Assembly calculation method and system for prefabricated bridge system
By calculating the connection information of the externally expanded segments at different locations, the prefabricated segment connection range of the prefabricated bridge system is expanded, and the number of steel bars inside the pier column is reduced, which solves the problems of complex and uneconomic connection structures in the existing technology, and achieves a more uniform, safe and economical bridge structure.
Patent Information
- Application Number
- CN202410528271.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-04-29
AI Technical Summary
The existing prefabricated bridge system has problems with a small connection range of prefabricated segments and a large number of steel bars in the connection structure, resulting in complex and uneconomical construction.
By obtaining the installation groove information of prefabricated cover beams, pier columns at different levels and bearings, the preset segment connection model is used for solving, the connection information of the externally expanded segments at different locations is calculated, the connection range of the prefabricated segments is expanded, and the number of steel bars inside the pier column is reduced.
The connection range of prefabricated segments has been expanded, the number of steel bars inside the pier column has been reduced, the overall stress uniformity and safety and reliability of the bridge structure have been improved, and construction costs have been reduced.
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Figure CN118364550B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of prefabricated bridges, and in particular to an assembly calculation method and system for a prefabricated bridge system. Background Art
[0002] In the prior art, with the construction of various large and extra-large railway bridges, prefabricated bridge systems have been applied and developed. Among them, the prefabricated bridge system has the following characteristics during construction: good prefabrication quality, fast construction speed, no weather interference, mature conditions for transportation to the site for assembly, no impact on surrounding traffic during the day, and low carbon and environmental protection. In the existing prefabricated bridge system, the connection structure mostly uses grouting sleeves. On the one hand, it leads to a small connection range of the prefabricated segment, which is limited to the pier segment. It cannot be adaptively adjusted and calculated according to the relevant structures in the prefabricated bridge system. On the other hand, a large number of steel bars need to be set inside the pier, which has high assembly requirements. Therefore, there is an urgent need for an assembly calculation method for a prefabricated bridge system. By calculating the connection information of the outward-expanded segments at different positions, on the one hand, the connection range of the prefabricated segments is expanded, and on the other hand, the number of steel bars inside the pier is greatly reduced. Summary of the invention
[0003] The purpose of the present invention is to provide an assembly calculation method and system for a prefabricated bridge system to improve the above problems. In order to achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0004] A method for calculating the assembly of a prefabricated bridge system, the method comprising:
[0005] Obtain the installation slot information of the prefabricated cap beam, the coaxiality control information of the piers at different levels, and the installation slot information of the cap;
[0006] Solving the installation groove information of the prefabricated cap beam through a preset first segment connection model to obtain first segment connection information, and setting the first segment connection information on a primary pier column, wherein the primary pier column is used to cooperate with the installation groove of the prefabricated cap beam for connection;
[0007] The coaxiality control information of the piers at different levels is solved by using a preset second segment connection model to obtain second segment connection information;
[0008] Solving the installation groove information of the cap through a preset third segment connection model to obtain third segment connection information, and setting the third segment connection information on a secondary pier column, wherein the secondary pier column is used to cooperate with the installation groove of the cap;
[0009] Constructing according to the first segment connection information, the second segment connection information and the third segment connection information to obtain a connection pier;
[0010] The bridge piles, the capping platform, the connecting piers and the prefabricated cap beam are assembled and calculated in sequence to obtain calculation information of the assembled bridge.
[0011] On the other hand, the present invention provides an assembly calculation system for a prefabricated bridge system, the system comprising:
[0012] An acquisition module is used to obtain the installation slot information of the prefabricated cap beam, the coaxiality control information of the piers at different levels, and the installation slot information of the cap;
[0013] A first processing module is used to solve the installation groove information of the prefabricated cap beam through a preset first segment connection model to obtain first segment connection information, and set the first segment connection information on a primary pier column, wherein the primary pier column is used to cooperate with the installation groove of the prefabricated cap beam;
[0014] A second processing module is used to solve the coaxiality control information of the piers of different levels through a preset second segment connection model to obtain second segment connection information;
[0015] A third processing module is used to solve the installation groove information of the cap through a preset third segment connection model to obtain third segment connection information, and set the third segment connection information on a secondary pier, and the secondary pier is used to cooperate with the installation groove of the cap;
[0016] A fourth processing module, configured to construct according to the first segment connection information, the second segment connection information and the third segment connection information to obtain a connection pier;
[0017] The fifth processing module is used to sequentially calculate and assemble the bridge piles, the abutments, the connecting piers and the prefabricated cap beams to obtain calculation information of the prefabricated bridge.
[0018] The beneficial effects of the present invention are:
[0019] The present invention introduces the first segment connection information, the second segment connection information and the third segment connection information, and expands the connection range of the prefabricated segment by calculating the outward expansion segment connection information at different positions. On the other hand, the first segment connection information, the second segment connection information and the third segment connection information are used to construct a connection pier column, and the number of steel bars inside the pier column is greatly reduced on the connection pier column. The assembled bridge system structure obtained by the assembly calculation method has more uniform overall force, is safer and more reliable, and is more economical, and has better promotion value.
[0020] Other features and advantages of the present invention will be set forth in the following description, and part of them will be apparent from the description or understood by practicing the embodiments of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 It is a schematic diagram of a flow chart of an assembly calculation method of a prefabricated bridge system in an embodiment of the present invention;
[0023] Figure 2 is a structural schematic diagram of the assembled bridge described in an embodiment of the present invention;
[0024] Figure 3 This is a schematic diagram of the structure of the first segment connection information in an embodiment of the present invention;
[0025] Figure 4 This is a schematic diagram of the structure of the second segment connection information in an embodiment of the present invention;
[0026] Figure 5 is a schematic diagram of the structure of the third segment connection information in an embodiment of the present invention;
[0027] Figure 6 It is a structural schematic diagram of the connecting pier column described in an embodiment of the present invention;
[0028] Figure 7 is a schematic diagram of the structure of the fourth segment connection information described in an embodiment of the present invention;
[0029] Figure 8 It is a schematic diagram of the assembly calculation system flow of a prefabricated bridge system in an embodiment of the present invention;
[0030] Fig. 9 Schematic diagram of the first to third steps of the construction process of the prefabricated bridge in an embodiment of the present invention;
[0031] Fig.10 It is a schematic diagram of the fourth to sixth steps of the construction process of the prefabricated bridge in an embodiment of the present invention;
[0032] Fig.11 It is a schematic diagram of the seventh to ninth steps of the construction process of the prefabricated bridge in the embodiment of the present invention.
[0033] Markings in the figure:
[0034] 1. Acquisition module; 2. First processing module; 3. Second processing module; 4. Third processing module; 5. Fourth processing module; 5. Fifth processing module; 111. First-level pier; 112. Second-level pier; 113. Intermediate pier; 12. Prefabricated cap beam; 13. Capping platform. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0036] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. At the same time, in the description of the present invention, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0037] Embodiment 1:
[0038] like Figure 1 As shown, a method for calculating the assembly of a prefabricated bridge system includes steps S1 to S6, specifically:
[0039] S1: Obtain the installation slot information of the prefabricated cap beam, the coaxiality control information of the piers at different levels, and the installation slot information of the cap;
[0040] like Figure 2 As shown, the different levels of piers include a first-level pier 111, a second-level pier 112 and an intermediate pier 113. The intermediate pier 113 is arranged between the first-level pier 111 and the second-level pier 112. The first-level pier 111 is used to cooperate and connect with the installation groove of the prefabricated cap beam 12. The prefabricated cap beam 12 is arranged on the top of the first-level pier 111. The second-level pier 112 is used to cooperate and connect with the installation groove of the base 13. The base 13 is arranged at the bottom of the second-level pier 112.
[0041] S2: Solving the installation groove information of the prefabricated cap beam through a preset first segment connection model to obtain first segment connection information, and setting the first segment connection information on a primary pier column, wherein the primary pier column is used to cooperate with the installation groove of the prefabricated cap beam;
[0042] In step S2, the installation groove information of the prefabricated cap beam includes the installation groove depth of the prefabricated cap beam and the slot width of the prefabricated cap beam. Step S2 includes steps S21 to S23, specifically:
[0043] S21: Calculate the installation groove depth of the prefabricated cap beam and the slot width of the prefabricated cap beam to obtain the slot area information of the prefabricated cap beam;
[0044] In step S21, the calculation formula for the slotted area information of the prefabricated cap beam is:
[0045]
[0046] In the above formula (1), S1 represents the slotted area information of the prefabricated cap beam; It represents the slot width of the prefabricated cap beam, which can be obtained by averaging the slot top width and slot bottom width of the prefabricated cap beam; H1 represents the installation slot depth of the prefabricated cap beam; α1 represents the measured value of the draft angle of the prefabricated cap beam; α represents the theoretical value of the preset draft angle of the prefabricated cap beam.
[0047] S22: Calculating the slotted area information of the prefabricated cap beam using a first correction model to obtain a first correction coefficient;
[0048] In this step, the first correction model is:
[0049]
[0050] In the above formula (2), k1 represents the first correction coefficient; S1 represents the slot area information of the prefabricated cap beam; and S represents the preset slot theoretical area of the prefabricated cap beam.
[0051] S23: Solving the first correction coefficient using a preset first segment connection model to obtain first segment connection information.
[0052] like Figure 3 As shown, the first segment connection information includes the outward expansion width b1 in the first segment connection information and the outward expansion height h1 in the first segment connection information.
[0053] In step S23, the first segment connection model is:
[0054]
[0055] In the above formula (3), b1 represents the outer expansion width in the first segment connection information, p1 represents the preset bearing capacity of the first-level pier, k1 represents the first correction coefficient, and f c It represents the preset value of the axial compressive strength of concrete, β represents the preset angle between the outward expansion slope and the horizontal plane in the first segment connection information, h1 represents the outward expansion height in the first segment connection information, d1 represents the outer diameter of the first-level pier, and z1 represents the preset constant coefficient.
[0056] S3: solving the coaxiality control information of the piers at different levels by using a preset second segment connection model to obtain second segment connection information;
[0057] In step S3, the different levels of piers include a primary pier, a secondary pier and an intermediate pier, and the intermediate pier is arranged between the primary pier and the secondary pier. Step S3 includes S31 to S32, specifically:
[0058] S31: Calculate the mean value of the coaxiality information of the piers at different levels to obtain the coaxiality mean value information of the multi-level piers;
[0059] In step S31, the calculation formula of the coaxiality mean information of the multi-level pier is:
[0060]
[0061] In the above formula (4), It represents the mean coaxiality information of multi-level piers, q1 represents the coaxiality information of the first-level pier, q2 represents the coaxiality information of the second-level pier, and q3 represents the coaxiality information of the middle pier.
[0062] S32: Solving the coaxiality mean information of the multi-level piers through a preset second segment connection model to obtain second segment connection information.
[0063] like Figure 4 As shown, the second segment connection information includes the outward expansion width b2 in the second segment connection information and the outward expansion height h2 in the second segment connection information.
[0064] In step S32, the second segment connection model is:
[0065]
[0066] In the above formula (5), b2 represents the outer expansion width in the second segment connection information, p2 represents the preset bearing capacity of the middle pier, Indicates the mean coaxiality information of multi-level piers, f crepresents the preset value of the axial compressive strength of concrete, η represents the preset angle value between the outward expansion slope and the horizontal plane in the second segment connection information, h2 represents the outward expansion height in the second segment connection information, d2 represents the inner diameter of the prefabricated grouting hole, and z2 represents the preset constant coefficient.
[0067] In step S32, when there are multiple intermediate piers, step S32 includes S321 to S323, specifically:
[0068] S321: Obtaining the number of the intermediate piers and the setting height information of each intermediate pier;
[0069] S322: solving the number of the intermediate piers and the setting height information of each intermediate pier to obtain a correction coefficient of the intermediate pier;
[0070] In step S322, the correction coefficient calculation formula of the middle pier is:
[0071]
[0072] In the above formula (6), C represents the correction coefficient of the intermediate pier, n represents the number of intermediate piers, H represents the preset height value of the intermediate pier, and c i Indicates the setting height information of the i-th intermediate pier.
[0073] S323: Calculate according to the coaxiality mean information of the multi-level piers, the correction coefficient of the middle pier and the second segment connection model to obtain the second segment connection information.
[0074] In step S323, when there are multiple intermediate piers, the calculation formula for the second segment connection information is:
[0075]
[0076] In the above formula (7), b′2 represents the outer expansion width in the second segment connection information when there are multiple intermediate piers, p2 represents the preset bearing capacity of the intermediate pier, represents the mean coaxiality information of multi-level piers, C represents the correction coefficient of the middle pier, and f c represents the preset value of the axial compressive strength of concrete, η represents the preset angle value between the outward expansion slope and the horizontal plane in the second segment connection information, h′2 represents the outward expansion height in the second segment connection information when there are multiple intermediate piers, d2 represents the inner diameter of the prefabricated grouting hole, and z2 represents the preset constant coefficient.
[0077] S4: solving the installation groove information of the cap through a preset third segment connection model to obtain third segment connection information, and setting the third segment connection information on a secondary pier column, wherein the secondary pier column is used to cooperate with the installation groove of the cap;
[0078] In step S4, the installation groove information of the platform includes the installation groove depth of the platform and the slot width of the platform. Step S4 includes S41 to S43, specifically:
[0079] S41: Calculating the installation groove depth of the platform and the slot width of the platform to obtain the slot area information of the platform;
[0080] In step S41, the calculation formula of the groove area information of the platform is:
[0081]
[0082] In the above formula (8), S2 represents the groove area information of the cap; It represents the slot width of the abutment, which can be obtained by calculating the average of the slot top width and slot bottom width of the abutment; H2 represents the installation slot depth of the abutment; α2 represents the measured value of the draft angle of the abutment; α0 represents the theoretical value of the preset draft angle of the abutment.
[0083] S42: Calculating the groove area information of the platform through a second correction model to obtain a second correction coefficient;
[0084] In this step, the second correction model is:
[0085]
[0086] In the above formula (9), k2 represents the second correction coefficient; S2 represents the groove area information of the base; S0 represents the preset groove theoretical area of the base.
[0087] S43: Solving the second correction coefficient using a preset third segment connection model to obtain third segment connection information.
[0088] like Figure 5 As shown, the third segment connection information includes the outward expansion width b3 in the third segment connection information and the outward expansion height h3 in the third segment connection information.
[0089] In step S43, the third segment connection model is:
[0090]
[0091] In the above formula (10), b3 represents the outer expansion width in the third segment connection information, p3 represents the preset bearing capacity of the secondary pier, k2 represents the second correction coefficient, and f c It represents the preset value of the axial compressive strength of concrete, γ represents the preset angle between the outward expansion slope and the horizontal plane in the third segment connection information, h3 represents the outward expansion height in the third segment connection information, d3 represents the outer diameter of the secondary pier, and z3 represents the preset constant coefficient.
[0092] S5: constructing according to the first segment connection information, the second segment connection information and the third segment connection information to obtain a connection pier;
[0093] like Figure 6 As shown, a grouting channel is provided inside the connecting pier, and an upper through hole and a lower through hole are provided on the secondary pier. The upper through hole is used for the outer grouting liquid to flow into the inner cavity of the pier; the lower through hole is used for the internal and external liquid to circulate when the secondary pier is sunk into the cap, so that the top heights of the inner and outer liquid levels are consistent and evenly distributed. The first segment connection information is set on the outer wall of the first pier, and the first pier is used to cooperate with the installation groove of the prefabricated cap beam; the second segment connection information is set inside the connecting pier; the third segment connection information is set on the outer wall of the secondary pier, and the secondary pier is used to cooperate with the installation groove of the cap.
[0094] S6: assembling and calculating the bridge piles, the abutments, the connecting piers and the prefabricated cap beams in sequence to obtain calculation information of the prefabricated bridge.
[0095] In step S6, according to the existing structural assembly calculation, the connecting piers are used as the calculation basis to calculate the adapted bridge pile size information, the abutment size information and the prefabricated cap beam size information, and the calculation information of the prefabricated bridge is obtained according to the size information corresponding to the connecting piers, the bridge pile size information, the abutment size information and the prefabricated cap beam size information, and the later installation is carried out according to the calculation information of the prefabricated bridge.
[0096] The bridge piles can be cast in place or prefabricated.
[0097] Embodiment 2:
[0098] A method for assembling a prefabricated bridge system, based on step S4 of the first embodiment: solving the installation groove information of the cap through a preset third segment connection model to obtain the third segment connection information, and setting the third segment connection information on the secondary pier, the secondary pier is used to cooperate with the installation groove of the cap, and further includes steps S5 to S9, specifically:
[0099] S5: Acquire the number of bridge piles and the flatness control information of each bridge pile;
[0100] S6: Calculate the mean of the flatness control information of each bridge pile to obtain the mean information of the bridge pile flatness;
[0101] In step S6, the mean information calculation formula of the bridge pile flatness is:
[0102]
[0103] In the above formula (11), represents the mean information of the bridge pile flatness, e i represents the flatness control information of the ith bridge pile, m represents the number of bridge piles, and E represents the preset bridge pile flatness information.
[0104] S7: solving the number of the bridge piles and the mean information of the flatness of the bridge piles by using a preset fourth segment connection model to obtain fourth segment connection information;
[0105] like Figure 7 As shown, the fourth segment connection information includes the outward expansion width b4 in the fourth segment connection information and the outward expansion height h4 in the fourth segment connection information.
[0106] In this step, the fourth segment connection model is:
[0107]
[0108] In the above formula (12), b4 represents the outer expansion width in the fourth segment connection information, p4 represents the preset bearing capacity of the bridge pile, represents the mean information of the bridge pile flatness, m represents the number of bridge piles, and f c It represents the preset value of the axial compressive strength of concrete, ε represents the preset angle between the outward expansion slope and the horizontal plane in the fourth segment connection information, h4 represents the outward expansion height in the fourth segment connection information, d4 represents the outer diameter of the bridge pile, and z4 represents the preset constant coefficient.
[0109] S8: constructing according to the first segment connection information, the second segment connection information and the third segment connection information to obtain a connection pier;
[0110] The outward-expanded bridge pile is constructed according to the connection information of the fourth segment to obtain the outward-expanded bridge pile.
[0111] S9: assembling and calculating the outward-expanded bridge piles, the abutment, the connecting piers and the prefabricated cap beam in sequence to obtain calculation information of the prefabricated bridge.
[0112] In step S9, according to the existing structural assembly calculation, the connecting piers and the outward-expanded bridge piles are used as the calculation basis to calculate the adapted abutment size information and the prefabricated cap beam size information, and the calculation information of the prefabricated bridge is obtained according to the size information corresponding to the connecting piers, the size information corresponding to the outward-expanded bridge piles, the abutment size information and the prefabricated cap beam size information, and the subsequent installation is carried out according to the calculation information of the prefabricated bridge.
[0113] Embodiment three:
[0114] like Figure 8 As shown, an assembly calculation system for a prefabricated bridge system, the system comprising:
[0115] Acquisition module 1, used to obtain the installation groove information of the prefabricated cap beam, the coaxiality control information of the piers at different levels, and the installation groove information of the cap;
[0116] The first processing module 2 is used to solve the installation groove information of the prefabricated cap beam through a preset first segment connection model to obtain the first segment connection information, and set the first segment connection information on the first-level pier column, and the first-level pier column is used to cooperate with the installation groove of the prefabricated cap beam;
[0117] The second processing module 3 is used to solve the coaxiality control information of the piers of different levels through a preset second segment connection model to obtain the second segment connection information;
[0118] The third processing module 4 is used to solve the installation groove information of the cap through a preset third segment connection model to obtain the third segment connection information, and set the third segment connection information on the secondary pier column, and the secondary pier column is used to cooperate with the installation groove of the cap;
[0119] A fourth processing module 5 is used to construct according to the first segment connection information, the second segment connection information and the third segment connection information to obtain a connection pier;
[0120] The fifth processing module 6 is used to sequentially calculate the assembly of the bridge piles, the abutments, the connecting piers and the prefabricated cap beams to obtain calculation information of the prefabricated bridge.
[0121] In an implementation method disclosed in the present invention, in the first processing module 2, the installation groove information of the prefabricated cap beam includes the installation groove depth of the prefabricated cap beam and the slot width of the prefabricated cap beam, including:
[0122] A first calculation unit is used to calculate the installation groove depth of the prefabricated cap beam and the slot width of the prefabricated cap beam to obtain the slot area information of the prefabricated cap beam;
[0123] A second calculation unit is used to calculate the slotted area information of the prefabricated cap beam through a first correction model to obtain a first correction coefficient;
[0124] The third calculation unit is used to solve the first correction coefficient through a preset first segment connection model to obtain first segment connection information.
[0125] In an implementation method disclosed in the present invention, in the second processing module 3, the different-level piers include a primary pier, a secondary pier and an intermediate pier, and the intermediate pier is arranged between the primary pier and the secondary pier, including:
[0126] The first processing unit is used to calculate the mean value of the coaxiality information of the piers at different levels to obtain the coaxiality mean value information of the multi-level piers;
[0127] The second processing unit is used to solve the coaxiality mean information of the multi-level piers through a preset second segment connection model to obtain second segment connection information.
[0128] It should be noted that, regarding the system in the above embodiment, the specific manner in which each module performs operations has been described in detail in the embodiment of the method, and will not be elaborated here.
[0129] Embodiment 4:
[0130] like Figures 9 to 11 As shown, an assembly construction method of a prefabricated bridge system:
[0131] ①, construct the pile foundation of the bridge pile, set the fourth section at the preset position of the bridge pile top according to the fourth section connection information, obtain the outward expansion bridge pile, and reserve an interface for connecting with the cap;
[0132] ②, tie the steel bars, cast the cap on the interface, and set the fourth section inside the cap, with a mounting groove for the cap reserved on the top of the cap;
[0133] ③. A temporary limiting template is arranged around the top of the pedestal, and a fluid connecting material is injected into the installation groove of the pedestal;
[0134] ④, prefabricated cap beams and prefabricated connecting piers, wherein the connecting piers are prefabricated according to the first segment connection information, the second segment connection information and the third segment connection information; and a support is installed on the prefabricated cap beam;
[0135] ⑤. Connection between pier and cap: The pier sinks into the cap, extruding the material (unsolidified state) to fill the outer and inner cavities of the pier, and the position is higher than the top surface of the cap, and is constrained by the surrounding temporary limit templates to form the added platform;
[0136] In this step, the pier is directly sunk to squeeze the fluid material in the foundation, and a solution of overflow filling is adopted, which can achieve success at one time and improve work efficiency. It can also avoid repeated trials when setting the mortar and avoid unevenness caused by solidification of mortar. This solution integrates the bottom of the pier with the slurry, and the flow and filling effects are better.
[0137] ⑥. Assemble and connect the segments in the pier column in sequence, paying attention to the directionality of each segment. The middle segment has no up and down directionality, while the first-level pier column and the second-level pier column have directionality. Set the prefabricated cap beam above the first-level pier column, and temporarily fix the structure from top to bottom;
[0138] ⑦. Grouting is carried out from the grouting hole on the upper surface of the cap at the bottom of the pier column, with high pressure, and jacking, until the exhaust hole in the middle of the top of the prefabricated cap beam is vented to discharge slurry, ensuring that the grouting is dense and the structural channels inside the pier column are completely filled;
[0139] ⑧. Install temporary support formwork around the piers below the prefabricated cap beam, and further perform high-pressure grouting until grout comes out of the exhaust holes on both sides of the top of the prefabricated cap beam to ensure that the prefabricated cap beam is fully filled;
[0140] ⑨. After reaching the required strength, remove the temporary limiting formwork and temporary supporting formwork on all sides.
[0141] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
[0142] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A method for calculating the assembly of a prefabricated bridge system, characterized in that: include: Obtain the installation slot information of the prefabricated cap beam, the coaxiality control information of the piers at different levels, and the installation slot information of the cap; Solving the installation groove information of the prefabricated cap beam through a preset first segment connection model to obtain first segment connection information, and setting the first segment connection information on a primary pier column, wherein the primary pier column is used to cooperate with the installation groove of the prefabricated cap beam for connection; The coaxiality control information of the piers at different levels is solved by using a preset second segment connection model to obtain second segment connection information; Solving the installation groove information of the cap through a preset third segment connection model to obtain third segment connection information, and setting the third segment connection information on a secondary pier column, wherein the secondary pier column is used to cooperate with the installation groove of the cap; Constructing according to the first segment connection information, the second segment connection information and the third segment connection information to obtain a connection pier; The bridge piles, the cap, the connecting piers and the prefabricated cap beam are assembled and calculated in sequence to obtain calculation information of the assembled bridge; Wherein, the first segment connection model is: In the above formula (3), b1 represents the outer expansion width in the first segment connection information, p1 represents the preset bearing capacity of the first-level pier, k1 represents the first correction coefficient, and f c represents the preset value of the axial compressive strength of concrete, β represents the preset angle between the outward expansion slope and the horizontal plane in the first segment connection information, h1 represents the outward expansion height in the first segment connection information, d1 represents the outer diameter of the first-level pier, and z1 represents the preset constant coefficient; Wherein, the second segment connection model is: In the above formula (5), b2 represents the outer expansion width in the second segment connection information, p2 represents the preset bearing capacity of the middle pier, Indicates the mean coaxiality information of multi-level piers, f c represents the preset value of the axial compressive strength of concrete, η represents the preset angle between the outward expansion slope and the horizontal plane in the second segment connection information, h2 represents the outward expansion height in the second segment connection information, d2 represents the inner diameter of the prefabricated grouting hole, and z2 represents the preset constant coefficient; Wherein, the third segment connection model is: In the above formula (10), b3 represents the outer expansion width in the third segment connection information, p3 represents the preset bearing capacity of the secondary pier, k2 represents the second correction coefficient, and f c It represents the preset value of the axial compressive strength of concrete, γ represents the preset angle between the outward expansion slope and the horizontal plane in the third segment connection information, h3 represents the outward expansion height in the third segment connection information, d3 represents the outer diameter of the secondary pier, and z3 represents the preset constant coefficient.
2. The assembly calculation method of a prefabricated bridge system according to claim 1, characterized in that: The installation groove information of the prefabricated cap beam is solved by a preset first segment connection model to obtain the first segment connection information, and the first segment connection information is set on the primary pier column. The installation groove information of the prefabricated cap beam includes the installation groove depth of the prefabricated cap beam and the slot width of the prefabricated cap beam, including: Calculating the installation groove depth of the prefabricated cap beam and the slot width of the prefabricated cap beam to obtain slot area information of the prefabricated cap beam; The slotted area information of the prefabricated cap beam is calculated by a first correction model to obtain a first correction coefficient; The first correction coefficient is solved by using a preset first segment connection model to obtain first segment connection information.
3. The assembly calculation method of a prefabricated bridge system according to claim 2 is characterized in that: The first correction coefficient is solved by a preset first segment connection model to obtain first segment connection information, wherein the first segment connection model is: In the above formula, b1 represents the outer expansion width in the first segment connection information, p1 represents the preset bearing capacity of the first-level pier, k1 represents the first correction coefficient, and f c It represents the preset value of the axial compressive strength of concrete, β represents the preset angle between the outward expansion slope and the horizontal plane in the first segment connection information, h1 represents the outward expansion height in the first segment connection information, d1 represents the outer diameter of the first-level pier, and z1 represents the preset constant coefficient.
4. The assembly calculation method of a prefabricated bridge system according to claim 1, characterized in that: The coaxiality control information of the different-level piers is solved by a preset second segment connection model to obtain second segment connection information, wherein the different-level piers include a first-level pier, a second-level pier and an intermediate pier, and the intermediate pier is arranged between the first-level pier and the second-level pier, including: Calculating the mean value of the coaxiality information of the piers at different levels to obtain the mean value of the coaxiality information of the multi-level piers; The coaxiality mean information of the multi-level piers is solved by using a preset second segment connection model to obtain second segment connection information.
5. The assembly calculation method of a prefabricated bridge system according to claim 4 is characterized in that: The coaxiality information of the different levels of piers is averaged to obtain the coaxiality average information of the multi-level piers, wherein the calculation formula of the coaxiality average information of the multi-level piers is: In the above formula, It represents the mean coaxiality information of multi-level piers, q1 represents the coaxiality information of the first-level pier, q2 represents the coaxiality information of the second-level pier, and q3 represents the coaxiality information of the middle pier.
6. The assembly calculation method of a prefabricated bridge system according to claim 4, characterized in that: The coaxiality mean information of the multi-stage piers is solved by a preset second segment connection model to obtain the second segment connection information, when there are multiple intermediate piers, including: Obtaining the number of intermediate piers and the height information of each intermediate pier; Solving the number of intermediate piers and the information of the height of each intermediate pier to obtain a correction coefficient of the intermediate pier; The second segment connection information is obtained by performing calculations based on the coaxiality mean information of the multi-stage piers, the correction coefficient of the middle piers, and the second segment connection model.
7. The assembly calculation method of a prefabricated bridge system according to claim 1, characterized in that: The installation groove information of the base is solved by a preset third segment connection model to obtain the third segment connection information, and further includes: Acquire the number of bridge piles and the flatness control information of each bridge pile; Performing mean calculation on the flatness control information of each bridge pile to obtain mean information of the bridge pile flatness; The number of bridge piles and the mean information of the flatness of the bridge piles are solved by a preset fourth segment connection model to obtain fourth segment connection information; Constructing according to the first segment connection information, the second segment connection information and the third segment connection information to obtain a connection pier; constructing according to the fourth segment connection information to obtain an outward-expanded bridge pile; Among them, the fourth segment connection model is: In the above formula (12), b4 represents the outer expansion width in the fourth segment connection information, p4 represents the preset bearing capacity of the bridge pile, represents the mean information of the bridge pile flatness, m represents the number of bridge piles, and f c It represents the preset value of the axial compressive strength of concrete, ε represents the preset angle between the outward expansion slope and the horizontal plane in the fourth segment connection information, h4 represents the outward expansion height in the fourth segment connection information, d4 represents the outer diameter of the bridge pile, and z4 represents the preset constant coefficient.
8. An assembly calculation system for a prefabricated bridge system, characterized in that: An assembly calculation method for a prefabricated bridge system according to any one of claims 1 to 7 above is used, comprising: An acquisition module is used to obtain the installation slot information of the prefabricated cap beam, the coaxiality control information of the piers at different levels, and the installation slot information of the cap; A first processing module is used to solve the installation groove information of the prefabricated cap beam through a preset first segment connection model to obtain first segment connection information, and set the first segment connection information on a primary pier column, wherein the primary pier column is used to cooperate with the installation groove of the prefabricated cap beam; A second processing module is used to solve the coaxiality control information of the piers of different levels through a preset second segment connection model to obtain second segment connection information; A third processing module is used to solve the installation groove information of the cap through a preset third segment connection model to obtain third segment connection information, and set the third segment connection information on a secondary pier, and the secondary pier is used to cooperate with the installation groove of the cap; A fourth processing module, configured to construct according to the first segment connection information, the second segment connection information and the third segment connection information to obtain a connection pier; The fifth processing module is used to sequentially assemble and calculate the bridge piles, the cap, the connecting piers and the prefabricated cap beam to obtain calculation information of the prefabricated bridge, wherein the first segment connection model is: In the above formula (3), b1 represents the outer expansion width in the first segment connection information, p1 represents the preset bearing capacity of the first-level pier, k1 represents the first correction coefficient, and f c represents the preset value of the axial compressive strength of concrete, β represents the preset angle between the outward expansion slope and the horizontal plane in the first segment connection information, h1 represents the outward expansion height in the first segment connection information, d1 represents the outer diameter of the first-level pier, and z1 represents the preset constant coefficient; Wherein, the second segment connection model is: In the above formula (5), b2 represents the outer expansion width in the second segment connection information, p2 represents the preset bearing capacity of the middle pier, Indicates the mean coaxiality information of multi-level piers, f c represents the preset value of the axial compressive strength of concrete, η represents the preset angle between the outward expansion slope and the horizontal plane in the second segment connection information, h2 represents the outward expansion height in the second segment connection information, d2 represents the inner diameter of the prefabricated grouting hole, and z2 represents the preset constant coefficient; Wherein, the third segment connection model is: In the above formula (10), b3 represents the outer expansion width in the third segment connection information, p3 represents the preset bearing capacity of the secondary pier, k2 represents the second correction coefficient, and f c It represents the preset value of the axial compressive strength of concrete, γ represents the preset angle between the outward expansion slope and the horizontal plane in the third segment connection information, h3 represents the outward expansion height in the third segment connection information, d3 represents the outer diameter of the secondary pier, and z3 represents the preset constant coefficient.
9. The assembly calculation system of a prefabricated bridge system according to claim 8, characterized in that: In the first processing module, the installation groove information of the prefabricated cap beam includes the installation groove depth of the prefabricated cap beam and the slot width of the prefabricated cap beam, including: A first calculation unit is used to calculate the installation groove depth of the prefabricated cap beam and the slot width of the prefabricated cap beam to obtain the slot area information of the prefabricated cap beam; A second calculation unit is used to calculate the slotted area information of the prefabricated cap beam through a first correction model to obtain a first correction coefficient; The third calculation unit is used to solve the first correction coefficient through a preset first segment connection model to obtain first segment connection information.
10. The assembly calculation system of a prefabricated bridge system according to claim 8, characterized in that: In the second processing module, the different levels of piers include a primary pier, a secondary pier and an intermediate pier, and the intermediate pier is arranged between the primary pier and the secondary pier, including: The first processing unit is used to calculate the mean value of the coaxiality information of the piers at different levels to obtain the coaxiality mean value information of the multi-level piers; The second processing unit is used to solve the coaxiality mean information of the multi-level piers through a preset second segment connection model to obtain second segment connection information.
Citation Information
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