An injection mold for new energy automobile parts
By designing injection molds for new energy vehicle accessories, the problem that existing molds cannot completely separate excess materials and automatically recover waste when demolding, achieving a more efficient molding process and a cleaner working environment.
Patent Information
- Application Number
- CN202410774479.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-06-17
AI Technical Summary
During the processing of existing injection molds, the excess scraps and "water outlet materials" cannot be completely separated when the thimble is released, and the separated waste cannot be automatically recovered, resulting in the scattering of waste materials affecting the normal mold clamping and clean work area of the mold.
An injection mold for new energy vehicle accessories was designed, including a support mechanism, a die, a punch seat and a material collection assembly. The mold stability is ensured by a support mechanism connected by a sliding guide rod. The cutter in the mold is used to cut off the excess. The material collection assembly includes a feeding groove and a high-pressure air duct, which can automatically recover the cut material.
Accurate alignment during the injection molding process, improve molding speed and efficiency, reduce material waste, and keep the work area clean through an automatic recycling system.
Smart Images

Figure CN118478487B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy automobile accessories, in particular to an injection mold for new energy automobile accessories. Background Art
[0002] New energy vehicles refer to vehicles that use unconventional automotive fuels as their power source (or use conventional automotive fuels and adopt new on-board power devices), and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures.
[0003] Injection molds are key tools in the manufacturing process of new energy vehicle accessories, which determine the shape, size and performance of the accessories. With the rapid development of the new energy vehicle market, the demand for injection molds is also increasing. The manufacturing of interior parts such as battery covers, center consoles, door panels, etc. also cannot be separated from the support of injection molds.
[0004] During the processing of existing injection molds, when the ejector is demolded, some excess scraps and "sprue materials" cannot be completely separated, and the partially separated waste cannot be automatically recovered and collected, causing the waste to scatter at the bottom of the mold, affecting the normal mold closing, and unable to keep the work area clean. The scattered waste requires subsequent manual cleaning and recycling, which is time-consuming and labor-intensive. Summary of the invention
[0005] The purpose of the present invention is to provide an injection mold for new energy automobile parts to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: an injection mold for new energy vehicle parts, comprising:
[0007] A supporting mechanism, the supporting mechanism comprising a base and a first side plate and a second side edge disposed on the top of the base, wherein a sliding guide rod is fixedly connected between the first side plate and the second side edge;
[0008] A concave die, which is placed on one side of the second side edge, a cutter is slidably connected to the middle of the concave die for cutting off or holding the excess part of the workpiece, a second hydraulic cylinder is fixedly connected to the end of the cutter, an output end of the second hydraulic cylinder is fixedly connected to the concave die, and a reset ejector is fixedly connected to the bottom of the concave die;
[0009] A punch seat, the punch seat is placed outside the sliding guide rod, a punch is fixedly connected to the end of the punch seat, and a demoulding component is provided between the punch and the punch seat;
[0010] A material receiving assembly is placed at the bottom of the punch seat, and the material receiving assembly includes a material receiving trough slidably placed at the bottom of the punch seat, a piston plate is slidably arranged inside the material receiving trough, a compression spring is fixedly connected between the piston plate and the inner wall of the material receiving trough, a high-pressure air duct for driving the piston plate to slide is installed at one end of the material receiving trough, when the die and the punch are separated, the material receiving trough is placed on one side of the punch to collect the excess parts cut off, and when the die and the punch are closed, the reset push rod drives the material receiving trough and the punch seat to form a channel with an open end, and the high-pressure air of the high-pressure air duct drives the piston plate to push the material inside the material receiving trough.
[0011] Preferably, a cooling part is further included, which includes a plurality of cold water pipes placed inside the die and the punch, with bends provided at the ends of two adjacent cold water pipes, and spiral blades installed inside the hollow pipes to slow down the water flow rate.
[0012] Preferably, a hollow tube is fixedly connected to the interior of the spiral blade, one end of the hollow tube is fixedly connected to a cold air box, both sides of the cold air box are fixedly connected to semiconductor refrigeration sheets, the cooling end of the semiconductor refrigeration sheet is attached to the outside of the cold air box and fixedly connected to a plurality of fins, and the fins are placed inside the cold air box and are staggered.
[0013] Preferably, a guide rail is fixedly connected between the No. 1 side panel and the top of the No. 2 side edge, and the die is slidably connected to the guide rail.
[0014] Preferably, the demolding assembly includes a No. 1 hydraulic cylinder fixedly connected to one side of the punch seat, the output end of the No. 1 hydraulic cylinder passes through the punch seat and is fixedly connected to a sliding plate, the sliding plate is slidably arranged between the punch seat and the punch through a sliding rod, and a plurality of ejector pins are fixedly connected to one side of the sliding plate, and the ejector pins are slidably connected to the punch.
[0015] Preferably, a No. 3 hydraulic cylinder is fixedly connected to one side of the No. 2 side, and an output end of the No. 3 hydraulic cylinder is fixedly connected to the die.
[0016] Preferably, a sliding rod is fixedly connected to one side of the material receiving trough, and the sliding rod is slidably connected to the bottom of the punch seat. A return spring is sleeved on the outside of the sliding rod and located between the material receiving trough and the punch seat. The top of the material receiving trough and the outside of the piston plate are fixedly connected to sealing rings.
[0017] Preferably, a material guide tube cooperating with the material receiving trough is fixedly connected to the top of the base, and a material receiving box is detachably mounted on one end of the material guide tube.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the No. 1 side plate and the No. 2 side plate fixed on the base are connected by a sliding guide rod, thereby enhancing the stability of the overall structure and providing precise guidance for the sliding parts, ensuring the precise alignment of the mold during the injection molding process; the cutter slidably connected in the middle of the die can cut off the excess part of the workpiece when the mold is closed, thereby improving the molding speed and efficiency of the product and reducing material waste; the material receiving trough and the sliding rod arranged at the bottom of the punch seat can quickly and effectively collect the cut excess material when the mold is separated, and when the mold is closed, the piston plate is driven by the high-pressure air duct to facilitate automatic recovery of the cut material and keep the work area clean; the built-in multiple cold water pipes and semiconductor refrigeration plates and fins not only effectively maintain the mold temperature within the optimal range, but also slow down the water flow rate through the spiral blade design of the hollow tube, thereby improving the cooling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the structure of the present invention when the mold is closed;
[0021] Figure 3 It is a schematic diagram of the position structure of the material receiving box of the present invention;
[0022] Figure 4 It is a structural schematic diagram of the hollow tube of the present invention;
[0023] Figure 5 It is a structural schematic diagram of the fin of the present invention;
[0024] Figure 6 It is a structural schematic diagram of the material receiving trough of the present invention;
[0025] Figure 7 It is an enlarged view of point A of the present invention.
[0026] In the figure: 1. base; 2. side plate No. 1; 3. sliding guide rod; 4. punch seat; 5. hydraulic cylinder No. 1; 6. sliding plate; 7. ejector pin; 8. punch; 9. material receiving trough; 10. sliding rod; 11. reset spring; 12. reset ejector rod; 13. cold air box; 14. semiconductor refrigeration plate; 15. fin; 16. cold water pipe; 17. spiral blade; 18. hollow pipe; 19. piston plate; 20. compression spring; 21. die; 22. hydraulic cylinder No. 2; 23. hydraulic cylinder No. 3; 24. side No. 2; 25. guide rail; 26. cutter; 27. material collecting box; 28. material guide pipe. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1 , 2 , 3, 4, 5, 6, and 7, the present invention provides a technical solution: an injection mold for new energy automobile accessories, comprising: a supporting mechanism comprising a base 1 and a No. 1 side plate 2 and a No. 2 side edge 24 fixedly connected to the top of the base 1, a sliding guide rod 3 fixedly connected between the No. 1 side plate 2 and the No. 2 side edge 24; a die 21 is placed on one side of the No. 2 side edge 24, the die 21 is slidably connected to the sliding guide rod 3, a cutter 26 is slidably connected to the middle of the die 21 for cutting off or holding the excess part of the workpiece, a No. 2 hydraulic cylinder 22 is fixedly connected to the end of the cutter 26, the output end of the No. 2 hydraulic cylinder 22 is fixedly connected to the die 21, and a reset push rod 12 is fixedly connected to the bottom of the die 21; a punch seat 4 is fixedly connected to the outer side of the sliding guide rod 3, and the end of the punch seat 4 A punch 8 is fixedly connected, and a demoulding component is provided between the punch 8 and the punch seat 4; a material receiving component is placed at the bottom of the punch seat 4, and the material receiving component includes a material receiving trough 9 slidably arranged at the bottom of the punch seat 4, and the top and one end of the material receiving trough 9 are opened, and a piston plate 19 is slidably arranged inside the material receiving trough 9, and a compression spring 20 is fixedly connected between the piston plate 19 and the inner wall of the material receiving trough 9, and a high-pressure air duct driving the piston plate 19 to slide is installed at one end of the material receiving trough 9, when the die 21 and the punch 8 are separated, the material receiving trough 9 is placed on one side of the punch 8 to collect the excess parts that are cut off, and when the die 21 and the punch 8 are closed, the reset push rod 12 drives the material receiving trough 9 and the punch seat 4 to form a channel with an open end, and the high-pressure air of the high-pressure air duct drives the piston plate 19 to push the material inside the material receiving trough out.
[0029] It should be noted that the present invention fixes the high-pressure branch pipe to the air duct joint at the end of the material receiving trough 9, drives the die 21 to slide along the guide rail 25 to one side of the punch seat 4 to cooperate with the punch 8, and the injection molding machine injects glue from the injection port on one side of the die 21. After the injection is completed, the punch seat 4 and the die 21 are cooled by the cooling unit. After cold cutting and forming, the second hydraulic cylinder 22 contracts and drives the cutter 26 to move inward to cut the excess part of the workpiece. After the cutting is completed, the die 21 moves along the side of the second side 24 of the guide rail 25. At this time, when the material receiving trough 9 moves to one side of the punch seat 4 under the action of the reset spring 11, the die is demoulded. Under the action of the assembly, there is a gap between the workpiece and the punch seat 4. At this time, the cut part falls into the material receiving trough 9. After the workpiece is removed, when the die 21 and the punch 8 are closed, the reset push rod 12 pushes the material receiving trough 9 to the bottom of the punch seat 4, so that the top plate of the material receiving trough 9 fits with the bottom of the punch seat 4, thereby sealing the top of the material receiving trough 9, so that the material receiving trough 9 forms a rectangular cylinder with one end open. The switch controls the high-pressure air to blow between the material receiving trough 9 and the piston plate 19. Under the action of pressure, the piston plate 19 pushes the material to one end to realize material collection. When the high-pressure air is stopped, the compression spring 20 pulls the piston plate 19 to reset.
[0030] See also Figure 4 , 5 As shown, it also includes a cooling part, including a plurality of cold water pipes 16 placed inside the die 21 and the punch 8, and a bend is provided at the end of two adjacent cold water pipes 16. A spiral blade 17 is installed inside the hollow tube 18 to slow down the water flow rate. The hollow tube 18 is fixedly connected to the inside of the spiral blade 17, and one end of the hollow tube 18 is fixedly connected to a cold air box 13. Semiconductor refrigeration sheets 14 are fixedly connected to both sides of the cold air box 13. The cooling end of the semiconductor refrigeration sheet 14 is attached to the outside of the cold air box 13 and fixedly connected to a plurality of fins 15. The fins 15 are placed inside the cold air box 13 and are staggered.
[0031] It should be noted that one end of the cold water pipe 16 of the present invention is fixedly connected to a vertically upward water inlet joint, the end of the hollow tube 18 is fixedly connected to the cold air box 13, and the hollow tube 18 extends to the inside of the cold air box 13. The cooled water passes through the water inlet joint and travels in a spiral structure in the space between the spiral blades 17 and the inner wall of the cold water pipe 16. During this period, the air enters the cold air box 13. Under the separation effect of the fins 15, the air travels along an S-shaped route inside the cold air box 13. During this period, the semiconductor refrigeration plate 14 transfers the low temperature to the fins 15, so that the fins 15 are always in a low temperature state. The contact between the air and the fins 15 makes the temperature of the air lower. Then the wind enters the hollow tube 18 and travels along the cold water pipe 16 to cool the water inside the cold water pipe 16, thereby ensuring the low temperature of the water, so that the workpiece can be quickly cooled and formed.
[0032] See also Figure 1 , 2As shown in 3, a guide rail 25 is fixedly connected between the No. 1 side plate 2 and the top of the No. 2 side edge 24, and the die 21 is slidably connected to the guide rail 25.
[0033] It should be noted that the guide rail 25 of the present invention is fixedly connected to the No. 1 side plate 2 and the No. 2 side edge 24, so as to increase the stability of both. In addition, the guide rail 25 is arranged in parallel with the sliding guide rod 3 and the base 1, so as to ensure the horizontal and stable movement of the die 21, so that the die 21 and the punch 8 can be accurately molded.
[0034] See also Figure 1 , 2 As shown in Figure 3, the demolding assembly includes a No. 1 hydraulic cylinder 5 fixedly connected to one side of the punch seat 4. The output end of the No. 1 hydraulic cylinder 5 passes through the punch seat 4 and is fixedly connected to a sliding plate 6. The sliding plate 6 is slidably arranged between the punch seat 4 and the punch 8 through a sliding rod. A plurality of ejector pins 7 are fixedly connected to one side of the sliding plate 6, and the ejector pins 7 are slidably connected to the punch 8.
[0035] It should be noted that, during demolding of the present invention, the output end of the No. 1 hydraulic cylinder 5 pushes the sliding plate 6 to slide to one side, and the sliding plate 6 drives the ejector pin 7 to slide to one side, so that the ejector pin 7 penetrates the punch 8 to lift the workpiece and separate it from the raised part of the punch 8. After the workpiece is removed, the No. 1 hydraulic cylinder 5 drives the ejector pin 7 to reset through the sliding plate 6, which is convenient for the next injection molding process.
[0036] See also Figure 1 , 2 As shown, a No. 3 hydraulic cylinder 23 is fixedly connected to one side of the No. 2 side edge 24 , and an output end of the No. 3 hydraulic cylinder 23 is fixedly connected to the die 21 .
[0037] It should be noted that the die 21 carried by the No. 3 hydraulic cylinder 23 of the present invention slides along the guide rail 25 , so that the die 21 and the punch 8 can be closed and separated by sliding the die 21 .
[0038] See also Figure 3 , 6 As shown in , 7, a sliding rod 10 is fixedly connected to one side of the material receiving trough 9, and the sliding rod 10 is slidably connected to the bottom of the punch seat 4. A return spring 11 is sleeved on the outside of the sliding rod 10 and located between the material receiving trough 9 and the punch seat 4. The top of the material receiving trough 9 and the outside of the piston plate 19 are fixedly connected to sealing rings. The top of the base 1 is fixedly connected to a material guide pipe 28 that cooperates with the material receiving trough 9, and one end of the material guide pipe 28 is detachably installed with a material receiving box 27.
[0039] It should be noted that, in the present invention, when the punch 8 is separated from the die 21, the return spring 11 pushes the material receiving groove 9 to move to one side of the punch 8, and the material receiving groove 9 drives the sliding rod 10 to slide at the bottom of the punch seat 4. At this time, the material receiving groove 9 is located on one side of the punch 8, so as to facilitate material receiving. When the punch 8 and the die 21 are molded together, the return push rod 12 pushes the material receiving groove 9 to move to one side, so that the material receiving groove 9 moves to the bottom of the punch seat 4. The top sealing ring of the material receiving groove 9 contacts the bottom of the punch seat 4, and the punch seat 4 blocks the material receiving groove 9 from the top, and the top of the material receiving groove 9 contacts the punch seat. 4 is slidably connected to the bottom of the receiving trough 9, the inner wall of the receiving trough 9 is provided with a guide groove, and the piston plate 19 is slidably connected to the guide groove to prevent the piston plate 19 from tilting and flipping under the action of the high-pressure gas, so that the piston plate 19 moves horizontally to one end. Under the action of the high-pressure gas, the receiving trough 9 and the piston plate 19 form a structure similar to that of a syringe. The piston plate 19 pushes the material inside the receiving trough 9 to the inside of the material guide pipe 28, and then enters the material receiving box 27 along the material guide pipe 28. After all the processing is completed, the material receiving box 27 is removed, and the cover on one side is opened to pour out the collected material.
[0040] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0041] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0042] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An injection mold for new energy vehicle parts, characterized in that: include: Support mechanism, die (21), punch seat (4), cutter (26), cooling unit, material receiving assembly; The support mechanism comprises a base (1), and a first side plate (2) and a second side edge (24) disposed on the top of the base (1); a sliding guide rod (3) is fixedly connected between the first side plate (2) and the second side edge (24); The concave mold (21) is placed on one side of the second side edge (24), and a reset ejector pin (12) is fixedly connected to the bottom of the concave mold (21); The end of the cutter (26) is fixedly connected to a No. 2 hydraulic cylinder (22), the output end of the No. 2 hydraulic cylinder (22) is fixedly connected to the die (21), and the cutter (26) is slidably connected to the middle of the die (21) to cut off or hold the excess part of the workpiece; The punch seat (4) is placed outside the sliding guide rod (3), a punch (8) is fixedly connected to the end of the punch seat (4), and a demoulding component is provided between the punch (8) and the punch seat (4); The material receiving assembly is placed at the bottom of the punch seat (4), and comprises a material receiving trough (9) slidably placed at the bottom of the punch seat (4). A piston plate (19) is slidably arranged inside the material receiving trough (9), and a compression spring (20) is fixedly connected between the piston plate (19) and the inner wall of the material receiving trough (9). A high-pressure air duct for driving the piston plate (19) to slide is installed at one end of the material receiving trough (9). When the die (21) and the punch (8) are separated, the material receiving trough (9) is placed on one side of the punch (8) to collect the excess parts that are cut off. When the die (21) and the punch (8) are closed, the reset push rod (12) drives the material receiving trough (9) and the punch seat (4) to form a channel with an end opening, and the high-pressure air duct drives the piston plate (19) to push the material inside the material receiving trough (9). The cooling part comprises a plurality of cold water pipes (16) arranged inside the die (21) and the punch (8), the ends of two adjacent cold water pipes (16) are provided with bent pipes, a hollow tube (18) is arranged inside the cold water pipe (16), a spiral blade (17) is fixedly connected to the outside of the hollow tube (18), one end of the hollow tube (18) is fixedly connected to a cold air box (13), both sides of the cold air box (13) are fixedly connected to semiconductor cooling plates (14), the cooling end of the semiconductor cooling plate (14) is attached to the outside of the cold air box (13) and is fixedly connected to a plurality of fins (15), and the fins (15) are arranged inside the cold air box (13) and are arranged in a staggered manner.
2. The injection mold for new energy vehicle parts according to claim 1, characterized in that: A guide rail (25) is fixedly connected between the first side plate (2) and the top of the second side edge (24), and the female mold (21) is slidably connected to the guide rail (25).
3. The injection mold for new energy vehicle parts according to claim 2, characterized in that: The demoulding assembly comprises a No. 1 hydraulic cylinder (5) fixedly connected to one side of the punch seat (4); the output end of the No. 1 hydraulic cylinder (5) passes through the punch seat (4) and is fixedly connected to a sliding plate (6); the sliding plate (6) is slidably arranged between the punch seat (4) and the punch (8) via a sliding rod; a plurality of ejector pins (7) are fixedly connected to one side of the sliding plate (6); and the ejector pins (7) are slidably connected to the punch (8).
4. The injection mold for new energy automobile parts according to claim 3, characterized in that: A No. 3 hydraulic cylinder (23) is fixedly connected to one side of the No. 2 side edge (24), and an output end of the No. 3 hydraulic cylinder (23) is fixedly connected to the concave die (21).
5. The injection mold for new energy automobile parts according to claim 4, characterized in that: A sliding rod (10) is fixedly connected to one side of the material receiving trough (9), and the sliding rod (10) is slidably connected to the bottom of the punch seat (4). A return spring (11) is sleeved on the outer side of the sliding rod (10) and located between the material receiving trough (9) and the punch seat (4). The top of the material receiving trough (9) and the outer side of the piston plate (19) are both fixedly connected to sealing rings.
6. The injection mold for new energy automobile parts according to claim 5, characterized in that: A material guide tube (28) that cooperates with the material receiving trough (9) is fixedly connected to the top of the base (1), and a material receiving box (27) is detachably mounted on one end of the material guide tube (28).
Citation Information
Patent Citations
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