Method for using a waste flushing machine
By designing a waste flushing machine including a load rack, division assembly, mounting plate, punching column, collection box and deburring mechanism, the problem of difficult waste in the predetermined cavity of pearl cotton is solved, and efficient and accurate waste flushing and production efficiency are improved.
Patent Information
- Application Number
- CN202410438375.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-04-12
AI Technical Summary
The prior art is difficult to effectively remove waste in the pre-determined cavity of pearl cotton, affecting production efficiency.
A waste removal machine is designed, including racks, load racks, division components, mounting plates, punch columns, collection boxes and deburring mechanisms. By providing a first avoidance port and corresponding punching column, precise waste removal is achieved using a pneumatic pump and a blow hole, and waste collection and burr removal are achieved through a collection box and a deburring mechanism.
It realizes efficient removal of waste in the pre-determined cavity of pearl cotton, avoids partial flushing and deformation of the product, improves production efficiency, and simplifies the equipment structure and use process.
Smart Images

Figure CN118269276B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste flushing, and in particular to a method for using a waste flushing machine. Background Art
[0002] After the pearl cotton is cut into a predetermined shape, the waste within the shape needs to be removed, so a device capable of removing the waste within the predetermined cavity of the pearl cotton is needed. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a method for using a waste flushing machine, which can remove waste in a predetermined cavity of pearl cotton.
[0004] According to a method for using a waste flushing machine according to a first aspect of an embodiment of the present invention, the waste flushing machine comprises:
[0005] frame;
[0006] A load carrier is arranged on the frame, and a plurality of slots are arranged on the load carrier;
[0007] The splitting assembly comprises a base block and a connecting rod, wherein two base blocks are provided, one end of the connecting rod is hinged to one of the base blocks, and the other end of the connecting rod is hinged to the other base block, the base block is used to be inserted into the positioning groove, the splitting assembly defines a first avoidance opening on the carrier, and the carrier is used to carry the workpiece to be punched;
[0008] A mounting plate is slidably arranged on the frame in the vertical direction, the mounting plate is arranged above the object carrier, a plurality of punching columns are installed on the mounting plate, the punching columns are arranged vertically corresponding to the first avoidance opening, the punching columns are used to flush out waste materials on the workpiece to be punched, the punching columns are hollow, the punching columns are connected to an air pressure pump, and a blowing hole is arranged at the lower end of the punching column, and the air pressure pump is used to output gas through the blowing hole;
[0009] A collection box is arranged below the carrier, and is used to collect waste
[0010] A slide seat is slidably connected to the frame, and the slide seat is arranged below the object carrier;
[0011] A deburring mechanism, wherein the deburring mechanism and the collecting box are both arranged on the slide, the slide is used to drive the deburring mechanism or the collecting box to be placed at the lower end of the carrier, and the deburring mechanism is used to remove burrs on the edge of the workpiece punching;
[0012] The method of use includes the following steps:
[0013] Installation and adjustment: one of the base blocks of the splitting assembly is clamped in the clamping slot, and then the connecting rod is bent at a certain angle as required, and then the other base block is clamped in the corresponding clamping slot. A plurality of splitting assemblies are arranged on the carrier as required, and the connecting rod divides the middle frame portion of the carrier into a plurality of the first avoidance openings;
[0014] Putting in the workpiece, placing the cut workpiece on the carrier, so that the waste of the workpiece is aligned with the first avoidance opening, and the connecting rod does not block the waste outlet of the workpiece;
[0015] Flushing out the waste, driving the mounting plate to descend, so that the plurality of punching columns descend simultaneously, thereby flushing out the waste of the workpiece, and the waste of the workpiece falls from the first avoidance opening, and the blowing holes at the lower ends of the punching columns assist in blowing out the waste;
[0016] Receiving waste materials, driving the slide to move so that the collection box is aligned with the first avoidance opening, and the waste materials of the workpiece fall into the collection box from the first avoidance opening;
[0017] To clean the burrs, the slide is driven to move so that the deburring mechanism moves to the bottom of the carrier, and then the mounting plate is driven to slide downward so that the mounting plate squeezes the workpiece, so that the burrs on the edge of the workpiece punching enter the deburring mechanism and are then removed by the deburring mechanism.
[0018] According to the method for using a waste flushing machine in an embodiment of the present invention, there are at least the following beneficial effects: the first avoidance opening is arranged on the carrier, so that under the vertical impact of the punch column, the waste of the pearl cotton placed on the carrier can be flushed away, and the waste can fall from the first avoidance opening; the punch column is arranged corresponding to the first avoidance opening, which is convenient for accurately flushing the waste on the pearl cotton and avoiding partial deformation of the pearl cotton product; the method for using the waste flushing machine has a simple structure and is easy to use, and can flush multiple wastes on the pearl cotton product at one time, thereby improving production efficiency.
[0019] According to some embodiments of the present invention, in the step of receiving waste, the slide is driven by a screw nut mechanism, a suction nozzle is provided at the bottom of the collection box, the suction nozzle is connected to the negative pressure end of the air pump, and the suction nozzle is used to absorb the waste.
[0020] According to some embodiments of the present invention, the carrier is detachably mounted on the frame, so that different carriers can be replaced to accommodate different workpiece products.
[0021] According to some embodiments of the present invention, in the step of cleaning burrs, the blowing hole at the lower end of the punch column is used to blow the burrs at the punching position of the workpiece downward so that the burrs protrude downward, and the deburring mechanism is operated while maintaining the blowing so that the burrs enter the deburring mechanism.
[0022] According to some embodiments of the present invention, the deburring mechanism includes: a mounting body, which is slidably arranged on the frame along the vertical direction, and the mounting body is arranged below the carrier; a drive chain, which is arranged on the mounting body, and the drive chain can rotate cyclically; a blade, which is connected to the drive chain, the cutting edge of the blade faces the carrier, the blade is arranged at an angle, and the blade is used to remove burrs on the edge of the punching of the workpiece. The deburring mechanism has a simple structure and is arranged below the carrier to facilitate the removal of burrs on the edge of the punching of the workpiece.
[0023] According to some embodiments of the present invention, a cover is further included, wherein the cover is connected to the mounting body, and a second avoidance opening is provided on the cover, wherein the second avoidance opening is used for inserting burrs. The cover can not only play a role of safety protection, but also enable burrs on the edge of the workpiece to be effectively removed from the cover, thereby avoiding the influence of the blade when the workpiece is retracted.
[0024] According to some embodiments of the present invention, the punch column is detachably connected to the mounting plate, and the detachably connected punch column is easy to replace.
[0025] According to some embodiments of the present invention, the punch column is slidably disposed on the mounting plate, the punch column can slide vertically, and the length of the slidably disposed punch column can be adjusted as needed.
[0026] According to some embodiments of the present invention, the opening edge of the blowing hole is provided with a rounded structure, and the blowing hole is provided to facilitate the blowing away of waste materials.
[0027] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0029] Figure 1 A schematic diagram of the structure of a method for using a waste flushing machine according to an embodiment of the present invention;
[0030] Figure 2 for Figure 1 The enlarged view of point A in the middle;
[0031] Figure 3 for Figure 1 An exploded view showing the method of using the waste flushing machine;
[0032] Figure 4 for Figure 3 The enlarged view of point B in the middle;
[0033] Figure 5 for Figure 3 Enlarged view of point C in the middle;
[0034] Figure 6 for Figure 1 A schematic diagram of the structure of the segmentation assembly of the waste flushing machine showing the method of use;
[0035] Figure 7 for Figure 1 A front view showing how to use the waste flushing machine.
[0036] Rack 100;
[0037] The cargo rack 200, the first avoidance opening 210, and the positioning slot 220;
[0038] Mounting plate 300, punch column 310, blowing hole 311;
[0039] Collection box 400, suction nozzle 410, deburring mechanism 500;
[0040] Mounting body 510, drive chain 520, blade 530;
[0041] Cover 540, second avoidance opening 541;
[0042] Air pressure pump 600, slide seat 700;
[0043] Splitting assembly 800 , base block 810 , and connecting rod 820 . DETAILED DESCRIPTION
[0044] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0045] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0046] In the description of the present invention, "several" means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0047] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0048] Reference Figures 1 to 7 , a method for using a waste flushing machine, the waste flushing machine comprising:
[0049] Rack 100;
[0050] The object carrier 200 is disposed on the frame 100, and a plurality of slots 220 are disposed on the object carrier 200;
[0051] The splitting assembly 800 includes a base block 810 and a connecting rod 820. Two base blocks 810 are provided. One end of the connecting rod 820 is hinged to one of the base blocks 810, and the other end of the connecting rod 820 is hinged to the other base block 810. The base block 810 is used to be inserted into the positioning groove 220. The splitting assembly 800 defines a first avoidance opening 210 on the carrier 200, and the carrier 200 is used to carry the workpiece to be punched.
[0052] The mounting plate 300 is slidably disposed on the frame 100 in the vertical direction. The mounting plate 300 is disposed above the carrier 200. A plurality of punching columns 310 are mounted on the mounting plate 300. The punching columns 310 are disposed vertically corresponding to the first avoidance opening 210. The punching columns 310 are used to flush out waste materials on the workpiece to be punched. The punching columns 310 are hollow. The punching columns 310 are connected to an air pressure pump 600. A blowing hole 311 is disposed at the lower end of the punching column 310. The air pressure pump 600 is used to output gas through the blowing hole 311.
[0053] The collection box 400 is arranged below the carrier 200 and is used to collect waste
[0054] A slide 700 is slidably connected to the frame 100, and the slide 700 is arranged below the carrier 200;
[0055] Deburring mechanism 500, the deburring mechanism 500 and the collecting box 400 are both arranged on the slide 700, the slide 700 is used to drive the deburring mechanism 500 or the collecting box 400 to be placed at the lower end of the carrier 200, and the deburring mechanism 500 is used to remove the burrs on the edge of the workpiece punching;
[0056] The method of use includes the following steps:
[0057] Installation and adjustment: one of the base blocks 810 of the splitting assembly 800 is clamped in the clamping slot 220, and then the connecting rod 820 is bent at a certain angle as required, and then another base block 810 is clamped in the corresponding clamping slot 220. A plurality of splitting assemblies 800 are arranged on the carrier 200 as required, and the connecting rod 820 divides the middle frame portion of the carrier 200 into a plurality of first avoidance openings 210;
[0058] Put the workpiece in, and place the cut workpiece on the carrier 200, so that the waste of the workpiece is aligned with the first avoidance opening 210, and the connecting rod 820 does not block the waste outlet of the workpiece;
[0059] To flush out the waste, the mounting plate 300 is driven to descend, so that the plurality of punching columns 310 are simultaneously descended, thereby flushing out the waste of the workpiece, and the waste of the workpiece falls from the first avoidance opening 210, and the blowing holes 311 at the lower ends of the punching columns 310 assist in blowing out the waste;
[0060] Receive the waste, drive the slide 700 to move, so that the collection box 400 is aligned with the first avoidance opening 210, and the waste of the workpiece falls into the collection box 400 from the first avoidance opening 210;
[0061] To clean the burrs, drive the slide 700 to move so that the deburring mechanism 500 moves to the bottom of the carrier 200, and then drive the mounting plate 300 to slide downward so that the mounting plate squeezes the workpiece, so that the burrs on the edge of the workpiece punching enter the deburring mechanism 500 and are then removed by the deburring mechanism 500.
[0062] A first avoidance opening 210 is arranged on the carrier 200, so that under the vertical impact of the punching column 310, the waste of the pearl cotton placed on the carrier 200 can be flushed away, and the waste can fall from the first avoidance opening 210; the punching column 310 is arranged corresponding to the first avoidance opening 210, so as to facilitate the accurate flushing of the waste on the pearl cotton and avoid partial deformation of the pearl cotton product; the method for using the waste flushing machine is simple in structure and easy to use, and multiple wastes on the pearl cotton product can be flushed away at one time, thereby improving production efficiency.
[0063] In some embodiments, a collection box 400 is further included, which is disposed below the carrier 200 and is used to collect waste. In the step of receiving the waste, the slide 700 is driven by the lead screw nut mechanism, and a suction nozzle 410 is disposed at the bottom of the collection box 400, which is connected to the negative pressure end of the air pressure pump 600 and is used to absorb the waste.
[0064] In some embodiments, the carrier 200 is detachably mounted on the frame 100 , so that different carriers 200 can be replaced to accommodate different workpiece products.
[0065] In some embodiments, a plurality of positioning slots 220 are provided on the carrier 200, and a splitting assembly 800 is also included. The splitting assembly 800 includes a base block 810 and a connecting rod 820. Two base blocks 810 are provided, one end of the connecting rod 820 is hinged to one of the base blocks 810, and the other end of the connecting rod 820 is hinged to the other base block 810. The base block 810 is used to insert into the positioning slot 220. The splitting assembly 800 arranged in this way can divide the space of the carrier 200, so that the splitting assembly 800 can carry the workpiece to be punched and leave space for waste materials, and it can also be used for different products without replacing the carrier 200.
[0066] In some embodiments, during the burr cleaning step, the burrs at the punching opening of the workpiece are blown downward using the blowing hole 311 at the lower end of the punch column 310 so that the burrs protrude downward. While maintaining the blowing, the deburring mechanism 500 is operated so that the burrs enter the deburring mechanism 500.
[0067] In some embodiments, the deburring mechanism 500 includes: a mounting body 510, which is slidably disposed on the frame 100 along the vertical direction, and the mounting body 510 is disposed below the carrier 200; a drive chain 520, which is disposed on the mounting body 510, and the drive chain 520 can rotate cyclically; a blade 530, which is connected to the drive chain 520, and the blade 530 is disposed at an angle. The blade 530 is used to remove burrs on the edge of the workpiece punching. The deburring mechanism 500 has a simple structure and is disposed below the carrier 200, which is convenient for removing burrs on the edge of the workpiece punching. It should be noted that the drive chain 520 is actually a chain, or it can be a conveyor belt, and the blade 530 is connected thereto. When the drive chain 520 rotates, the blade 530 circulates to remove burrs. Because the punched edge of the workpiece is exposed downward, the carrier 200 can slide downward. When deburring is required, the carrier 200 slides downward to make the punched edge of the workpiece close to the deburring mechanism 500, and the burr is inserted from the second avoidance port 541 of the cover 540, thereby being removed by the blade 530; the workpiece can be other workpieces, not limited to pearl cotton.
[0068] In some embodiments, a cover 540 is also included, and the cover 540 is connected to the mounting body 510. A second avoidance opening 541 is provided on the cover 540, and the second avoidance opening 541 is used to insert burrs. The set cover 540 can not only play a role in safety protection, but also allow the burrs on the edge of the workpiece punching to effectively enter the cover 540 and be cut off, avoiding the influence of the workpiece blade 530.
[0069] In some embodiments, the punch column 310 is detachably connected to the mounting plate 300 , and the detachably connected punch column 310 is easy to replace.
[0070] In some embodiments, the punch column 310 can be slidably disposed on the mounting plate 300 . The punch column 310 can slide vertically. The length of the slidably disposed punch column 310 can be adjusted as needed.
[0071] In some embodiments, the punch column 310 is hollow, the punch column 310 is connected to the air pressure pump 600, and the lower end of the punch column 310 is provided with a blowing hole 311, the air pressure pump 600 is used to output gas through the blowing hole 311, and the blowing hole 311 is convenient for blowing away waste. It can be understood that several punch columns 310 are connected to the air pressure pump 600, and the edge of the opening of the blowing hole 311 is provided with a rounded structure.
[0072] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A method for using a waste flushing machine, characterized in that: The waste flushing machine includes: Rack(100); A carrier (200) is arranged on the frame (100), and a plurality of latching slots (220) are arranged on the carrier (200); A splitting assembly (800) comprises a base block (810) and a connecting rod (820), wherein two base blocks (810) are provided, one end of the connecting rod (820) is hinged to one of the base blocks (810), and the other end of the connecting rod (820) is hinged to the other base block (810), the base block (810) is used to be inserted into the positioning groove (220), the splitting assembly (800) defines a first avoidance opening (210) on the carrier (200), and the carrier (200) is used to carry a workpiece to be punched; A mounting plate (300) is slidably arranged on the frame (100) in a vertical direction. The mounting plate (300) is arranged above the object carrier (200). A plurality of punching columns (310) are installed on the mounting plate (300). The punching columns (310) are arranged vertically corresponding to the first avoidance opening (210). The punching columns (310) are used to flush out waste materials on the workpiece to be flushed. The punching columns (310) are hollow. The punching columns (310) are connected to an air pressure pump (600). A blowing hole (311) is arranged at the lower end of the punching column (310). The air pressure pump (600) is used to output gas through the blowing hole (311); A collection box (400) is arranged below the carrier (200), and the collection box (400) is used to collect waste A slide seat (700) is slidably connected to the frame (100), and the slide seat (700) is arranged below the object carrier (200); A deburring mechanism (500), wherein the deburring mechanism (500) and the collecting box (400) are both arranged on the slide seat (700), and the slide seat (700) is used to drive the deburring mechanism (500) or the collecting box (400) to be placed at the lower end of the carrier (200), and the deburring mechanism (500) is used to remove burrs on the edge of the punching of the workpiece; The method of use includes the following steps: Installation and adjustment: one of the base blocks (810) of the splitting assembly (800) is clamped in the clamping slot (220), and then the connecting rod (820) is bent at a certain angle as required, and then another base block (810) is clamped in the corresponding clamping slot (220), and a plurality of splitting assemblies (800) are arranged on the object carrier (200) as required, and the connecting rod (820) divides the middle frame portion of the object carrier (200) into a plurality of the first avoidance openings (210); Inserting a workpiece, placing the cut workpiece on the carrier (200) so that the waste material of the workpiece is aligned with the first avoidance opening (210), and the connecting rod (820) does not block the waste material outlet of the workpiece; Flushing out the waste, driving the mounting plate (300) to descend, causing the plurality of punching columns (310) to descend simultaneously, thereby flushing out the waste of the workpiece, and the waste of the workpiece falls from the first avoidance opening (210), and the blowing holes (311) at the lower ends of the punching columns (310) assist in blowing out the waste; Receive waste materials, drive the slide (700) to move, so that the collection box (400) is aligned with the first avoidance opening (210), and the waste materials of the workpiece fall into the collection box (400) from the first avoidance opening (210), the slide (700) is driven by a screw nut mechanism, and a suction nozzle (410) is provided at the bottom of the collection box (400), the suction nozzle (410) is connected to the negative pressure end of the air pressure pump (600), and the suction nozzle (410) is used to absorb the waste materials; To remove burrs, the slide seat (700) is driven to move so that the deburring mechanism (500) moves to the bottom of the carrier (200), and then the mounting plate (300) is driven to slide downward so that the mounting plate squeezes the workpiece, thereby causing the burrs on the edge of the workpiece to enter the deburring mechanism (500) and then be removed by the deburring mechanism (500); The object carrier (200) is detachably mounted on the frame (100). In the burr removal step, the burrs at the punching position of the workpiece are blown downward by using the air blowing hole (311) at the lower end of the punching column (310), so that the burrs protrude downward. While the air blowing is maintained, the deburring mechanism (500) is operated so that the burrs enter the deburring mechanism (500).
2. The method for using the waste flushing machine according to claim 1, characterized in that: The deburring mechanism (500) comprises: A mounting body (510) is slidably disposed on the frame (100) in a vertical direction, and the mounting body (510) is disposed below the object carrier (200); A drive chain (520) is arranged on the mounting body (510), and the drive chain (520) can rotate cyclically; A blade (530) is connected to the drive chain (520), the blade edge of the blade (530) faces the carrier (200), the blade (530) is arranged at an angle, and the blade (530) is used to cut off burrs on the edge of a workpiece punching.
3. The method for using the waste flushing machine according to claim 2, characterized in that: It also comprises a cover (540), wherein the cover (540) is connected to the mounting body (510), and a second avoidance opening (541) is provided on the cover (540), and the second avoidance opening (541) is used for inserting burrs.
4. The method for using the waste flushing machine according to claim 1, characterized in that: The punch column (310) is detachably connected to the mounting plate (300).
5. The method for using the waste flushing machine according to claim 1, characterized in that: The punch column (310) is slidably disposed on the mounting plate (300), and the punch column (310) can slide in the vertical direction.
6. A method for using a waste flushing machine according to claim 4 or 5, characterized in that: The opening edge of the blowing hole (311) is provided with a rounded structure.
Citation Information
Patent Citations
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CN113545492A
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CN206065575U