A new energy vehicle copper bolt production equipment and process
By designing automated copper bolt production equipment, continuous straightening, cutting and forming of copper materials are achieved, solving the problems of long production cycle and high scrap rate, improving production efficiency and material utilization, and reducing the risk of work-related injuries.
Patent Information
- Application Number
- CN202410806942.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2044-06-21
AI Technical Summary
The existing copper bolt production process cannot form a continuous automated production line, resulting in long production cycles, high scrap rates and serious material waste.
A copper bolt production equipment for new energy vehicles was designed, including a material storage mechanism, a straightening mechanism, a processing mechanism and a cold heading box. Through components such as a lifting plate, straightening rollers, a cutting machine, a hydraulic cylinder and a pneumatic clamp, the copper material can be automatically straightened, cut, formed and threaded, forming a continuous automated production line.
It improves production efficiency, reduces scrap rate and labor intensity, ensures processing accuracy and material utilization, reduces intermediate links, and reduces the risk of work-related injuries.
Smart Images

Figure CN118417876B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy vehicle parts processing, and in particular to a new energy vehicle copper bolt production device and process. Background Art
[0002] New energy vehicles (NEVs) use non-traditional fuels as their power source and integrate advanced technologies in vehicle power control and drive, resulting in advanced technical principles, new technologies, and new structures. New energy vehicles include pure electric vehicles, plug-in hybrid vehicles, and fuel cell vehicles. Core components such as batteries, motors, and electronic controls in NEVs require efficient electrical connections. Copper bolts, as part of these connections, ensure stable current transmission and improve the reliability and safety of the electrical system. Copper bolts possess excellent mechanical properties, such as strength, hardness, and toughness, capable of withstanding the various forces and vibrations generated by NEVs during operation. Furthermore, copper bolts are highly corrosion-resistant, maintaining stable performance in a variety of environments and extending the life of the electrical system.
[0003] In the current copper bolt production process, multiple processes are separated and disassembled one by one. It is impossible to form a continuous automated production line with multiple steps, reduce intermediate links, and speed up the corresponding production cycle. Summary of the Invention
[0004] The purpose of the present invention is to provide a copper bolt production device and process for new energy vehicles to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a copper bolt production device for new energy vehicles, comprising:
[0006] The material storage mechanism includes a lifting plate for lifting materials, a lifting part is provided below the lifting plate, and the lifting part has a screw for driving the lifting plate to move up and down;
[0007] A straightening mechanism is placed on one side of the material storage mechanism. The straightening mechanism includes a support frame. A plurality of rollers are adjustably mounted on the inner side of the frame. The plurality of rollers are staggered up and down. A second cylinder is mounted on one side of the frame. The second motor is also included. The output end of the second motor is fixedly connected to one of the rollers.
[0008] A processing mechanism is placed at the end of the straightening mechanism, and the processing mechanism includes a processing box, a No. 1 cylinder is fixedly connected to the interior of the processing box, and a cutting machine is fixedly connected to the output end of the No. 1 cylinder;
[0009] The cold heading box is placed inside the processing box. A movable platform is slidably connected to the middle of the cold heading box. A supporting bracket is provided on the top of the movable platform. A hydraulic cylinder for cold heading forming is provided on one side of the cold heading box. A thread rolling head for rolling forming is installed on one side of the cold heading box.
[0010] Preferably, the lifting part further comprises a support, the bottom of the support is fixedly connected to a No. 1 motor, the output end of the No. 1 motor is fixedly connected to a lead screw, and the top of the support is rotatably connected to a plurality of lifting limit rods.
[0011] Preferably, the outer side of the lifting limit rod is slidably connected to a lifting plate, the middle part of the lifting plate is rotatably connected to a slider, the screw is threadedly connected to the slider, the middle part of the support is fixedly connected to a sliding rod, and the sliding rod is slidably connected to the slider.
[0012] Preferably, a guide plate is installed inside the processing box at a position corresponding to the cutting machine, a feed trough is installed at the bottom of the guide plate, and a clamping movable part is installed above the end of the feed trough.
[0013] Preferably, the clamping movable part includes a No. 1 linear module fixedly connected to the inside of the processing box, a No. 2 linear module is vertically installed on the movable slide of the No. 1 linear module, a pneumatic clamp is installed on the movable slide of the No. 2 linear module, a No. 2 cylinder is installed at the end of the feed trough corresponding to the position of the pneumatic clamp, and a feed hole is set at the position of the No. 2 cylinder on the feed trough corresponding to the position of the No. 2 cylinder.
[0014] Preferably, a forming hole is provided at a position corresponding to the hydraulic cylinder inside the cold heading box, and a material-returning hydraulic cylinder is installed at a position corresponding to the forming hole inside the cold heading box.
[0015] Preferably, a No. 3 linear module is fixedly connected to one end of the cold heading box, a No. 4 air cylinder is installed on the movable slide of the No. 3 linear module, and an output end of the No. 4 air cylinder is fixedly connected to a support frame.
[0016] Preferably, the support frame is slidably connected to the movable slide of the No. 3 linear module, the middle part of the support frame is fixedly connected to the No. 3 motor, and the output end of the No. 3 motor is fixedly connected to a pneumatic three-jaw chuck.
[0017] Preferably, hollow discs for conveying materials are fixedly connected to the ends of the frame.
[0018] A production process for copper bolts for new energy vehicles, comprising the following steps:
[0019] The rolled copper material is placed on the lifting plate, which is driven downward by the No. 1 motor and the lead screw so that it is at the same height as the roller in the middle of the straightening mechanism. The free end of the copper material is inserted from one end of the frame and then passed through the middle of the hollow disks arranged alternately above and below. The copper material is straightened by the hollow disks.
[0020] After several sets of straightening, the copper material passes through the hollow disk and enters the processing box. The No. 1 cylinder drives the cutting machine to rise and fall, so that the copper material is cut into copper rods by the cutting machine. The copper rods enter the feed trough in the guide plate and are transported downward through the inclined feed trough.
[0021] The No. 2 linear module drives the pneumatic gripper to move to the position corresponding to the No. 2 cylinder. The No. 2 cylinder pushes the copper rod out from one side of the feed trough. The pneumatic gripper clamps the copper rod and then uses the No. 2 linear module and the No. 1 linear module to place the copper rod in a position facing the hydraulic cylinder.
[0022] The hydraulic cylinder squeezes the copper rod into the cold heading box, where it is deformed by squeezing it in the forming cavity inside the cold heading box. The material return hydraulic cylinder then ejects the formed material to the top of the support bracket. The No. 5 cylinder drives the support bracket forward to the specified position. The No. 4 cylinder drives the pneumatic three-jaw chuck forward to clamp the deformed copper piece into the pneumatic three-jaw chuck. The No. 4 cylinder drives the copper piece to separate from the support bracket through the pneumatic three-jaw chuck.
[0023] The No. 3 linear module drives the pneumatic three-jaw chuck to the position corresponding to the thread rolling head. The No. 3 motor drives the pneumatic three-jaw chuck to cooperate with the copper part and the thread rolling head to complete the thread forming. After forming, the pneumatic three-jaw chuck opens, allowing the bolt to be discharged through the discharge chute.
[0024] Compared with the existing technology, the beneficial effects of the present invention are: the equipment integrates multiple steps of material lifting, straightening, cutting, forming and thread processing to form a continuous automated production line. The automated process reduces the need for manual operation, speeds up the production cycle, and reduces the scrap rate caused by operational errors. After straightening, the copper material is directly fed into the cutting and conveying system. The process is coherent, the intermediate links are reduced, and production efficiency is improved; the use of automated linear modules and pneumatic clamps can quickly and accurately move the copper rod to the processing position; the pneumatic clamps provide stable and reliable clamping to ensure that the position of the copper rod is fixed during the forming process, avoiding processing errors; the automated straightening and cutting mechanism ensures the accuracy of material processing and reduces material waste; the operator does not need to directly contact the moving parts of the machine, reducing the risk of work-related injuries. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the present invention;
[0026] Figure 2 It is a schematic structural diagram of the material storage mechanism of the present invention;
[0027] Figure 3 It is a structural schematic diagram of the straightening mechanism of the present invention;
[0028] Figure 4 This is a schematic diagram of the position structure of cylinder No. 1 of the present invention;
[0029] Figure 5 Schematic diagram of the internal structure of the processing box of the present invention;
[0030] Figure 6 This is an enlarged view of point A of the present invention;
[0031] Figure 7 This is a schematic structural diagram of the third linear module of the present invention;
[0032] Figure 8 It is an enlarged view of point B of the present invention;
[0033] Figure 9 This is a schematic diagram of the position structure of the material return hydraulic cylinder of the present invention.
[0034] In the figure: 2. Storage mechanism; 3. Straightening mechanism; 4. Processing mechanism; 5. Support; 6. Motor No. 1; 7. Lifting limit rod; 8. Lifting plate; 9. Screw; 10. Sliding rod; 11. Frame; 12. Motor No. 2; 13. Adjusting frame; 14. Roller; 15. Hollow disk; 16. Processing box; 17. Cylinder No. 1; 18. Cutting machine; 19. Guide plate; 20. Feed trough; 21. Cylinder No. 2; 23. Pneumatic gripper; 24. Linear module No. 1; 25. Linear module No. 2; 26. Cold heading box; 27. Linear module No. 3; 28. Support frame; 29. Cylinder No. 4; 30. Motor No. 3; 31. Pneumatic three-jaw chuck; 32. Moving table; 33. Support bracket; 34. Hydraulic cylinder; 35. Thread rolling head; 36. Cylinder No. 5; 37. Material return hydraulic cylinder. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] See also Figures 1 to 9The present invention provides a technical solution: a new energy vehicle copper bolt production equipment, comprising: a storage mechanism 2, the storage mechanism 2 includes a lifting plate 8 for lifting materials, a lifting part is provided below the lifting plate 8, and the lifting part has a screw 9 for driving the lifting plate 8 to move up and down; a straightening mechanism 3 is installed on one side of the storage mechanism 2, the straightening mechanism 3 includes a frame 11 for support, a plurality of rollers 14 are adjustable and installed on the inner side of the frame 11, and the plurality of rollers 14 are staggered up and down, a No. 2 cylinder 21 is installed on one side of the frame 11, and also includes a No. 2 motor 12, No. 2 motor 1 2 is fixedly connected to one of the rollers 14; the processing mechanism 4 is installed at the end of the straightening mechanism 3, and the processing mechanism 4 includes a processing box 16, the interior of the processing box 16 is fixedly connected to the No. 1 cylinder 17, and the output end of the No. 1 cylinder 17 is fixedly connected to the cutting machine 18; the cold heading box 26 is installed inside the processing box 16, and the middle part of the cold heading box 26 is slidably connected to a moving platform 32, and the top of the moving platform 32 is provided with a supporting bracket 33, and a hydraulic cylinder 34 for cold heading forming is provided on one side of the cold heading box 26, and a thread rolling head 35 for rolling forming is installed on one side of the cold heading box 26.
[0037] It should be noted that the lifting plate 8 of the present invention is used to support and lift the copper material; the lifting part below it includes a No. 1 motor 6, which uses a lead screw 9 to realize the lifting and lowering of the lifting plate 8 to adjust the position of the material, facilitate feeding and processing, and ensure stable material transportation and efficient silo management; the frame 11 provides a support structure for the straightening operation, and a plurality of staggered rollers 14 are installed on the inside to correct the bending or twisting of the copper material during feeding to ensure its linearity; the No. 2 motor 12 is used to drive the roller 14, and the position or pressure of the roller 14 is adjusted by the adjustment frame 13 to further optimize the straightening effect; the processing box 16 is fixedly installed with a No. 1 cylinder 17 and an infrared sensor for detecting the cutting length, and its output end is connected to the cutting machine 18 for cutting the straightened copper material and cutting it into copper billets of fixed length as needed; supporting and moving the copper billet for cold heading; the support bracket 33 on the top of the movable platform 32 is used to fix and position the copper billet; the hydraulic cylinder 34 is used to drive the forming tool to achieve plastic deformation of the copper material through high pressure to form the bolt head; After the copper billet is formed, the thread rolling head 35 is used to roll out precise threads on the bolt. The specific process is as follows: the copper material is loaded into the storage mechanism 2, and the lifting plate 8 is driven by the motor and rises or falls through the action of the lead screw 9 to adjust the material to a suitable processing height; the copper material is fed from the storage mechanism 2 to the straightening mechanism 3; under the action of multiple rollers 14 in the frame 11, the bending or twisting of the material is corrected by the staggered arrangement up and down to ensure the linearity of the material; the power of the roller 14 comes from the second motor 1 2, and the position or pressure of the roller 14 is adjusted by the No. 2 cylinder 21; the straightened copper material is sent to the processing box 16; under the push of the No. 1 cylinder 17, the cutting machine 18 cuts the copper material into copper billets of predetermined length, preparing for the next forming work; the copper billets are placed on the support bracket 33 of the movable table 32 and sent to the cold heading box 26; under the action of the hydraulic cylinder 34, the copper billets are pressed into the preliminary shape of the bolt, including the formation of the head; the formed bolts are then rolled into threads by the thread rolling head 35.
[0038] See also Figure 1 、 2 As shown, the lifting part also includes a support 5, the bottom of the support 5 is fixedly connected to a No. 1 motor 6, the output end of the No. 1 motor 6 is fixedly connected to a lead screw 9, the top of the support 5 is rotatably connected to a plurality of lifting limit rods 7, the outer side of the lifting limit rod 7 is slidably connected to a lifting plate 8, the middle part of the lifting plate 8 is rotatably connected to a slider, the lead screw 9 is threadedly connected to the slider, the middle part of the support 5 is fixedly connected to a slide bar 10, and the slide bar 10 is slidably connected to the slider.
[0039] It should be noted that the support 5 of the present invention is used to support the entire loading and storage mechanism. The output end of the No. 1 motor 6 is fixedly connected to the screw 9. The motor converts the rotational motion of the motor into the linear motion of the screw by rotating the screw, thereby driving the entire lifting system. The bottom of the lifting limit rod 7 is fixedly installed with a circular ring that rotates with the support 5, so that the lifting plate 8 can rotate under the action of the screw 9, and the screw 9 can pull it up and down to adjust the material to a suitable processing height to facilitate its entry into the frame 11.
[0040] See also Figure 1 、 2 As shown in Figure 6, a guide plate 19 is installed inside the processing box 16 at the position corresponding to the cutting machine 18, a feed trough 20 is installed at the bottom of the guide plate 19, and a clamping moving part is installed above the end of the feed trough 20. The clamping moving part includes a No. 1 linear module 24 fixedly connected to the inside of the processing box 16, a No. 2 linear module 25 is vertically installed on the moving slide of the No. 1 linear module 24, and a pneumatic clamp 23 is installed on the moving slide of the No. 2 linear module 25. A No. 2 cylinder 21 is installed at the end of the feed trough 20 corresponding to the position of the pneumatic clamp 23. A feed hole is set at the position of the No. 2 cylinder 21 of the feed trough 20 corresponding to the position of the No. 2 cylinder 21, and the ends of the frame 11 are fixed with hollow plates 15 for conveying materials.
[0041] It should be noted that, after the copper material of the present invention has undergone multiple sets of straightening treatments, it comes out of the hollow disk 15 and enters the interior of the processing box 16; in the processing box, the copper material first passes through the guide plate 19, which helps guide the copper material to the correct position so that it can be cut and then fall into the feed trough 20; the cutting machine 18 is driven by the No. 1 cylinder 17 to perform a lifting action, thereby cutting the copper material into copper rods, and the copper material smoothly enters the feed trough 20 with the help of the guide plate 19; the feed trough 20 is set at an angle, and gravity is used to help the copper rods to be transported downward to one side of the machine; at the end of the feed trough, there is a No. 2 cylinder 21, which pushes the copper rod out from one side of the feed trough to facilitate clamping the moving part to capture; the clamping moving part includes a vertically mounted No. 2 linear module 25 and a No. 1 linear module 24; the No. 1 linear module 24 is fixed inside the processing box, while the No. 2 linear module 25 is on the movable slide of the No. 1 module; the pneumatic clamp 23 is mounted on the movable slide of the No. 2 linear module for clamping the copper rod; when the No. 2 cylinder 21 pushes the copper rod out of the feed trough, the No. 2 linear module 25 drives the pneumatic clamp 23 to move to the position of the copper rod to clamp and fix the copper rod; through the coordinated action of the No. 2 linear module 25 and the No. 1 linear module 24, the pneumatic clamp 23 moves and positions the copper rod to a position facing the hydraulic cylinder 34, preparing for further processing operations.
[0042] See also Figure 4 、 5As shown in Figures 7, 8 and 9, a forming hole is provided inside the cold heading box 26 at a position corresponding to the hydraulic cylinder 34, and a material-returning hydraulic cylinder 37 is installed at a position corresponding to the forming hole inside the cold heading box 26. One end of the cold heading box 26 is fixedly connected to the No. 3 linear module 27, and the No. 4 cylinder 29 is installed on the movable slide of the No. 3 linear module 27. The output end of the No. 4 cylinder 29 is fixedly connected to the support frame 28, and the support frame 28 is slidably connected to the movable slide of the No. 3 linear module 27. The middle part of the support frame 28 is fixedly connected to the No. 3 motor 30, and the output end of the No. 3 motor 30 is fixedly connected to the pneumatic three-jaw chuck 31.
[0043] It should be noted that the hydraulic cylinder 34 of the present invention pushes the copper rod into the forming cavity inside the cold heading box 26. The thrust of the hydraulic cylinder 34 ensures that the copper rod can be pressed in and shaped. The forming holes inside the cold heading box 26 are used to form the specific shape of the copper rod. The copper rod is squeezed in these holes to form the required shape. Once the copper rod is formed, the material return hydraulic cylinder 37 is responsible for pushing the formed material to the top of the support bracket 33 for further processing. The pneumatic three-jaw chuck 31 is driven to move in a straight line direction by the No. 3 linear module 27 and the No. 4 cylinder 29. The No. 3 linear module 27 provides a stable linear guide, and The No. 4 cylinder 29 provides the driving force; the pneumatic three-jaw chuck 31 clamps and transfers the copper piece; the three-jaw chuck can move forward and backward under the push of the No. 4 cylinder 29 to ensure the placement of the copper material; the No. 3 motor 30 drives the pneumatic three-jaw chuck 31 to move and rotate in coordination with the thread rolling head 35; after the copper piece is moved to the specified position by the pneumatic three-jaw chuck 31, the thread rolling head 35 is used to form threads on the copper piece, and the coordination with the pneumatic three-jaw chuck 31 is achieved through the rotation of the No. 3 motor 30; the No. 5 cylinder 36 controls the support bracket 33 to move forward so that the formed copper piece can be transferred to the next processing position or gathering area.
[0044] A production process for copper bolts for new energy vehicles, comprising the following steps:
[0045] The rolled copper material is placed on the lifting plate 8. The lifting plate 8 is driven downward by the No. 1 motor 6 and the lead screw 9 so that it is at the same height as the roller 14 in the middle of the straightening mechanism 3. The free end of the copper material is inserted from one end of the frame 11 and then passed through the middle of the hollow disks 15 arranged in an alternating pattern. The copper material is straightened by the hollow disks 15. The electric lift and automatic straightening mechanism reduce manual operation, labor intensity and error rate. The copper material is automatically adjusted to the correct position of the straightening mechanism to ensure smooth transportation and prevent corners during transportation, thereby avoiding reduced processing accuracy and product quality.
[0046] After multiple straightening steps, the copper material passes through the hollow disk 15 and enters the processing box 16. The No. 1 cylinder 17 drives the cutting machine 18 to move up and down, thereby cutting the copper material into copper rods through the cutting machine 18. The copper rods enter the feed trough 20 in the guide plate 19 and are transported downward by the inclined feed trough 20. After straightening, the copper material is directly fed into the cutting and conveying system, which has a coherent process, reduces intermediate links, and improves production efficiency. The use of automated equipment for cutting ensures that the copper rods are of uniform size, providing homogenized raw materials for subsequent processing.
[0047] The No. 2 linear module 25 drives the pneumatic clamp 23 to move to the position corresponding to the No. 2 cylinder 21. The No. 2 cylinder 21 pushes the copper rod out from one side of the feed trough 20. The pneumatic clamp 23 clamps the copper rod and fixes it. Then, the No. 2 linear module 25 and the No. 1 linear module 24 place the copper rod in a position facing the hydraulic cylinder 34. The hydraulic cylinder 34 squeezes the copper rod into the cold heading box 26 and squeezes it in the forming cavity inside the cold heading box 26 to deform it. Then, the material return hydraulic cylinder 37 pushes the formed material to the top of the support bracket 33. The No. 5 cylinder 36 drives the support bracket 33 to move forward to the specified position. The No. 4 linear module 25 and the No. 1 linear module 24 Cylinder 29 drives the pneumatic three-jaw chuck 31 forward to clamp the deformed copper piece into the pneumatic three-jaw chuck 31. Cylinder No. 4 29 drives the copper piece to separate from the support bracket 33 through the pneumatic three-jaw chuck 31. The use of automated linear modules and pneumatic clamps quickly and accurately moves the copper rod to the processing position. The pneumatic clamps provide stable and reliable clamping, ensuring that the copper rod is fixed in position during the forming process and avoiding processing errors. Upsetting technology can complete metal deformation without heating, enhancing the strength and toughness of the material. Compared with hot forging, cold upsetting has faster production speeds and lower energy consumption, which helps reduce production costs.
[0048] The No. 3 linear module 27 drives the pneumatic three-jaw chuck 31 to move to the position corresponding to the thread rolling head 35. The No. 3 motor 30 drives the pneumatic three-jaw chuck 31 to cooperate with the copper part and the thread rolling head 35 to complete the thread forming. After forming, the pneumatic three-jaw chuck 31 opens, allowing the bolt to be discharged along the pouring chute. The clamping system not only stabilizes the copper part, but also cooperates with the support bracket to move to a precise position to prepare for the next operation; thread rolling technology can form high-precision threads without cutting off the material, maintaining the integrity of the material; automated precise control: through the precise control of the motor and module, the uniformity and accuracy of the thread forming are ensured; the automatically opened and closed chuck and pouring chute ensure the smooth discharge of the finished product, reduce manual cleaning, and improve production efficiency.
[0049] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0050] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.
[0051] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0052] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A copper bolt production equipment for new energy vehicles, characterized by: include: A material storage mechanism (2), the material storage mechanism (2) includes a lifting plate (8) for lifting materials, a lifting part is provided below the lifting plate (8), the lifting part has a lead screw (9) for driving the lifting plate (8) to lift and lower, the lifting part also includes a support (5), the bottom of the support (5) is fixedly connected to a No. 1 motor (6), the output end of the No. 1 motor (6) is fixedly connected to the lead screw (9), the top of the support (5) is rotatably connected to a plurality of lifting limit rods (7), the outer side of the lifting limit rod (7) is slidably connected to the lifting plate (8), the middle part of the lifting plate (8) is rotatably connected to a slider, the lead screw (9) is threadedly connected to the slider, the middle part of the support (5) is fixedly connected to a slide rod (10), and the slide rod (10) is slidably connected to the slider; A straightening mechanism (3), the straightening mechanism (3) is placed on one side of the material storage mechanism (2), the straightening mechanism (3) includes a frame (11) for support, a plurality of rollers (14) are adjustably mounted on the inner side of the frame (11), the plurality of rollers (14) are staggered up and down, a No. 2 air cylinder (21) is mounted on one side of the frame (11), and the No. 2 motor (12) is also included, the output end of the No. 2 motor (12) is fixedly connected to one of the rollers (14); A processing mechanism (4), the processing mechanism (4) is placed at the end of the straightening mechanism (3), the processing mechanism (4) includes a processing box (16), a guide plate (19) is installed inside the processing box (16) at a position corresponding to the cutting machine (18), a material conveying trough (20) is installed at the bottom of the guide plate (19), and a clamping moving part is installed above the end of the material conveying trough (20); a No. 1 cylinder (17) is fixedly connected to the inside of the processing box (16), and the output end of the No. 1 cylinder (17) is fixedly connected to the cutting machine (18); The clamping moving part includes a No. 1 linear module (24) fixedly connected to the inside of the processing box (16), a No. 2 linear module (25) is vertically installed on the moving slide of the No. 1 linear module (24), a pneumatic clamp (23) is installed on the moving slide of the No. 2 linear module (25), a No. 2 cylinder (21) is installed at the end of the feeding trough (20) corresponding to the position of the pneumatic clamp (23), and a feeding hole is provided at the position of the feeding trough (20) corresponding to the No. 2 cylinder (21); A cold heading box (26) is placed inside the processing box (16), a movable platform (32) is slidably connected to the middle of the cold heading box (26), a support bracket (33) is provided on the top of the movable platform (32), a hydraulic cylinder (34) for cold heading forming is provided on one side of the cold heading box (26), and a thread rolling head (35) for rolling forming is installed on one side of the cold heading box (26).
2. A new energy vehicle copper bolt production equipment according to claim 1, characterized in that: A forming hole is provided inside the cold heading box (26) at a position corresponding to the hydraulic cylinder (34), and a material-returning hydraulic cylinder (37) is installed inside the cold heading box (26) at a position corresponding to the forming hole.
3. A new energy vehicle copper bolt production equipment according to claim 2, characterized in that: One end of the cold heading box (26) is fixedly connected to a No. 3 linear module (27), a No. 4 air cylinder (29) is installed on the movable slide of the No. 3 linear module (27), and the output end of the No. 4 air cylinder (29) is fixedly connected to a support frame (28).
4. The copper bolt production equipment for new energy vehicles according to claim 3 is characterized in that: The support frame (28) is slidably connected to the movable slide of the No. 3 linear module (27), the middle of the support frame (28) is fixedly connected to the No. 3 motor (30), and the output end of the No. 3 motor (30) is fixedly connected to the pneumatic three-jaw chuck (31).
5. The copper bolt production equipment for new energy vehicles according to claim 4 is characterized in that: The ends of the frame (11) are fixedly connected with hollow disks (15) for conveying materials.
6. The production process of a new energy vehicle copper bolt production equipment according to claim 5, characterized in that: The following steps are involved: The rolled copper material is placed above the lifting plate (8), and the lifting plate (8) is driven downward by the No. 1 motor (6) and the lead screw (9) so that it is at the same height as the roller (14) in the middle of the straightening mechanism (3). The free end of the copper material is inserted from one end of the frame (11), and then passed through the middle of the hollow disks (15) arranged in an upper and lower staggered manner, and the copper material is straightened by the hollow disks (15); After the copper material has been straightened by multiple groups, it passes through the hollow disk (15) and enters the processing box (16). The No. 1 cylinder (17) drives the cutting machine (18) to rise and fall, thereby cutting the copper material into copper rods through the cutting machine (18). The copper rods enter the feed trough (20) in the guide plate (19) and are transported downward by the inclined feed trough (20); The second linear module (25) drives the pneumatic clamp (23) to move to the position corresponding to the second cylinder (21), the second cylinder (21) pushes the copper rod out from one side of the feed trough (20), the pneumatic clamp (23) clamps the copper rod, and then the copper rod is placed in a position facing the hydraulic cylinder (34) through the second linear module (25) and the first linear module (24); The hydraulic cylinder (34) squeezes the copper rod into the cold heading box (26), and squeezes it into the forming cavity inside the cold heading box (26) to deform it. Then, the material return hydraulic cylinder (37) ejects the formed material to the top of the support bracket (33). The No. 5 cylinder (36) drives the support bracket (33) to move forward to the specified position. The No. 4 cylinder (29) drives the pneumatic three-jaw chuck (31) forward to clamp the deformed copper piece into the pneumatic three-jaw chuck (31). The No. 4 cylinder (29) drives the copper piece to separate from the support bracket (33) through the pneumatic three-jaw chuck (31). The third linear module (27) drives the pneumatic three-jaw chuck (31) to move to the position corresponding to the thread rolling head (35), and the third motor (30) drives the pneumatic three-jaw chuck (31) to cooperate with the copper part and the thread rolling head (35) to complete the thread forming. After forming, the pneumatic three-jaw chuck (31) opens, allowing the bolt to be discharged along the pouring chute.
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