods (6-10), and a positioning card groove (6-9) is opened in the sliding chamber (6-7), and the positioning card groove (6-9) is matched and connected with the positioning card rod (6-10).

2. A pneumatically assisted micro-weight product demoulding structure according to claim 1, characterized in that: A plurality of the positioning slots (6-9) are provided, and the plurality of the positioning slots (6-9) are arranged in a linear array along the sliding cavity (6-7).