Automatic cleaning equipment for raw materials for wheat flour processing
By using the plug-in connection components of the washing box and washing basket and the servo motor drive design, the problem of low automated cleaning efficiency in wheat flour processing is solved, achieving efficient impurity separation and improved cleaning effect, simplifying the operation process, and reducing labor intensity and production costs.
Patent Information
- Application Number
- CN202410721447.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2044-06-05
AI Technical Summary
Existing wheat flour processing equipment has a low degree of automation, resulting in unsatisfactory cleaning efficiency and effects. It also struggles to effectively separate impurities floating on the water surface, impacting the overall cleaning quality and efficiency.
The design incorporates a plug-in connection assembly for the washing box and washing basket, a servo motor drive, a scum collection component, and a gantry crane to achieve automated cleaning and impurity separation of wheat flour raw materials. The servo motor drives the washing basket to rotate, and the combination of the scum collection component and the washing basket adjustment accessories improves the cleaning effect and efficiency.
It achieves efficient and automated cleaning of wheat flour raw materials, improves cleaning quality, reduces labor intensity, reduces water waste, simplifies operation procedures, and enhances the stability and flexibility of the equipment.
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Figure CN118417243B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of food raw material cleaning, in particular to an automatic raw material cleaning device for wheat flour processing. BACKGROUND
[0002] In the process of wheat flour processing, the cleaning of raw materials is an important link. Traditional wheat flour raw material cleaning is usually carried out manually or semi-automatically, which is not only inefficient, but also labor-intensive, and the cleaning effect is difficult to guarantee, which can easily affect the subsequent processing process. Therefore, it is particularly important to develop a device that can automatically, efficiently and accurately clean the wheat flour raw materials.
[0003] In the prior art, although there are some automatic cleaning devices, these devices often have problems such as complex structure, inconvenient operation, low cleaning efficiency and unsatisfactory cleaning effect. In addition, these devices also have certain limitations in dealing with impurities floating on the water surface, and cannot effectively collect and separate these impurities, thereby affecting the overall cleaning quality and efficiency.
[0004] In view of the above problems, the present application provides a novel automatic raw material cleaning device for wheat flour processing, which aims to solve the problems existing in the prior art through innovative design and technical means, improve the cleaning efficiency and quality of wheat flour raw materials, and reduce labor intensity and production cost. The device adopts key structures such as the plug-in connection assembly between the washing box and the washing basket, the lifting pipe rod two and the scum collecting member, realizes efficient and accurate cleaning of wheat flour raw materials and effective separation of impurities, and significantly improves the overall efficiency and product quality of wheat flour processing. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides an automatic raw material cleaning device for wheat flour processing, which solves the problems raised in the background art.
[0006] To achieve the above purpose, the present application realizes the following technical scheme: an automatic raw material cleaning device for wheat flour processing, comprising a washing box and a washing basket, the bottom of the washing box is fixedly connected with a servo motor, a plug-in connection assembly is arranged between the washing box and the washing basket, the plug-in connection assembly is used to connect the washing box and the washing basket, and the servo motor is used to drive the washing basket to rotate and wash the wheat raw materials through the plug-in connection assembly;
[0007] A scum collecting member is arranged on the upper part of the washing box, which is used to collect the scum generated after washing the wheat raw materials;
[0008] The washing basket adjusting accessory is arranged between the washing basket and the washing tank, and is used for switching and adjusting between the washing of the wheat raw material and the collection of the floating material generated by the wheat raw material.
[0009] As a further scheme of the present application, the plug-in connecting assembly comprises a positioning socket and a positioning plug, the positioning socket is fixedly connected with the middle part of the bottom side of the washing basket, and the positioning plug is rotatably connected with the middle part of the bottom side of the inner cavity of the washing tank.
[0010] The output end of the servo motor penetrates to the inner side of the washing tank and is fixedly connected with the positioning plug through a shaft coupling.
[0011] As a further scheme of the present application, the washing basket is composed of a lifting pipe rod I and a plurality of basket sheet plates;
[0012] The basket sheet plate is hingedly connected with the bottom of the lifting pipe rod I.
[0013] The upper part of the lifting pipe rod I is rotatably connected with a lifting pipe rod II through a rotating disc.
[0014] The basket sheet plate is hingedly connected with the bottom of the lifting pipe rod I.
[0015] The inner side of the lifting pipe rod II is fixedly connected with an electric push rod I, the output end of the electric push rod I is connected with a rotating ball seat through a shaft coupling, and the rotating ball seat is in contact with the upper end of the basket sheet plate.
[0016] As a further scheme of the present application, the floating sludge collecting member comprises two groups of strip-shaped collecting frames and an electric push rod II.
[0017] The strip-shaped collecting frame is of a side opening structure, and the two groups of strip-shaped collecting frames are correspondingly arranged and rotatably connected with the bottom of the lifting pipe rod II.
[0018] The upper part of each of the two groups of electric push rod II is fixedly connected with a rotating ring, the two groups of rotating rings are rotatably arranged in the middle part of the lifting pipe rod II, and the two groups of rotating rings are arranged in a staggered manner.
[0019] The bottom side of the rotating ring located at the upper part and the upper side of the rotating ring located at the lower part are both provided with bevel gear rings.
[0020] The middle part of the lifting pipe rod II is rotatably connected with an adjusting bevel gear, and the rear side of the adjusting bevel gear is fixedly connected with a driving gear.
[0021] The upper and lower sides of the adjusting bevel gear are respectively meshed and transmitted with the two groups of bevel gear rings.
[0022] The second electric push rod is fixedly connected with the upper part of the second pull tube rod, and the output end of the second electric push rod is fixedly connected with a rack rod through a shaft coupling, and the rack rod is in meshing transmission with the driving gear.
[0023] As a further scheme of the present application: the washing basket adjusting accessory comprises two sets of limiting rotating wheels and an annular track;
[0024] The annular track is a symmetrical undulating track;
[0025] The limiting rotating wheels are symmetrically arranged at the bottom of the washing basket, and the annular track is fixedly connected at the bottom of the inner cavity of the washing tank.
[0026] As a further scheme of the present application: further comprising:
[0027] The gantry hanger is used to drive the washing tank to move left and right and up and down.
[0028] As a further scheme of the present application: the gantry hanger is composed of a gantry frame and a suspension arm, and the washing tank is arranged at one side below the gantry frame, and the second pull tube rod of the washing basket is fixedly connected with the suspension arm.
[0029] The present application provides a kind of raw material automatic cleaning equipment for wheat flour processing.Compared with prior art, it has the following beneficial effects:
[0030] Automatic cleaning: the present application realizes the automatic cleaning of wheat flour raw materials through the cooperation of washing tank and washing basket, and the driving of servo motor and electric push rod and the like components. This automatic operation mode greatly improves the cleaning efficiency and saves labor cost.
[0031] Good cleaning effect: through the design of washing basket, impurities in wheat flour raw materials can be effectively separated, improving the cleaning effect. At the same time, the design of scum collecting member can also effectively collect the scum on the water surface, further ensuring the cleaning effect.
[0032] Simple operation: through the design of gantry hanger, the left and right movement and the up and down movement of the washing basket can be realized, so that the operation is more simple. At the same time, through the control of electric push rod one and electric push rod two, the contraction and dispersion of the washing basket can be realized, so that the operation is more flexible.
[0033] Stable structure: through the insertion connection of positioning socket and positioning pin, the stability of the washing basket in the washing tank can be guaranteed. At the same time, through the cooperation of limiting rotating wheel and annular track, the stable rotation of the washing basket in the washing tank can be guaranteed, further improving the stability of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 The structure of the present application is shown Figure 1 ;
[0035] Figure 2 Structure diagram of the present application Figure 2 ;
[0036] Figure 3 Structure diagram of the present application
[0037] Figure 4 Structure diagram of the present application Figure 3 Enlarged view of A in the present application
[0038] Figure 5 Structure diagram of the present application
[0039] Figure 6 Structure diagram of the present application
[0040] Figure 7 Structure diagram of the present application
[0041] Figure 8 Structure diagram of the present application
[0042] Figure: 1, washing box; 2, washing basket; 21, pull tube rod one; 211, rotating disc; 212, limit slot opening; 22, basket sheet plate; 23, pull tube rod two; 24, basket sheet push rod; 241, connecting push rod; 25, electric push rod one; 251, rotating ball seat; 31, strip-shaped collection frame; 32, electric push rod two; 33, pull rod; 34, rotating ring; 341, bevel gear ring; 35, adjusting bevel gear; 351, drive gear; 36, toothed rod; 41, positioning socket; 42, positioning bolt; 5, servo motor; 61, limit rotating wheel; 62, ring track; 7, gantry suspension frame; 71, gantry frame; 72, suspension arm. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0044] As an embodiment of the present application
[0045] Please refer to Figures 1-8 , the present application provides a technical solution: a raw material automatic cleaning equipment for wheat flour processing, comprising a washing box 1 and a washing basket 2, and a plug-in connection assembly is arranged between the washing box 1 and the washing basket 2.
[0046] The washing basket 2 is composed of a pull tube rod 21 and a plurality of basket plate groups 22, the basket plate 22 is hinged to the bottom of the pull tube rod 21, the upper part of the pull tube rod 21 is rotatably connected with a pull tube rod 23 through a rotating disc 211, the inside of the pull tube rod 21 is slidably connected with a basket plate pushing rod 24, and the surface of the pull tube rod 21 is provided with a limiting slot opening 212, the bottom of the basket plate pushing rod 24 is hinged with a plurality of connecting pushing rods 241, and the connecting pushing rod 241 is hinged to the upper part of the inner side of the basket plate 22, the connecting pushing rod 241 penetrates through the limiting slot opening 212, the inner side of the pull tube rod 23 is fixedly connected with an electric pushing rod 25, and the output end of the electric pushing rod 25 is connected with a rotating ball seat 251 through a shaft coupling;
[0047] The plug-in connection assembly includes a positioning socket 41 and a positioning plug 42, the positioning socket 41 is fixedly connected with the middle part of the bottom side of the washing basket 2, and the positioning plug 42 is rotatably connected with the middle part of the bottom side of the inner cavity of the washing tank 1; the bottom of the washing tank 1 is fixedly connected with a servo motor 5, and the output end of the servo motor 5 penetrates to the inner side of the washing tank 1 and is fixedly connected with the positioning plug 42 through a shaft coupling.
[0048] Embodiment one: a basic automatic cleaning equipment design scheme is provided, which realizes the basic automatic cleaning function of the wheat flour raw material; through the automatic equipment design, the cleaning process of the wheat flour raw material can be quickly completed, compared with the traditional manual or semi-automatic cleaning method, the production efficiency is significantly improved; the design of the washing basket makes the wheat flour raw material fully contact with water during the cleaning process, cooperates with the reciprocating rotation of the washing tank, effectively removes the impurities in the raw material, and improves the cleaning quality; automatic operation reduces the degree of manual participation, thereby reducing the labor intensity of workers and reducing the safety accidents that may be caused by improper operation.
[0049] In this embodiment, the design of the device also allows the recycling of cleaning water, which can reduce the waste of water resources and meet the requirements of environmental protection and energy saving.
[0050] Embodiment two
[0051] Please refer to Figures 1-8As the embodiment two of the present application, compared with the embodiment one, the difference between the technical scheme of the embodiment two and the embodiment one is that, in the embodiment two, the upper part of the washing box 1 is provided with a dross collecting member, and the dross collecting member is arranged outside the second lifting pipe rod 23, the dross collecting member comprises two groups of strip-shaped collecting frames 31 and electric push rods 32, the strip-shaped collecting frame 31 is of a side opening structure, and the two groups of strip-shaped collecting frames 31 are correspondingly arranged and rotationally connected with the bottom of the second lifting pipe rod 23, the upper parts of the two groups of electric push rods 32 are fixedly connected with rotating rings 34 through pull rods 33, and the two groups of rotating rings 34 are rotationally arranged in the middle part of the second lifting pipe rod 23, the two groups of rotating rings 34 are arranged in a staggered manner, the bottom side of the rotating ring 34 located at the upper part and the upper side of the rotating ring 34 located at the lower part are both provided with bevel gear rings 341, the middle part of the second lifting pipe rod 23 is rotationally connected with an adjusting bevel gear 35, the rear side of the adjusting bevel gear 35 is fixedly connected with a driving gear 351, the upper and lower sides of the adjusting bevel gear 35 are respectively in meshing transmission with the two groups of bevel gear rings 341, the electric push rod 32 is fixedly connected with the upper part of the second lifting pipe rod 23, and the output end of the electric push rod 32 is fixedly connected with a toothed rod 36 through a shaft coupling, and the toothed rod 36 is in meshing transmission with the driving gear 351.
[0052] Embodiment two: On the basis of embodiment one, the dross collecting member is added, which further improves the efficiency and effect of impurity separation in the cleaning process. Through the design of the dross collecting member, impurities floating on the water surface can be effectively collected and separated during the cleaning process, ensuring the purity of the wheat flour raw material.
[0053] Embodiment three
[0054] Please refer to Figures 1-8 As the embodiment three of the present application, compared with the embodiment one and the embodiment two, the difference between the technical scheme of the embodiment three and the embodiment one and the embodiment two is that, in the embodiment three, the washing box 1 and the washing basket 2 are further provided with a washing basket adjusting accessory, the washing basket adjusting accessory comprises two groups of limiting rotating wheels 61 and an annular track 62; the annular track 62 is a symmetrical undulating track, the limiting rotating wheels 61 are symmetrically arranged at the bottom of the washing basket 2, and the annular track 62 is fixedly connected to the bottom of the inner cavity of the washing box 1.
[0055] Embodiment three: The technical scheme of the embodiment three combines the technical schemes of the embodiment one and the embodiment two, and the washing basket adjusting accessory is added, so that the position and state of the washing basket in the cleaning process can be more accurately controlled, and the cleaning effect is further improved.
[0056] Embodiment four
[0057] Please refer to Figures 1-8As an embodiment four of the present application, compared with the embodiment one, the embodiment two and the embodiment three, the difference between the embodiment four and the embodiment one, the embodiment two and the embodiment three is that the embodiment four further comprises a gantry crane 7, and the gantry crane 7 is used to drive the washing box 1 to move left and right and up and down. In the embodiment, the gantry crane 7 is a prior art.
[0058] The gantry crane 7 is composed of a gantry frame 71 and a suspension arm 72, and the washing box 1 is arranged on one side below the gantry frame 71, and the lifting pipe rod two 23 of the washing basket 2 is fixedly connected with the suspension arm 72.
[0059] The embodiment four introduces the gantry crane, enhances the flexibility and application range of the equipment, makes the washing box more convenient to move and position, improves the practicability of the equipment, and the application of the gantry crane makes the washing basket conveniently enter and exit the washing box, simplifies the operation process, and improves the convenience of use.
[0060] Embodiment five
[0061] Please refer to Figures 1-8 As an embodiment five of the present application, compared with the embodiment one, the embodiment two, the embodiment three and the embodiment four, the technical scheme of the embodiment five is to combine the schemes of the embodiment one, the embodiment two, the embodiment three and the embodiment four.
[0062] The embodiment five integrates the advantages of the foregoing embodiments, forms a comprehensive automatic cleaning equipment technical scheme, and comprehensively improves the efficiency, quality and operation convenience of the wheat flour raw material cleaning.
[0063] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by those skilled in the art.
[0064] In use, first, the basket pushing rod 24 is pushed by the electric push rod one 25, then the basket pushing rod 24 at the bottom is connected with the connecting push rod 241 to drive the basket plate 22 to shrink and enclose into the washing basket 2, the wheat flour raw material is poured into the inside of the washing basket 2, then the washing basket 2 connected with the suspension arm 72 is placed into the inside of the washing box 1 by the gantry crane 7, then the positioning socket 41 is connected with the positioning pin 42, then the positioning pin 42 is rotated by the servo motor 5, then the washing box 1 connected with the positioning socket 41 is rotated by one third of a circle, and the limiting rotating wheel 61 at the bottom of the washing basket 2 always keeps rotating at the protruding part of the annular track 62, so that the wheat flour raw material in the washing box 1 is cleaned in the water, and then the impurities in the wheat flour raw material float on the water surface.
[0065] After the control servo motor 5 drives the washing basket 2 bottom limit rotating wheel 61 rotating to the recess of the annular track 62, so that the washing basket 2 is lowered, and the dross collecting member is placed on the water surface, and the opening of the strip-shaped collecting frame 31 is half immersed in the water surface, then the electric push rod two 32 pushes the gear rod 36, the gear rod 36 drives the driving gear 351 to rotate, and the driving gear 351 drives the adjusting bevel gear 35 to rotate, the adjusting bevel gear 35 is engaged with the two bevel gear rings 341 respectively, so that the rotating ring 34 rotates relatively, and then the strip-shaped collecting frame 31 connected by the pull rod 33 rotates and presents a closed type to collect the floating dross on the water surface, and then the above steps are repeated several times to wash the wheat flour raw materials;
[0066] After washing, the washing basket 2 is lifted out by the gantry hanger 7, and then the dry water is controlled, and then the washing basket 2 is moved away from the washing box 1 by the gantry hanger 7, and then the electric push rod one 25 is retracted, and the tension and gravity of the wheat flour raw materials in the washing basket 2 cause the basket sheet plate 22 to disperse, and then the washed wheat flour raw materials are discharged from the washing basket 2.
[0067] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprising", "including", or any other variant thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements recited, but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0068] Although the embodiments of the present application have been shown and described, it should be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An automatic raw material cleaning device for wheat flour processing, comprising a washing tank (1) and a washing basket (2), characterized in that, A servo motor (5) is fixedly connected to the bottom of the washing box (1). A plug-in connection component is provided between the washing box (1) and the washing basket (2). The plug-in connection component is used to connect the washing box (1) and the washing basket (2). The servo motor (5) is used to drive the washing basket (2) to rotate and wash the wheat raw material through the plug-in connection component. The washing box (1) is provided with a scum collection component at the top, which is used to collect the scum generated by the wheat raw material after washing. A washing basket adjustment accessory is also provided between the washing box (1) and the washing basket (2). The washing basket adjustment accessory is used to switch between the function of washing wheat raw materials and collecting floating material generated by wheat raw materials. The washing basket (2) consists of a lifting tube rod (21) and multiple sets of basket plates (22); The basket plate (22) is hinged to the bottom of the lifting tube rod (21); The upper part of the first lifting rod (21) is rotatably connected to the second lifting rod (23) via a rotating disk (211). The lifting tube rod (21) is internally slidably connected to a basket push-and-retract rod (24), and a limiting groove (212) is opened on the surface of the lifting tube rod (21). Multiple sets of connecting push rods (241) are hinged to the bottom of the basket push-and-retract rod (24), and the connecting push rods (241) are hinged to the upper part of the inner side of the basket plate (22). The connecting push rods (241) pass through the limiting groove (212). The inner side of the second lifting tube rod (23) is fixedly connected to the first electric push rod (25), and the output end of the first electric push rod (25) is connected to the ball bearing seat (251) through the coupling, and the ball bearing seat (251) is in contact with the upper end of the basket push rod (24). The scum collection component includes two sets of strip collection frames (31) and two electric actuators (32). The strip collection frame (31) has a side opening structure, and two sets of strip collection frames (31) are correspondingly arranged and rotatably connected to the bottom of the lifting tube rod (23); The upper part of each of the two sets of electric push rods (32) is fixedly connected to a rotating ring (34) by a pull rod (33), and the two sets of rotating rings (34) are rotatably set in the middle of the lifting tube rod (23), and the two sets of rotating rings (34) are staggered. Both the bottom side of the upper rotating ring (34) and the upper side of the lower rotating ring (34) are provided with bevel gear rings (341). The middle part of the lifting tube rod (23) is rotatably connected to an adjusting bevel gear (35), and the rear side of the adjusting bevel gear (35) is fixedly connected to a drive gear (351). The upper and lower sides of the adjusting bevel gear (35) respectively mesh with two sets of bevel gear rings (341) for transmission; The electric push rod 2 (32) is fixedly connected to the upper part of the lifting tube rod 2 (23), and the output end of the electric push rod 2 (32) is fixedly connected to the rack (36) through the coupling, and the rack (36) meshes with the drive gear (351) for transmission; The washing basket adjustment accessories include two sets of limit wheels (61) and a circular track (62). The circular track (62) is a symmetrical undulating track; The limiting wheel (61) is symmetrically arranged at the bottom of the washing basket (2), and the annular track (62) is fixedly connected to the bottom of the inner cavity of the washing box (1).
2. The automatic raw material cleaning equipment for wheat flour processing according to claim 1, characterized in that: The plug-in connection assembly includes a positioning socket (41) and a positioning pin (42). The positioning socket (41) is fixedly connected to the middle of the bottom side of the washing basket (2), and the positioning pin (42) is rotatably connected to the middle of the bottom side of the inner cavity of the washing box (1). The output end of the servo motor (5) extends through the inside of the washing box (1) and is fixedly connected to the positioning pin (42) via a coupling.
3. The automatic raw material cleaning equipment for wheat flour processing according to claim 1, characterized in that: Also includes: The gantry crane (7) is used to move the washing tank (1) left and right and up and down.
4. The automatic raw material cleaning equipment for wheat flour processing according to claim 3, characterized in that: The gantry crane (7) consists of a gantry frame (71) and a suspension arm (72), and the washing box (1) is located on one side below the gantry frame (71). The lifting tube rod (23) of the washing basket (2) is fixedly connected to the suspension arm (72).
Citation Information
Patent Citations
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