A car body floor assembly device for a life support vehicle

By designing a car floor assembly device and using a hammer mounting frame and hammer driving device to achieve precise knocking, the problem of poor bonding effect of the car floor of the life support vehicle was solved, and the bonding quality and assembly efficiency of the cover and frame were improved.

CN118455985BActive Publication Date: 2025-09-19LONGYAN HAIDEXIN AUTOMOBILE
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Patent Information

Application Number
CN202410632628.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-09-19
Estimated Expiration
2044-05-21

AI Technical Summary

Technical Problem

In the existing technology, the gluing effect of the floor of the life support vehicle compartment is not good, especially the hollow parts and the panels of different materials need to be pressed together manually or with heavy objects, resulting in poor gluing effect and difficulty in adapting to the load-bearing and environmental requirements of different areas.

Method used

A carriage floor assembly device is designed, which includes a hammer mounting frame, a hammer, a hammer driving device and a moving device. The airbag drives the hammer head to achieve precise striking, and the hammer rotating device is combined to adapt to the shape of the frame and improve the gluing effect.

Benefits of technology

It achieves precise tapping on the frame, improves the gluing effect between the mask and the frame, adapts to the needs of different areas and materials, and improves assembly efficiency and gluing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a car floor assembly device for a life support vehicle, comprising: a receiving platform; a hammer mounting frame, wherein the hammer mounting frame is connected to the receiving platform by a rail so as to be reciprocating in the long side direction of the receiving platform; a plurality of hammers arranged transversely and parallel to the hammer mounting frame, wherein the hammers are driven to move up and down to achieve a knocking action; a hammer driving device for driving the hammers; and a moving device for driving the hammer mounting frame to move. The present invention, through the car floor assembly device, can drive only the hammers at the positions where the skeleton has beams during the process of traversing the top of the skeleton, thereby achieving knocking at the positions where the skeleton has beams, and can accurately knock at the positions above the cover corresponding to the skeleton beams, thereby improving the gluing effect.
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Description

Technical Field

[0001] The present invention relates to the field of life support vehicle assembly, in particular to a vehicle compartment floor assembly device for a life support vehicle. Background Art

[0002] Outdoor scenarios such as disaster emergency rescue, military operations, power and communications repair require support for cooking, camping, and emergency rescue equipment to meet the needs of rescuers working in the field around the clock. Life support vehicles integrate cooking, camping, field rescue, lighting, communications, and vehicle mobility to meet the needs of all-weather field operations.

[0003] The floor of the life support vehicle Figure 1 As shown, the vehicle consists of a frame, outer panels, and inner panels. The frame serves as the primary structural support for the vehicle floor. The inner and outer panels are glued to the frame's upper and lower surfaces, respectively. After the inner and outer panels are glued to the frame, a worker gently taps the panels to expel the air between them and the frame, or uses a heavy object to press them together to ensure full contact. Conventional methods use a rubber hammer to manually perform this tapping. On the one hand, there are many hollow parts in the skeleton. If the hollow parts are knocked, the gap between the main part of the skeleton and the mask will increase. At the same time, when the vibration generated by the knocking of the hollow parts is transmitted to the space between the main part and the mask, a certain amount of air will be introduced, which makes the bonding effect between the skeleton and the mask worse. On the other hand, if the method of heavy pressing is adopted, the life support vehicle has different areas for different application scenarios, such as cooking areas, camping areas, etc. The load-bearing and working environment of different areas are different. For example, the cooking area is prone to moisture, and a stainless steel inner mask is required. The camping area generally has a lower load-bearing capacity, and an aluminum inner mask can be used. Since the thickness of the masks made of different materials is different, an auxiliary plate needs to be prepared before pressing to make the upper end surface of the mask flush.

[0004] The purpose of the present invention is to design a vehicle floor assembly device for a life support vehicle in order to solve the above problems in the prior art. Summary of the Invention

[0005] In view of the problems existing in the above-mentioned prior art, the present invention provides a vehicle floor assembly device for a life support vehicle, which can effectively solve at least one problem existing in the above-mentioned prior art.

[0006] The technical solution of the present invention is:

[0007] A vehicle floor assembly device for a life support vehicle, comprising:

[0008] Undertaking platform;

[0009] A hammer mounting frame, wherein the hammer mounting frame is connected to the receiving platform by a track so as to be reciprocating in the long side direction of the receiving platform;

[0010] A plurality of hammer bodies are arranged in parallel on the hammer body mounting frame, and the hammer bodies are driven to move up and down to achieve a striking action;

[0011] A hammer driving device, used to drive the hammer;

[0012] The moving device is used to drive the hammer mounting frame to move.

[0013] Furthermore, the hammer body includes an outer shell, a hammer head, and a linkage part, and the outer shell is a cylindrical structure; the hammer head is a cylindrical structure, which is arranged in the outer shell, and the bottom end of the hammer head protrudes below the bottom end of the outer shell, and a gap is set between the hammer head and the top end of the outer shell; the linkage part is arranged between the hammer head and the outer shell, and the linkage part is used to drive the hammer head to move up and down to realize the knocking action.

[0014] Furthermore, the linkage member is an airbag, and the hammer driving device is an air pump.

[0015] Furthermore, an elastic member is provided between the top end of the hammer head and the top end of the outer shell, and the elastic member is used to drive the hammer head to reset upward after the airbag is deflated.

[0016] Furthermore, the hammer body is rotated by a corresponding hammer body rotating device, and the bottom end of the hammer body is a long strip structure.

[0017] Furthermore, positioning mechanisms are provided at the four corners of the receiving platform, and the positioning mechanisms are used to position the vehicle floor on the vehicle floor assembly device.

[0018] Furthermore, the control method of the vehicle floor assembly device includes:

[0019] Get the position of the skeleton that needs to be struck;

[0020] The moving device drives the hammer to traverse the long side direction of the skeleton in a stepping manner. After each step, if there is a bone beam in the skeleton below the hammer, the hammer driving device drives the corresponding hammer to knock the mask.

[0021] Furthermore, before the hammer driving device drives the corresponding hammer to strike the mask, the following steps are performed:

[0022] An extension direction angle of the skeleton is obtained, and the hammer is rotated by the hammer rotating device according to the extension direction angle.

[0023] Therefore, the present invention provides the following effects and / or advantages:

[0024] The present invention uses a car floor assembly device, which can drive the hammer only at the position where the skeleton has a beam during the process of traversing the top of the skeleton, thereby achieving knocking at the position where the skeleton has a beam. It can accurately knock at the position of the skeleton beam corresponding to the top of the mask, thereby improving the gluing effect.

[0025] The present invention sets the bottom end of the hammer body in an elongated strip shape, which can adapt to the shape of the beam of the life support vehicle and further improve the accuracy of the striking position.

[0026] The hammer body of the present invention can be rotated, and the direction of the long strip structure at the bottom end of the hammer body can be adjusted by obtaining the extension direction angle of the bone beam.

[0027] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0028] It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a structural diagram of the carriage floor.

[0030] Figure 2 A schematic diagram of the skeleton structure.

[0031] Figure 3 Schematic diagram of the canvas created for this method.

[0032] Figure 4 This is a schematic diagram of the orthographic projection image of the skeleton obtained by this method in the canvas.

[0033] Figure 5 for Figure 4 A partial enlarged schematic diagram.

[0034] Figure 6 This is a schematic diagram showing an example of the calculation results of the extension direction angle.

[0035] Figure 7 It is a structural schematic diagram of the vehicle floor assembly device of the present invention.

[0036] Figure 8 for Figure 7 Schematic diagram from another perspective.

[0037] Figure 9 It is a structural schematic diagram of the hammer body and the hammer body rotating device.

[0038] Figure 10 A cross-sectional view of the hammer. DETAILED DESCRIPTION

[0039] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the embodiments and the accompanying drawings:

[0040] refer to Figure 3-10 , a vehicle floor assembly device for a life support vehicle, comprising:

[0041] Undertaking platform 1;

[0042] A hammer mounting frame 2, wherein the hammer mounting frame 2 is connected to the receiving platform 1 by a track so as to be reciprocating in the long side direction of the receiving platform 1;

[0043] Several hammer bodies 3 are arranged in parallel on the hammer body mounting frame 2 in a transverse direction. The hammer bodies 3 include an outer shell 301, a hammer head 302, and a linkage member. The linkage member is an airbag 303. The outer shell 301 is a cylindrical structure. The hammer head 302 is a cylindrical structure and is arranged in the outer shell 301. The bottom end of the hammer head 302 protrudes below the bottom end of the outer shell 301. A gap is set between the top of the hammer head 302 and the outer shell 301. The airbag 303 is arranged between the hammer head 302 and the outer shell 301. The airbag 303 is used to drive the hammer head 302 to move up and down to achieve a knocking action.

[0044] The hammer driving device (not shown) is used to drive the airbag 303 to inflate or deflate, thereby driving the hammer 302 to move up and down. In this embodiment, the hammer driving device is an air pump, which drives the airbag 303 to inflate or deflate.

[0045] An elastic member 304 is provided between the top of the hammer head 302 and the top of the outer shell 301 . The elastic member 304 is used to drive the hammer head 302 to return to its original position after the airbag 303 is deflated.

[0046] In this embodiment, the airbag 303 is inflated to cause the airbag 303 to move the hammer head 302 downward. The hammer head 302 needs to be repeatedly moved up and down to achieve the striking process. Therefore, the hammer head 302 needs to be quickly raised after the airbag 303 is deflated. In this embodiment, the elastic member 304 is provided to pull the hammer head 302 upward after the airbag 303 is deflated. In this embodiment, the elastic member 304 is a spring.

[0047] Furthermore, the hammer body 302 is rotated by a corresponding hammer body rotating device 6, and the bottom end of the hammer body is a long strip structure.

[0048] In this embodiment, the bottom end of the hammer body 302 is an elongated structure. The purpose is that the structure of the skeleton is generally an elongated structure. The shape of the bottom end of the hammer body 302 can adapt to the shape of each beam in the skeleton, preventing the hammer body 302 with a protruding elongated shape from hitting a position other than the beam of the skeleton during the hammering process, generating oscillation and introducing air into the surrounding glued positions.

[0049] This embodiment further rotates the hammer through the hammer rotating device 6, thereby changing the direction of the long strip structure at the lower end of the hammer 302 to make it the same as or compatible with the extension direction of each bone beam of the skeleton, thereby reducing the impact on the hollow part of the skeleton.

[0050] Furthermore, positioning mechanisms 101 are provided at the four corners of the receiving platform 1 , and the positioning mechanisms 101 are used to position the vehicle floor on the vehicle floor assembly device.

[0051] In this embodiment, the positioning mechanism 101 is a bolt, which is moved downward by screwing the bolt, thereby supporting the panel above the home platform 1.

[0052] Furthermore, the control method of the vehicle floor assembly device includes:

[0053] Get the position of the skeleton that needs to be struck;

[0054] The moving device 4 drives the hammer to traverse the long side direction of the skeleton in a stepping manner. After each step, if there is a bone beam in the skeleton below the hammer, the hammer driving device drives the corresponding hammer to knock the mask.

[0055] Furthermore, before the hammer driving device drives the corresponding hammer to strike the mask, the following steps are performed:

[0056] An extension direction angle of the skeleton is obtained, and the hammer is rotated by the hammer rotating device according to the extension direction angle.

[0057] The control method can be specifically implemented through the following steps.

[0058] S1, creating a blank canvas, dividing the canvas into N*M square areas, obtaining an orthographic projection image of the skeleton and filling the blank canvas with it, where N is the number of hammers, and M is the number of steps required for the mobile device to drive the hammer to traverse the long side of the skeleton;

[0059] In this step, the orthographic projection image of the skeleton is as follows Figure 2The result obtained by processing S1 is shown in Figure 3. In this embodiment, the number of hammers is 11, so N=11, the canvas is evenly divided into 11 rows in the vertical direction, the number of steps is 36 times, so M=36, the canvas is evenly divided into 36 splits in the horizontal direction, thus dividing the canvas into 11*36 square areas.

[0060] S2, extracting the area in the square area that overlaps with the orthographic projection image of the skeleton;

[0061] The overlapping area can be extracted through image algorithms, for example, by adjusting the resolution of the skeleton's orthographic projection image to N*M, binarizing the skeleton's orthographic projection image with N*M resolution through binarization, adjusting the binarization threshold, and taking the binarization result with a calculation result of 1 as the overlapping area.

[0062] Alternatively, it can be implemented according to the following description.

[0063] Extracting the area in the square area that overlaps with the orthographic projection image of the skeleton includes: establishing a two-dimensional coordinate system, obtaining integer point coordinates corresponding to each of the square areas, and extracting an overlapping coordinate set of the area in the square area that overlaps with the orthographic projection image of the skeleton, wherein the overlapping coordinate set is an integer point coordinate set;

[0064] like Figure 4 As shown, in this embodiment, the coordinates of the upper right corner of the square area are used as the coordinates of the whole point corresponding to the square area. Figure 4 The lower left area in is used as an example. The overlapping area is as follows Figure 4 The shaded part is shown in . Then, the overlapping coordinate sets are (4, 1), (4, 2), (4, 3), (4, 4), (3, 1), (3, 3), (3, 4), (2, 1), (2, 3), (1, 1), (1, 2), (1, 3), (1, 4).

[0065] The method for determining whether the overlapping area exists below the hammer is as follows:

[0066] The stepping distance of the mobile device is the length of the long side of the skeleton / M. The hammers are numbered from 1 to N along one of the coordinate axes, and the walking distance of the mobile device is numbered from 1 to M along the other coordinate axis. The coordinates (n, m) of all the hammers at different positions are obtained, where n belongs to 1 to N and m belongs to 1 to M.

[0067] After each step of the hammer, if the coordinates (n, m) of the position of the hammer include coordinates belonging to the overlapping coordinate set, it is determined that the overlapping area exists below the hammer.

[0068] In the above, we obtain a set of overlapping coordinates. In this step, we further determine whether there is an overlapping area under the hammer. In this step, we first number the hammers, 1, 2, 3, ... N. Then, when the hammer is in its initial position, that is, the distance it has traveled is 0, then M = 1, and the hammer's coordinates (n, m) are (1, 1), (2, 1), (3, 1), ... (N, 1). When the hammer's distance is one step length, then M = 2, and the hammer's coordinates (n, m) are (1, 2), (2, 2), (3, 2), ... (N, 2), and so on.

[0069] Among them, the larger the M setting is, the greater the gluing effect obtained by the hammer hitting the mask after the method is executed.

[0070] The coordinates of the hammer at each step are now obtained. The presence of an overlapping area below the hammer can be determined by determining whether the coordinates of the hammer at each position match those in the overlapping coordinate set. By dynamically setting the hammer's coordinates, the desired striking position can be determined as the hammer moves.

[0071] S3, gluing the corresponding panels to the frame to form a carriage floor, and positioning the carriage floor on the carriage floor assembly device;

[0072] S4, driving the hammer by the moving device to traverse the long side direction of the skeleton in a stepping manner. After each step, if there is an overlapping area below the hammer, the hammer driving device drives the corresponding hammer to strike the mask.

[0073] In step S2, the position that needs to be struck when the hammer moves can be obtained. In this step, the hammer is controlled to move a certain distance each time in the long side direction of the skeleton. The distance can be the width of the hammer, and then a complete movement is achieved in the length direction of the skeleton. Accurately strike at various positions above the skeleton to ensure that the mask and the skeleton are fully glued together.

[0074] Furthermore, after extracting the area in the square area that overlaps with the orthographic projection image of the skeleton, performing: shape analysis on the overlapping area to obtain contours of the skeleton in the overlapping area, performing line segment fitting on each contour to obtain extension direction angles of the skeleton in the overlapping area;

[0075] Before the hammer driving device drives the corresponding hammer to strike the mask, the following steps are performed: according to the extending direction angle, the hammer is rotated by the hammer rotating device 6 .

[0076] In this embodiment, Hough transform can be used to detect the line segment portion of the contour, and then the angle between the line segment and the X-axis or Y-axis is calculated to serve as the extension direction angle of the skeleton in the overlapping area. The result is as follows: Figure 6 shown.

[0077] Further, according to the extension direction angle, rotating the hammer by the hammer rotating device includes:

[0078] If one or more line segments are obtained after line segment fitting of the contour, and the directions of the line segments are the same, the hammer is rotated by the hammer rotating device so that the bottom end of the hammer is in the same direction as the line segments;

[0079] If more than two line segments are obtained after line segment fitting of the contour, and the directions of the line segments are different, the hammer is rotated by the hammer rotating device so that the bottom end of the hammer is parallel to the long side or short side of the skeleton.

[0080] In this embodiment, since the skeleton is composed of multiple beams, the beams appear as double solid lines after the above-mentioned contour calculation. Therefore, if one or more line segments are obtained after fitting, and several of these line segments are oriented in the same direction, it is determined that a beam passes through the location, and all the beams are oriented in the same direction. In this case, the bottom end of the hammer can be rotated to the same direction as the beam. If two or more line segments are obtained after fitting, and several of these line segments are oriented in different directions, it indicates that multiple beams are present at the location, and the beams may even intersect at the location. In this case, the bottom end of the hammer can be rotated to a fixed direction, such as the front-to-back direction or the left-to-right direction, without any specific adjustment.

[0081] It should be noted that in the claims, any reference signs placed between parentheses shall not be construed as limiting the claims. The word "comprising" does not exclude the presence of components or steps not listed in the claim. The word "a" or "an" preceding a component does not exclude the presence of a plurality of such components. The invention can be implemented by means of hardware comprising several different components and by means of a suitably programmed computer. In a unit claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The use of the words first, second, third etc. does not indicate any order. These words may be interpreted as names.

[0082] Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.

[0083] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0084] In the description of this specification, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms should not be understood as necessarily referring to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

Claims

1. A vehicle floor assembly device for a life support vehicle, characterized in that: include: Undertaking platform; A hammer mounting frame, wherein the hammer mounting frame is connected to the receiving platform by a track so as to be reciprocating in the long side direction of the receiving platform; A plurality of hammer bodies are arranged in parallel on the hammer body mounting frame, and the hammer bodies are driven to move up and down to achieve a striking action. The hammer bodies are rotated by corresponding hammer body rotating devices, and the bottom ends of the hammer bodies are long strip structures; A hammer driving device, used to drive the hammer; A moving device, used for driving the hammer mounting frame to move; The control method of the vehicle floor assembly device includes: Get the position of the skeleton that needs to be struck; The moving device drives the hammer to traverse the long side direction of the skeleton in a step-by-step manner. After each step, if there is a bone beam in the skeleton below the hammer, the hammer driving device drives the corresponding hammer to strike the mask. Before the hammer driving device drives the corresponding hammer to strike the mask, the following steps are performed: An extension direction angle of the skeleton is obtained, and the hammer is rotated by the hammer rotating device according to the extension direction angle.

2. The vehicle floor assembly device for a life support vehicle according to claim 1, characterized in that: The hammer body includes an outer shell, a hammer head, and a linkage part. The outer shell is a cylindrical structure. The hammer head is a cylindrical structure and is arranged in the outer shell. The bottom end of the hammer head protrudes below the bottom end of the outer shell, and a gap is set between the hammer head and the top end of the outer shell. The linkage part is arranged between the hammer head and the outer shell, and the linkage part is used to drive the hammer head to move up and down to achieve a knocking action.

3. The vehicle floor assembly device for a life support vehicle according to claim 2, characterized in that: The linkage member is an air bag, and the hammer driving device is an air pump.

4. The vehicle floor assembly device for a life support vehicle according to claim 3, characterized in that: An elastic member is provided between the top end of the hammer head and the top end of the outer shell, and the elastic member is used for driving the hammer head to reset upward after the airbag is deflated.

5. The vehicle floor assembly device for a life support vehicle according to claim 1, characterized in that: Positioning mechanisms are provided at the four corners of the receiving platform, and the positioning mechanisms are used to position the carriage floor on the carriage floor assembly device.

Citation Information

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