Quartz half-sheet integrated boat for solar cell and processing device thereof

Abstract

The present invention discloses a quartz half-sheet integrated boat for solar cells and a processing device thereof, comprising two side panels, four quartz rods are fixedly installed between the two side panels, and the spacing between each quartz rod is equal. It comprises a feeding device, a plate feeding device and a fusion device, the feeding device is used to feed the quartz rods, the plate feeding device is used to feed the side panels, and the fusion device is used to fuse and assemble the side panels and the quartz rods. The feeding device provided in the present invention can feed multiple quartz rods at a time and automatically arrange the quartz rods into a row of four, which is convenient for subsequent splicing and fusion; the plate feeding device provided in the present invention can realize the automatic feeding of the side panels, and automatically stand up the two side panels to be fused, which is convenient for the docking and fusion of the side panels and the quartz rods; the fusion device provided in the present invention can automatically place the four quartz rods and the two side panels in designated positions, thereby improving the accuracy of the fusion combination.

Description

Technical Field

[0001] The invention relates to the technical field of quartz boats, and in particular to a quartz half-sheet integrated boat for solar cell sheets and a processing device thereof. Background Art

[0002] In the manufacturing process of solar cells, the most important step is the production of fleece. The quality of the raw fleece can directly determine the refraction effect of the solar cell on sunlight, thus affecting the power generation effect of solar energy. In the process of producing fleece, a boat body made of quartz must be used for operation. The reason is that the good heat resistance and corrosion resistance of quartz can ensure long life while not affecting the effect of producing fleece on the cell. The Chinese invention patent application with announcement number: CN102543805A discloses a quartz boat support. This prior art realizes the load-bearing effect by setting up upper and lower boat bodies and setting a heat insulation surface in the middle. However, this prior art does not involve a manufacturing method, and the processing and manufacturing of the quartz boat is mainly carried out manually, and a quartz boat automatic processing device is required. Summary of the invention

[0003] In view of the above technical problems, the technical solution adopted by the present invention is: a quartz half-sheet integrated boat for solar cells, comprising two side plates, four quartz rods are fixedly installed between the two side plates, and the spacing between each quartz rod is equal.

[0004] A quartz half-sheet integrated boat processing device for solar cell sheets comprises a feeding device, a plate feeding device and a fusion device, wherein the feeding device comprises a feeding rack, the feeding device is used to feed quartz rods, the plate feeding device comprises a forward pushing material box, the plate feeding device is used to feed side plates, the fusion device comprises a bottom plate, and the fusion device is used to fuse and assemble the side plates and the quartz rods.

[0005] The four quartz rods are continuously fed through the feeding device, the side plates are fed through the plate feeding device, and the side plates and the quartz rods are fused and assembled through the fusion device.

[0006] Furthermore, the feeding device includes an electric cylinder support fixedly installed on the feeding rack, a pushing electric cylinder is fixedly installed on the electric cylinder support, two material distribution boxes are fixedly installed on the feeding rack, a feeding hopper is fixedly installed on the material distribution box, a rotating column is rotatably installed on the feeding hopper, a quartz stick is put into the feeding hopper from the feeding hopper, a shifting column motor is fixedly installed on the material distribution box, a motor gear is fixedly installed on the motor shaft of the shifting column motor, a rotating column gear is fixedly installed on the rotating column, a rotating needle is fixedly installed on the rotating column gear, a right induction plate and a left induction plate are fixedly installed on the feeding hopper, and the motor gear is meshed with the rotating column gear.

[0007] Furthermore, a rotating column groove is provided on the rotating column, the diameter of the rotating column groove is the same as that of the quartz rod, two side outlets are symmetrically provided on the feed hopper, a straight groove and a curved groove are provided on the feed rack, a left channel and a right channel are provided in the material distribution box, a switching motor is fixedly installed on the material distribution box, a switching plate is fixedly installed on the motor shaft of the switching motor, and the switching plate is rotatably installed with the material distribution box.

[0008] Put several quartz sticks into the feed hopper, and the lowest quartz stick falls into the rotating column groove. The rotation of the shifting column motor drives the motor gear to rotate, thereby driving the rotating column gear and the rotating column to rotate. The rotating column rotates with the quartz stick to the side outlet through the rotating column groove, and the quartz stick enters the distribution box through the side outlet. When the rotating column gear rotates, it drives the rotating needle to rotate. When the rotating needle contacts the right induction plate or the left induction plate, the shifting column motor switches the direction, thereby realizing the rotating column to circulate and transport the quartz sticks to the left and right distribution boxes respectively.

[0009] After the quartz rods enter the material distribution box, the switching motor rotates to drive the switching plate to swing back and forth, so that the quartz rods in the material distribution box continuously enter the left channel and the right channel in turn, and then enter the straight groove and the curved groove. Then the electric cylinder is extended to push the four quartz rods in the straight groove and the curved groove onto the outer rod support and the inner rod support.

[0010] Furthermore, the plate feeding device includes an electric cylinder frame, a pushing electric cylinder is fixedly installed on the electric cylinder frame, a pushing card is fixedly installed on the top of the pushing electric cylinder, a pushing plate is fixedly installed on the pushing card, the push plate and the front push box are slidably installed, an upper rack is fixedly installed on the push card, the front push box is fixedly installed with a photoelectric sensor, a feed box is fixedly installed on the front push box, an internal gear is rotatably installed on the feed box, an external gear is fixedly installed on the internal gear, a connecting frame is slidably installed below the front push box, a lower rack is fixedly installed on the connecting frame, the upper rack is meshed with the internal gear, and the external gear is meshed with the lower rack, a rear push box is fixedly installed on the front push box, a slide rail is fixedly installed on the rear push box, a splitting mechanism is arranged on the front push box, and a flip mechanism is arranged on the slide rail.

[0011] Furthermore, the splitting mechanism includes a circulating electric cylinder fixedly mounted on the front pushing box, a side panel is placed in the feed box, a plate outlet rack is slidably mounted on the front pushing box, the plate outlet rack is slidably mounted with the feed box, a left plate outlet hole and a right plate outlet hole are provided on the plate outlet rack, the sizes of the left plate outlet hole and the right plate outlet hole are the same as those of the side panel, and the top of the circulating electric cylinder is fixedly mounted with the plate outlet rack.

[0012] Furthermore, the flap mechanism includes a sliding plate slidably mounted on a slide rail, a connecting block fixedly mounted on a connecting frame, the connecting block fixedly mounted on the sliding plate, a flap rotatably mounted on the sliding plate, a flap electric cylinder fixedly mounted on the sliding plate, and a rotating block rotatably mounted on the top of the flap electric cylinder.

[0013] Place several side plates in the feed box, and the circulating electric cylinder will extend and retract to drive the plate outlet rack to slide back and forth. When the left plate outlet hole or the right plate outlet hole moves to the bottom of the side plate, the side plate will fall into the left plate outlet hole and the right plate outlet hole. Then the plate outlet rack moves with the side plates. When the side plates reach the top of the front push box, the side plates fall into the two front push boxes respectively. When the height of the side plates in the front push box reaches a certain height, the photoelectric sensor detects it and controls the circulating electric cylinder to stop moving.

[0014] The extension of the pushing electric cylinder drives the pushing card and the pushing plate to slide in the front pushing box and the rear pushing box, pushing the side plate in the front pushing box into the rear pushing box, and pushing the side plate in the rear pushing box onto the flip plate. The sliding of the pushing card will drive the upper rack to slide, thereby driving the inner gear and the outer gear to rotate, thereby driving the lower rack and the connecting frame to slide back, thereby driving the sliding plate to slide back along the connecting frame. When the side plate in the rear pushing box is pushed out, the flip plate just returns to the position in contact with the rear pushing box, and the side plate falls onto the flip plate; when the pushing electric cylinder contracts, it drives the pushing plate back to its initial position. The side plate pushed out from the front pushing box originally fell on the pushing plate, and the upper side plate in the front pushing box also fell on the pushing plate. When the pushing plate is pulled out, the side plate falls back on the front pushing box and the rear pushing box, and the sliding plate brings the side plate to slide to the farthest end along the slide rail.

[0015] When the sliding plate reaches the farthest end, the flap electric cylinder extends to drive the rotating block to rise, thereby driving the flap to rotate relative to the sliding plate, thereby driving the side plate to flip up together, so that the side plate and the upper plane of the sliding plate are at 90 degrees.

[0016] Furthermore, the fusion device includes an outer rotating column fixedly mounted on the bottom plate, an outer rotating wheel is rotatably mounted on the outer rotating column, an outer inclined plate and a vertical trapezoidal plate are fixedly mounted on the bottom plate, an outer motor is fixedly mounted on the vertical trapezoidal plate, an outer motor is fixedly mounted on the motor shaft of the outer motor, an active column is fixedly mounted on the vertical trapezoidal plate, an outer driving wheel is rotatably mounted on the active column, a driving gear is fixedly mounted on the outer driving wheel, the driving gear is meshed with the outer motor gear, an outer rotating belt is wrapped around the outer driving wheel and the outer rotating wheel, an outer sliding column is slidably mounted on the outer rotating belt, and an outer stick is rotatably mounted on the outer sliding column The support is provided with an inner rotating frame fixedly mounted on the bottom plate, an inner rotating wheel is rotatably mounted on the inner rotating frame, an inner frame is fixedly mounted on the bottom plate, an inner motor is fixedly mounted on the inner frame, an inner motor wheel is fixedly mounted on the motor shaft of the inner motor, an inner rotating wheel is rotatably mounted on the inner frame, an inner butt gear is fixedly mounted on the inner rotating wheel, the inner butt gear is meshed with the inner motor wheel, an inner rotating belt is wrapped around the inner rotating wheel and the inner rotating wheel, an inner sliding column is rotatably mounted on the inner rotating belt, an inner stick support is slidably mounted on the inner sliding column, a large triangular block, an upper triangular block and a lower triangular block are fixedly mounted on the inner frame, and an assembling mechanism is arranged on the bottom plate.

[0017] Furthermore, the assembly mechanism includes a middle frame fixedly mounted on the bottom plate, a lower triangular slope and an inner triangular block are fixedly mounted on the middle frame, and a heating gun is fixedly mounted on the middle frame.

[0018] The rotation of the outer motor drives the outer motor gear to rotate, thereby driving the driving gear and the outer driving wheel to rotate, thereby driving the outer rotating belt to rotate; the rotation of the inner motor drives the inner motor wheel to rotate, thereby driving the inner docking gear and the inner rotating wheel to rotate, thereby driving the inner rotating belt to rotate, thereby driving the outer sliding column and the outer stick support to carry the quartz stick forward through the outer rotating belt, and driving the inner sliding column and the inner stick support to carry the quartz stick forward through the inner rotating belt.

[0019] During the advancement of the outer stick support and the outer sliding column, the outer sliding column and the outer stick support slide inward along the outer rotating belt under the action of the outer inclined plate and the vertical trapezoidal plate. During the advancement of the inner stick support and the inner sliding column, the inner stick support slides inward along the inner sliding column under the action of the upper triangular block. At this time, the outer stick support is located above the lower triangular slope, and the inner stick support is located above the inner triangular block. The four quartz sticks are hot-melt welded to the two upright side plates through the large triangular block.

[0020] After the fusion of the quartz rod and the side plate is completed, the outer rotating belt and the inner rotating belt continue to rotate, and under the action of the lower triangular slope, the outer rod support and the outer sliding column slide outward relative to the outer rotating belt, and under the action of the inner triangular block, the inner rod support slides outward relative to the inner sliding column, thereby leaving the quartz rod on the middle frame. During the return of the outer rod support, the outer rod support contacts the large triangular block, and under the action of the large triangular block, the outer rod support and the outer sliding column return to their initial positions. During the return of the inner rod support and the inner sliding column, the inner rod support contacts the lower triangular block, and under the action of the lower triangular block, the inner rod support and the inner sliding column return to their initial positions, and the fused side plate and quartz rod are manually removed.

[0021] Due to the gravity of the quartz rod, the outer rod support and the inner rod support always keep the front side facing upwards as they move with the outer rotating belt and the inner rotating belt.

[0022] Compared with the prior art, the present invention has the following beneficial effects: (1) the feeding device provided in the present invention can feed multiple quartz rods at a time and automatically arrange the quartz rods into a row of four, which is convenient for subsequent splicing and fusion; (2) the plate feeding device provided in the present invention can realize the automatic feeding of the side plates, and automatically stand up the two side plates to be fused, which is convenient for the docking and fusion of the side plates and the quartz rods; (3) the fusion device provided in the present invention can automatically place the four quartz rods and the two side plates in the specified positions, thereby improving the accuracy of the fusion combination. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0024] Figure 2 It is a schematic diagram of the structure of the quartz boat of the present invention.

[0025] Figure 3 The structure of the feeding device of the present invention is shown in FIG. Figure 1 .

[0026] Figure 4 The structure of the feeding device of the present invention is shown in FIG. Figure 2 .

[0027] Figure 5 It is a schematic diagram of the internal structure of the material distribution box of the present invention.

[0028] Figure 6 It is a schematic diagram of the internal structure of the feed rack of the present invention.

[0029] Figure 7 The structure of the plate feeding device of the present invention is shown in FIG. Figure 1 .

[0030] Figure 8 The structure of the plate feeding device of the present invention is shown in FIG. Figure 2 .

[0031] Fig. 9 It is a schematic diagram of the structure of the flap mechanism of the present invention.

[0032] Fig.10 The structure of the plate feeding device of the present invention is shown in FIG. Figure 3 .

[0033] Fig.11 It is a schematic diagram of the structure of the split mechanism of the present invention.

[0034] Fig.12 The structure of the fusion device of the present invention is shown in FIG. Figure 1 .

[0035] Fig.13 The structure of the fusion device of the present invention is shown in FIG. Figure 2 .

[0036] Fig.14 The structure of the fusion device of the present invention is shown in FIG. Figure 3 .

[0037] Figure numerals: 101-feeding rack; 1011-straight groove; 1012-bend groove; 102-ejection electric cylinder; 103-electric cylinder support; 104-distribution box; 1041-left channel; 1042-right channel; 105-feeding hopper; 1051-side outlet; 106-quartz rod; 107-rotating column; 1071-rotating column groove; 108-shifting column motor; 109-motor gear; 110-rotating column gear; 111-right induction plate; 112-left induction Plate; 113- rotating needle; 114- switching motor; 115- switching plate; 201- forward push box; 202- electric cylinder rack; 203- push cylinder; 204- push card; 205- push plate; 206- upper rack; 207- inner gear; 208- outer gear; 209- lower rack; 210- photoelectric sensor; 211- feed box; 212- circulation electric cylinder; 213- plate rack; 2131- left plate hole; 2132- right plate hole; 214- rear Pushing box; 215-slide rail; 216-sliding plate; 217-connecting block; 218-flapping plate; 219-rotating block; 220-flapping electric cylinder; 221-connecting frame; 222-side plate; 301-bottom plate; 302-external stick support; 303-internal stick support; 304-external sliding column; 305-external rotating column; 306-external rotating wheel; 307-external rotating belt; 308-external inclined plate; 309-vertical trapezoidal plate; 310-external motor; 311-external motor gear; 312 - driving column; 313 - driving gear; 314 - outer driving wheel; 315 - inner sliding column; 316 - inner rotating wheel; 317 - inner rotating frame; 318 - inner rotating belt; 319 - inner frame; 320 - inner motor; 321 - inner motor wheel; 322 - inner docking gear; 323 - inner rotating wheel; 324 - heating gun; 325 - large triangle block; 326 - upper triangle block; 327 - lower triangle block; 328 - middle frame; 329 - lower triangle slope; 330 - inner triangle block. DETAILED DESCRIPTION

[0038] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.

[0039] Example: Reference Figure 2 A quartz half-sheet integrated boat for solar cells includes two side plates 222, four quartz rods 106 are fixedly installed between the two side plates 222, and the spacing between each quartz rod 106 is equal.

[0040] like Figure 1-Figure 14 As shown, a quartz half-sheet integrated boat processing device for solar cell sheets includes a feeding device, a plate feeding device and a fusion device, the feeding device includes a feeding rack 101, the feeding device is used to feed the quartz rod 106, the plate feeding device includes a forward push box 201, the plate feeding device is used to feed the side plate 222, the fusion device includes a bottom plate 301, and the fusion device is used to fuse and assemble the side plate 222 and the quartz rod 106.

[0041] The four quartz rods 106 are continuously fed through the feeding device, the side plate 222 is fed through the plate feeding device, and the side plate 222 and the quartz rods 106 are fused and assembled through the fusion device.

[0042] like Figure 3-Figure 6 As shown, the feeding device includes an electric cylinder support 103 fixedly mounted on a feeding frame 101, on which an ejection electric cylinder 102 is fixedly mounted, two material distribution boxes 104 are fixedly mounted on the feeding frame 101, on which a feeding hopper 105 is fixedly mounted, on which a rotating column 107 is rotatably mounted, and a quartz rod 106 is put into the feeding hopper 105, and on which a shifting column motor 108 is fixedly mounted, and on which a motor gear 109 is fixedly mounted the motor shaft of the shifting column motor 108, a rotating column gear 110 is fixedly mounted on the rotating column 107, and on which a rotating needle 113 is fixedly mounted, and on which a right induction plate 111 and a left induction plate 112 are fixedly mounted on the feeding hopper 105, and the motor gear 109 is meshed with the rotating column gear 110.

[0043] like Figure 3-Figure 6 As shown, a rotating column groove 1071 is provided on the rotating column 107, and the diameter of the rotating column groove 1071 is the same as that of the quartz rod 106, two side outlets 1051 are symmetrically provided on the feed hopper 105, a straight groove 1011 and a curved groove 1012 are provided on the feed rack 101, a left channel 1041 and a right channel 1042 are provided in the distribution box 104, a switching motor 114 is fixedly installed on the distribution box 104, a switching plate 115 is fixedly installed on the motor shaft of the switching motor 114, and the switching plate 115 is rotatably installed with the distribution box 104.

[0044] A number of quartz rods 106 are put into the feed hopper 105, and the lowest quartz rod 106 falls into the rotating column groove 1071. The rotation of the column motor 108 drives the motor gear 109 to rotate, thereby driving the rotating column gear 110 and the rotating column 107 to rotate. The rotating column 107 rotates to the side outlet 1051 with the quartz rod 106 through the rotating column groove 1071. The quartz rod 106 enters the distribution box 104 through the side outlet 1051. When the rotating column gear 110 rotates, it drives the rotating needle 113 to rotate. When the rotating needle 113 contacts the right sensor plate 111 or the left sensor plate 112, the column motor 108 switches the direction, so that the rotating column 107 can circulate and transport the quartz rod 106 to the left and right distribution boxes 104 respectively.

[0045] After the quartz rod 106 enters the distribution box 104, the switching motor 114 rotates to drive the switching plate 115 to swing back and forth, so that the quartz rod 106 in the distribution box 104 continuously enters the left channel 1041 and the right channel 1042 in turn, and then enters the straight groove 1011 and the curved groove 1012, and then the electric cylinder 102 is extended to push the four quartz rods 106 in the straight groove 1011 and the curved groove 1012 out onto the outer rod support 302 and the inner rod support 303.

[0046] like Figure 7-Figure 11 As shown, the plate feeding device includes an electric cylinder frame 202, on which a material pushing electric cylinder 203 is fixedly installed, on which a pushing card 204 is fixedly installed on the top of the material pushing electric cylinder 203, on which a pushing plate 205 is fixedly installed, and the pushing plate 205 is slidably installed with the front pushing box 201, on which an upper rack 206 is fixedly installed, on which a photoelectric sensor 210 is fixedly installed on the front pushing box 201, and on which a feed box 211 is fixedly installed, and on which an inner gear is rotatably installed Wheel 207, an outer gear 208 is fixedly installed on the inner gear 207, a connecting frame 221 is slidably installed below the front push box 201, a lower rack 209 is fixedly installed on the connecting frame 221, the upper rack 206 is meshed with the inner gear 207, the outer gear 208 is meshed with the lower rack 209, a rear push box 214 is fixedly installed on the front push box 201, a slide rail 215 is fixedly installed on the rear push box 214, a splitting mechanism is provided on the front push box 201, and a flip mechanism is provided on the slide rail 215.

[0047] like Figure 7-Figure 11 As shown, the dividing mechanism includes a circulating electric cylinder 212 fixedly mounted on the front pushing box 201, a side plate 222 is placed in the feed box 211, a plate outlet frame 213 is slidably mounted on the front pushing box 201, the plate outlet frame 213 is slidably mounted with the feed box 211, a left plate outlet hole 2131 and a right plate outlet hole 2132 are provided on the plate outlet frame 213, the sizes of the left plate outlet hole 2131 and the right plate outlet hole 2132 are the same as those of the side plate 222, and the top of the circulating electric cylinder 212 is fixedly mounted with the plate outlet frame 213.

[0048] like Figure 7-Figure 11 As shown, the flap mechanism includes a sliding plate 216 slidably mounted on a slide rail 215, a connecting block 217 fixedly mounted on a connecting frame 221, the connecting block 217 is fixedly mounted on the sliding plate 216, a flap 218 is rotatably mounted on the sliding plate 216, a flap electric cylinder 220 is fixedly mounted on the sliding plate 216, and a rotating block 219 is rotatably mounted on the top of the flap electric cylinder 220.

[0049] A number of side plates 222 are placed in the feed box 211, and the circulating electric cylinder 212 is extended and retracted to drive the plate outlet frame 213 to slide back and forth. When the left plate outlet hole 2131 or the right plate outlet hole 2132 moves to the bottom of the side plate 222, the side plate 222 will fall into the left plate outlet hole 2131 and the right plate outlet hole 2132, and then the plate outlet frame 213 moves with the side plates 222. When the side plates 222 reach the top of the forward push box 201, the side plates 222 fall into the two forward push boxes 201 respectively. When the height of the side plates 222 in the forward push box 201 reaches a certain height, the photoelectric sensor 210 detects it and controls the circulating electric cylinder 212 to stop moving.

[0050] The push cylinder 203 extends to drive the push card 204 and the push plate 205 to slide in the front push box 201 and the rear push box 214, pushing the side plate 222 in the front push box 201 into the rear push box 214, and pushing the side plate 222 in the rear push box 214 onto the flap 218. The sliding of the push card 204 drives the upper rack 206 to slide, thereby driving the inner gear 207 and the outer gear 208 to rotate, thereby driving the lower rack 209 and the connecting frame 221 to slide back, thereby driving the sliding plate 216 to slide back along the connecting frame 221. When the side plate 222 in the rear push box 214 2 is pushed out, the flap 218 just returns to the position in contact with the rear push box 214, and the side plate 222 falls on the flap 218; when the push cylinder 203 contracts, it drives the push plate 205 back to the initial position, and the side plate 222 pushed out from the front push box 201 originally falls on the push plate 205, and the upper side plate 222 in the front push box 201 also falls on the push plate 205. When the push plate 205 is pulled out, the side plate 222 falls back on the front push box 201 and the rear push box 214, and the sliding plate 216 slides the side plate 222 along the slide rail 215 to the farthest end.

[0051] When the sliding plate 216 reaches the farthest end, the flip plate electric cylinder 220 extends to drive the rotating block 219 to rise, thereby driving the flip plate 218 to rotate relative to the sliding plate 216, thereby driving the side plate 222 to flip up together, so that the side plate 222 and the upper plane of the sliding plate 216 are at 90 degrees.

[0052] like Figure 12-14As shown, the fusion device includes an outer rotating column 305 fixedly mounted on the bottom plate 301, an outer rotating wheel 306 is rotatably mounted on the outer rotating column 305, an outer inclined plate 308 and a vertical trapezoidal plate 309 are fixedly mounted on the bottom plate 301, an outer motor 310 is fixedly mounted on the vertical trapezoidal plate 309, an outer motor 310 is fixedly mounted on the motor shaft of the outer motor 310, an active column 312 is fixedly mounted on the vertical trapezoidal plate 309, an outer driving wheel 314 is rotatably mounted on the active column 312, a driving gear 313 is fixedly mounted on the outer driving wheel 314, the driving gear 313 is meshed with the outer motor gear 311, an outer rotating belt 307 is wound around the outer driving wheel 314 and the outer rotating wheel 306, an outer sliding column 304 is slidably mounted on the outer rotating belt 307, an outer stick support 302 is rotatably mounted on the outer sliding column 304, and the bottom plate 301 is provided with a plurality of outer rotating belts 307, and an outer rotating belt 307 is provided with an outer rotating belt 307. 01 is fixedly mounted with an inner rotating frame 317, on which an inner rotating wheel 316 is rotatably mounted, an inner frame 319 is fixedly mounted on the bottom plate 301, an inner motor 320 is fixedly mounted on the inner frame 319, an inner motor wheel 321 is fixedly mounted on the motor shaft of the inner motor 320, an inner rotating wheel 323 is rotatably mounted on the inner frame 319, an inner docking gear 322 is fixedly mounted on the inner rotating wheel 323, the inner docking gear 322 is meshed with the inner motor wheel 321, an inner rotating belt 318 is wound around the inner rotating wheel 323 and the inner rotating wheel 316, an inner sliding column 315 is rotatably mounted on the inner rotating belt 318, an inner stick support 303 is slidably mounted on the inner sliding column 315, a large triangular block 325, an upper triangular block 326 and a lower triangular block 327 are fixedly mounted on the inner frame 319, and an assembling mechanism is provided on the bottom plate 301.

[0053] like Figure 12-14 As shown, the assembly mechanism includes a middle frame 328 fixedly mounted on the bottom plate 301 , a lower triangular slope 329 and an inner triangular block 330 are fixedly mounted on the middle frame 328 , and a heating gun 324 is fixedly mounted on the middle frame 328 .

[0054] The rotation of the outer motor 310 drives the outer motor gear 311 to rotate, thereby driving the driving gear 313 and the outer driving wheel 314 to rotate, thereby driving the outer rotating belt 307 to rotate, and the rotation of the inner motor 320 drives the inner motor wheel 321 to rotate, thereby driving the inner docking gear 322 and the inner rotating wheel 323 to rotate, thereby driving the inner rotating belt 318 to rotate, thereby driving the outer sliding column 304 and the outer stick support 302 to carry the quartz stick 106 forward through the outer rotating belt 307, and driving the inner sliding column 315 and the inner stick support 303 to carry the quartz stick 106 forward through the inner rotating belt 318.

[0055] During the advancement of the outer stick support 302 and the outer sliding column 304, the outer sliding column 304 and the outer stick support 302 slide inward along the outer rotating belt 307 under the action of the outer inclined plate 308 and the vertical trapezoidal plate 309. During the advancement of the inner stick support 303 and the inner sliding column 315, under the action of the upper triangular block 326, the inner stick support 303 slides inward along the inner sliding column 315. At this time, the outer stick support 302 is located above the lower triangular slope 329, and the inner stick support 303 is located above the inner triangular block 330. The four quartz sticks 106 are heat-melted to the two upright side panels 222 through the large triangular block 325.

[0056] After the quartz rod 106 and the side plate 222 are fused, the outer rotating belt 307 and the inner rotating belt 318 continue to rotate. Under the action of the lower triangular slope 329, the outer rod support 302 and the outer sliding column 304 slide outward relative to the outer rotating belt 307. Under the action of the inner triangular block 330, the inner rod support 303 slides outward relative to the inner sliding column 315, thereby leaving the quartz rod 106 on the middle frame 328. During the return of the outer rod support 302, the outer rod support 302 contacts the large triangular block 325. Under the action of the large triangular block 325, the outer rod support 302 and the outer sliding column 304 return to their initial positions. During the return of the inner rod support 303 and the inner sliding column 315, the inner rod support 303 contacts the lower triangular block 327. Under the action of the lower triangular block 327, the inner rod support 303 and the inner sliding column 315 return to their initial positions, and the fused side plate 222 and quartz rod 106 are manually removed.

[0057] Due to the gravity of the quartz rod 106, the outer rod holder 302 and the inner rod holder 303 always keep the front side facing upwards while moving with the outer rotating belt 307 and the inner rotating belt 318.

[0058] The working principle of a quartz half-sheet integrated boat processing device for solar cells disclosed in the present invention is as follows: a plurality of quartz rods 106 are placed into a feed hopper 105, the lowest quartz rod 106 falls into a rotating column groove 1071, the column motor 108 rotates to drive the motor gear 109 to rotate, thereby driving the rotating column gear 110 and the rotating column 107 to rotate, the rotating column 107 rotates to the side outlet 1051 with the quartz rod 106 through the rotating column groove 1071, the quartz rod 106 enters the distribution box 104 through the side outlet 1051, when the rotating column gear 110 rotates, it drives the rotating needle 113 to rotate, when the rotating needle 113 contacts the right induction sheet 111 or the left induction sheet 112, the column motor 108 switches the direction, thereby realizing that the rotating column 107 circulates the quartz rod 106 to the left and right distribution boxes 104 respectively. After the quartz rod 106 enters the distribution box 104, the switching motor 114 rotates to drive the switching plate 115 to swing back and forth, so that the quartz rod 106 in the distribution box 104 continuously enters the left channel 1041 and the right channel 1042 in turn, and then enters the straight groove 1011 and the curved groove 1012, and then the electric cylinder 102 is extended to push the four quartz rods 106 in the straight groove 1011 and the curved groove 1012 out onto the outer rod support 302 and the inner rod support 303. A number of side plates 222 are placed in the feed box 211, and the circulating electric cylinder 212 is extended and retracted to drive the plate outlet frame 213 to slide back and forth. When the left plate outlet hole 2131 or the right plate outlet hole 2132 moves to the bottom of the side plate 222, the side plate 222 will fall into the left plate outlet hole 2131 and the right plate outlet hole 2132, and then the plate outlet frame 213 moves with the side plates 222. When the side plates 222 reach the top of the forward push box 201, the side plates 222 fall into the two forward push boxes 201 respectively. When the height of the side plates 222 in the forward push box 201 reaches a certain height, the photoelectric sensor 210 detects it and controls the circulating electric cylinder 212 to stop moving.The push cylinder 203 extends to drive the push card 204 and the push plate 205 to slide in the front push box 201 and the rear push box 214, pushing the side plate 222 in the front push box 201 into the rear push box 214, and pushing the side plate 222 in the rear push box 214 onto the flap 218. The sliding of the push card 204 drives the upper rack 206 to slide, thereby driving the inner gear 207 and the outer gear 208 to rotate, thereby driving the lower rack 209 and the connecting frame 221 to slide back, thereby driving the sliding plate 216 to slide back along the connecting frame 221. When the side plate 222 in the rear push box 214 2 is pushed out, the flap 218 just returns to the position in contact with the rear push box 214, and the side plate 222 falls on the flap 218; when the push cylinder 203 contracts, it drives the push plate 205 back to the initial position, and the side plate 222 pushed out from the front push box 201 originally falls on the push plate 205, and the upper side plate 222 in the front push box 201 also falls on the push plate 205. When the push plate 205 is pulled out, the side plate 222 falls back on the front push box 201 and the rear push box 214, and the sliding plate 216 slides along the slide rail 215 to the farthest end with the side plate 222. When the sliding plate 216 reaches the farthest end, the flap cylinder 220 extends to drive the rotating block 219 to rise, thereby driving the flap 218 to rotate relative to the sliding plate 216, thereby driving the side plate 222 to flip up together, so that the side plate 222 and the upper plane of the sliding plate 216 are at a 90-degree angle. The rotation of the outer motor 310 drives the outer motor gear 311 to rotate, thereby driving the driving gear 313 and the outer driving wheel 314 to rotate, thereby driving the outer rotating belt 307 to rotate, and the rotation of the inner motor 320 drives the inner motor wheel 321 to rotate, thereby driving the inner docking gear 322 and the inner rotating wheel 323 to rotate, thereby driving the inner rotating belt 318 to rotate, thereby driving the outer sliding column 304 and the outer stick support 302 to carry the quartz stick 106 forward through the outer rotating belt 307, and driving the inner sliding column 315 and the inner stick support 303 to carry the quartz stick 106 forward through the inner rotating belt 318. During the advancement of the outer stick support 302 and the outer sliding column 304, the outer sliding column 304 and the outer stick support 302 slide inward along the outer rotating belt 307 under the action of the outer inclined plate 308 and the vertical trapezoidal plate 309. During the advancement of the inner stick support 303 and the inner sliding column 315, under the action of the upper triangular block 326, the inner stick support 303 slides inward along the inner sliding column 315. At this time, the outer stick support 302 is located above the lower triangular slope 329, and the inner stick support 303 is located above the inner triangular block 330. The four quartz sticks 106 are heat-melted to the two upright side panels 222 through the large triangular block 325.After the quartz rod 106 and the side plate 222 are fused, the outer rotating belt 307 and the inner rotating belt 318 continue to rotate. Under the action of the lower triangular slope 329, the outer rod support 302 and the outer sliding column 304 slide outward relative to the outer rotating belt 307. Under the action of the inner triangular block 330, the inner rod support 303 slides outward relative to the inner sliding column 315, thereby leaving the quartz rod 106 on the middle frame 328. During the return of the outer rod support 302, the outer rod support 302 contacts the large triangular block 325. Under the action of the large triangular block 325, the outer rod support 302 and the outer sliding column 304 return to their initial positions. During the return of the inner rod support 303 and the inner sliding column 315, the inner rod support 303 contacts the lower triangular block 327. Under the action of the lower triangular block 327, the inner rod support 303 and the inner sliding column 315 return to their initial positions, and the fused side plate 222 and quartz rod 106 are manually removed.

[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A quartz half-sheet integrated boat processing device for solar cell sheets, comprising a feeding device, a sheet feeding device and a fusion device, characterized in that: The feeding device comprises a feeding rack (101), and the feeding device is used to feed the quartz rod (106); the plate feeding device comprises a forward pushing box (201), and the plate feeding device is used to feed the side plate (222); the fusion device comprises a bottom plate (301), and the fusion device is used to fuse and assemble the side plate (222) and the quartz rod (106); The feeding device comprises an electric cylinder support (103) fixedly mounted on a feeding frame (101), a pushing electric cylinder (102) fixedly mounted on the electric cylinder support (103), two material distribution boxes (104) fixedly mounted on the feeding frame (101), a feeding hopper (105) fixedly mounted on the material distribution box (104), a rotating column (107) rotatably mounted on the feeding hopper (105), a quartz rod (106) is put into the feeding hopper (105), and the material distribution boxes are fixedly mounted on the feeding hopper (105). A shifting column motor (108) is fixedly mounted on (104), a motor gear (109) is fixedly mounted on the motor shaft of the shifting column motor (108), a rotating column gear (110) is fixedly mounted on the rotating column (107), a rotating needle (113) is fixedly mounted on the rotating column gear (110), a right induction sheet (111) and a left induction sheet (112) are fixedly mounted on the feed hopper (105), and the motor gear (109) is meshed with the rotating column gear (110); The rotating column (107) is provided with a rotating column groove (1071), the diameter of the rotating column groove (1071) is the same as that of the quartz rod (106), the feed hopper (105) is symmetrically provided with two side outlets (1051), the feed frame (101) is provided with a straight groove (1011) and a curved groove (1012), the material distribution box (104) is provided with a left channel (1041) and a right channel (1042), the material distribution box (104) is fixedly installed with a switching motor (114), the motor shaft of the switching motor (114) is fixedly installed with a switching plate (115), and the switching plate (115) is rotatably installed with the material distribution box (104); The plate feeding device comprises an electric cylinder frame (202), a material pushing electric cylinder (203) is fixedly mounted on the electric cylinder frame (202), a pushing card (204) is fixedly mounted on the top of the material pushing electric cylinder (203), a pushing plate (205) is fixedly mounted on the pushing card (204), the pushing plate (205) is slidably mounted with the front pushing box (201), an upper rack (206) is fixedly mounted on the pushing card (204), a photoelectric sensor (210) is fixedly mounted on the front pushing box (201), a feeding box (211) is fixedly mounted on the front pushing box (201), and an internal gear is rotatably mounted on the feeding box (211). (207), an outer gear (208) is fixedly mounted on the inner gear (207), a connecting frame (221) is slidably mounted below the forward push box (201), a lower rack (209) is fixedly mounted on the connecting frame (221), the upper rack (206) is meshed with the inner gear (207), the outer gear (208) is meshed with the lower rack (209), a rear push box (214) is fixedly mounted on the forward push box (201), a slide rail (215) is fixedly mounted on the rear push box (214), a splitting mechanism is provided on the forward push box (201), and a flap mechanism is provided on the slide rail (215); The flap mechanism comprises a sliding plate (216) slidably mounted on a sliding rail (215), a connecting block (217) fixedly mounted on a connecting frame (221), the connecting block (217) and the sliding plate (216) being fixedly mounted, a flap (218) being rotatably mounted on the sliding plate (216), a flap electric cylinder (220) being fixedly mounted on the sliding plate (216), and a rotating block (219) being rotatably mounted on the top of the flap electric cylinder (220); The fusion device comprises an outer rotating column (305) fixedly mounted on a base plate (301), an outer rotating wheel (306) rotatably mounted on the outer rotating column (305), an outer inclined plate (308) and a vertical trapezoidal plate (309) fixedly mounted on the base plate (301), an outer motor (310) fixedly mounted on the vertical trapezoidal plate (309), an outer motor gear (311) fixedly mounted on the motor shaft of the outer motor (310), and an active column (310) fixedly mounted on the vertical trapezoidal plate (309). 312), an outer driving wheel (314) is rotatably mounted on the driving column (312), a driving gear (313) is fixedly mounted on the outer driving wheel (314), the driving gear (313) is meshed with the outer motor gear (311), an outer rotating belt (307) is wound around the outer driving wheel (314) and the outer rotating wheel (306), an outer sliding column (304) is slidably mounted on the outer rotating belt (307), an outer stick support (302) is rotatably mounted on the outer sliding column (304), and the bottom plate (30 1) An inner rotating frame (317) is fixedly mounted on the inner rotating frame (317), an inner rotating wheel (316) is rotatably mounted on the inner rotating frame (317), an inner frame (319) is fixedly mounted on the bottom plate (301), an inner motor (320) is fixedly mounted on the inner frame (319), an inner motor wheel (321) is fixedly mounted on the motor shaft of the inner motor (320), an inner rotating wheel (323) is rotatably mounted on the inner frame (319), and an inner docking gear (322) is fixedly mounted on the inner rotating wheel (323) The inner docking gear (322) meshes with the inner motor wheel (321); an inner rotating belt (318) is wound around the inner rotating wheel (323) and the inner rotating wheel (316); an inner sliding column (315) is rotatably mounted on the inner rotating belt (318); an inner stick support (303) is slidably mounted on the inner sliding column (315); a large triangular block (325), an upper triangular block (326) and a lower triangular block (327) are fixedly mounted on the inner frame (319); and an assembly mechanism is provided on the bottom plate (301).

2. A quartz half-sheet integrated boat processing device for solar cell according to claim 1, characterized in that: The splitting mechanism comprises a circulating electric cylinder (212) fixedly mounted on the forward pushing material box (201); a side plate (222) is placed in the feeding box (211); a plate discharging frame (213) is slidably mounted on the forward pushing material box (201); the plate discharging frame (213) is slidably mounted on the feeding box (211); a left plate discharging hole (2131) and a right plate discharging hole (2132) are provided on the plate discharging frame (213); the sizes of the left plate discharging hole (2131) and the right plate discharging hole (2132) are the same as those of the side plate (222); and the top of the circulating electric cylinder (212) is fixedly mounted on the plate discharging frame (213).

3. The quartz half-sheet integrated boat processing device for solar cell according to claim 1, characterized in that: The assembly mechanism comprises a middle frame (328) fixedly mounted on the bottom plate (301), a lower triangular slope (329) and an inner triangular block (330) fixedly mounted on the middle frame (328), and a heating gun (324) fixedly mounted on the middle frame (328).

4. A quartz half-sheet integrated boat for solar cells processed by a quartz half-sheet integrated boat processing device for solar cells according to claim 1, characterized in that: It comprises two side plates (222), four quartz rods (106) are fixedly mounted between the two side plates (222), and the intervals between each quartz rod (106) are equal.

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