A solar ceramic rod manufacturing system and its process

Abstract

The invention discloses a solar ceramic rod manufacturing system and a process thereof, comprising an external fixing frame, wherein the top of the external fixing frame is fixedly connected with a top connecting frame; the falling solar ceramic rod will be guided along the guide frame and move along the guide frame to the surface of a soft plate for placing objects, so that the material can be unloaded in a portable manner, and the structure is simple, reliable and low in cost; by carrying out the unloading operation on the solar ceramic rod on the surface of the soft plate for placing objects in a portable manner, it is not necessary to carry out the unloading operation in a relatively narrow space on one side of a mold, thereby improving the safety and portability of unloading; a rotating cleaning disc brush can clean the moving solar ceramic rod to reduce the unevenness or rough impurity particles on the surface; and the mold pressing surfaces of the second mold seat and the first side mold seat are cleaned by a cleaning brush rod, and the residual mold release agent and the like are brushed, thereby improving the effect of subsequent mold pressing.

Description

Technical Field

[0001] The present invention relates to the field of solar ceramic rods, and specifically to a manufacturing system and process for solar ceramic rods. Background Art

[0002] A solar ceramic rod is a special ceramic material, usually having characteristics such as high strength, high hardness, high wear resistance, high temperature stability, and good chemical stability. Solar ceramic rods may be used in the manufacture of solar cells or related equipment, and their excellent properties contribute to improving the efficiency and stability of solar equipment. In addition, since the ceramic rod itself has good insulation performance, it can effectively prevent current leakage, so it is also suitable for circuits and electrical components in solar systems.

[0003] In the prior art, the authorized publication number "CN117656216A" discloses a manufacturing system and process for solar ceramic rods, "An efficient solar ceramic rod preparation device"; it includes a machine body and a fixed frame fixedly connected to the inner wall of the machine body. The inner wall of the machine body is also fixedly connected with symmetrically arranged sliding rods. The machine body is slidably connected with a sliding frame for carrying ceramic rods through the sliding rods. The sliding frame is slidably connected with symmetrically arranged bearing frames through bearing rods; by setting support rods and connecting columns, and under the action of a guide ring, when the sliding frame slides above the material receiving plate, the two bearing frames and the lower die base are separated to the maximum extent, and the ceramic rod pressed and formed in the lower die base falls from between the two lower die bases to the material receiving plate. The setting of the buffer strip buffers the falling ceramic rod, realizing automatic blanking while avoiding damage to the ceramic rod.

[0004] The above-mentioned "An efficient solar ceramic rod preparation device" still has some drawbacks. For example: during the processing of existing solar ceramic rods, the ceramic rods need to be pressed and formed. During the pressing and forming process, the difference in the particle sizes of the raw materials may cause uneven particle distribution during pressing, resulting in uneven or rough surfaces. After pressing and forming, the operator will add a release agent or lubricant to assist in demolding. After demolding, the surface of the ceramic rod may be left with mold grease, dust, or other contaminants, which need to be manually cleaned, taking time and effort;

[0005] Therefore, a manufacturing system and process for solar ceramic rods are proposed here to solve the above-mentioned problems. Summary of the Invention

[0006] The purpose of the present invention is to provide a manufacturing system and process for solar ceramic rods to solve the problems that the difference in the particle sizes of the raw materials may cause uneven particle distribution during pressing, resulting in uneven or rough surfaces, and at the same time, the surface of the ceramic rod after demolding may be left with mold grease, dust, or other contaminants, which need to be manually cleaned.

[0007] To achieve the above object, the present invention provides the following technical solution: a solar ceramic rod manufacturing system, including an outer fixing frame, a top connecting frame is fixedly connected to the top of the outer fixing frame, a bottom base is fixedly connected to the bottom of the outer fixing frame, a top cylinder body is arranged on the surface of the top connecting frame, a connecting seat is movably connected to the bottom of the top connecting frame, a top mold base is arranged at the output end of the top cylinder body, side support frames are fixedly connected to both sides of the outer fixing frame, a fixing rod is fixedly connected to the inner side of the side support frame, a connecting ring is arranged on the surface of the fixing rod, a support plate is fixedly connected to one side of the connecting ring, a guiding frame is fixedly connected to one side of the support plate, a bottom sliding frame is fixedly connected to the top of the support plate, a bottom slide rail is slidably connected to the surface of the bottom sliding frame, a first side mold base is fixedly connected to the top of the bottom slide rail, a second mold base is arranged on one side of the first side mold base, a side fixing plate is fixedly connected to one side of the first side mold base, a first threaded sleeve is fixedly connected to the surface of the side fixing plate, a second threaded rod is threadedly connected to the inner side of the first threaded sleeve, and a driving motor is fixedly connected to one end of the second threaded rod.

[0008] As a further scheme of the present invention: a fixing seat is fixedly connected to the surface of the bottom base, a servo motor is fixedly connected to the top of the fixing seat, a driving screw is arranged on the output shaft of the servo motor, a second threaded sleeve is threadedly connected to the surface of the driving screw, a top moving frame is fixedly connected to the top of the second threaded sleeve, a top square frame is fixedly connected to one side of the top moving frame, a connecting frame body is fixedly connected to one side of the top square frame, and a placing soft plate is fixedly connected to one side of the connecting frame body.

[0009] As a further scheme of the present invention: a fixing side plate is fixedly connected to one side of the top square frame, a first socket ring is fixedly connected to one side of the fixing side plate, a fixing top plate is fixedly connected to the top of the fixing side plate, and a second socket ring is fixedly connected to the top of the fixing top plate.

[0010] As a further scheme of the present invention: a side positioning rod is fixedly connected to one side of the first side mold base, a guiding hole is opened on one side of the second mold base, and one end of the side positioning rod is slidably connected to the inner side of the guiding hole.

[0011] As a further scheme of the present invention: side fixing plates are fixedly connected to one side of the first side mold base and one side of the second mold base respectively, first threaded sleeves are fixedly connected to the surfaces of both side fixing plates, and one end of the second threaded rod is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to a first threaded rod, and the surfaces of the first threaded rod and the second threaded rod are both threadedly connected to the inner sides of the two first threaded rods.

[0012] As a further solution of the present invention: a third threaded sleeve is threadedly connected to the surface of the transmission screw rod. One side of the third threaded sleeve is fixedly connected to a first side gear disc. One side of the first side gear disc is movably connected to a first top gear disc. The top of the first top gear disc is fixedly connected to a top transmission rod. The surface of the top transmission rod is fixedly connected to a first socket rod. The top of the top transmission rod is fixedly connected to a second top gear disc. One side of the second top gear disc is movably connected to a second side gear disc. One side of the second side gear disc is fixedly connected to a second socket rod. One side of the second socket rod is fixedly connected to a cleaning brush rod.

[0013] As a further solution of the present invention: there are two second threaded sleeves, and sliding cross frames are fixedly connected to both sides of the two second threaded sleeves. A side sliding rail is provided on one side of the sliding cross frame. Side sliding frames are fixedly connected to both sides of the outer fixed frame. One side of the side sliding frame is slidably connected to one side of the side sliding rail.

[0014] As a further solution of the present invention: one end of the transmission screw rod is movably connected to a first bearing disc. One side of the first bearing disc is movably connected to a side support frame. The bottom of the side support frame is fixedly connected to an L-shaped bracket.

[0015] As a further solution of the present invention: a first limit disc is fixedly connected to the surface of the transmission screw rod. A bottom gear is fixedly connected to one side of the first limit disc. One side of the bottom gear is movably connected to a rack. One side of the rack is movably connected to a top gear. A fixed support rod is fixedly connected to one side of the top gear. One end of the fixed support rod is fixedly connected to a second limit disc. A support rod is fixedly connected to one side of the second limit disc. One end of the support rod is fixedly connected to a third side gear disc. One side of the third side gear disc is movably connected to a third top gear disc. A side transmission rod is fixedly connected to one side of the third top gear disc. A cleaning disc brush is fixedly connected to the bottom of the side transmission rod. The top of the side transmission rod is movably connected to a second bearing disc. A top limit frame is fixedly connected to one side of the top connection frame. A limit hole is provided on the surface of the top limit frame.

[0016] The present invention also discloses a process for a solar ceramic rod manufacturing system, which adopts the above-mentioned solar ceramic rod manufacturing system and includes the following steps:

[0017] S1. After starting with the top cylinder block, the top mold base can be driven to move downward by the top cylinder block. After the top mold base is driven to move, it can be fitted with the first side mold base. At this time, the raw material to be pressed is injected into the inner sides of the first side mold base and the second mold base, and then the pressing and forming operation of the solar ceramic rod can be carried out. After the operation is completed, when the drive motor is started, the second threaded rod can be driven to rotate. Through the connection of the connecting rod, the first threaded rod can be driven to rotate when the second threaded rod rotates. At the same time, the thread directions of the first threaded rod and the second threaded rod are symmetrically opposite. When the second threaded rod and the first threaded rod rotate, the thread directions of the second threaded rod and the first threaded rod are opposite. And through the first thread sleeve threadedly connected to the surfaces of the first threaded rod and the second threaded rod, the side fixing plate can be driven to move when the first threaded rod and the second threaded rod rotate, so that the two first side mold bases can be driven to move in opposite directions respectively, and the first side mold base and the second mold base can be opened;

[0018] S2. After the material falls onto the surface of the placing soft board, when the servo motor is started, first, the servo motor drives the transmission screw to rotate. By using the rotation of the transmission screw threadedly connected to the second thread sleeve, the second thread sleeve can be driven to move along the surface of the transmission screw. And both sides of the second thread sleeve are connected through the sliding cross frame. Through the connection of the top moving frame, the top square frame can be driven to move horizontally, so that the solar ceramic rod on the surface of the placing soft board can be moved horizontally along the inner side of the outer fixing frame;

[0019] S3. When the servo motor drives the transmission screw to rotate to adjust the position of the top square frame, the rotation of the transmission screw will drive the bottom gear to rotate. And when the bottom gear rotates, it will be limited by the first limit disk. By using the transmission connection of the rack, the top gear can be driven to rotate synchronously when the bottom gear rotates. By using the rotation of the top gear, the fixed support rod and the support rod can be driven to rotate. At the same time, when the fixed support rod rotates, it will be limited by the limit hole. By the rotation of the support rod, the third side gear disk will be driven to rotate. By using the meshing of the third side gear disk and the third top gear disk, the side transmission rod can be driven to rotate. And when the side transmission rod rotates, it will be movably connected and supported at the bottom of the top connection frame through the second bearing disk. By the rotation of the side transmission rod, the cleaning disk brush will be driven to rotate;

[0020] S4. During the process of the servo motor driving the transmission screw to rotate, by using the threaded connection between the third threaded sleeve and the transmission screw, the first side gear disc can be driven to rotate along the surface of the transmission screw. Through the meshing of the first side gear disc and the first top gear disc, the top transmission rod can be driven to rotate synchronously. During the movement of the top transmission rod, the first socket ring can be used to socket the first socket rod, thereby supporting the top transmission rod and maintaining the stability of the rotation during the horizontal movement of the top transmission rod. The rotation of the top transmission rod will drive the second top gear disc to rotate. Through the meshing of the second top gear disc and the second side gear disc, the second socket rod can be driven to rotate, and after the cleaning brush rod rotates and through the synchronous movement of the top square frame, it can enter between the first side mold base and the second mold base.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. By sliding the bottom slide rail along the bottom sliding frame, the stability of the movement of the first side mold base and the second mold base can be maintained. After opening the first side mold base and the second mold base, the pressed and formed solar ceramic rod material can be portable unloaded. At this time, the falling solar ceramic rod will be guided along the guide frame and move along the guide frame to the surface of the storage soft board, which can portable unload the material, and the structure is simple, reliable and the cost is low;

[0023] 2. By driving the transmission screw to rotate by the servo motor, the top square frame can be driven to move horizontally through the connection of the top moving frame, so that the solar ceramic rod on the surface of the storage soft board can be horizontally moved along the inner side of the outer fixed frame. By adjusting the position of the top square frame, the solar ceramic rod on the surface of the storage soft board can be portable unloaded, and there is no need to unload in the relatively narrow space on one side of the mold, which improves the safety and portability of unloading;

[0024] 3. When the servo motor drives the transmission screw to rotate to adjust the position of the top square frame, by using the transmission connection of the rack, the top gear can be driven to rotate synchronously when the bottom gear rotates. The rotation of the side transmission rod will drive the cleaning disc brush to rotate. At the same time, after the top square frame moves towards the side of the servo motor, the solar ceramic rod material on the surface of the storage soft board will contact the cleaning disc brush when passing through the surface of the cleaning disc brush, and the rotating cleaning disc brush can clean the moving solar ceramic rod, reduce the unevenness or rough impurity particles on the surface of the solar ceramic rod, reduce the subsequent workload of the operator, and improve the processing effect of the solar ceramic rod;

[0025] 4. Moreover, during the process of the servo motor driving the transmission screw to rotate, the rotation of the second socket rod can drive the cleaning brush rod to rotate. After the cleaning brush rod rotates and through the synchronous movement of the top square frame, it can enter between the first side mold base and the second mold base. The rotating cleaning brush rod can clean the mold pressing surfaces of the second mold base and the first side mold base, brush off the residual mold release agent, etc., improving the effect of subsequent mold pressing and reducing the workload of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic diagram of the overall external structure of the present invention;

[0027] Figure 2 is a schematic diagram of the external fixing frame of the present invention;

[0028] Figure 3 is a schematic diagram of the side support frame of the present invention;

[0029] Figure 4 is a schematic diagram of the second mold base of the present invention;

[0030] Figure 5 is a schematic diagram of the guide frame of the present invention;

[0031] Figure 6 is a schematic diagram of the transmission screw of the present invention;

[0032] Figure 7 is a schematic diagram of the side sliding frame of the present invention;

[0033] Figure 8 is a schematic diagram of the top square frame of the present invention;

[0034] Figure 9 is a schematic diagram of the rack of the present invention;

[0035] Figure 10 is a schematic diagram of the support rod of the present invention.

[0036] In the figure: 1. External fixator; 2. Top connecting frame; 3. Bottom base; 401. Top cylinder block; 402. Connecting seat; 403. Top mold base; 404. First side mold base; 405. Side positioning rod; 406. Guide hole; 407. Second mold base; 408. Bottom slide rail; 409. Side fixing plate; 4010. First threaded sleeve; 4011. First threaded rod; 4012. Connecting rod; 4013. Second threaded rod; 4014. Driving motor; 4015. Bottom sliding frame; 4016. Support plate; 4017. Connecting ring; 4018. Guide frame; 4019. Side support frame; 4020. Fixed rod; 501. Fixed seat; 502. Servo motor; 503. Driving screw; 504. Side support frame; 505. First bearing disc; 506. L-shaped bracket; 507. Sliding cross frame; 508. Side slide rail; 509. Second threaded sleeve; 5010. Top moving frame; 5011. Top square frame; 5012. Connecting frame body; 5013. Placing soft board; 5014. Side sliding frame; 601. First side gear disc; 602. Third threaded sleeve; 603. First top gear disc; 604. Top transmission rod; 605. First socket rod; 606. Second top gear disc; 607. Second side gear disc; 608. Second socket rod; 609. Cleaning brush rod; 6010. Fixed side plate; 6011. First socket ring; 6012. Fixed top plate; 6013. Second socket ring; 701. First limit disc; 702. Bottom gear; 703. Rack; 704. Top gear; 705. Fixed support rod; 706. Top limit frame; 707. Limit hole; 708. Second limit disc; 709. Support rod; 7010. Third side gear disc; 7011. Third top gear disc; 7012. Side transmission rod; 7013. Cleaning disc brush; 7014. Second bearing disc. Detailed implementation manners

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0038] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The embodiments of the present invention will be described below according to its overall structure.

[0039] Please refer to Figures 1 to 10 , in an embodiment of the present invention, a solar ceramic rod manufacturing system includes an outer fixing frame 1. A top connecting frame 2 is fixedly connected to the top of the outer fixing frame 1. A bottom base 3 is fixedly connected to the bottom of the outer fixing frame 1. A top cylinder block 401 is provided on the surface of the top connecting frame 2. A connecting seat 402 is movably connected to the bottom of the top connecting frame 2. A top die seat 403 is provided at the output end of the top cylinder block 401. Side support frames 4019 are fixedly connected to both sides of the outer fixing frame 1. A fixing rod 4020 is fixedly connected to the inner side of the side support frame 4019. A connecting ring 4017 is provided on the surface of the fixing rod 4020. A support plate 4016 is fixedly connected to one side of the connecting ring 4017. A guiding frame 4018 is fixedly connected to one side of the support plate 4016. A bottom sliding frame 4015 is fixedly connected to the top of the support plate 4016. A bottom slide rail 408 is slidably connected to the surface of the bottom sliding frame 4015. A first side die seat 404 is fixedly connected to the top of the bottom slide rail 408. A second die seat 407 is provided on one side of the first side die seat 404. A side fixing plate 409 is fixedly connected to one side of the first side die seat 404. A first threaded sleeve 4010 is fixedly connected to the surface of the side fixing plate 409. A second threaded rod 4013 is threadedly connected to the inside of the first threaded sleeve 4010. A driving motor 4014 is fixedly connected to one end of the second threaded rod 4013.

[0040] It should be noted that after the drive motor 4014 is started, it can drive the second threaded rod 4013 to rotate. When the first threaded rod 4011 and the second threaded rod 4013 rotate, they drive the side fixed plate 409 to move, so as to drive the two first side mold seats 404 to move in opposite directions respectively, and thus the first side mold seat 404 and the second mold seat 407 can be opened.

[0041] In this embodiment: A fixed seat 501 is fixedly connected to the surface of the bottom base 3. A servo motor 502 is fixedly connected to the top of the fixed seat 501. A transmission screw rod 503 is arranged on the output shaft of the servo motor 502. A second threaded sleeve 509 is threadedly connected to the surface of the transmission screw rod 503. The top of the second threaded sleeve 509 is fixedly connected to a top moving frame 5010. A top square frame 5011 is fixedly connected to one side of the top moving frame 5010. A connecting frame body 5012 is fixedly connected to one side of the top square frame 5011. A storage soft board 5013 is fixedly connected to one side of the connecting frame body 5012.

[0042] It should be noted that the falling solar ceramic rods will be guided along the guide frame 4018 and move along the guide frame 4018 to the surface of the storage soft board 5013, which can carry out the feeding of materials portably, and the structure is simple, reliable and low in cost.

[0043] In this embodiment: A fixed side plate 6010 is fixedly connected to one side of the top square frame 5011. A first socket ring 6011 is fixedly connected to one side of the fixed side plate 6010. A fixed top plate 6012 is fixedly connected to the top of the fixed side plate 6010. A second socket ring 6013 is fixedly connected to the top of the fixed top plate 6012.

[0044] It should be noted that by sleeving and limiting the second socket rod 608 through the second socket ring 6013, the stability of the movement of the second side gear disk 607 and the cleaning brush rod 609 can be improved.

[0045] In this embodiment: A side positioning rod 405 is fixedly connected to one side of the first side mold seat 404. A guide hole 406 is opened on one side of the second mold seat 407. One end of the side positioning rod 405 is slidably connected to the inner side of the guide hole 406.

[0046] It should be noted that by the side positioning rod 405 moving along the inner side of the guide hole 406, the stability can be improved and the offset generated when the first side mold seat 404 and the second mold seat 407 move can be reduced.

[0047] In this embodiment: On one side of the first side mold base 404 and one side of the second mold base 407, side fixing plates 409 are fixedly connected. On the surfaces of the two side fixing plates 409, first threaded sleeves 4010 are fixedly connected. One end of the second threaded rod 4013 is fixedly connected with a connecting rod 4012. One end of the connecting rod 4012 is fixedly connected with a first threaded rod 4011. The surfaces of the first threaded rod 4011 and the second threaded rod 4013 are both threadedly connected inside the two first threaded rods 4011.

[0048] It should be noted that at the same time, the thread directions of the first threaded rod 4011 and the second threaded rod 4013 are symmetrically opposite. When the second threaded rod 4013 and the first threaded rod 4011 rotate, the thread directions of the second threaded rod 4013 and the first threaded rod 4011 are opposite.

[0049] In this embodiment: A third threaded sleeve 602 is threadedly connected to the surface of the transmission screw rod 503. One side of the third threaded sleeve 602 is fixedly connected with a first side gear disc 601. One side of the first side gear disc 601 is movably connected with a first top gear disc 603. The top of the first top gear disc 603 is fixedly connected with a top transmission rod 604. The surface of the top transmission rod 604 is fixedly connected with a first socket rod 605. The top end of the top transmission rod 604 is fixedly connected with a second top gear disc 606. One side of the second top gear disc 606 is movably connected with a second side gear disc 607. One side of the second side gear disc 607 is fixedly connected with a second socket rod 608. One side of the second socket rod 608 is fixedly connected with a cleaning brush rod 609.

[0050] It should be noted that the rotating cleaning brush rod 609 can clean the mold pressing surfaces of the second mold base 407 and the first side mold base 404, brush off the remaining mold release agent, etc., improve the effect of subsequent mold pressing, and reduce the workload of the operator.

[0051] In this embodiment: The number of the second threaded sleeves 509 is two. On both sides of the two second threaded sleeves 509, sliding cross frames 507 are fixedly connected. A side slide rail 508 is provided on one side of the sliding cross frame 507. Side sliding frames 5014 are fixedly connected to both sides of the outer fixing frame 1. One side of the side sliding frame 5014 is slidably connected to one side of the side slide rail 508.

[0052] It should be noted that by the horizontal sliding of the side slide rail 508 along one side of the side sliding frame 5014, the moving stability of the second threaded sleeve 509 can be improved.

[0053] In this embodiment: One end of the transmission screw rod 503 is movably connected with a first bearing disc 505. One side of the first bearing disc 505 is movably connected with a side support frame 504. The bottom of the side support frame 504 is fixedly connected with an L-shaped bracket 506.

[0054] It should be noted that the L-shaped bracket 506 can provide stable support for the side support frame 504, so that the side support frame 504 can be used to support and limit the rotating drive screw 503.

[0055] In this embodiment: a first limiting disc 701 is fixedly connected to the surface of the drive screw 503, a bottom gear 702 is fixedly connected to one side of the first limiting disc 701, a rack 703 is movably connected to one side of the bottom gear 702, a top gear 704 is movably connected to one side of the rack 703, a fixed support rod 705 is fixedly connected to one side of the top gear 704, a second limiting disc 708 is fixedly connected to one end of the fixed support rod 705, a support rod 709 is fixedly connected to one side of the second limiting disc 708, a third side gear disc 7010 is fixedly connected to one end of the support rod 709, a third top gear disc 7011 is movably connected to one side of the third side gear disc 7010, a side drive rod 7012 is fixedly connected to one side of the third top gear disc 7011, a cleaning disc brush 7013 is fixedly connected to the bottom of the side drive rod 7012, a second bearing disc 7014 is movably connected to the top of the side drive rod 7012, a top limiting frame 706 is fixedly connected to one side of the top connection frame 2, and a limiting hole 707 is formed in the surface of the top limiting frame 706.

[0056] It should be noted that when the fixed support rod 705 rotates, it will be limited by the limiting hole 707, and the second limiting disc 708 on one side of the limiting hole 707 can limit the fixed support rod 705 to reduce the deviation of the fixed support rod 705.

[0057] The following combines the above-mentioned solar ceramic rod manufacturing system to provide a process for the solar ceramic rod manufacturing system, which specifically includes the following steps:

[0058] S1. First, after starting with the top cylinder block 401, the top cylinder block 401 drives the top mold base 403 to move downward, and can drive the top mold base 403 to move and fit with the first side mold base 404. At this time, after injecting the raw materials to be pressed into the inner sides of the first side mold base 404 and the second mold base 407, the pressing and forming operation of the solar ceramic rod can be carried out. After the operation is completed, after starting the transmission motor 4014, the second threaded rod 4013 can be driven to rotate. Through the connection of the connecting rod 4012, when the second threaded rod 4013 rotates, the first threaded rod 4011 can be driven to rotate. At the same time, the thread directions of the first threaded rod 4011 and the second threaded rod 4013 are symmetrically opposite. When the second threaded rod 4013 and the first threaded rod 4011 rotate, the thread directions of the second threaded rod 4013 and the first threaded rod 4011 are opposite. And through the first thread sleeve 4010 threadedly connected to the surfaces of the first threaded rod 4011 and the second threaded rod 4013, the side fixing plate 409 can be driven to move when the first threaded rod 4011 and the second threaded rod 4013 rotate, so that the two first side mold bases 404 can be respectively driven to move in the opposite directions, so that the first side mold base 404 and the second mold base 407 can be opened. When the first side mold base 404 and the second mold base 407 move, the stability can be improved by the side positioning rod 405 moving along the inner side of the guide hole 406, and the offset generated when the first side mold base 404 and the second mold base 407 move can be reduced. At the same time, by the bottom slide rail 408 sliding along the bottom sliding frame 4015, the stability of the movement of the first side mold base 404 and the second mold base 407 can be maintained. After opening the first side mold base 404 and the second mold base 407, the pressed solar ceramic rod material can be discharged portably. At this time, the falling solar ceramic rod will be guided along the guide frame 4018 and move along the guide frame 4018 to the surface of the storage soft board 5013, and the material can be discharged portably, and the structure is simple, reliable and low in cost;

[0059] S2. After the material falls onto the surface of the placement flexible plate 5013, when the servo motor 502 is started at this time, first, the servo motor 502 drives the transmission screw 503 to rotate. By using the threaded connection between the rotating transmission screw 503 and the second threaded sleeve 509, the second threaded sleeve 509 can be driven to move along the surface of the transmission screw 503. The two sides of the second threaded sleeve 509 are connected by a sliding cross frame 507. By horizontally sliding along the side sliding rail 508 on one side of the side sliding frame 5014, the stability of the movement of the second threaded sleeve 509 can be improved. Through the connection of the top moving frame 5010, the top square frame 5011 can be driven to move horizontally, so that the solar ceramic rods on the surface of the placement flexible plate 5013 can be horizontally moved along the inside of the outer fixing frame 1. By adjusting the position of the top square frame 5011, the solar ceramic rods on the surface of the placement flexible plate 5013 can be portably unloaded, without the need to unload in the relatively narrow space on one side of the mold, improving the safety and portability of unloading;

[0060] S3. When the servo motor 502 drives the transmission screw 503 to rotate to adjust the position of the top square frame 5011, the rotation of the transmission screw 503 will drive the bottom gear 702 to rotate. When the bottom gear 702 rotates, it will be limited by the first limit disk 701. By using the transmission connection of the rack 703, the top gear 704 can be driven to rotate synchronously when the bottom gear 702 rotates. By using the rotation of the top gear 704, the fixed support rod 705 and the support rod 709 can be driven to rotate. At the same time, when the fixed support rod 705 rotates, it will be limited by the limit hole 707. The second limit disk 708 on one side of the limit hole 707 can limit the fixed support rod 705 to reduce the situation of the fixed support rod 705 generating deviation. By the rotation of the support rod 709, the third side gear disk 7010 will be driven to rotate. By using the meshing of the third side gear disk 7010 and the third top gear disk 7011, the side transmission rod 7012 can be driven to rotate. When the side transmission rod 7012 rotates, it will be movably connected and supported at the bottom of the top connection frame 2 through the second bearing disk 7014. By the rotation of the side transmission rod 7012, the cleaning disk brush 7013 will be driven to rotate. At the same time, after the top square frame 5011 moves towards the side of the servo motor 502, the solar ceramic rod material on the surface of the placement flexible plate 5013 will pass through the surface of the cleaning disk brush 7013 and contact the cleaning disk brush 7013. By using the rotating cleaning disk brush 7013, the moving solar ceramic rods can be cleaned, reducing the uneven or rough impurity particles on the surface of the solar ceramic rods, reducing the subsequent workload of the operator, and improving the effect after the processing of the solar ceramic rods;

[0061] S4. Moreover, during the process of the servo motor 502 driving the transmission screw rod 503 to rotate, by means of the threaded connection between the third threaded sleeve 602 and the transmission screw rod 503, the first side gear disk 601 can be driven to rotate along the surface of the transmission screw rod 503. Through the meshing of the first side gear disk 601 and the first top gear disk 603, the top transmission rod 604 can be driven to rotate synchronously. At the same time, during the movement of the top square frame 5011, through the connection of the fixed side plate 6010, the second socket ring 6013 and the first socket ring 6011 on one side of the fixed top plate 6012 can be driven to move synchronously. During the movement of the top transmission rod 604, the first socket ring 6011 can be used to sleeve the first socket rod 605, so as to support the top transmission rod 604 and maintain the stability of the rotation during the horizontal movement of the top transmission rod 604. The rotation of the top transmission rod 604 will drive the second top gear disk 606 to rotate. Through the meshing of the second top gear disk 606 and the second side gear disk 607, the second socket rod 608 can be driven to rotate. By sleeving and limiting the second socket rod 608 with the second socket ring 6013, the stability of the movement of the second side gear disk 607 and the cleaning brush rod 609 can be improved. At the same time, the rotation of the second socket rod 608 can drive the cleaning brush rod 609 to rotate. After the cleaning brush rod 609 rotates and through the synchronous movement of the top square frame 5011, it can enter between the first side mold base 404 and the second mold base 407. Through the rotating cleaning brush rod 609, the mold pressing surfaces of the second mold base 407 and the first side mold base 404 can be cleaned, and the residual release agent, etc. can be brushed, improving the effect of subsequent mold pressing and reducing the workload of the operator.

[0062] It should be noted that: The top cylinder block 401, the servo motor 502, and the transmission motor 4014 in the present invention are all prior arts, and corresponding models can be selected according to actual needs. The internal structures and operating principles of the above-mentioned parts also belong to the common knowledge of those skilled in the art, and will not be elaborated too much here.

[0063] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A solar ceramic rod manufacturing system, comprising an external fixing frame (1), characterized in that: The top of the external fixing frame (1) is fixedly connected to a top connecting frame (2), the bottom of the external fixing frame (1) is fixedly connected to a bottom base (3), a top cylinder body (401) is provided on the surface of the top connecting frame (2), the bottom of the top connecting frame (2) is movably connected to a connecting seat (402), a top mold seat (403) is provided at the output end of the top cylinder body (401), side support frames (4019) are fixedly connected to the sides of the external fixing frame (1), a fixing rod (4020) is fixedly connected to the inner side of the side support frame (4019), a connecting ring (4017) is provided on the surface of the fixing rod (4020), one side of the connecting ring (4017) is fixedly connected to a supporting plate (4016), and one side of the supporting plate (4016) is fixedly connected to A guide frame (4018) is connected, the top of the support plate (4016) is fixedly connected to a bottom sliding frame (4015), the surface of the bottom sliding frame (4015) is slidably connected to a bottom slide rail (408), the top of the bottom slide rail (408) is fixedly connected to a first side mold seat (404), a second mold seat (407) is provided on one side of the first side mold seat (404), a side fixing plate (409) is fixedly connected to one side of the first side mold seat (404), a No. 1 threaded sleeve (4010) is fixedly connected to the surface of the side fixing plate (409), the inner side of the No. 1 threaded sleeve (4010) is threadedly connected to a No. 2 threaded rod (4013), and one end of the No. 2 threaded rod (4013) is fixedly connected to a transmission motor (4014); A fixed seat (501) is fixedly connected to the surface of the bottom base (3); a servo motor (502) is fixedly connected to the top of the fixed seat (501); a transmission screw (503) is provided on the output shaft of the servo motor (502); a second threaded sleeve (509) is threadedly connected to the surface of the transmission screw (503); a top moving frame (5010) is fixedly connected to the top square frame (5011) on one side of the top moving frame (5010); a connecting frame body (5012) is fixedly connected to one side of the connecting frame body (5012); and a soft storage board (5013) is fixedly connected to one side of the connecting frame body (5012); A fixed side plate (6010) is fixedly connected to one side of the top square frame (5011), a first sleeve ring (6011) is fixedly connected to one side of the fixed side plate (6010), a fixed top plate (6012) is fixedly connected to the top of the fixed top plate (6012), and a second sleeve ring (6013) is fixedly connected to the top of the fixed top plate (6012); A side positioning rod (405) is fixedly connected to one side of the first side mold seat (404), a guide hole (406) is opened on one side of the second mold seat (407), and one end of the side positioning rod (405) is slidably connected to the inner side of the guide hole (406); One side of the first side mold base (404) and one side of the second mold base (407) are both fixedly connected to a side fixing plate (409), the surfaces of the two side fixing plates (409) are both fixedly connected to a No. 1 threaded sleeve (4010), one end of the No. 2 threaded rod (4013) is fixedly connected to a connecting rod (4012), one end of the connecting rod (4012) is fixedly connected to a No. 1 threaded rod (4011), and the surfaces of the No. 1 threaded rod (4011) and the No. 2 threaded rod (4013) are both threadedly connected to the inner sides of the two No. 1 threaded rods (4011); The surface of the transmission screw rod (503) is threadedly connected to a No. 3 threaded sleeve (602); one side of the No. 3 threaded sleeve (602) is fixedly connected to a No. 1 side toothed disc (601); one side of the No. 1 side toothed disc (601) is movably connected to a No. 1 top toothed disc (603); the top of the No. 1 top toothed disc (603) is fixedly connected to a top transmission rod (604); the surface of the top transmission rod (604) is fixedly connected to a No. 1 sleeve connecting rod (605); the top of the top transmission rod (604) is fixedly connected to a No. 2 top toothed disc (606); one side of the No. 2 top toothed disc (606) is movably connected to a No. 2 side toothed disc (607); one side of the No. 2 side toothed disc (607) is fixedly connected to a No. 2 sleeve connecting rod (608); one side of the No. 2 sleeve connecting rod (608) is fixedly connected to a cleaning brush rod (609).

2. A solar ceramic rod manufacturing system according to claim 1, characterized in that: The number of the second threaded sleeves (509) is two, and both sides of the two second threaded sleeves (509) are fixedly connected to a sliding cross frame (507), one side of the sliding cross frame (507) is provided with a side sliding rail (508), and both sides of the external fixing frame (1) are fixedly connected to a side sliding frame (5014), and one side of the side sliding frame (5014) is slidably connected to one side of the side sliding rail (508).

3. A solar ceramic rod manufacturing system according to claim 2, characterized in that: One end of the transmission screw rod (503) is movably connected to a No. 1 bearing plate (505), one side of the No. 1 bearing plate (505) is movably connected to a side support frame (504), and the bottom of the side support frame (504) is fixedly connected to an L bracket (506).

4. A solar ceramic rod manufacturing system according to claim 3, characterized in that: A first limiting plate (701) is fixedly connected to the surface of the transmission screw rod (503); a bottom gear (702) is fixedly connected to one side of the first limiting plate (701); a rack (703) is movably connected to one side of the bottom gear (702); a top gear (704) is movably connected to one side of the rack (703); a fixed support rod (705) is fixedly connected to one side of the top gear (704); one end of the fixed support rod (705) is fixedly connected to a second limiting plate (708); a support rod (709) is fixedly connected to one side of the second limiting plate (708); and the support rod (709) is fixedly connected to one side of the second limiting plate (708). One end of the third side gear disc (709) is fixedly connected to a third side gear disc (7010), one side of the third side gear disc (7010) is movably connected to a third top gear disc (7011), one side of the third top gear disc (7011) is fixedly connected to a side transmission rod (7012), the bottom of the side transmission rod (7012) is fixedly connected to a cleaning disc brush (7013), the top of the side transmission rod (7012) is movably connected to a second bearing disc (7014), one side of the top connecting frame (2) is fixedly connected to a top limiting frame (706), and a limiting hole (707) is provided on the surface of the top limiting frame (706).

5. A process for manufacturing a solar ceramic rod system, characterized in that: The solar ceramic rod manufacturing system according to claim 4 comprises the following steps: S1. After the top cylinder body (401) is started, the top mold seat (403) is driven to move downward by the top cylinder body (401). After the top mold seat (403) moves, it is fitted with the first side mold seat (404). At this time, the raw material to be pressed is injected into the inner side of the first side mold seat (404) and the second mold seat (407), and the solar ceramic rod is pressed and formed. After the operation is completed, the transmission motor (4014) is started to drive the second threaded rod (4013) to rotate. Through the connection of the connecting rod (4012), the first threaded rod (4011) is driven to rotate when the second threaded rod (4013) rotates. At the same time, the first threaded rod (4011) is driven to rotate. 11) is symmetrically arranged with respect to the thread direction of the second threaded rod (4013). When the second threaded rod (4013) and the first threaded rod (4011) rotate, the thread direction of the second threaded rod (4013) is opposite to that of the first threaded rod (4011). The first threaded sleeve (4010) connected by threads on the surface of the first threaded rod (4011) and the second threaded rod (4013) drives the side fixing plate (409) to move when the first threaded rod (4011) and the second threaded rod (4013) rotate, thereby driving the two first side mold seats (404) to move in opposite directions, respectively, and opening the first side mold seat (404) and the second mold seat (407); S2, after the material falls onto the surface of the soft plate (5013), the servo motor (502) is started, and the driving screw (503) is first driven to rotate by the servo motor (502), and the rotating driving screw (503) is threadedly connected with the second threaded sleeve (509), so as to drive the second threaded sleeve (509) to move along the surface of the driving screw (503), and the two sides of the second threaded sleeve (509) are connected by a sliding horizontal frame (507), and the top square frame (5011) is driven to move horizontally through the connection of the top moving frame (5010), so as to move the solar ceramic rod on the surface of the soft plate (5013) horizontally along the inner side of the external fixing frame (1); S3. When the servo motor (502) drives the transmission screw (503) to rotate and adjust the position of the top square frame (5011), the rotation of the transmission screw (503) drives the bottom gear (702) to rotate, and the bottom gear (702) is limited by the first limit plate (701) when rotating. The transmission connection of the rack (703) is used to drive the top gear (704) to rotate synchronously when the bottom gear (702) rotates, and the rotation of the top gear (704) drives the fixed support rod (705) and the support rod (709) to rotate. The fixed support rod (705) is limited by the limiting hole (707) when rotating, and the rotation of the support rod (709) drives the third side gear plate (7010) to rotate, and the engagement of the third side gear plate (7010) and the third top gear plate (7011) drives the side transmission rod (7012) to rotate, and when the side transmission rod (7012) rotates, it is movably connected and supported at the bottom of the top connection frame (2) through the second bearing plate (7014), and the rotation of the side transmission rod (7012) drives the cleaning disc brush (7013) to rotate; S4, when the servo motor (502) drives the transmission screw (503) to rotate, the threaded connection between the No. 3 threaded sleeve (602) and the transmission screw (503) is used to drive the No. 1 side gear plate (601) to rotate along the surface of the transmission screw (503), and the No. 1 side gear plate (601) is meshed with the No. 1 top gear plate (603), so as to drive the top transmission rod (604) to rotate synchronously. When the top transmission rod (604) moves, the No. 1 sleeve ring (6011) is used to engage the No. 1 sleeve rod (605). The top transmission rod (604) is sleeved to support the top transmission rod (604) and maintain the rotation stability of the top transmission rod (604) during horizontal movement. The rotation of the top transmission rod (604) drives the second top gear plate (606) to rotate, and the second top gear plate (606) and the second side gear plate (607) are engaged to drive the second sleeve rod (608) to rotate. After the cleaning brush rod (609) rotates and enters between the first side mold seat (404) and the second mold seat (407) through the synchronous movement of the top square frame (5011).

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