Horizontal impregnator

Abstract

This invention discloses a horizontal impregnation machine, belonging to the field of impregnation machine technology. The technical solution includes a support frame with an extrusion mechanism at the top. The extrusion mechanism includes a glue storage tank with two discharge channels fixed at the bottom. An extrusion shell is fixed to one side of each discharge channel, and an adjustment component is located on one side of the extrusion shell. A fixed plate is fixed to the top of the support frame, and two hydraulic push rods are fixed to one side of the fixed plate. Output rods are located at the output ends of the two hydraulic push rods, and multiple support rods are fixedly connected to one side of each output rod. The beneficial effects are: ensuring a continuous and uniform supply of glue; simultaneously with extrusion and feeding, the cylinder of the adjustment component drives the connecting plate and stirring blades to rotate, thereby agitating and adjusting the glue injected into the glue storage tank, maintaining a consistent glue concentration, ensuring uniform glue thickness in the decorative paper, and improving the quality of the decorative paper.

Description

Technical Field

[0001] This invention relates to the field of dipping machine technology, and specifically to a horizontal dipping machine. Background Technology

[0002] Glass fibers and their fabrics are impregnated with resin, heated, and collected to produce glass cloth, tape, and filaments, which are used in fiberglass lamination, molding, tube winding, and other forming processes. The specialized equipment for producing glass cloth, tape, and filaments is called an impregnation machine.

[0003] The existing Chinese patent (publication number: CN209537939U) includes: a glue tank, a first inlet roller, a first dip roller, and a lifting roller, characterized in that: it further includes a second dip roller, a third dip roller, and a second extrusion roller; the glue tank is filled with glue; the lower edge of the first dip roller is lower than the upper surface of the glue; the lower edge of the second dip roller is lower than the upper surface of the glue; the lower edge of the third dip roller is lower than the upper surface of the glue; the lower edge of the lifting roller is higher than the upper edge of the first dip roller and the second dip roller, respectively. The upper edge of the glue roller; the lower edge of the first infeed roller is higher than the upper plane of the glue; the lower edge of the second extrusion roller is higher than the upper plane of the glue. In the above patent, the glue for decorative paper cannot be continuously supplied, resulting in uneven glue application. Moreover, during the glue extrusion process, the glue concentration in the storage device is different. Glue with different concentrations applied to the decorative paper results in uneven glue thickness, causing a decrease in the quality of the decorative paper. Furthermore, the glue outlet cannot be quickly adjusted for decorative paper of different widths, affecting production efficiency. Summary of the Invention

[0004] To address these issues, the present invention provides a horizontal impregnation machine to solve the problems of inconsistent glue application, uneven glue concentration, uneven glue thickness, and reduced quality of decorative paper caused by the inability to continuously supply glue to decorative paper, as well as the inability to quickly adjust the glue outlet for decorative paper of different widths, which affects production efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a horizontal impregnation machine, comprising a support frame, wherein the top of the support frame is provided with an extrusion mechanism;

[0006] The extrusion mechanism includes a glue storage tank. Two discharge channels are fixedly provided at the bottom of the glue storage tank. An extrusion shell is fixedly provided on one side of each of the two discharge channels. An adjustment component is provided on one side of the extrusion shell. A fixed plate is fixedly provided on the top of the support frame. Two hydraulic push rods are fixedly provided on one side of the fixed plate. Output rods are provided at the output ends of the two hydraulic push rods. Multiple support rods are fixedly connected to one side of each of the two output rods. A sleeve is fixedly connected to the end of each support rod away from the output rod. The sleeve extends into the interior of the glue storage tank. A cylinder is connected to one end of the sleeve through a bearing. A push plate is sleeved on the outside of the cylinder through a bearing. A sealing ring is fixedly sleeved on the outside of the push plate.

[0007] Preferably, the adjustment assembly includes two adjustment plates, one side of which extends into the extrusion housing. One adjustment plate has a first toothed plate fixed on both sides, and the other adjustment plate has a second toothed plate fixed on both sides. A connecting frame is fixed on one side of the extrusion housing, and a second motor is fixed on one side of the connecting frame. A drive shaft is fixedly connected to the output end of the second motor. The drive shaft passes through the extrusion housing and is connected to the extrusion housing through a bearing. Two third gears are fixedly sleeved on the outside of the drive shaft, and the first and second toothed plates adjacent to the third gears mesh with each other.

[0008] Preferably, an adjustment component is provided on one side of the fixed plate. The adjustment component includes a square plate, which is fixedly connected to two output rods. A third motor is fixedly provided on one side of the square plate, and a transmission rod is fixedly connected to the output end of the third motor. A fourth gear is fixedly provided on one side of the transmission rod. Multiple connecting plates are fixedly connected to both sides of the cylinder. A stirring blade is fixedly connected to one side of the connecting plate. An inner rod is fixedly provided on one side of each of the two cylinders. The two inner rods pass through a sleeve. A sprocket is fixedly connected to one end of each of the two inner rods. A chain is sleeved on the outside of each of the two sprockets. The sprockets mesh with the chain. A fifth gear is fixedly provided on one side of one of the sprockets. One output rod is fixedly connected to the fifth gear. One end of the other output rod is fixedly connected to the sprocket. The fourth gear meshes with the fifth gear.

[0009] Preferably, a connecting rod is connected inside the extrusion housing via a bearing, a baffle is fixedly sleeved on the outside of the connecting rod, a first motor is fixedly installed on one side of the extrusion housing, and the output end of the first motor is fixedly connected to the connecting rod.

[0010] Preferably, two mounting plates are fixedly provided on both sides of the glue storage box, and the two mounting plates are fixedly connected to the support frame.

[0011] Preferably, the support frame is provided with multiple smoothing rollers and multiple extrusion rollers.

[0012] Preferably, a feed pipe is fixedly connected to the top of the glue storage tank.

[0013] Preferably, a feed end is connected to one side of the feed pipe.

[0014] Preferably, the bottom of the support frame is provided with a recycling component, the recycling component includes a recycling box, the recycling box is fixedly installed at the bottom of the support frame, a conveying pipe is connected to one side of the recycling box, and one end of the conveying pipe is fixedly connected to the feeding end.

[0015] The embodiments of the present invention have the following advantages:

[0016] 1. The pusher plate of the extrusion mechanism moves and squeezes the adhesive material to the side with the adhesive material, so that the adhesive material is squeezed into the extrusion shell through the discharge channel. The adhesive material is then squeezed out through the extrusion shell and coated onto the decorative paper on the top of the extrusion roller. At the same time, new adhesive material is injected into the space on the other side to ensure that the adhesive material is continuously and evenly supplied. During the extrusion and feeding, the cylinder of the adjustment component drives the connecting plate and the stirring blade to rotate, thereby agitating and adjusting the adhesive material injected into the adhesive storage tank to keep the adhesive material concentration consistent, make the adhesive material thickness of the decorative paper uniform, and improve the quality of the decorative paper.

[0017] 2. The transmission shaft drives the third gear to rotate, and the third gear drives the first toothed plate and the first toothed plate to move, so that the two adjusting plates are closer or farther apart, thereby achieving the purpose of adjusting the discharge width at the bottom of the extrusion shell. Decorative paper of different widths can quickly adjust the discharge port of the adhesive, thereby improving production efficiency. Attached Figure Description

[0018] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0019] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0020] Figure 1 This is a front view of the overall structure provided by the present invention;

[0021] Figure 2 Rear view of the overall structure provided for this invention;

[0022] Figure 3A cross-sectional view of the overall structure provided for this invention;

[0023] Figure 4 A perspective view of the extrusion mechanism provided by the present invention;

[0024] Figure 5 This is a cross-sectional view of the extrusion mechanism provided by the present invention;

[0025] Figure 6 This is a cross-sectional view of the glue storage tank provided by the present invention;

[0026] Figure 7 A perspective view of the push plate provided by the present invention;

[0027] Figure 8 Provided by the present invention Figure 6 Enlarged view of the structure of section A in the middle;

[0028] Figure 9 Provided by the present invention Figure 7 Enlarged view of the structure of section B in the middle.

[0029] In the diagram: 1. Support frame; 101. Smoothing roller; 102. Extrusion roller; 2. Glue storage tank; 201. Mounting plate; 202. Discharge channel; 203. Feed pipe; 204. Feed end; 205. Adjusting plate; 206. First toothed plate; 207. First motor; 208. Extrusion housing; 209. Second toothed plate; 210. Third gear; 211. Second motor; 212. Connecting frame; 213. Connecting rod; 214. Baffle; 215. Transmission. 3. Shaft; 4. Recycling box; 5. Conveying pipe; 6. Fixing plate; 7. Hydraulic push rod; 8. Square plate; 9. Chain; 10. Support rod; 11. Sleeve; 12. Third motor; 13. Output rod; 14. Fourth gear; 15. Sprocket; 16. Fifth gear; 27. Inner rod; 38. Cylinder; 49. Push plate; 20. Sealing ring; 20. Connecting plate; 21. Stirring blade; 22. Transmission rod. Detailed Implementation

[0030] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] See attached document Figure 1 - Appendix Figure 9 The present invention provides a horizontal impregnation machine, including a support frame 1, wherein the top of the support frame 1 is provided with an extrusion mechanism;

[0032] The extrusion mechanism includes a glue storage tank 2. Two discharge channels 202 are fixedly provided at the bottom of the glue storage tank 2. An extrusion shell 208 is fixedly provided on one side of each of the two discharge channels 202. An adjustment component is provided on one side of the extrusion shell 208. A fixing plate 4 is fixedly provided at the top of the support frame 1. Two hydraulic push rods 401 are fixedly provided on one side of the fixing plate 4. Output rods 407 are provided at the output ends of the two hydraulic push rods 401. Multiple support rods 404 are fixedly connected to one side of each of the two output rods 407. The end of each support rod 404 away from the output rod 407 is fixedly... A sleeve 405 is fixedly connected to the inside of the glue storage tank 2. One end of the sleeve 405 is connected to a cylinder 412 via a bearing. A pusher plate 413 is sleeved on the outside of the cylinder 412 via a bearing. A sealing ring 414 is fixedly sleeved on the outside of the pusher plate 413. A connecting rod 213 is connected to the inside of the extrusion housing 208 via a bearing. A baffle 214 is fixedly sleeved on the outside of the connecting rod 213. A first motor 207 is fixedly installed on one side of the extrusion housing 208. The output end of the first motor 207 is fixedly connected to the connecting rod 213.

[0033] In this embodiment, the first motor 207 drives the connecting rod 213 to rotate, and the connecting rod 213 drives the baffle 214 to rotate, so that the baffle 214 blocks the discharge channel 202 on the other side. The hydraulic push rod 401 controls the output rod 407 to move, the output rod 407 controls the sleeve 405 to move, the sleeve 405 controls the cylinder 412 and the push plate 413 to move, the push plate 413 moves and squeezes towards the side with the adhesive material, so that the adhesive material is squeezed into the extrusion shell 208 through the discharge channel 202 and squeezed out through the extrusion shell 208.

[0034] To achieve the adjustment purpose, this device adopts the following technical solution: The adjustment assembly includes two adjustment plates 205, one side of which extends into the extrusion housing 208. One adjustment plate 205 has a first toothed plate 206 fixedly mounted on both sides, and the other adjustment plate 205 has a second toothed plate 209 fixedly mounted on both sides. A connecting frame 212 is fixedly mounted on one side of the extrusion housing 208, and a second motor 211 is fixedly mounted on one side of the connecting frame 212. A drive shaft 215 is fixedly connected to the output end of the second motor 211. The drive shaft 215 passes through... The transmission shaft 215 is connected to the extrusion housing 208 via bearings. Two third gears 210 are fixedly sleeved on the outside of the transmission shaft 215. The third gears 210 mesh with the first toothed plate 206 and the second toothed plate 209 that are close to them. When the second motor 211 is started, the second motor 211 drives the transmission shaft 215 to rotate. The transmission shaft 215 drives the third gears 210 to rotate. The third gears 210 drive the first toothed plate 206 and the first toothed plate 209 to move, so that the two adjusting plates 205 are brought closer or farther away, thereby achieving the purpose of adjusting the bottom discharge width of the extrusion housing 208.

[0035] To achieve the adjustment purpose, this device adopts the following technical solution: An adjustment component is provided on one side of the fixed plate 4. The adjustment component includes a square plate 402, which is fixedly connected to two output rods 407. A third motor 406 is fixedly installed on one side of the square plate 402. A transmission rod 417 is fixedly connected to the output end of the third motor 406. A fourth gear 408 is fixedly installed on one side of the transmission rod 417. Multiple connecting plates 415 are fixedly connected to both sides of the cylinder 412. A stirring blade 416 is fixedly connected to one side of each connecting plate 415. Inner rods 411 are fixedly installed on one side of each of the two cylinders 412. The two inner rods 411 pass through a sleeve 405. A sprocket 409 is fixedly connected to one end of each of the two inner rods 411. A chain 403 is sleeved around the two sprockets 409. The sprockets 409 and the chain 403 are connected... The system is in operation, with one of the sprockets 409 having a fifth gear 410 fixedly mounted on one side, one of the output rods 407 fixedly connected to the fifth gear 410, and another output rod 407 fixedly connected at one end to the sprocket 409. The fourth gear 408 meshes with the fifth gear 410. The third motor 406 is started, which drives the transmission rod 417 to rotate. The transmission rod 417 drives the fourth gear 408 to rotate, which in turn drives the fifth gear 410 to rotate. The fifth gear 410 drives the sprocket 409 to rotate, which in turn drives the chain 403 to rotate. This chain 403 then drives another sprocket 409 to rotate, which in turn drives the inner rod 411 to rotate. The inner rod 411 then drives the cylinder 412 to rotate, which in turn drives the connecting plate 415 and the stirring blade 416 to rotate, thereby agitating and adjusting the adhesive injected into the adhesive storage tank 2.

[0036] To achieve the purpose of installation, the device adopts the following technical solution: two mounting plates 201 are fixedly provided on both sides of the glue storage tank 2, and the two mounting plates 201 are fixedly connected to the support frame 1. The glue storage tank 2 and the support frame 1 are installed and fixed through the mounting plates 201.

[0037] To achieve the purpose of transmission, this device adopts the following technical solution: the support frame 1 is equipped with multiple smoothing rollers 101 and multiple extrusion rollers 102, and the processed decorative paper is as follows: Figure 3 The rollers shown pass through the smoothing roller 101 and the extrusion roller 102, respectively.

[0038] To achieve the purpose of material conveying, this device adopts the following technical solution: A feed pipe 203 is fixedly connected to the top of the glue storage tank 2, and a feed end 204 is connected to one side of the feed pipe 203. A recycling assembly is provided at the bottom of the support frame 1, the recycling assembly including a recycling box 3, which is fixedly installed at the bottom of the support frame 1. A conveying pipe 301 is connected to one side of the recycling box 3, and one end of the conveying pipe 301 is fixedly connected to the feed end 204. The glue storage tank is connected through the feed end 204. A pressure valve and a pump are installed on the feed end 204. An electric three-way valve is installed at the connection between the feed pipe 203 and the feed end 204 and the conveying pipe 301 to control the glue feeding. The glue is injected into the push plate 413 inside the glue storage tank 2. The glue on the decorative paper is spread evenly by the smoothing roller 101. The excess material falls into the recycling tank 3. A pump is installed on one side of the conveying pipe 301 to transport the excess material to the feed end 204 through the conveying pipe 301, so that the excess material can be put back into the glue storage tank 2 for recycling.

[0039] The process of using this invention is as follows: When using this invention, the processed decorative paper is as follows: Figure 3 As shown, they pass through the smoothing roller 101 and the extrusion roller 102 respectively, in the following directions. Figure 3As shown from left to right, the glue storage device is connected through the feed end 204. A pressure valve and pump are installed on the feed end 204. An electric three-way valve is installed at the connection between the feed pipe 203 and the feed end 204 and the conveying pipe 301 to control the glue feeding. The glue is injected into one side of the push plate 413 inside the glue storage tank 2. The push plate 413 is located in the middle of the glue storage tank 2. At the same time, the bottom of the glue discharge channel 202 is blocked by the baffle 214. The third motor 406 is started, which drives the transmission rod 417 to rotate. The transmission rod 417 drives the fourth gear 408 to rotate, the fourth gear 408 drives the fifth gear 410 to rotate, the fifth gear 410 drives the sprocket 409 to rotate, and the sprocket 409 drives the chain 403 to rotate, causing the chain 403 to drive another... The outer sprocket 409 rotates, causing the inner rod 411 to rotate. The inner rod 411 then rotates the cylinder 412, which in turn rotates the connecting plate 415 and the stirring blade 416. This agitates and adjusts the adhesive injected into the storage tank 2, ensuring a consistent adhesive concentration. Once the tank is full, the hydraulic push rod 401, the first motor 207, and the electric three-way valve are simultaneously activated. The first motor 207 rotates the connecting rod 213, which in turn rotates the baffle 214, blocking the discharge channel 202 on the other side. The hydraulic push rod 401 controls the output rod 407 to move, which in turn controls the sleeve 405 to move. The sleeve 405 then controls the cylinder 412 and the push plate 413 to move. The material is then squeezed towards the side containing the adhesive, causing it to be extruded through the discharge channel 202 into the extrusion housing 208. It is then extruded through the extrusion housing 208 and coated onto the decorative paper on top of the extrusion roller 102. Simultaneously, the adhesive is injected through the feed pipe 203 into the space on the other side of the push plate 413 inside the adhesive storage tank 2 where there is no adhesive. During the extrusion process, the space on the other side receives material, and the adhesive continuously fills the entire space and the discharge channel 202. The adhesive is continuously agitated by adjusting the components. Once the adhesive reaches 16 and approaches the inner wall of the adhesive storage tank 2, the hydraulic push rod 401, the first motor 207, and the electric three-way valve are activated again simultaneously to extrude the adhesive from the other side. At the same time, the baffle 214 closes the discharge channel 202 on the other side and... New adhesive is injected into the space to ensure a continuous and uniform supply of adhesive. The adhesive extrusion width is adjusted according to the width of the decorative paper. The second motor 211 is started, which drives the transmission shaft 215 to rotate. The transmission shaft 215 drives the third gear 210 to rotate. The third gear 210 drives the first toothed plate 206 and the first toothed plate 206 to move, so that the two adjusting plates 205 are closer or farther apart, thereby achieving the purpose of adjusting the bottom discharge width of the extrusion shell 208. The adhesive on the decorative paper is smoothed evenly by the smoothing roller 101. The remaining material falls into the recycling box 3. A pump is set on one side of the conveying pipe 301 to transport the remaining material to the feeding end 204 through the conveying pipe 301, so that the remaining material can be put back into the adhesive storage box 2 for recycling.

[0040] The above description is merely a preferred embodiment of the present invention. Any person skilled in the art can modify the present invention or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. A horizontal impregnation machine, characterized in that, include: Support frame (1), the top of which is provided with an extrusion mechanism; The extrusion mechanism includes a glue storage tank (2), with two discharge channels (202) fixedly provided at the bottom of the glue storage tank (2). An extrusion shell (208) is fixedly provided on one side of the two discharge channels (202). An adjustment component is provided on one side of the extrusion shell (208). A fixed plate (4) is fixedly provided on the top of the support frame (1). Two hydraulic push rods (401) are fixedly provided on one side of the fixed plate (4). Output rods (407) are provided at the output ends of the two hydraulic push rods (401). Multiple support rods (404) are fixedly connected to one side of each of the two output rods (407). A sleeve (405) is fixedly connected to one end of the support rod (404) away from the output rod (407). The sleeve (405) extends into the interior of the glue storage tank (2). A cylinder (412) is connected to one end of the sleeve (405) through a bearing. A push plate (413) is sleeved on the outside of the cylinder (412) through a bearing. A sealing ring (414) is fixedly sleeved on the outside of the push plate (413). The adjustment assembly includes two adjustment plates (205), one side of which extends into the interior of the extrusion housing (208). One adjustment plate (205) has a first toothed plate (206) fixed on both sides, and the other adjustment plate (205) has a second toothed plate (209) fixed on both sides. A connecting frame (212) is fixed on one side of the extrusion housing (208), and a second motor (211) is fixed on one side of the connecting frame (212). A drive shaft (215) is fixedly connected to the output end of the second motor (211). The drive shaft (215) passes through the extrusion housing (208) and is connected to the extrusion housing (208) through a bearing. Two third gears (210) are fixedly sleeved on the outside of the drive shaft (215). The third gears (210) mesh with the first toothed plate (206) and the second toothed plate (209) that are close to them. The top of the glue storage tank (2) is fixedly connected to a feed pipe (203), and a feed end (204) is connected to one side of the feed pipe (203). The bottom of the support frame (1) is provided with a recycling component, which includes a recycling box (3). The recycling box (3) is fixedly installed at the bottom of the support frame (1). A conveying pipe (301) is connected to one side of the recycling box (3), and one end of the conveying pipe (301) is fixedly connected to the feed end (204).

2. The horizontal impregnation machine according to claim 1, characterized in that: An adjustment component is provided on one side of the fixed plate (4). The adjustment component includes a square plate (402). The square plate (402) is fixedly connected to the two output rods (407). A third motor (406) is fixedly provided on one side of the square plate (402). A transmission rod (417) is fixedly connected to the output end of the third motor (406). A fourth gear (408) is fixedly provided on one side of the transmission rod (417). Multiple connecting plates (415) are fixedly connected to both sides of the cylinder (412). A stirring blade (416) is fixedly connected to one side of the connecting plate (415). An inner gear (416) is fixedly provided on one side of each of the two cylinders (412). The inner rods (411) pass through the sleeve (405). One end of each inner rod (411) is fixedly connected to a sprocket (409). A chain (403) is sleeved on the outside of each sprocket (409). The sprocket (409) meshes with the chain (403). A fifth gear (410) is fixedly provided on one side of one of the sprockets (409). One output rod (407) is fixedly connected to the fifth gear (410). One end of the other output rod (407) is fixedly connected to the sprocket (409). The fourth gear (408) meshes with the fifth gear (410).

3. A horizontal impregnation machine according to claim 1, characterized in that: The extrusion housing (208) is connected to a connecting rod (213) via a bearing inside. A baffle (214) is fixedly sleeved on the outside of the connecting rod (213). A first motor (207) is fixedly installed on one side of the extrusion housing (208). The output end of the first motor (207) is fixedly connected to the connecting rod (213).

4. A horizontal impregnation machine according to claim 1, characterized in that: The glue storage box (2) is fixedly provided with two mounting plates (201) on both sides, and the two mounting plates (201) are fixedly connected to the support frame (1).

5. A horizontal impregnation machine according to claim 1, characterized in that: The support frame (1) is provided with multiple smoothing rollers (101) and multiple extrusion rollers (102).

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