Automatic detection and packaging mechanism for copper bars

Abstract

The present application relates to copper bar automatic detection packaging mechanism, including packaging unit and dismounting unit, packaging unit includes processing platform, the upper surface of processing platform is fixedly provided with electric push rod, and the output end of electric push rod is fixedly provided with U-shaped clamping plate, and the inside of U-shaped clamping plate is fixedly provided with clamping assembly for clamping copper bar, the surface of processing platform is provided with limiting groove, the side wall of limiting groove is slidably provided with circular guide rail, dismounting unit includes transmission box, transmission box is fixedly provided with transmission assembly inside.The present application, by being provided with packaging unit and dismounting unit, wherein the clamping assembly inside packaging unit drives copper bar to move, in turn drive inside winding assembly to copper bar winding package, and after winding, the transmission assembly in the dismounting unit inside contacts with the clamping assembly, so that the clamping assembly can be loosened, finally makes copper bar can fall from the inclined guide plate, finally moves to the inside of collecting box, completes the function of automatic collection.

Description

Technical Field

[0001] This invention relates to the field of copper busbar production, specifically to an automatic inspection and packaging mechanism for copper busbars. Background Technology

[0002] Copper busbars are indispensable conductive materials for manufacturing motor windings, high and low voltage electrical appliances, switch contacts, and power supply and distribution installation wires. Copper busbars are a major type of copper processed materials. Copper busbars have high mechanical properties, good electrical and thermal conductivity, and excellent corrosion resistance, electroplating properties, and brazing properties.

[0003] The production of copper busbars requires operations such as cutting, stacking, and bundling of single-row materials. The efficiency of these operations and the continuity between them directly determine the overall production efficiency. Furthermore, the stacked copper busbars need to be wrapped to prevent them from scattering during transportation.

[0004] Currently, in the packaging process of copper busbars, the copper busbars are first placed on a clamping device. Then, a rotating mechanism wraps a protective film around the surface of the copper busbars, thus achieving the packaging purpose. After packaging, the copper busbars need to be manually removed from the packaging mechanism before proceeding to the next packaging step. Since manual removal is required each time, the work efficiency is low and the production cost is increased. Therefore, an automatic detection and packaging mechanism for copper busbars is proposed. After the copper busbars are packaged, they are automatically removed, thereby reducing the workload of manual removal. Summary of the Invention

[0005] The purpose of this invention is to provide an automatic detection and packaging mechanism for copper busbars, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an automatic detection and packaging mechanism for copper busbars, comprising,

[0007] The packaging unit includes a processing platform. An electric push rod is fixedly installed on the upper surface of the processing platform, and a U-shaped clamping plate is fixedly installed at the output end of the electric push rod. A clamping component for clamping copper busbars is fixedly installed inside the U-shaped clamping plate. A limiting groove is formed on the surface of the processing platform. A circular guide rail is slidably installed on the side wall of the limiting groove. A hollow cylindrical roller is fixedly installed inside the circular guide rail. A winding component for winding a wrapping film is fixedly installed inside the hollow cylindrical roller. The electric push rod pushes the copper busbars clamped by the clamping component to move, and completes the winding operation of the winding component on the copper busbars.

[0008] The disassembly unit includes a transmission box, a transmission component is fixedly installed inside the transmission box, and an installation notch is opened on the surface of the processing platform. A guide plate is movably installed on the side wall of the installation notch, and the transmission component is used to drive the guide plate to rotate.

[0009] After the packaging unit completes the packaging operation of the copper busbar, the disassembly unit completes the loosening operation of the clamping components, thereby completing the disassembly of the copper busbar.

[0010] In a preferred embodiment of the present invention, four support legs are fixedly provided at the bottom of the processing platform, and all four support legs are located at the corners of the processing platform. Reinforcing ribs are fixedly provided between the four adjacent support legs, and the heights of the adjacent reinforcing ribs are inconsistent.

[0011] In a preferred embodiment of the present invention, the clamping assembly includes a clamping block, which is placed inside a U-shaped clamping plate. A positioning guide rail is slidably provided on the side wall of the clamping block, and the positioning guide rail is fixedly provided inside the U-shaped clamping plate. A copper busbar is clamped between the lower surface of the clamping block and the U-shaped clamping plate, and a cutting blade is fixedly provided on the side wall of the clamping block.

[0012] In a preferred embodiment of the present invention, a mounting sleeve is fixedly provided on the top of the clamping block. A cavity is provided inside the mounting sleeve, and a pair of movable slide rails are provided on the side wall of the cavity. The pair of movable slide rails are symmetrically distributed, and a movable slider is slidably provided on the surface of the pair of movable slide rails. A baffle is fixedly provided on the side wall of the movable slider, and a pull rod is fixedly provided on the upper surface of the baffle. The pull rod movably passes through the mounting sleeve, and the end of the pull rod is fixedly provided at the end of the U-shaped clamping plate. A first spring is fixedly provided at the bottom of the baffle, and the other end of the first spring is fixedly provided inside the mounting sleeve, and the first spring is in a compressed state.

[0013] In a preferred embodiment of the present invention, a guide rail is fixedly provided on the side wall of the clamping block, and the guide rail is inclined, with the left side height being lower than the right side height. A guide slider is slidably provided on the surface of the guide rail, and a vertical rod is vertically fixedly provided on the upper surface of the guide slider. A positioning bracket is fixedly provided at the end of the vertical rod, and a limit rail is slidably provided at the bottom of the positioning bracket. The limit rail is fixedly provided on the upper surface of the U-shaped clamping plate, and a top rod is horizontally fixedly provided on the side wall of the positioning bracket.

[0014] In a preferred embodiment of the present invention, the surface of the processing platform is provided with a packaging groove, which is connected to two limiting grooves. A support base is fixedly provided inside a hollow cylindrical roller movably disposed on the surface of the limiting groove, and a damping rotating shaft is inserted into the support base. A film winding roller is fixedly provided on the surface of the damping rotating shaft, and a film is wound on the surface of the film winding roller. The width of the film is smaller than the width of the packaging groove, and the film is vertically aligned with the packaging groove.

[0015] In a preferred embodiment of the present invention, the winding assembly includes a connecting bracket, one end of which is fixedly disposed at the bottom of a U-shaped clamp, and the side wall of the connecting bracket is slidably disposed at the end of a strip groove opened at the bottom of the processing platform. A rocker arm is movably disposed at the end of the connecting bracket, and a driven rack is movably disposed at the end of the rocker arm. The upper surface of the driven rack is engaged with the bottom of a drive gear ring disposed on the side wall of a hollow cylindrical roller, and a guide rod is fixedly disposed on the side wall of the driven rack. The guide rod is inserted into the reinforcing rib. A positioning rod is movably disposed through the side wall of the connecting bracket, and a positioning seat is fixedly disposed at the end of the positioning rod. The positioning seat is fixedly disposed at the bottom of the processing platform.

[0016] In a preferred embodiment of the present invention, a sleeve is fixedly provided on the side wall of the transmission box, and a sliding cavity is provided inside the sleeve. The sliding cavity is interconnected with the mounting cavity inside the transmission box. A cross connecting frame is fixedly provided inside the sliding cavity, and a plug rod is slidably inserted inside the cross connecting frame. A fixing sleeve is fixedly provided at one end of the plug rod, and a groove is provided inside the fixing sleeve. The groove is adapted to the top rod, and the groove and the top rod are located on the same plane. A second spring is fixedly provided between the cross connecting frame and the fixing sleeve, and the second spring is sleeved on the outside of the plug rod.

[0017] In a preferred embodiment of the present invention, the transmission assembly includes a swing arm, one end of which is movably disposed at the end of the insertion rod, and the other end of which is movably disposed with a transmission slider. The transmission slider is slidably disposed inside a transmission groove, and the transmission groove is fixedly disposed inside an installation cavity. The swing arm is inclined. A connecting rod is fixedly disposed at the bottom of the transmission slider. A U-shaped bracket is fixedly disposed at the end of the connecting rod. A positioning slider is movably disposed at the end of the U-shaped bracket. The positioning slider is slidably disposed inside a positioning slide rail, and the positioning slide rail is fixedly disposed at the bottom of the guide plate.

[0018] In a preferred embodiment of the present invention, a rotating shaft is fixedly provided on the surface of the guide plate, the rotating shaft is movably inserted into the installation notch, and a torsion spring is sleeved on the surface of the rotating shaft. An inclined plate is provided directly below the installation notch, and the end of the inclined plate is fixedly provided inside the collection box. The collection box is fixedly provided on the surface of the reinforcing rib.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0020] The present invention relates to an automatic copper busbar detection and packaging mechanism, which includes a packaging unit and a disassembly unit. The clamping component inside the packaging unit drives the copper busbar to move, thereby driving the winding component inside to wrap the copper busbar. After the wrapping is completed, the transmission component inside the disassembly unit contacts the clamping component, thereby loosening the clamping component and allowing the copper busbar to fall from the inclined guide plate and move into the collection box, thus completing the automatic collection function. Attached Figure Description

[0021] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0022] Figure 1 This is a three-dimensional structural schematic diagram of the automatic copper busbar detection and packaging mechanism of the present invention;

[0023] Figure 2 This is an enlarged view of point A of the automatic copper busbar detection and packaging mechanism of the present invention;

[0024] Figure 3 This is a cross-sectional view of the clamping component at point A of the automatic copper busbar detection and packaging mechanism of the present invention;

[0025] Figure 4 This is a three-dimensional bottom view of the automatic copper busbar detection and packaging mechanism of the present invention;

[0026] Figure 5 This is an enlarged view of section B of the automatic copper busbar detection and packaging mechanism of the present invention;

[0027] Figure 6 This is a schematic diagram of the overall structure of the automatic copper busbar detection and packaging mechanism of the present invention;

[0028] Figure 7 This is an enlarged view of point C of the automatic copper busbar detection and packaging mechanism of the present invention;

[0029] Figure 8 This is a three-dimensional side view of the automatic copper busbar detection and packaging mechanism of the present invention;

[0030] Figure 9 This is a cross-sectional view at point D of the automatic copper busbar detection and packaging mechanism of the present invention.

[0031] In the picture:

[0032] 100. Packaging unit; 101. Processing platform; 1011. Support leg; 1012. Reinforcing rib; 1013. Strip groove; 1014. Limiting groove; 1015. Packaging groove; 102. Electric push rod; 1021. U-shaped clamp; 1022. Positioning guide rail; 1023. Clamping block; 1024. Cutting blade; 103. Guide rail; 1031. Guide slider; 1032. Vertical rod; 1033. Positioning bracket; 1034. Top rod; 1035. Limiting guide rail; 104. Copper busbar; 1 05. Mounting sleeve; 1051. Moving slide rail; 1052. Moving slider; 106. Pull rod; 1061. Baffle; 1062. First spring; 107. Hollow cylindrical roller; 1071. Circular guide rail; 1072. Film winding roller; 1073. Film; 1074. Damping shaft; 1075. Support seat; 108. Connecting bracket; 1081. Swing rod; 1082. Drive gear ring; 1083. Driven rack; 1084. Guide rod; 109. Positioning seat; 1091. Positioning rod;

[0033] 200. Disassembly unit; 201. Transmission box; 2011. Mounting cavity; 202. Sleeve; 2021. Sliding cavity; 2022. Cross connector; 2023. Second spring; 203. Insert rod; 2031. Fixing sleeve; 2032. Groove; 204. Swing arm; 2041. Transmission slider; 2042. Transmission groove; 2043. Connecting rod; 2044. U-shaped bracket; 205. Positioning slider; 2051. Positioning slide rail; 2052. Guide plate; 2053. Mounting notch; 2054. Rotating shaft; 2055. Torsion spring; 206. Collection box; 2061. Inclined plate. Implementation

[0034] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0035] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Example

[0036] Please see Figure 1-9 This invention provides a technical solution: an automatic detection and packaging mechanism for copper busbars, comprising,

[0037] The packaging unit 100 includes a processing platform 101. An electric push rod 102 is fixedly installed on the upper surface of the processing platform 101, and a U-shaped clamping plate 1021 is fixedly installed at the output end of the electric push rod 102. A clamping component for clamping copper busbars is fixedly installed inside the U-shaped clamping plate 1021. A limiting groove 1014 is opened on the surface of the processing platform 101. A circular guide rail 1071 is slidably installed on the side wall of the limiting groove 1014. A hollow cylindrical roller 107 is fixedly installed inside the circular guide rail 1071. A winding component for winding a wrapping film is fixedly installed inside the hollow cylindrical roller 107. The electric push rod 102 pushes the copper busbars clamped by the clamping component to move and completes the winding operation of the winding component on the copper busbars.

[0038] The disassembly unit 200 includes a transmission box 201. A transmission component is fixedly installed inside the transmission box 201, and an installation notch 2053 is opened on the surface of the processing platform 101. A guide plate 2052 is movably installed on the side wall of the installation notch 2053. The transmission component is used to drive the guide plate 2052 to rotate.

[0039] The system includes a packaging unit and a disassembly unit. The clamping component inside the packaging unit moves the copper busbar, which in turn moves the winding component inside to wrap the copper busbar. After the wrapping is complete, the transmission component inside the disassembly unit contacts the clamping component, which loosens the clamping component and allows the copper busbar to fall from the inclined guide plate and move into the collection box, thus completing the automatic collection function.

[0040] Please see Figure 1-9 In a specific embodiment, four support legs 1011 are fixedly installed at the bottom of the processing platform 101, and all four support legs 1011 are located at the corners of the processing platform 101. Reinforcing ribs 1012 are fixedly installed between the four adjacent support legs 1011, and the heights of the adjacent reinforcing ribs 1012 are inconsistent. The four support legs 1011 provide support, and the inconsistent heights of the support legs 1011 further enhance the stability of the device.

[0041] Please see Figure 1-9 The clamping assembly includes a clamping block 1023, which is placed inside a U-shaped clamping plate 1021. A positioning guide rail 1022 is slidably mounted on the side wall of the clamping block 1023, and the positioning guide rail 1022 is fixedly mounted inside the U-shaped clamping plate 1021. A copper busbar 104 is clamped between the lower surface of the clamping block 1023 and the U-shaped clamping plate 1021. A cutting blade 1024 is fixedly mounted on the side wall of the clamping block 1023. When the copper busbar 104 is placed between the U-shaped clamping plate 1021 and the clamping block 1023, and the clamping block 1023 is released, the clamping plate 1023 moves downward and comes into contact with the copper busbar 104, thus achieving the purpose of squeezing and clamping.

[0042] Please see Figure 1-9 A mounting sleeve 105 is fixedly installed on the top of the clamping block 1023. The mounting sleeve 105 has a cavity inside, and a pair of movable slide rails 1051 are provided on the side wall of the cavity. The pair of movable slide rails 1051 are symmetrically distributed, and movable sliders 1052 are slidably installed on the surface of the pair of movable slide rails 1051. A baffle 1061 is fixedly installed on the side wall of the movable slider 1052, and a pull rod 106 is fixedly installed on the upper surface of the baffle 1061. The pull rod 106 moves through the mounting sleeve 105. The end of the pull rod 106 is fixedly installed at the end of the U-shaped clamping plate 1021, and a first spring 1062 is fixedly installed at the bottom of the baffle 1061. The other end of the first spring 1062 is fixedly installed inside the mounting sleeve 105, and the first spring 1062 is in a compressed state. A pull rod 106 is inserted into the mounting sleeve 105 fixedly installed at the top of the clamping block 1023. At this time, the top of the pull rod 106 is fixed, and a first spring 1062 is fixedly installed inside the pull rod 106 and the mounting sleeve 105. The first spring 1062 is in a compressed state, thereby lifting the mounting sleeve 105 at the bottom to start moving downward, thereby driving the clamping block 1021 at the end to start moving downward, and finally causing the clamping block 1021 to press against the U-shaped clamping plate 1021, thereby fixing the copper busbar 104.

[0043] Please see Figure 1-9 A guide rail 103 is fixedly installed on the side wall of the clamping block 1023. The guide rail 103 is inclined and the height of the left side of the guide rail 103 is lower than that of the right side. A guide slider 1031 is slidably installed on the surface of the guide rail 103. A vertical rod 1032 is vertically fixed on the upper surface of the guide slider 1031. A positioning bracket 1033 is fixedly installed at the end of the vertical rod 1032. A limit guide rail 1035 is slidably installed at the bottom of the positioning bracket 1033. The limit guide rail 1035 is fixedly installed on the upper surface of the U-shaped clamping plate 1021. A top rod 1034 is horizontally fixed on the side wall of the positioning bracket 1033. When the top rod 1034 begins to move to the left, it pushes the positioning bracket 1033 at the end to move to the left along the limiting guide rail 1035. At the same time, the vertical rod 1032 on the surface moves to the left, while the height of the vertical rod 1032 remains unchanged. This causes the guide slider 1031 at the end of the vertical rod 1032 to move along the guide rail 103. Since the guide rail 103 is inclined, it causes the guide rail 103 to move upward during the movement. Finally, the clamping block 1023 moves upward, thereby releasing the clamping component. Because the clamping component is released at this time, the center of gravity of the copper busbar 104 is not on the support surface, which causes the copper busbar 104 to tend to tilt to the right.

[0044] Please see Figure 1-9The processing platform 101 has a packaging groove 1015 on its surface, and the packaging groove 1015 is connected to two limiting grooves 1014. A support base 1075 is fixedly installed inside the hollow cylindrical roller 107 movably installed on the surface of the limiting groove 1014. A damping shaft 1074 is inserted into the support base 1075. A film wrapping roller 1072 is fixedly installed on the surface of the damping shaft 1074. A film wrapping roller 1073 is wrapped on the surface of the film wrapping roller 1072. The width of the film wrapping roller 1073 is smaller than the width of the packaging groove 1015, and the film wrapping roller 1073 is vertically aligned with the packaging groove 1015. The copper busbar 104 begins to move to the right. First, the end of the shroud 1073 inside the hollow cylindrical roller 107 is attached to the side wall of the copper busbar 104. The hollow cylindrical roller 107 then begins to rotate, thereby achieving the rotational movement of the shroud 1073, which in turn allows the copper busbar 104 to be wound around the surface. During this process, the copper busbar 104 on the surface always moves to the right, thus enabling the shroud 1073 to spirally wind the copper busbar 104.

[0045] Please see Figure 1-9 The winding assembly includes a connecting bracket 108, one end of which is fixedly disposed at the bottom of a U-shaped clamp 1021. The side wall of the connecting bracket 108 is slidably disposed at the end of a strip groove 1013 opened at the bottom of the processing platform 101. A rocker arm 1081 is movably disposed at the end of the connecting bracket 108, and a driven rack 1083 is movably disposed at the end of the rocker arm 1081. The upper surface of the driven rack 1083 is engaged with the bottom of a drive gear ring 1082 disposed on the side wall of the hollow cylindrical roller 107. A guide rod 1084 is fixedly disposed on the side wall of the driven rack 1083, and the guide rod 1084 is inserted into the reinforcing rib 1012. A positioning rod 1091 is movably disposed through the side wall of the connecting bracket 108, and a positioning seat 109 is fixedly disposed at the end of the positioning rod 1091. The positioning seat 109 is fixedly disposed at the bottom of the processing platform 101. Next, the electric push rod 102 is activated, which drives the clamping assembly to move to the right and into the hollow cylindrical roller 107. A connecting bracket 108 is fixedly installed at the bottom of the clamping assembly. At this time, the connecting bracket 108 begins to move to the right, which in turn drives the swing rod 1081 at the end of the connecting bracket 108 to move. During the movement of the swing rod 1081, the driven rack 1083 at the end of the swing rod 1081 begins to move. The movement of the driven rack 1083 drives the driving gear ring 1082 on the surface to rotate, which in turn drives the hollow cylindrical roller 107 to rotate. During this process, the connecting bracket 108 moves along the positioning rod 1091, which plays a limiting role. Example

[0046] The difference between the above embodiments and this embodiment is that:

[0047] Please see Figure 1-9In this embodiment, a sleeve 202 is fixedly provided on the side wall of the transmission box 201, and a sliding cavity 2021 is provided inside the sleeve 202. The sliding cavity 2021 is interconnected with the mounting cavity 2011 inside the transmission box 201. A cross connecting frame 2022 is fixedly provided inside the sliding cavity 2021, and a plug rod 203 is slidably inserted inside the cross connecting frame 2022. A fixing sleeve 2031 is fixedly provided at one end of the plug rod 203, and a groove 2032 is provided inside the fixing sleeve 2031. The groove 2032 is adapted to the top rod 1034, and the groove 2032 and the top rod 1034 are located on the same plane. A second spring 2023 is fixedly provided between the cross connecting frame 2022 and the fixing sleeve 2031, and the second spring 2023 is sleeved on the outside of the plug rod 203. As the fixed sleeve 2031 begins to move inward, it drives the insertion rod 203 to move along the cross connector 2022, eventually causing the end insertion rod 203 to move into the mounting cavity 2011, and the second spring 2023 facilitates the reset operation.

[0048] Please see Figure 1-9 The transmission assembly includes a swing arm 204, one end of which is movably disposed at the end of the insert rod 203, and the other end of which is movably disposed with a transmission slider 2041. The transmission slider 2041 is slidably disposed inside the transmission groove 2042, and the transmission groove 2042 is fixedly disposed inside the mounting cavity 2011. The swing arm 204 is inclined. A connecting rod 2043 is fixedly disposed at the bottom of the transmission slider 2041. A U-shaped bracket 2044 is fixedly disposed at the end of the connecting rod 2043. A positioning slider 205 is movably disposed at the end of the U-shaped bracket 2044. The positioning slider 205 is slidably disposed inside the positioning slide rail 2051, and the positioning slide rail 2051 is fixedly disposed at the bottom of the guide plate 2052. The transmission slider 2041, connected by the swing arm 204, moves downward along the transmission groove 2042, causing the connecting rod 2043 at the end to move downward, ultimately causing the loop bracket 2044 to move downward synchronously, and the positioning slider 205, which is movably connected, moves on the positioning slide rail 2051, ultimately causing the guide plate 2052 to tilt and rotate, while the internal torsion spring 2055 rotates at the same time, facilitating the device to reset.

[0049] Please see Figure 1-9A rotating shaft 2054 is fixedly mounted on the surface of the guide plate 2052. The rotating shaft 2054 is movably inserted into the mounting notch 2053, and a torsion spring 2055 is sleeved on the surface of the rotating shaft 2054. An inclined plate 2061 is located directly below the mounting notch 2053, and the end of the inclined plate 2061 is fixedly mounted inside the collection box 206, which is fixedly mounted on the surface of the reinforcing rib 1012. The lower surface of the copper busbar 104 overlaps the surface of the guide plate 2052, causing the copper busbar 104 to slide down along the guide plate 2052. The packaged copper busbar 104 then enters the collection box 206 along the inclined plate 2061, thus completing the collection function of the device.

[0050] It should be noted that the present invention is an automatic detection and packaging mechanism for copper busbars. Each component is a general standard part or a component known to those skilled in the art. Its structure and principle can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0051] Working principle:

[0052] When the device is needed, the copper busbar 104 to be packaged must first be placed inside the clamping assembly for clamping.

[0053] First, the copper busbar 104 is placed between the U-shaped clamping plate 1021 and the clamping block 1023. At this time, the clamping block 1023 is released. A pull rod 106 is inserted into the mounting sleeve 105 fixed at the top of the clamping block 1023. At this time, the top of the pull rod 106 is fixed, and a first spring 1062 is fixed inside the pull rod 106 and the mounting sleeve 105. The first spring 1062 is in a compressed state, thereby lifting the mounting sleeve 105 at the bottom and starting to move downward, thereby driving the clamping block 1023 at the end to move downward. Finally, the clamping block 1023 and the U-shaped clamping plate 1021 are pressed against each other, thereby fixing the copper busbar 104.

[0054] Next, the electric push rod 102 is activated, which drives the clamping assembly to move to the right and into the hollow cylindrical roller 107. A connecting bracket 108 is fixedly installed at the bottom of the clamping assembly. At this time, the connecting bracket 108 begins to move to the right, which in turn drives the swing rod 1081 at the end of the connecting bracket 108 to move. During the movement of the swing rod 1081, the driven rack 1083 at the end of the swing rod 1081 begins to move. The movement of the driven rack 1083 drives the driving gear ring 1082 on the surface to rotate, which in turn drives the hollow cylindrical roller 107 to rotate. During this process, the connecting bracket 108 moves along the positioning rod 1091, which plays a limiting role.

[0055] As the hollow cylindrical roller 107 begins to rotate, the copper busbar 104 begins to move to the right. First, the end of the shroud 1073 inside the hollow cylindrical roller 107 is attached to the side wall of the copper busbar 104. Then, the hollow cylindrical roller 107 begins to rotate, thereby achieving the rotational movement of the shroud 1073, which in turn allows the copper busbar 104 to be wound. During this process, the copper busbar 104 on the surface always moves to the right, thus enabling the shroud 1073 to spirally wind the copper busbar 104.

[0056] After the winding is completed, the push rod 1034 on the upper surface of the clamping assembly is engaged with the sleeve 202, which causes the fixing sleeve 2031 inside the sleeve 202 to contact the push rod 1034. As the device moves, the push rod 1034 begins to move to the left, while the fixing sleeve 2031 begins to move to the right.

[0057] When the top rod 1034 begins to move to the left, it pushes the positioning bracket 1033 at the end to move to the left along the limiting guide rail 1035. At the same time, the vertical rod 1032 on the surface moves to the left, while the height of the vertical rod 1032 remains unchanged. This causes the guide slider 1031 at the end of the vertical rod 1032 to move along the guide rail 103. Since the guide rail 103 is inclined, it causes the guide rail 103 to move upward during the movement. Finally, the clamping block 1023 moves upward, thereby releasing the clamping component. Because the clamping component is released at this time, the center of gravity of the copper busbar 104 is not on the support surface, which causes the copper busbar 104 to tend to tilt to the right.

[0058] As the fixed sleeve 2031 begins to move inward, it drives the insertion rod 203 to move along the cross connecting frame 2022, eventually causing the end insertion rod 203 to move into the mounting cavity 2011. This causes the transmission slider 2041, connected by the swing arm 204, to move downward along the transmission slide groove 2042, driving the end connecting rod 2043 to move downward. This causes the loop bracket 2044 to move downward synchronously, and the positioning slider 205, connected movably, moves on the positioning slide rail 2051. This causes the guide plate 2052 to begin to tilt and rotate, while the internal torsion spring 2055 rotates simultaneously, facilitating the device's reset.

[0059] At this time, the guide plate 2052 is inclined, and the lower surface of the copper busbar 104 overlaps the surface of the guide plate 2052, which eventually causes the copper busbar 104 to slide down along the guide plate 2052. The packaged copper busbar 104 then enters the collection box 206 along the inclined plate 2061, thus completing the collection function of the device.

Claims

1. An automatic detection and packaging mechanism for copper busbars, characterized in that: include, The packaging unit (100) includes a processing platform (101). An electric push rod (102) is fixedly installed on the upper surface of the processing platform (101), and a U-shaped clamp (1021) is fixedly installed at the output end of the electric push rod (102). A clamping component for clamping copper busbars is fixedly installed inside the U-shaped clamp (1021). A limiting groove (1014) is opened on the surface of the processing platform (101). A circular guide rail (1071) is slidably installed on the side wall of the limiting groove (1014). A hollow cylindrical roller (107) is fixedly installed inside the circular guide rail (1071). A winding component for winding a protective film is fixedly installed inside the hollow cylindrical roller (107). The electric push rod (102) pushes the copper busbars clamped by the clamping component to move, and completes the winding operation of the winding component on the copper busbars. The disassembly unit (200) includes a transmission box (201), a transmission assembly is fixedly installed inside the transmission box (201), and an installation notch (2053) is opened on the surface of the processing platform (101). A guide plate (2052) is movably installed on the side wall of the installation notch (2053), and the transmission assembly is used to drive the guide plate (2052) to rotate. After the packaging unit (100) completes the packaging operation of the copper busbar, the disassembly unit (200) completes the loosening operation of the clamping components, thereby completing the disassembly of the copper busbar. The clamping assembly includes a clamping block (1023), which is placed inside a U-shaped clamping plate (1021). A positioning guide rail (1022) is slidably provided on the side wall of the clamping block (1023), and the positioning guide rail (1022) is fixedly provided inside the U-shaped clamping plate (1021). A copper busbar (104) is clamped between the lower surface of the clamping block (1023) and the U-shaped clamping plate (1021). A cutting blade (1024) is fixedly provided on the side wall of the clamping block (1023). The clamping block (1023) is fixedly provided with a guide rail (103) on its side wall. The guide rail (103) is inclined and the height of the left side of the guide rail (103) is lower than the height of the right side. A guide slider (1031) is slidably provided on the surface of the guide rail (103). A vertical rod (1032) is vertically fixed on the upper surface of the guide slider (1031). A positioning bracket (1033) is fixedly provided at the end of the vertical rod (1032). A limit rail (1035) is slidably provided at the bottom of the positioning bracket (1033). The limit rail (1035) is fixedly provided on the upper surface of the U-shaped clamping plate (1021). A top rod (1034) is horizontally fixed on the side wall of the positioning bracket (1033). A sleeve (202) is fixedly installed on the side wall of the transmission box (201), and a sliding cavity (2021) is opened inside the sleeve (202). The sliding cavity (2021) is interconnected with the mounting cavity (2011) inside the transmission box (201). A cross connecting frame (2022) is fixedly installed inside the sliding cavity (2021), and a plug rod (203) is slidably inserted inside the cross connecting frame (2022). One of the plug rods (203) is... A fixing sleeve (2031) is fixedly provided at each end, and a groove (2032) is provided inside the fixing sleeve (2031). The groove (2032) is adapted to the top rod (1034), and the groove (2032) and the top rod (1034) are located on the same plane. A second spring (2023) is fixedly provided between the cross connecting frame (2022) and the fixing sleeve (2031), and the second spring (2023) is sleeved on the outside of the insertion rod (203). The transmission assembly includes a swing arm (204), one end of which is movably disposed at the end of the insert rod (203), and the other end of which is movably disposed with a transmission slider (2041). The transmission slider (2041) is slidably disposed inside the transmission groove (2042), and the transmission groove (2042) is fixedly disposed inside the mounting cavity (2011). The swing arm (204) is inclined. A connecting rod (2043) is fixedly disposed at the bottom of the transmission slider (2041). A U-shaped bracket (2044) is fixedly disposed at the end of the connecting rod (2043). A positioning slider (205) is movably disposed at the end of the U-shaped bracket (2044), and the positioning slider (205) is slidably disposed inside the positioning slide rail (2051). The positioning slide rail (2051) is fixedly disposed at the bottom of the guide plate (2052).

2. The automatic copper busbar detection and packaging mechanism according to claim 1, characterized in that: The processing platform (101) has four support legs (1011) fixedly installed at the bottom, and all four support legs (1011) are located at the corners of the processing platform (101). Reinforcing ribs (1012) are fixedly installed between the four adjacent support legs (1011), and the heights of the adjacent reinforcing ribs (1012) are inconsistent.

3. The automatic copper busbar detection and packaging mechanism according to claim 2, characterized in that: The top of the clamping block (1023) is fixedly provided with an installation sleeve (105). The installation sleeve (105) has a cavity inside, and a pair of movable slide rails (1051) are provided on the side wall of the cavity. The pair of movable slide rails (1051) are symmetrically distributed, and a movable slider (1052) is slidably provided on the surface of the pair of movable slide rails (1051). A baffle (1061) is fixedly provided on the side wall of the movable slider (1052), and a pull rod (106) is fixedly provided on the upper surface of the baffle (1061). The pull rod (106) moves through the installation sleeve (105). The end of the pull rod (106) is fixedly provided at the end of the U-shaped clamping plate (1021), and a first spring (1062) is fixedly provided at the bottom of the baffle (1061). The other end of the first spring (1062) is fixedly provided inside the installation sleeve (105), and the first spring (1062) is in a compressed state.

4. The automatic copper busbar detection and packaging mechanism according to claim 1, characterized in that: The processing platform (101) has a packaging groove (1015) on its surface, and the packaging groove (1015) is connected to two limiting grooves (1014). A support base (1075) is fixedly installed inside a hollow cylindrical roller (107) movably installed on the surface of the limiting groove (1014). A damping shaft (1074) is inserted into the support base (1075). A film winding roller (1072) is fixedly installed on the surface of the damping shaft (1074). A film (1073) is wound on the surface of the film winding roller (1072). The width of the film (1073) is smaller than the width of the packaging groove (1015), and the film (1073) is vertically aligned with the packaging groove (1015).

5. The automatic copper busbar detection and packaging mechanism according to claim 1, characterized in that: The winding assembly includes a connecting bracket (108), one end of which is fixedly disposed at the bottom of a U-shaped clamp (1021). The sidewall of the connecting bracket (108) is slidably disposed at the end of a strip groove (1013) opened at the bottom of the processing platform (101). A rocker arm (1081) is movably disposed at the end of the connecting bracket (108), and a driven rack (1083) is movably disposed at the end of the rocker arm (1081). The upper surface of the driven rack (1083) is engaged with... The bottom of the drive gear ring (1082) is located on the side wall of the hollow cylindrical roller (107), and the guide rod (1084) is fixedly provided on the side wall of the driven rack (1083). The guide rod (1084) is inserted into the reinforcing rib (1012). The side wall of the connecting bracket (108) is movably provided with a positioning rod (1091), and the end of the positioning rod (1091) is fixedly provided with a positioning seat (109). The positioning seat (109) is fixedly provided at the bottom of the processing platform (101).

6. The automatic copper busbar detection and packaging mechanism according to claim 1, characterized in that: A rotating shaft (2054) is fixedly provided on the surface of the guide plate (2052). The rotating shaft (2054) is movably inserted into the installation notch (2053). A torsion spring (2055) is sleeved on the surface of the rotating shaft (2054). An inclined plate (2061) is provided directly below the installation notch (2053). The end of the inclined plate (2061) is fixedly provided inside the collection box (206). The collection box (206) is fixedly provided on the surface of the reinforcing rib (1012).

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