A device inspection management method, system, device and storage medium

Abstract

The application relates to the field of Internet, in particular to a device inspection management method and system, equipment and a storage medium, wherein the method comprises the following steps: obtaining an inspection task for detecting all to-be-inspected devices; based on the inspection task, obtaining device position information of a current to-be-detected device in sequence; obtaining working position information of an inspector, and judging whether the distance between the current to-be-detected device and the inspector is within a preset range according to the device position information and the working position information; if the distance between the current to-be-detected device and the inspector is within the preset range, determining that the device detected by the inspector is the current to-be-detected device, and sending an inspection item of the current to-be-detected device to a client terminal of the inspector; based on the inspection item, obtaining a detection result report of the current to-be-detected device; and generating an inspection result report corresponding to the inspection task according to the detection report of each to-be-inspected device. The application has the effect of improving the device inspection management efficiency.

Description

Technical Field

[0001] This application relates to the field of Internet technology, and in particular to a method, system, device and storage medium for equipment inspection and management. Background Technology

[0002] In jewelry processing plants and other facilities with multiple production facilities, regular inspections of the internal equipment are typically necessary. These inspections help identify any malfunctions or abnormalities, ensuring the equipment operates normally. This contributes to ensuring smooth production, improving efficiency and product quality, and is also a crucial means of ensuring employee safety and compliance with regulations.

[0003] Currently, inventory checks of fixed assets such as machinery and equipment are usually conducted manually. Workers need to find and compare each piece of machinery and equipment that needs to be inspected, and perform inspections based on different inspection items for each piece of machinery and equipment. This leads to errors in manual inspections, as workers are prone to making mistakes when locating equipment and matching different inspection items.

[0004] Therefore, based on the above problems, the existing technology still needs to be improved. Summary of the Invention

[0005] The purpose of this application is to provide a method, system, equipment, and storage medium for equipment inspection management, which aims to solve the problem of low efficiency in manual inventory and inspection management of fixed assets such as machinery and equipment.

[0006] The purpose of this application is to provide a method for equipment inspection and management, including:

[0007] Obtain inspection tasks for all equipment to be inspected;

[0008] Based on the inspection task, the device location information of the current device to be inspected is obtained sequentially;

[0009] Obtain the work location information of the inspection personnel, and determine whether the distance between the current equipment to be inspected and the inspection personnel is within a preset range based on the equipment location information and the work location information;

[0010] If the distance between the device to be inspected and the inspector is within the preset range, then when the device inspected by the inspector is determined to be the device to be inspected, the inspection items of the device to be inspected are sent to the inspector's client terminal.

[0011] Based on the inspection items, obtain the inspection result report of the current equipment to be inspected;

[0012] Based on the inspection report of each device to be inspected, an inspection result report corresponding to the inspection task is generated.

[0013] By adopting the above technical solution, the system can automatically acquire equipment to be inspected and generate corresponding inspection tasks without manual intervention. By acquiring equipment location information and the inspector's work location information, the system can determine whether the distance between the equipment and the inspector is within a preset range, thereby optimizing the inspection route and improving efficiency. After verifying that the distance between the equipment to be inspected and the inspector is within the preset range, the system can send the inspection items to the inspector's client terminal in real time, achieving instant communication and verification. Based on the inspection items, the system can obtain the equipment's inspection result report and generate a corresponding inspection task result report based on each equipment's inspection report, simplifying the report generation process and improving work efficiency. By automating and optimizing the inspection process, the efficiency and accuracy of equipment inspection are improved, labor costs are saved, and detailed inspection result reports can be generated in a timely manner, helping to identify and resolve problems promptly.

[0014] In one possible implementation of this application, the step of obtaining the inspection task for detecting all equipment to be inspected includes:

[0015] Obtain the inspection frequency and production time required for the production equipment;

[0016] Based on the inspection frequency, determine whether the production equipment is to be inspected and determine the inspection date corresponding to the equipment to be inspected.

[0017] Based on the production time, determine the inspection time of the equipment to be inspected within the inspection date;

[0018] Obtain the inspection items and inspection standards of the equipment to be inspected, and establish the corresponding inspection guidelines for the equipment to be inspected;

[0019] Based on the inspection time of all the equipment to be inspected, a corresponding inspection task is generated.

[0020] By adopting the above technical solutions, the system can automatically determine the equipment to be inspected, along with the corresponding inspection date and time, based on the inspection frequency and production time of the production equipment. This enables personalized customization of the inspection plan and ensures that inspections can be carried out outside of production hours. Through analysis of production time and inspection frequency, the system can accurately determine the inspection date and time for the equipment to be inspected, ensuring the timeliness of the inspection work and avoiding unnecessary impact on production. The system can acquire the inspection items and standards of the equipment to be inspected and automatically generate inspection guidelines based on this information, simplifying the preparation work for inspection tasks and improving work efficiency. Through the automated formulation of inspection plans and the generation of inspection guidelines, the accuracy, timeliness, and efficiency of inspection work are improved, which helps optimize the maintenance and management of production equipment, reduces the risk of production interruption, and improves production efficiency and equipment reliability.

[0021] In one possible implementation of this application, the steps prior to obtaining the inspection result report of the currently inspected equipment based on the inspection items include:

[0022] The first start time of the inspection personnel beginning to inspect the equipment to be inspected is obtained;

[0023] Determine whether the first start time is consistent with the preset start time of the currently inspected device in the inspection task;

[0024] If the first start time is the same as the preset start time of the device to be inspected in the inspection task, then a detection start prompt message is sent.

[0025] If the first start time is inconsistent with the preset start time of the current device to be inspected in the inspection task, then the inspection date and the inspection time of all devices to be inspected in the inspection task shall be adjusted.

[0026] By adopting the above technical solution, the system can obtain the first start time of the inspection personnel's inspection of the equipment to be inspected, realizing real-time monitoring and management of the inspection process. By determining whether the first start time is consistent with the preset start time of the equipment in the inspection task, the system can automatically send an inspection start prompt or adjust the inspection date and time of all equipment to be inspected in the task, ensuring that the inspection work starts on time and avoiding unnecessary delays. The system's automated adjustment function can help optimize the inspection plan, improve the efficiency and accuracy of the inspection work, and ensure the smooth progress of the inspection work. Through real-time monitoring and automated adjustment, the execution efficiency and accuracy of the inspection task are improved, the impact of human factors on the inspection work is reduced, and it helps to promptly detect and repair equipment problems, thereby improving the reliability and stability of production equipment.

[0027] In one possible implementation of this application, if the distance between the device under inspection and the inspection personnel is within a preset range, then after verification, the step of sending the inspection items of the device under inspection to the inspection personnel's client terminal includes:

[0028] Obtain the unique identifier of the production equipment;

[0029] Determine whether the unique identifier is consistent with the preset identifier of the current device to be tested;

[0030] If the unique identifier matches the preset identifier of the device under test, a verification pass message is sent, and the acquisition of the device location information of the device under test is stopped. The device information and inspection items of the device under test are sent to the client terminal of the inspection personnel.

[0031] If the unique identifier does not match the preset identifier of the device to be tested, a verification failure message will be issued.

[0032] By adopting the above technical solution, the system can obtain the unique identifier of the equipment to be inspected and compare it with a preset identifier to ensure the accuracy and consistency of the equipment. This helps prevent incorrectly sending inspection items to the wrong equipment or confusing equipment information, thus improving the accuracy and reliability of the inspection work. After the unique identifier is verified, the system can immediately send a verification pass message, stop acquiring equipment location information, and send the equipment information of the equipment to be inspected and the inspection items to the inspection personnel's client terminal in real time. This instant communication and verification process ensures the smooth progress of the inspection task and improves work efficiency. By sending equipment information and inspection items to the inspection personnel's client terminal in real time, the system ensures that the inspection personnel always have the latest equipment information and inspection items, which helps improve their understanding and handling capabilities of the equipment to be inspected. Through the unique identifier verification and instant communication mechanism, the accuracy, timeliness, and real-time nature of the inspection work are improved, which helps to optimize the equipment inspection process and improve the maintenance and management level of production equipment.

[0033] In one possible implementation of this application, the steps prior to sending the equipment information and inspection items of the device to be inspected to the client terminal of the inspection personnel include:

[0034] Obtain historical data and real-time monitoring data of the device under test during the production time;

[0035] The historical data and the real-time monitoring data are preprocessed;

[0036] Based on the historical data and the real-time monitoring data, a predictive maintenance model is established and trained.

[0037] The real-time monitoring data of the current device under test is input into the predictive maintenance model, and future fault maintenance requirements are output.

[0038] The inspection items are determined based on the aforementioned inspection items and future fault maintenance needs.

[0039] By adopting the above technical solution, the system can acquire historical and real-time monitoring data of the equipment under test during production time and preprocess this data. Through comprehensive analysis of historical and real-time monitoring data, a more accurate understanding of the equipment's operating status and performance characteristics can be obtained, providing a foundation for the subsequent establishment of a predictive maintenance model. Based on historical and real-time monitoring data, the system can establish and train a predictive maintenance model. This model can predict future potential maintenance needs based on the equipment's real-time monitoring data, helping to identify equipment problems in advance and take preventative measures, reducing the occurrence of sudden failures. After inputting the current real-time monitoring data of the equipment under test into the predictive maintenance model, the system can output future maintenance needs. Based on these needs and actual inspection items, the system can intelligently determine inspection items, ensuring that inspection work is more targeted and effective. By combining historical and real-time monitoring data to establish a predictive maintenance model and intelligently determining inspection items based on the model's output maintenance needs, the accuracy and efficiency of inspection work are improved, the risk of equipment failure is reduced, and the stable operation of production equipment is promoted.

[0040] In one possible implementation of this application, the step of obtaining the inspection result report of the currently inspected equipment based on the inspection items includes:

[0041] Acquire the measurement data information from the smart sensors in the device currently under inspection and the measurement data input by the inspection personnel;

[0042] The measurement data is analyzed to extract commonalities in detection and trends in measurement data for the current device under test, and the analysis results are obtained.

[0043] Based on the analysis results, an automatic detection result report for the current device under test is generated;

[0044] The test result report will be sent to the client terminals of relevant personnel.

[0045] The test result reports are stored and backed up, and an archive of the test result reports is established.

[0046] By adopting the above technical solution, the system can acquire data from intelligent sensors within the equipment under test, as well as measurement data input by inspection personnel. The combination of data collected by intelligent sensors and manually measured data allows for comprehensive acquisition of equipment status information, facilitating analysis of equipment operation. The system analyzes the acquired measurement data, extracting information on commonalities in the testing of the equipment and trends in measurement data changes, and derives analytical results. This analysis helps identify abnormal equipment states and potential problems, providing a foundation for generating test result reports. Based on the analysis results, the system can automatically generate test result reports for the equipment under test. This automated generation process saves labor costs, improves report generation efficiency, and ensures report consistency and accuracy. The system can instantly send the generated test result reports to the client terminals of relevant personnel for timely review. Simultaneously, the system can store and back up the test result reports, establishing an archive for future retrieval and traceability. Through intelligent data acquisition, automated analysis, and report generation, the accuracy, timeliness, and reliability of test result reports are improved, helping to promptly identify equipment problems and take effective measures to ensure the safe operation of production equipment.

[0047] The second objective of this application is to provide an equipment inspection and management system, which includes:

[0048] Inspection Task Acquisition Module: Used to acquire inspection tasks for all equipment to be inspected;

[0049] Equipment location information acquisition module: used to sequentially acquire the equipment location information of the equipment to be inspected based on the inspection task;

[0050] Work location information acquisition and judgment module: used to acquire the work location information of the inspection personnel and determine whether the distance between the current equipment to be inspected and the inspection personnel is within a preset range;

[0051] Personnel verification and inspection item sending module: If the distance between the current device to be tested and the inspection personnel is within a preset range, the inspection item of the current device to be tested will be sent to the client terminal of the inspection personnel after verification.

[0052] Inspection result report acquisition module: used to acquire the inspection result report of the current equipment to be inspected based on the inspection items;

[0053] Inspection result report generation module: used to generate an inspection result report corresponding to the inspection task based on the inspection report of each device to be inspected.

[0054] By adopting the above technical solution, the system can automatically acquire equipment to be inspected and generate corresponding inspection tasks without manual intervention. By acquiring equipment location information and the inspector's work location information, the system can determine whether the distance between the equipment and the inspector is within a preset range, thereby optimizing the inspection route and improving efficiency. After verifying that the distance between the equipment to be inspected and the inspector is within the preset range, the system can send the inspection items to the inspector's client terminal in real time, achieving instant communication and verification. Based on the inspection items, the system can obtain the equipment's inspection result report and generate a corresponding inspection task result report based on each equipment's inspection report, simplifying the report generation process and improving work efficiency. By automating and optimizing the inspection process, the efficiency and accuracy of equipment inspection are improved, labor costs are saved, and detailed inspection result reports can be generated in a timely manner, helping to identify and resolve problems promptly.

[0055] The third objective of this application is to provide an equipment inspection and management device, which includes:

[0056] The device includes a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and executed for any of the aforementioned device inspection and management methods.

[0057] The fourth objective of this application is to provide a storage medium.

[0058] The fourth objective of this application is achieved through the following technical solution:

[0059] A storage medium storing a computer program capable of being loaded by a processor and executing any of the above-described equipment inspection management methods.

[0060] In summary, this application includes at least one of the following beneficial technical effects:

[0061] 1. Based on the inspection frequency and production time of production equipment, the system can automatically determine the equipment to be inspected, along with the corresponding inspection date and time, enabling personalized customization of inspection plans and ensuring that inspections can be conducted outside of production hours. By analyzing production time and inspection frequency, the system can accurately determine the inspection date and time for the equipment to be inspected, ensuring the timeliness of inspections and avoiding unnecessary impacts on production. The system can acquire the inspection items and standards for the equipment to be inspected and automatically generate inspection guidelines based on this information, simplifying the preparation work for inspection tasks and improving work efficiency. Through the automated development of inspection plans and the generation of inspection guidelines, the accuracy, timeliness, and efficiency of inspection work are improved, which helps optimize the maintenance and management of production equipment, reduces the risk of production interruptions, and improves production efficiency and equipment reliability.

[0062] 2. The system can acquire historical and real-time monitoring data of the equipment under test during production time and preprocess this data. Through comprehensive analysis of historical and real-time monitoring data, a more accurate understanding of the equipment's operating status and performance characteristics can be obtained, providing a foundation for the establishment of a predictive maintenance model. Based on historical and real-time monitoring data, the system can build and train a predictive maintenance model. This model can predict future maintenance needs based on real-time monitoring data, helping to identify equipment problems early and take preventative measures, reducing the occurrence of sudden failures. After inputting the current real-time monitoring data of the equipment under test into the predictive maintenance model, the system can output future maintenance needs. Based on these needs and actual inspection items, the system can intelligently determine inspection items, ensuring that inspection work is more targeted and effective. By combining historical and real-time monitoring data to build a predictive maintenance model and intelligently determining inspection items based on the model's output maintenance needs, the accuracy and efficiency of inspection work are improved, the risk of equipment failure is reduced, and the stable operation of production equipment is promoted. Attached Figure Description

[0063] Figure 1 This is a flowchart illustrating an equipment inspection management method provided in an embodiment of this application;

[0064] Figure 2 This is a schematic diagram of the virtual structure of an equipment inspection and management system provided in an embodiment of this application. Detailed Implementation

[0065] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0066] Furthermore, the term "and / or" in this article is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, the character " / " in this article, unless otherwise specified, generally indicates that the preceding and following related objects have an "or" relationship.

[0067] The embodiments of this application will now be described in further detail with reference to the accompanying drawings.

[0068] This application provides an equipment inspection and management method, referring to... Figure 1 The main process of the method is described as follows:

[0069] S1: Obtain inspection tasks for all equipment to be inspected;

[0070] This process involves retrieving information about all production equipment from the equipment management system, including equipment number, name, and inspection frequency. Based on the inspection frequency, the date and time of the next inspection are calculated. When an inspection date approaches, production equipment with the same inspection date is classified as equipment to be inspected, and the plan to inspect the equipment to be inspected in one go is the inspection task.

[0071] S2: Based on the inspection task, sequentially obtain the device location information of the device to be inspected;

[0072] When the inspection personnel begin the inspection of the equipment to be inspected, the system determines the current equipment to be inspected in the inspection sequence. The system sends a signal to activate the positioning device located in the current equipment to be inspected. GPS or other positioning technologies are preferred to be used to obtain the equipment location information of the current equipment to be inspected, so that the inspection personnel can determine the location of the current equipment to be inspected through the equipment location information.

[0073] S3: Obtain the work location information of the inspection personnel, and determine whether the distance between the current equipment to be inspected and the inspection personnel is within a preset range based on the equipment location information and the work location information;

[0074] The system obtains the inspectors' work location information through client terminals carried by the inspectors, such as mobile phones. Based on the equipment location information and the inspectors' work location information, the system calculates whether the distance between the equipment and the inspectors is within a preset range. This helps inspectors plan their inspection routes and improves inspection efficiency.

[0075] S4: If the distance between the device to be tested and the inspector is within the preset range, then after determining that the device being tested by the inspector is the device to be tested, the inspection items of the device to be tested are sent to the inspector's client terminal.

[0076] If the distance between the equipment and the inspection personnel is within a preset range, the system sends a verification procedure to the inspection personnel's client terminal. Once the inspection personnel determine the location of the equipment to be inspected through the verification procedure, that is, when the inspection personnel verify that the current equipment is the equipment to be inspected, the system sends the inspection items of the current equipment to be inspected to the inspection personnel's client terminal.

[0077] S5: Based on the inspection items, obtain the inspection result report of the current equipment to be inspected;

[0078] The inspection personnel, based on the received inspection items, sequentially conduct inspections on the equipment to be tested. They record the inspection results, including whether the equipment is normal, abnormal, or requires maintenance. The system then generates an inspection report, including the inspection results, problem descriptions, and maintenance suggestions.

[0079] S6: Generate an inspection result report corresponding to the inspection task based on the inspection report of each device to be inspected.

[0080] The system integrates the inspection result reports of multiple devices to be inspected in the inspection task, forming an inspection result report. This report includes the inspection results for each device in this inspection task, problem descriptions, maintenance suggestions, inspection personnel's operating procedures, and other information. The generated inspection result reports are archived and backed up, establishing an archive record for easy future retrieval and traceability.

[0081] Specifically, in some possible embodiments, the step of obtaining the inspection task for all equipment to be inspected includes:

[0082] Obtain the inspection frequency and production time required for the production equipment;

[0083] Based on the inspection frequency, determine whether the production equipment is to be inspected and determine the inspection date corresponding to the equipment to be inspected.

[0084] Based on the production time, determine the inspection time of the equipment to be inspected within the inspection date;

[0085] Obtain the inspection items and inspection standards of the equipment to be inspected, and establish the corresponding inspection guidelines for the equipment to be inspected;

[0086] Based on the inspection time of all the equipment to be inspected, a corresponding inspection task is generated.

[0087] The system obtains the required inspection frequency and production time for each piece of equipment from the equipment management system or production plan. Based on the inspection frequency, it calculates the date on which the equipment to be inspected needs to be checked. If the current date matches the inspection date, the corresponding production equipment is marked as equipment to be inspected. For example, if equipment A was last inspected on January 1, 2000, and its inspection frequency is 3 times per month, then the inspection date for equipment A is determined to be April 1, 2000. When the actual date arrives on April 1, 2000, the system can mark equipment A as equipment to be inspected. When the actual date arrives on July 1, 2000, the system will mark equipment A as equipment to be inspected again.

[0088] Based on production schedules, determine the inspection time for each piece of equipment within the specified inspection date. Inspections are typically scheduled during periods of downtime or idle time for production equipment. Considerations such as the importance of the production equipment can be used to prioritize it, placing it at the beginning of the inspection schedule. Other equipment can then be inspected sequentially based on priority. For example, if equipment B's production time is from 00:00 to 18:00 daily, its available inspection time is from 18:01 to 23:59; equipment C's production time is from 00:00 to 17:00 daily, meaning its available inspection time is from 17:01 to 23:59. Therefore, the inspection time for equipment C can be set at 17:30, and the inspection time for equipment B can be set at 18:30. When both Device B (high priority) and Device C (low priority) have an inspection time of 17:01 to 23:59, based on the preset priorities for Device B and Device C, Device B, with higher priority, is selected for inspection first, with its inspection time set at 17:01-17:30. Device B requires 30 minutes for monitoring, allowing sufficient time for the user to move to Device C. Device B also requires 20 minutes for monitoring, so Device C's inspection time is set at 17:40-18:00.

[0089] Obtain the inspection items and standards for the equipment to be inspected from the equipment's inspection guidelines or related documents. These items and standards may include various mechanical, electrical, and safety inspection items and standards. Based on the obtained inspection items and standards, establish an inspection guide for the equipment to be inspected. This includes organizing the order of inspection items and explaining the inspection methods and standards in detail so that inspection personnel can perform inspections according to the guide. When inspection personnel are conducting inspections, the inspection guide can automatically pop up, effectively obtaining inspection tasks for all equipment to be inspected and establishing corresponding inspection guides, providing necessary guidance and preparation for subsequent inspection work. Based on the equipment to be inspected and the inspection time, generate inspection tasks. The corresponding task nodes are associated with corresponding inspection guides and items. When the user triggers the inspection task node for the equipment to be inspected, the user can perform inspections according to the inspection items and guidelines, reducing the possibility of errors.

[0090] Specifically, in some possible embodiments, the steps prior to obtaining the inspection result report of the currently inspected device based on the inspection items include:

[0091] The first start time of the inspection personnel beginning to inspect the equipment to be inspected is obtained;

[0092] Determine whether the first start time is consistent with the preset start time of the currently inspected device in the inspection task;

[0093] If the first start time is the same as the preset start time of the device to be inspected in the inspection task, then a detection start prompt message is sent.

[0094] If the first start time is inconsistent with the preset start time of the current device to be inspected in the inspection task, then the inspection date and the inspection time of all devices to be inspected in the inspection task shall be adjusted.

[0095] By adopting the above technical solution, when inspection personnel begin inspecting the equipment to be tested, they record the start time. The system checks whether the recorded start time matches the preset start time of the equipment to be tested in the inspection task. If the first start time and the preset start time match, a detection start prompt message is sent to the inspection personnel. This prompt message can be a notification reminding the inspection personnel to begin the inspection work. If the first start time and the preset start time do not match, the system will adjust the inspection date and time for equipment to be inspected that has not yet been tested. The adjustment can be done by recalculating the inspection date or postponing the inspection time by a certain period of time. Ensuring that the inspection task can be carried out according to the preset time and that inspection result reports can be obtained in a timely manner helps to improve the efficiency and accuracy of the inspection work.

[0096] Specifically, in some possible embodiments, the step of sending the inspection items of the currently inspected device to the inspector's client terminal after determining that the device being inspected by the inspection personnel is the device to be inspected includes:

[0097] Obtain the unique identifier of the production equipment;

[0098] Determine whether the unique identifier is consistent with the preset identifier of the current device to be tested;

[0099] If the unique identifier matches the preset identifier of the device under test, a verification pass message is sent, and the acquisition of the device location information of the device under test is stopped. The device information and inspection items of the device under test are sent to the client terminal of the inspection personnel.

[0100] If the unique identifier does not match the preset identifier of the device to be tested, a verification failure message will be issued.

[0101] The system retrieves a unique identifier for the device under inspection from the equipment management system or database. This identifier may be a QR code or barcode affixed to the device, which stores a corresponding device number or serial number. Inspection personnel then compare this unique identifier with a preset identifier for the device under inspection using a verification procedure. If the unique identifier matches, the process proceeds to the next step; otherwise, a verification failure message is sent. If both match, a verification success message is sent to the inspection personnel's client terminal. Simultaneously, the system stops retrieving the device's location information, as the device's identity has been confirmed. The system then sends the device's information and inspection items to the inspection personnel's client terminal. The device information may include the device model and installation location, while the inspection items include a list of required tests and the testing standards. Upon receiving the inspection items, the inspection personnel begin the inspection work according to the instructions. The system ensures that the correct device information and inspection items are sent to the inspection personnel, improving the accuracy and efficiency of the inspection work.

[0102] Specifically, in some possible embodiments, the steps prior to sending the device information and inspection items of the device to be inspected to the inspection personnel's client terminal include:

[0103] Obtain historical data and real-time monitoring data of the device under test during the production time;

[0104] The historical data and the real-time monitoring data are preprocessed;

[0105] Based on the historical data and the real-time monitoring data, a predictive maintenance model is established and trained.

[0106] The real-time monitoring data of the current device under test is input into the predictive maintenance model, and future fault maintenance requirements are output.

[0107] Based on the aforementioned inspection items and future fault maintenance needs, the inspection items are adjusted to obtain the adjusted inspection items.

[0108] This process involves acquiring historical and real-time monitoring data of the equipment under inspection during its production time from the equipment monitoring system or sensors. Historical data includes the equipment's past operating status and maintenance records, while real-time monitoring data includes the equipment's current operating parameters and status. The acquired historical and real-time monitoring data undergo preprocessing, including data cleaning, missing value handling, and outlier detection. The purpose of preprocessing is to ensure data quality and consistency, providing a reliable data foundation for subsequent modeling and analysis. Based on the historical and real-time monitoring data, a predictive maintenance model is established, such as a machine learning model or a statistical model. The model selection can be based on specific circumstances, using techniques such as regression analysis, time series analysis, and neural networks. The real-time monitoring data of the equipment under inspection is then input into the predictive maintenance model. The model analyzes and processes the real-time data, outputting future fault maintenance needs, i.e., predicting potential equipment failures. Based on the predicted fault maintenance needs and the established inspection items, the inspection items for the equipment under inspection are determined. Inspection items may include checking components that may fail and monitoring performance parameters. Before sending equipment information and inspection items to the inspection personnel's client terminal, predictive maintenance models can be used to analyze equipment status and determine inspection items, reducing redundant and invalid inspections and improving the targeting and efficiency of inspections.

[0109] Specifically, in some possible embodiments, the step of obtaining the inspection result report of the currently inspected device based on the inspection items includes:

[0110] Acquire the measurement data information from the smart sensors in the device currently under inspection and the measurement data input by the inspection personnel;

[0111] The measurement data is analyzed to extract commonalities in detection and trends in measurement data for the current device under test, and the analysis results are obtained.

[0112] Based on the analysis results, an automatic detection result report for the current device under test is generated;

[0113] The test result report will be sent to the client terminals of relevant personnel.

[0114] The test result reports are stored and backed up, and an archive of the test result reports is established.

[0115] The system acquires real-time monitoring data from the intelligent sensors inside the equipment under inspection. Inspection personnel input the measured data during the inspection process into the system via their client terminals. The system analyzes the acquired measurement data, using data analysis techniques to extract commonalities and trends in measurement data for the equipment under inspection. Through statistical analysis, pattern recognition, and anomaly detection, the system analyzes the data to identify the equipment's operating status and potential problems. Based on the analysis results, the system automatically generates an inspection result report for the equipment under inspection. The report includes detailed information such as the equipment's current status, commonalities, trends, and potential problems or anomalies. The generated inspection result report is sent to the client terminals of relevant personnel, including equipment maintenance and management personnel. This can be done via email, mobile app notifications, etc. The inspection result report is stored and backed up, either on a local server or in cloud storage. An archive of the inspection result reports is established for future review and traceability. This system effectively acquires and processes the inspection result information of the equipment under inspection and generates corresponding inspection result reports, ensuring the normal operation and maintenance management of the equipment.

[0116] Another embodiment of this application provides an equipment inspection and management system, wherein, see reference Figure 2 An equipment inspection and management system, comprising:

[0117] Inspection Task Acquisition Module 100: Used to acquire inspection tasks for all equipment to be inspected;

[0118] Equipment location information acquisition module 200: used to sequentially acquire the equipment location information of the equipment to be inspected based on the inspection task;

[0119] Work location information acquisition and judgment module 300: used to acquire the work location information of the inspection personnel, and determine whether the distance between the current equipment to be inspected and the inspection personnel is within a preset range based on the equipment location information and the work location information;

[0120] Personnel verification and inspection item sending module 400: If the distance between the current device to be inspected and the inspection personnel is within the preset range, then when it is determined that the device inspected by the inspection personnel is the current device to be inspected, the inspection item of the current device to be inspected is sent to the client terminal of the inspection personnel.

[0121] Detection result report acquisition module 500: used to acquire the detection result report of the current device to be inspected based on the inspection items;

[0122] Inspection result report generation module 600: used to generate an inspection result report corresponding to the inspection task based on the inspection report of each device to be inspected.

[0123] The equipment inspection management system provided in this embodiment can realize the steps of the aforementioned embodiments due to the functions of each module and the logical connection between them. Therefore, it can achieve the same technical effect as the aforementioned embodiments. For the principle analysis, please refer to the relevant description of the steps of the aforementioned equipment inspection management method, which will not be repeated here.

[0124] This application also provides an equipment inspection and management device, including a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and executed as described above for the equipment inspection and management method.

[0125] This application embodiment also provides a storage medium storing a computer program that can be loaded by a processor and executed as described above for a device inspection management method.

[0126] The storage medium provided in this embodiment can achieve the same technical effect as the aforementioned embodiments because the computer program therein, after being loaded and run on the processor, will implement the various steps of the aforementioned embodiments. For the principle analysis, please refer to the relevant description of the aforementioned method steps, which will not be repeated here.

[0127] The storage medium includes, for example, various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.

[0128] The steps of the methods or algorithms described in conjunction with the embodiments disclosed herein can be implemented directly by hardware, a software module executed by a processor, or a combination of both. The software module can be located in random access memory (RAM), main memory, read-only memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, removable disk, CD-ROM, or any other form of storage medium known in the art.

[0129] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0130] Furthermore, features defined by the terms "first" and "second" may explicitly or implicitly include at least one of those features. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., and unless otherwise explicitly specified, is used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features.

[0131] Therefore, any process or method description in the flowchart or otherwise herein can be understood as representing a module, segment, or portion of code comprising one or more executable instructions for implementing custom logic functions or processes, and the scope of the preferred embodiments of the invention includes additional implementations in which functions may be performed not in the order shown or discussed, including substantially simultaneously or in reverse order depending on the functions involved, as will be understood by those skilled in the art to which embodiments of the invention pertain.

[0132] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A method for managing equipment inspection, characterized in that, include: In a multi-production equipment inspection scenario applied to the jewelry manufacturing industry, an inspection task is generated to inspect all equipment to be inspected. Specific steps include: obtaining the inspection frequency and production time required for each production equipment; determining whether a production equipment is to be inspected based on the inspection frequency, and determining the corresponding inspection date for each equipment; determining the inspection sequence and time for each equipment within the specified inspection date based on the production time and equipment priority; obtaining the inspection items and standards for each equipment to be inspected, and establishing an inspection guideline for each equipment; and generating inspection tasks based on the inspection time and sequence of all equipment to be inspected. The system obtains the first start time when the inspection personnel begin inspecting the current device to be inspected; it determines whether the first start time is consistent with the preset start time of the current device to be inspected in the inspection task; if consistent, it sends an inspection start prompt message; if inconsistent, it adjusts the inspection date and inspection time of all devices to be inspected in the inspection task. Based on the inspection task, the device location information of the current device to be inspected is obtained sequentially; Obtain the work location information of the inspection personnel, and determine whether the distance between the current equipment to be inspected and the inspection personnel is within a preset range based on the equipment location information and the work location information; The system acquires historical and real-time monitoring data of the equipment under inspection during the production period; preprocesses the historical and real-time monitoring data; establishes and trains a predictive maintenance model based on the historical and real-time monitoring data; inputs the real-time monitoring data of the equipment under inspection into the predictive maintenance model and outputs future fault maintenance requirements; adjusts the inspection items based on the inspection items and future fault maintenance requirements to obtain the adjusted inspection items. If the distance is within a preset range, the equipment inspected by the inspection personnel is determined to be the current equipment to be inspected. The specific steps include: obtaining the unique identifier of the production equipment; determining whether the unique identifier is consistent with the preset identifier of the current equipment to be inspected; if consistent, issuing a verification pass message, stopping the acquisition of the equipment location information of the current equipment to be inspected, and sending the equipment information of the equipment to be inspected and the adjusted inspection items to the inspection personnel's client terminal; if inconsistent, issuing a verification fail message. Based on the adjusted inspection items, the inspection result report of the current equipment to be inspected is obtained. Specific steps include: acquiring the measurement data information from the intelligent sensors within the current equipment to be inspected and the measurement data input by the inspection personnel; analyzing the measurement data information, extracting commonalities in the current equipment to be inspected and trends in measurement data changes, and correlating this with future fault maintenance requirements output by the predictive maintenance model to obtain analysis results; automatically generating an inspection result report for the current equipment to be inspected based on the analysis results; sending the inspection result report to the client terminals of relevant personnel; storing and backing up the inspection result report, and establishing an archive record for the inspection result report. Based on the inspection report of each device to be inspected, an inspection result report corresponding to the inspection task is generated.

2. An equipment inspection management system, applied to multi-production equipment inspection scenarios in the jewelry processing industry, characterized in that, include: Inspection Task Acquisition Module: This module acquires inspection tasks for all equipment to be inspected. Specific steps include: acquiring the inspection frequency and production time required for each production equipment; determining whether a production equipment is to be inspected based on the inspection frequency, and identifying the corresponding inspection date for that equipment; determining the inspection sequence and time for the equipment within the specified inspection date based on the production time and equipment priority; acquiring the inspection items and standards for the equipment to be inspected, and establishing an inspection guideline for that equipment; and generating inspection tasks based on the inspection time and sequence of all equipment to be inspected. Equipment location information acquisition module: used to acquire the first start time when the inspection personnel begin to inspect the current equipment to be inspected; determine whether the first start time is consistent with the preset start time of the current equipment to be inspected in the inspection task; if consistent, send an inspection start prompt message; if inconsistent, adjust the inspection date and inspection time of all equipment to be inspected in the inspection task; based on the inspection task, sequentially acquire the equipment location information of the current equipment to be inspected; Work location information acquisition and judgment module: used to acquire the work location information of the inspection personnel, and determine whether the distance between the current equipment to be inspected and the inspection personnel is within a preset range based on the equipment location information and the work location information; Personnel verification and inspection project sending module: This module acquires historical and real-time monitoring data of the currently inspected equipment during the production period; preprocesses the historical and real-time monitoring data; establishes and trains a predictive maintenance model based on the historical and real-time monitoring data; inputs the real-time monitoring data of the currently inspected equipment into the predictive maintenance model and outputs future fault maintenance requirements; adjusts the inspection projects based on the inspection projects and future fault maintenance requirements to obtain adjusted inspection projects; if the distance is within a preset range, the equipment inspected by the inspection personnel is determined to be the currently inspected equipment. Specific steps include: acquiring the unique identifier of the production equipment; determining whether the unique identifier matches the preset identifier of the currently inspected equipment; if they match, issuing a verification pass message, stopping the acquisition of the equipment location information of the currently inspected equipment, and sending the equipment information of the inspected equipment and the adjusted inspection projects to the inspection personnel's client terminal; if they do not match, issuing a verification fail message. The inspection result report acquisition module is used to acquire the inspection result report of the current equipment under inspection based on the adjusted inspection items. Specific steps include: acquiring the measurement data information from the intelligent sensors within the current equipment under inspection and the measurement data input by the inspection personnel; analyzing the measurement data information, extracting commonalities in the current equipment under inspection and trends in measurement data changes, and correlating this with future fault maintenance requirements output by the predictive maintenance model to obtain analysis results; automatically generating the inspection result report of the current equipment under inspection based on the analysis results; sending the inspection result report to the client terminals of relevant personnel; storing and backing up the inspection result report, and establishing an archive record for the inspection result report. Inspection result report generation module: used to generate an inspection result report corresponding to the inspection task based on the inspection report of each device to be inspected.

3. An equipment inspection and management device, characterized in that, include: The device includes a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and executed as described in claim 1.

4. A storage medium, characterized in that, The system stores a computer program that can be loaded by a processor and executed as described in claim 1, which is a method for managing equipment inspection.

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