A quenching device for processing automobile leaf springs
By designing a multifunctional automotive steel sheet spring quenching device, using hydraulic cylinders, push plates and circulation pumps and other components, the problems of long placement and removal time, uneven temperature and low cooling efficiency in the existing devices are solved, and efficient and uniform quenching treatment is achieved.
Patent Information
- Application Number
- CN202410968484.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-07-18
AI Technical Summary
The existing automotive steel sheet spring quenching devices have problems such as long placement and removal time, uneven temperature of the quenching agent, and low cooling efficiency of the quenching agent.
A quenching device for multifunctional unit, uniform unit, automotive steel sheet spring placement unit, heat dissipation unit and circulation unit is designed. Through hydraulic cylinder, push plate, circular push block, rectangular frame and circulation pump and other components, uniform pushing, rapid cooling and automatic circulation of quenching agent are achieved.
The quenching efficiency of automotive steel sheet springs is improved, the placement and removal time is shortened, the uniformity of the quenching agent temperature is ensured, and the rapid cooling of the quenching agent is achieved by increasing the contact area between the quenching agent and air.
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Figure CN118516532B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automobile leaf spring processing, and more specifically, particularly relates to a quenching device for automobile leaf spring processing. Background Art
[0002] Leaf spring is the most widely used elastic element in automobile suspension. It is an elastic beam of approximately equal strength composed of several alloy spring leaves of equal width but unequal length, which plays a role in buffering and vibration reduction. In the production and processing of leaf springs, the steel leaves need to be quenched.
[0003] The currently used automobile leaf spring quenching device has the following problems: 1. The leaf spring to be quenched can only be placed after the leaf spring is taken out after quenching, which increases the placement and removal time of the leaf spring and reduces the quenching efficiency of the leaf spring; 2. The quenching agent cannot be automatically mixed during the quenching of the leaf spring, resulting in inconsistent temperature of the quenching agent, affecting the quenching effect of the leaf spring; 3. The contact area between the quenching agent and the air cannot be increased, resulting in the quenching agent cannot be cooled quickly. Summary of the invention
[0004] The disclosed embodiment relates to a quenching device for automobile leaf spring processing, which has a multifunctional unit, a uniform unit, an automobile leaf spring placement unit, a heat dissipation unit and a circulation unit; the placement and removal time of the automobile leaf spring is saved, and the quenching efficiency of the automobile leaf spring is improved; the quenching agent in the two rectangular frames enters the automobile leaf spring quenching shell through six rows of circular holes A, so that the temperature of the quenching agent in the automobile leaf spring quenching shell is more uniform; the contact area between the quenching agent and the air is increased, so that the heat of the quenching agent can be dissipated into the air when the quenching agent flows out, which is conducive to the rapid cooling of the quenching agent.
[0005] In a first aspect of the present disclosure, a quenching device for processing an automobile leaf spring is provided, which specifically comprises an automobile leaf spring quenching unit and a uniform unit; the automobile leaf spring quenching unit comprises: a support base and an automobile leaf spring quenching shell; four bolt mounting holes are provided on the support base; the automobile leaf spring quenching shell is fixedly mounted on the top of the support base; a quenching agent is arranged inside the automobile leaf spring quenching shell, and three rows of circular holes A are respectively provided on the front and rear sides of the automobile leaf spring quenching shell; the uniform unit is provided with two groups in total, and the two groups of uniform units are mounted on the front and rear sides of the automobile leaf spring quenching unit; a multifunctional unit is installed on the automobile leaf spring quenching unit, and the multifunctional unit is used to push the quenching agent, and the multifunctional unit is also used to push the two groups of uniform units; an automobile leaf spring placing unit is installed on the automobile leaf spring quenching unit; a heat dissipation unit is installed on the top of the automobile leaf spring quenching unit, and the heat dissipation unit is used to reduce the temperature of the quenching agent; a circulation unit is installed on the left side of the automobile leaf spring quenching unit and the heat dissipation unit.
[0006] In at least some embodiments, the multifunctional unit includes: a circular guide shaft, a pushing plate, a rubber sealing ring A and a hydraulic cylinder A; there are four circular guide shafts in total, and the four circular guide shafts are slidably installed on the quenching shell of the automobile leaf spring; the pushing plate is fixedly installed on the top of the four circular guide shafts, and the outer wall of the pushing plate is in contact with the inner wall of the quenching shell of the automobile leaf spring; the rubber sealing ring A is installed on the pushing plate; there are two hydraulic cylinders A in total, and the two hydraulic cylinders A are fixedly installed on the supporting base, and the output ends of the two hydraulic cylinders A are fixedly connected to the pushing plate.
[0007] In at least some embodiments, the multifunctional unit further includes: a rectangular mounting plate A, a circular connecting shaft and a circular pushing block; there are two rectangular mounting plates A in total, and the two rectangular mounting plates A are fixedly installed on the top of the pushing plate; there are six circular connecting shafts in total, and the six circular connecting shafts are rotatably installed on the two rectangular mounting plates A; there are six circular pushing blocks in total, and the six circular pushing blocks are fixedly installed on the outside of the six circular connecting shafts.
[0008] In at least some embodiments, the uniform unit includes: a rectangular frame, a uniform flat plate and a rubber sealing ring B; the rectangular frame is fixedly mounted on the quenching shell of the automobile leaf spring; the uniform flat plate is slidably mounted inside the rectangular frame, and the outer wall of the uniform flat plate contacts the inner wall of the rectangular frame; the rubber sealing ring B is mounted on the uniform flat plate.
[0009] In at least some embodiments, the uniform unit also includes: a circular push rod, a reset clamp A and a reset spring A; there are two circular push rods, and the two circular push rods are fixedly installed on the inner side of the uniform plate; the inner ends of the two circular push rods are provided with rounded corners, and the inner ends of the two circular push rods are in contact with two rectangular mounting plates A; there are two reset clamps A, and the two reset clamps A are fixedly installed on the outside of the two circular push rods; there are two reset springs A, and the two reset springs A are installed on the outside of the two circular push rods, and the two reset springs A are located between the quenching shell of the automobile leaf spring and the two circular push rods.
[0010] In at least some embodiments, the automobile leaf spring placement unit includes: an automobile leaf spring placement frame and a circular guide tube; the automobile leaf spring placement frame is slidably installed on the automobile leaf spring quenching shell, and four rows of slots are opened on the automobile leaf spring placement frame; the circular guide tubes are provided with two rows, and the two rows of circular guide tubes are fixedly installed inside the automobile leaf spring placement frame.
[0011] In at least some embodiments, the automobile leaf spring placement unit also includes: a rectangular mounting plate B, an adjusting bracket and a hydraulic cylinder B; there are two rectangular mounting plates B, and the two rectangular mounting plates B are fixedly installed on the left and right sides of the pushing plate; the adjusting bracket is fixedly installed on the front side of the automobile leaf spring placement frame; there are two hydraulic cylinders B, and the two hydraulic cylinders B are fixedly installed on the front sides of the two rectangular mounting plates B, and the output ends of the two hydraulic cylinders B are fixedly connected to the adjusting brackets.
[0012] In at least some embodiments, the heat dissipation unit includes: a heat sink, an L-shaped limit block and a movable sealing frame; the heat sink is fixedly installed on the top of the automobile leaf spring quenching shell, and a row of circular holes B is opened at the bottom of the heat sink, and the row of circular holes B is concentrically arranged with a row of circular guide tubes on the rear side; there are four L-shaped limit blocks in total, and the four L-shaped limit blocks are fixedly installed at the bottom of the heat sink; the movable sealing frame is slidably installed on the four L-shaped limit blocks, and the top of the movable sealing frame contacts with the heat sink; a row of circular holes C is opened on the movable sealing frame, and the row of circular holes C is concentrically arranged with a row of circular holes B.
[0013] In at least some embodiments, the heat dissipation unit also includes: an arc-shaped push block, a circular reset rod, a reset clamp B and a reset spring B; the arc-shaped push block is fixedly mounted on the movable sealing frame, and the arc-shaped push block is tangent to the circular guide tube on the right rear side; there are two circular reset rods, and the two circular reset rods are fixedly mounted on the heat dissipation pool, and the two circular reset rods are also slidably connected to the movable sealing frame; there are two reset clamps B, and the two reset clamps B are fixedly mounted on the left ends of the two circular reset rods; when the two reset clamps B contact the movable sealing frame, a row of circular holes B is separated from a row of circular holes C; there are two reset springs B, and the two reset springs B are mounted on the outside of the two circular reset rods, and the two reset springs B are located between the heat dissipation pool and the movable sealing frame.
[0014] In at least some embodiments, the circulation unit includes: a fixed frame, a circulation pump, a circulation pipe A and a circulation pipe B; there are two fixed frames in total, and the two fixed frames are fixedly installed on the left side of the automobile leaf spring quenching shell; the circulation pump is fixedly installed on the two fixed frames; the circulation pipe A is fixedly installed at the bottom of the circulation pump, and the right side of the circulation pipe A is fixedly connected to the automobile leaf spring quenching shell; the circulation pipe B is fixedly installed on the top of the circulation pump, and the right side of the circulation pipe B is fixedly connected to the heat sink.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. According to the present invention, when the quenching of the automobile leaf spring is completed, the staff can adjust the positions of the two automobile leaf spring placement racks through the two hydraulic cylinders B, thereby realizing the rapid removal of the automobile leaf spring after quenching. During the quenching process, the staff can take out the quenched automobile leaf spring, and then place the automobile leaf spring to be quenched in the automobile leaf spring placement rack, thereby saving the placement and removal time of the automobile leaf spring and improving the quenching efficiency of the automobile leaf spring.
[0017] 2. In the present invention, when the two hydraulic cylinders A extend, the push plate pushes the quenching agent upward, so that the quenching agent contacts the automobile leaf spring in the automobile leaf spring placement frame; when the six circular push blocks contact the four circular push rods, the six circular push blocks push the four circular push rods to move outward, and when the six circular push blocks separate from the four circular push rods, the four circular push rods are reset under the action of four reset springs A;
[0018] In addition, when the six circular pushing blocks push the four circular pushing rods to move outward, the quenching agent in the quenching shell of the automobile leaf spring enters the two rectangular frames through the six rows of circular holes A; when the four circular pushing rods are reset under the action of the four reset springs A, the quenching agent in the two rectangular frames enters the quenching shell of the automobile leaf spring through the six rows of circular holes A, making the temperature of the quenching agent in the quenching shell of the automobile leaf spring more uniform.
[0019] 3. In the present invention, when the circulation pump is working, the quenching agent in the quenching shell of the automobile leaf spring enters the heat sink through the circulation pipe A, the circulation pump and the circulation pipe B; the quenching agent in the heat sink automatically flows out to the quenching shell of the automobile leaf spring under the action of gravity, which increases the contact area between the quenching agent and the air, so that the heat of the quenching agent can be dissipated into the air when it flows out, which is conducive to the rapid cooling of the quenching agent;
[0020] In addition, when the automobile leaf spring placement frame moves, one of the circular guide tubes on the right side separates from the arc-shaped pushing block. When one of the circular guide tubes on the right side separates from the arc-shaped pushing block, the movable sealing frame automatically moves to the right under the action of two reset springs B, so that a row of circular holes B is separated from a row of circular holes C. At this time, the quenching agent in the heat sink stops flowing out, ensuring that the quenching agent in the heat sink can flow into the automobile leaf spring quenching shell under the guidance of the two rows of circular guide tubes, avoiding direct contact between the quenching agent in the heat sink and the leaf spring to be quenched, ensuring that the leaf spring to be quenched can be inserted into the quenching agent together, so that the leaf spring after quenching is more consistent. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0022] The drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention.
[0023] In the attached picture:
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0025] Figure 2 It is a structural schematic diagram of the automobile leaf spring quenching unit of the present invention.
[0026] Figure 3 The present invention Figure 1 Schematic diagram of the rear side perspective structure.
[0027] Figure 4 It is a structural schematic diagram of the multifunctional unit of the present invention.
[0028] Figure 5 The present invention Figure 1Schematic diagram of the central cut structure.
[0029] Figure 6 The present invention Figure 5 Schematic diagram of the local enlarged structure of area A in the middle.
[0030] Figure 7 It is a structural schematic diagram of the automobile leaf spring placement unit of the present invention.
[0031] Figure 8 It is a structural schematic diagram of the heat dissipation unit of the present invention.
[0032] Fig. 9 The present invention Figure 5 Schematic diagram of the local enlarged structure of area B in the middle.
[0033] Fig.10 The present invention Figure 1 Schematic diagram of the local enlarged structure of the C area in the middle.
[0034] List of reference numerals:
[0035] 1. Automobile leaf spring quenching unit; 100. Quenching agent; 101. Support base; 102. Automobile leaf spring quenching shell; 1021. Round hole A;
[0036] 2. Multifunctional unit; 201. Circular guide shaft; 202. Pushing plate; 203. Rubber sealing ring A; 204. Hydraulic cylinder A; 205. Rectangular mounting plate A; 206. Circular connecting shaft; 207. Circular pushing block;
[0037] 3. Uniform unit; 301. Rectangular frame; 302. Uniform plate; 303. Rubber sealing ring B; 304. Round push rod; 305. Reset collar A; 306. Reset spring A;
[0038] 4. Automobile leaf spring placement unit; 401. Automobile leaf spring placement frame; 4011. Slot hole; 402. Round guide tube; 403. Rectangular mounting plate B; 404. Adjustment bracket; 405. Hydraulic cylinder B;
[0039] 5. heat dissipation unit; 501. heat dissipation pool; 5011. round hole B; 502. L-shaped limit block; 503. movable sealing frame; 5031. round hole C; 504. arc-shaped push block; 505. round reset rod; 506. reset collar B; 507. reset spring B;
[0040] 6. Circulation unit; 601. Fixed frame; 602. Circulation pump; 603. Circulation pipe A; 604. Circulation pipe B. DETAILED DESCRIPTION
[0041] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the usual meanings in the art. The same reference numerals in the drawings represent the same components.
[0042] Example 1: Please refer to Figures 1 to 7 As shown: The present invention provides a quenching device for automobile leaf spring processing, comprising an automobile leaf spring quenching unit 1 and a uniform unit 3; the automobile leaf spring quenching unit 1 comprises: a support base 101 and an automobile leaf spring quenching shell 102; the support base 101 is provided with four bolt mounting holes; the automobile leaf spring quenching shell 102 is fixedly mounted on the top of the support base 101; a quenching agent 100 is arranged inside the automobile leaf spring quenching shell 102, and three rows of round holes A1021 are respectively provided on the front and rear sides of the automobile leaf spring quenching shell 102; the uniform unit 3 comprises: a support base 101 and an automobile leaf spring quenching shell 102; the support base 101 is provided with four bolt mounting holes; the automobile leaf spring quenching shell 102 is fixedly mounted on the top of the support base 101; a quenching agent 100 is arranged inside the automobile leaf spring quenching shell 102, and three rows of round holes A1021 are respectively provided on the front and rear sides of the automobile leaf spring quenching shell 102; There are two groups of elements 3, and the two groups of uniform units 3 are installed on the front and rear sides of the automobile leaf spring quenching unit 1; a multifunctional unit 2 is installed on the automobile leaf spring quenching unit 1, and the multifunctional unit 2 is used to push the quenching agent 100, and the multifunctional unit 2 is also used to push the two groups of uniform units 3; an automobile leaf spring placing unit 4 is installed on the automobile leaf spring quenching unit 1; a heat dissipation unit 5 is installed on the top of the automobile leaf spring quenching unit 1, and the heat dissipation unit 5 is used to reduce the temperature of the quenching agent 100; a circulation unit 6 is installed on the left side of the automobile leaf spring quenching unit 1 and the heat dissipation unit 5.
[0043] In the present disclosure, Figure 7 As shown, the automobile leaf spring placement unit 4 includes: an automobile leaf spring placement frame 401 and a circular guide tube 402; the automobile leaf spring placement frame 401 is slidably mounted on the automobile leaf spring quenching shell 102, and the automobile leaf spring placement frame 401 is provided with four rows of slots 4011; the circular guide tubes 402 are provided in two rows, and the two rows of circular guide tubes 402 are fixedly mounted inside the automobile leaf spring placement frame 401; the automobile leaf spring placement unit 4 also includes: a rectangular mounting plate B403, an adjustment bracket 404 and a hydraulic cylinder B405; there are two rectangular mounting plates B403, and the two rectangular mounting plates B403 are fixedly mounted on the left and right sides of the pushing plate 202; the adjustment bracket 404 is fixedly mounted on the front side of the automobile leaf spring placement frame 401; there are two hydraulic cylinders B405, and the two hydraulic cylinders B405 are fixedly mounted on the front sides of the two rectangular mounting plates B403, and the output ends of the two hydraulic cylinders B405 are fixedly connected to the adjustment bracket 404;
[0044] Its specific function is: because the automobile leaf spring placement rack 401 is slidably installed on the automobile leaf spring quenching shell 102, and the two hydraulic cylinders B405 are fixedly installed on the front side of the two rectangular mounting plates B403, and the output ends of the two hydraulic cylinders B405 are fixedly connected to the adjustment bracket 404, when the quenching of the automobile leaf spring is completed, the staff can adjust the positions of the two automobile leaf spring placement racks 401 through the two hydraulic cylinders B405, thereby realizing the rapid removal of the automobile leaf spring after quenching. During the quenching process, the staff can take out the quenched automobile leaf spring, and then place the automobile leaf spring to be quenched in the automobile leaf spring placement rack 401, thereby saving the placement and removal time of the automobile leaf spring and improving the quenching efficiency of the automobile leaf spring.
[0045] In the present disclosure, Figure 4 and Figure 6 As shown, the multifunctional unit 2 includes: a circular guide shaft 201, a pushing plate 202, a rubber sealing ring A203 and a hydraulic cylinder A204; there are four circular guide shafts 201, and the four circular guide shafts 201 are slidably mounted on the automobile leaf spring quenching housing 102; the pushing plate 202 is fixedly mounted on the top of the four circular guide shafts 201, and the outer wall of the pushing plate 202 contacts the inner wall of the automobile leaf spring quenching housing 102; the rubber sealing ring A203 is mounted on the pushing plate 202; there are two hydraulic cylinders A204, and the two hydraulic cylinders A204 are fixedly mounted on the support bottom The multifunctional unit 2 further comprises: a rectangular mounting plate A205, a circular connecting shaft 206 and a circular pushing block 207; there are two rectangular mounting plates A205, and the two rectangular mounting plates A205 are fixedly mounted on the top of the pushing plate 202; there are six circular connecting shafts 206, and the six circular connecting shafts 206 are rotatably mounted on the two rectangular mounting plates A205; there are six circular pushing blocks 207, and the six circular pushing blocks 207 are fixedly mounted on the outside of the six circular connecting shafts 206;
[0046] The uniform unit 3 includes: a rectangular frame 301, a uniform flat plate 302 and a rubber sealing ring B303; the rectangular frame 301 is fixedly installed on the automobile leaf spring quenching housing 102; the uniform flat plate 302 is slidably installed inside the rectangular frame 301, and the outer wall of the uniform flat plate 302 contacts the inner wall of the rectangular frame 301; the rubber sealing ring B303 is installed on the uniform flat plate 302; the uniform unit 3 also includes: a circular push rod 304, a reset collar A305 and a reset spring A306; there are two circular push rods 304, and the two circular push rods 30 4 is fixedly installed on the inner side of the uniform plate 302; the inner ends of the two circular push rods 304 are provided with rounded corners, and the inner ends of the two circular push rods 304 are in contact with the two rectangular mounting plates A205; there are two reset collars A305, and the two reset collars A305 are fixedly installed on the outside of the two circular push rods 304; there are two reset springs A306, and the two reset springs A306 are installed on the outside of the two circular push rods 304, and the two reset springs A306 are located between the automobile leaf spring quenching housing 102 and the two circular push rods 304;
[0047] Its specific function is as follows: because the two hydraulic cylinders A204 are fixedly mounted on the support base 101, and the output ends of the two hydraulic cylinders A204 are fixedly connected to the pushing plate 202, when the two hydraulic cylinders A204 extend, the pushing plate 202 pushes the quenching agent 100 to move upward, so that the quenching agent 100 contacts the automobile leaf spring in the automobile leaf spring placement frame 401, and because the six circular pushing blocks 207 are fixedly mounted on the outside of the six circular connecting shafts 206, and the inner ends of the two circular pushing rods 304 contact the rectangular mounting plate A205, when the six circular pushing blocks 207 contact the four circular pushing rods 304, the six circular pushing blocks 207 push the four circular pushing rods 304 to move outward, and when the six circular pushing blocks 207 separate from the four circular pushing rods 304, the four circular pushing rods 304 are reset under the action of the four reset springs A306;
[0048] When the six circular pushing blocks 207 push the four circular pushing rods 304 to move outward, the quenching agent 100 in the automobile leaf spring quenching shell 102 enters into the two rectangular frames 301 through the six rows of circular holes A1021; when the four circular pushing rods 304 are reset under the action of the four reset springs A306, the quenching agent 100 in the two rectangular frames 301 enters into the automobile leaf spring quenching shell 102 through the six rows of circular holes A1021, making the temperature of the quenching agent 100 in the automobile leaf spring quenching shell 102 more uniform.
[0049] Embodiment 2: Figures 8 to 10As shown, a heat dissipation unit 5 and a circulation unit 6 are added on the basis of the first embodiment; the heat dissipation unit 5 includes: a heat dissipation pool 501, an L-shaped limit block 502 and a movable sealing frame 503; the heat dissipation pool 501 is fixedly installed on the top of the automobile leaf spring quenching shell 102, and a row of circular holes B5011 is provided at the bottom of the heat dissipation pool 501, and the row of circular holes B5011 is concentrically arranged with a row of circular guide tubes 402 on the rear side; there are four L-shaped limit blocks 502, and the four L-shaped limit blocks 502 are fixedly installed at the bottom of the heat dissipation pool 501; the movable sealing frame 503 is slidably installed on the four L-shaped limit blocks 502, and the top of the movable sealing frame 503 contacts the heat dissipation pool 501; a row of circular holes C5031 is provided on the movable sealing frame 503, and the row of circular holes C5031 is concentrically arranged with a row of circular holes B5011; the heat dissipation unit 5 also includes: an arc-shaped push block 504, a circular reset rod 5 05, reset collar B506 and reset spring B507; the arc-shaped push block 504 is fixedly mounted on the movable sealing frame 503, and the arc-shaped push block 504 is tangent to the circular guide tube 402 on the right rear side; there are two circular reset rods 505, and the two circular reset rods 505 are fixedly mounted on the heat sink 501, and the two circular reset rods 505 are also slidably connected to the movable sealing frame 503; there are two reset collars B506, and the two reset collars B506 are fixedly mounted on the left ends of the two circular reset rods 505; when the two reset collars B506 are in contact with the movable sealing frame 503, a row of circular holes B5011 is separated from a row of circular holes C5031; there are two reset springs B507, and the two reset springs B507 are mounted on the outside of the two circular reset rods 505, and the two reset springs B507 are located between the heat sink 501 and the movable sealing frame 503;
[0050] The circulation unit 6 includes: a fixing frame 601, a circulation pump 602, a circulation pipe A603 and a circulation pipe B604; there are two fixing frames 601, and the two fixing frames 601 are fixedly installed on the left side of the automobile leaf spring quenching shell 102; the circulation pump 602 is fixedly installed on the two fixing frames 601; the circulation pipe A603 is fixedly installed at the bottom of the circulation pump 602, and the right side of the circulation pipe A603 is fixedly connected to the automobile leaf spring quenching shell 102; the circulation pipe B604 is fixedly installed on the top of the circulation pump 602, and the right side of the circulation pipe B604 is fixedly connected to the heat sink 501;
[0051] Its specific function is as follows: because the right side of the circulation pipe A603 is fixedly connected to the automobile leaf spring quenching shell 102, and the right side of the circulation pipe B604 is fixedly connected to the heat sink 501, when the circulation pump 602 is working, the quenching agent 100 in the automobile leaf spring quenching shell 102 enters the heat sink 501 through the circulation pipe A603, the circulation pump 602 and the circulation pipe B604. In addition, because a row of circular holes B5011 is provided at the bottom of the heat sink 501, and a row of circular holes C5031 is provided on the movable sealing frame 503, and a row of circular holes C5031 is concentrically arranged with a row of circular holes B5011, the quenching agent 100 in the heat sink 501 automatically flows out to the automobile leaf spring quenching shell 102 under the action of gravity, and the heat of the quenching agent 100 can be dissipated into the air when it flows out, which is conducive to the rapid cooling of the quenching agent 100.
[0052] Because the arc-shaped push block 504 is fixedly mounted on the movable sealing frame 503, and the arc-shaped push block 504 is tangent to the circular guide tube 402 on the right rear side, when the automobile leaf spring placement frame 401 moves, one of the circular guide tubes 402 on the right side is separated from the arc-shaped push block 504. In addition, because two return springs B507 are mounted on the outside of the two circular return rods 505, and the two return springs B507 are located between the heat sink 501 and the movable sealing frame 503, when one of the circular guide tubes 402 on the right side is separated from the arc-shaped push block 504, the movable sealing frame 503 is in Under the action of two return springs B507, it automatically moves to the right, separating a row of circular holes B5011 from a row of circular holes C5031. At this time, the quenching agent 100 in the heat sink 501 stops flowing out, ensuring that the quenching agent 100 in the heat sink 501 can flow into the automobile leaf spring quenching shell 102 under the guidance of the two rows of circular guide tubes 402, avoiding direct contact between the quenching agent 100 in the heat sink 501 and the leaf spring to be quenched, ensuring that the leaf spring to be quenched can be inserted into the quenching agent 100 together, making the leaf spring after quenching more consistent.
[0053] The specific usage and function of this embodiment are as follows:
[0054] When the present invention is used, the staff first places the leaf spring to be quenched in the automobile leaf spring placement frame 401, and then starts the two hydraulic cylinders A204. When the two hydraulic cylinders A204 extend, the push plate 202 pushes the quenching agent 100 to move upward, so that the quenching agent 100 contacts the automobile leaf spring in the automobile leaf spring placement frame 401; when the six circular push blocks 207 contact the four circular push rods 304, the six circular push blocks 207 push the four circular push rods 304 to move outward, and when the six circular push blocks 207 separate from the four circular push rods 304, the four circular push rods 304 are reset under the action of the four reset springs A306; when the six circular push blocks 207 push the four circular push rods When the four circular push rods 304 move outward, the quenching agent 100 in the automobile leaf spring quenching shell 102 enters the two rectangular frames 301 through the six rows of circular holes A1021. When the four circular push rods 304 are reset under the action of the four reset springs A306, the quenching agent 100 in the two rectangular frames 301 enters the automobile leaf spring quenching shell 102 through the six rows of circular holes A1021, so that the temperature of the quenching agent 100 in the automobile leaf spring quenching shell 102 is more uniform; when the circulation pump 602 is working, the quenching agent 100 in the automobile leaf spring quenching shell 102 enters the heat sink 501 through the circulation pipe A603, the circulation pump 602 and the circulation pipe B604, so that the quenching agent 100 in the heat sink 501 is heated by gravity. When the quenching agent 100 flows out, the heat can be dissipated into the air, which is beneficial to the rapid cooling of the quenching agent 100; when the quenching of the automobile leaf spring is completed, the staff can adjust the positions of the two automobile leaf spring placement racks 401 through two hydraulic cylinders B405, so as to realize the rapid removal of the automobile leaf spring after quenching. During the quenching process, the staff can take out the quenched automobile leaf spring, and then place the automobile leaf spring to be quenched in the automobile leaf spring placement rack 401, which saves the placement and removal time of the automobile leaf spring and improves the quenching efficiency of the automobile leaf spring; when the automobile leaf spring placement rack 401 moves, one of the circular guide tubes on the right 402 is separated from the arc-shaped pushing block 504. When one of the circular guide tubes 402 on the right is separated from the arc-shaped pushing block 504, the movable sealing frame 503 automatically moves to the right under the action of two reset springs B507, so that a row of circular holes B5011 is separated from a row of circular holes C5031. At this time, the quenching agent 100 in the heat sink 501 stops flowing out, ensuring that the quenching agent 100 in the heat sink 501 can flow into the automobile leaf spring quenching shell 102 under the guidance of the two rows of circular guide tubes 402, avoiding direct contact between the quenching agent 100 in the heat sink 501 and the leaf spring to be quenched, ensuring that the leaf spring to be quenched can be inserted into the quenching agent 100 together, so that the leaf spring after quenching is more consistent.
[0055] In this article, there are a few points to note:
[0056] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0057] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0058] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A quenching device for processing an automobile leaf spring, comprising an automobile leaf spring quenching unit (1) and a uniform unit (3); the automobile leaf spring quenching unit (1) comprises: A support base (101) and an automobile leaf spring quenching shell (102); the support base (101) is provided with four bolt mounting holes; the automobile leaf spring quenching shell (102) is fixedly mounted on the top of the support base (101); a quenching agent (100) is arranged inside the automobile leaf spring quenching shell (102), and three rows of circular holes A (1021) are respectively arranged on the front and rear sides of the automobile leaf spring quenching shell (102); it is characterized in that the uniform unit (3) is provided with two groups in total, and the two groups of uniform units (3) are mounted on the front and rear sides of the automobile leaf spring quenching unit (1); a multifunctional unit (2) is mounted on the automobile leaf spring quenching unit (1), and the multifunctional unit The multifunctional unit (2) is used to push the quenching agent (100), and the multifunctional unit (2) is also used to push the two groups of uniform units (3); the automobile leaf spring quenching unit (1) is equipped with an automobile leaf spring placement unit (4); the top of the automobile leaf spring quenching unit (1) is equipped with a heat dissipation unit (5), and the heat dissipation unit (5) is used to reduce the temperature of the quenching agent (100); the automobile leaf spring quenching unit (1) and the heat dissipation unit (5) are equipped with a circulation unit (6) on the left side, and the multifunctional unit (2) comprises: a circular guide shaft (201), a pushing plate (202), a rubber sealing ring A (203) and a hydraulic cylinder A (204); the circular guide shaft (201) is provided with four in total, and the four The circular guide shaft (201) is slidably mounted on the automobile leaf spring quenching housing (102); the pushing plate (202) is fixedly mounted on the top of the four circular guide shafts (201), and the outer wall of the pushing plate (202) contacts the inner wall of the automobile leaf spring quenching housing (102); the rubber sealing ring A (203) is mounted on the pushing plate (202); a total of two hydraulic cylinders A (204) are provided, and the two hydraulic cylinders A (204) are fixedly mounted on the support base (101), and the output ends of the two hydraulic cylinders A (204) are fixedly connected to the pushing plate (202); the multifunctional unit (2) further comprises: a rectangular mounting plate A (205), a circular connecting shaft (206) and a circular The uniform unit (3) comprises a rectangular frame (301), a uniform flat plate (302) and a rubber sealing ring B (303); the rectangular frame (301) is fixedly mounted on the quenching housing (102) of the automobile leaf spring;The uniform plate (302) is slidably mounted inside the rectangular frame (301), and the outer wall of the uniform plate (302) contacts the inner wall of the rectangular frame (301); the rubber sealing ring B (303) is mounted on the uniform plate (302). ; 2. The quenching device for automobile leaf spring processing according to claim 1, characterized in that: The uniform unit (3) further comprises: a circular push rod (304), a reset collar A (305) and a reset spring A (306); two circular push rods (304) are provided, and the two circular push rods (304) are fixedly mounted on the inner side of the uniform plate (302); the inner ends of the two circular push rods (304) are provided with rounded corners, and the inner ends of the two circular push rods (304) are in contact with two rectangular mounting plates A (205); two reset collars A (305) are provided, and the two reset collars A (305) are fixedly mounted on the outside of the two circular push rods (304); two reset springs A (306) are provided, and the two reset springs A (306) are mounted on the outside of the two circular push rods (304), and the two reset springs A (306) are located between the automobile leaf spring quenching housing (102) and the two circular push rods (304).
3. The quenching device for automobile leaf spring processing according to claim 1, characterized in that: The automobile leaf spring placement unit (4) comprises: an automobile leaf spring placement frame (401) and a circular guide tube (402); the automobile leaf spring placement frame (401) is slidably mounted on an automobile leaf spring quenching housing (102), and the automobile leaf spring placement frame (401) is provided with four rows of slot holes (4011); the circular guide tubes (402) are provided in two rows, and the two rows of circular guide tubes (402) are fixedly mounted inside the automobile leaf spring placement frame (401).
4. The quenching device for automobile leaf spring processing according to claim 3, characterized in that: The automobile leaf spring placement unit (4) further comprises: a rectangular mounting plate B (403), an adjustment bracket (404) and a hydraulic cylinder B (405); two rectangular mounting plates B (403) are provided, and the two rectangular mounting plates B (403) are fixedly installed on the left and right sides of the pushing plate (202); the adjustment bracket (404) is fixedly installed on the front side of the automobile leaf spring placement frame (401); two hydraulic cylinders B (405) are provided, and the two hydraulic cylinders B (405) are fixedly installed on the front sides of the two rectangular mounting plates B (403), and the output ends of the two hydraulic cylinders B (405) are fixedly connected to the adjustment bracket (404).
5. The quenching device for automobile leaf spring processing according to claim 3, characterized in that: The heat dissipation unit (5) comprises: a heat dissipation pool (501), an L-shaped stop block (502) and a movable sealing frame (503); the heat dissipation pool (501) is fixedly mounted on the top of the automobile leaf spring quenching housing (102), and a row of circular holes B (5011) is provided at the bottom of the heat dissipation pool (501), and the row of circular holes B (5011) is arranged concentrically with a row of circular guide tubes (402) at the rear side; a total of four L-shaped stop blocks (502) are provided, and the four L-shaped stop blocks (502) are fixedly mounted on the bottom of the heat dissipation pool (501); the movable sealing frame (503) is slidably mounted on the four L-shaped stop blocks (502), and the top of the movable sealing frame (503) contacts the heat dissipation pool (501); a row of circular holes C (5031) is provided on the movable sealing frame (503), and the row of circular holes C (5031) is arranged concentrically with the row of circular holes B (5011).
6. The quenching device for automobile leaf spring processing according to claim 5, characterized in that: The heat dissipation unit (5) further comprises: an arc-shaped push block (504), a circular reset rod (505), a reset collar B (506) and a reset spring B (507); the arc-shaped push block (504) is fixedly mounted on the movable sealing frame (503), and the arc-shaped push block (504) is tangent to the circular guide tube (402) on the right rear side; two circular reset rods (505) are provided, and the two circular reset rods (505) are fixedly mounted on the heat dissipation pool (501), and the two circular reset rods (505) are also slidably connected to the movable sealing frame (503); There are two reset collars B (506) in total, and the two reset collars B (506) are fixedly mounted on the left ends of the two circular reset rods (505); when the two reset collars B (506) are in contact with the movable sealing frame (503), a row of circular holes B (5011) and a row of circular holes C (5031) are separated; there are two reset springs B (507) in total, and the two reset springs B (507) are mounted on the outside of the two circular reset rods (505), and the two reset springs B (507) are located between the heat sink (501) and the movable sealing frame (503).
7. The quenching device for automobile leaf spring processing according to claim 5, characterized in that: The circulation unit (6) comprises: a fixing frame (601), a circulation pump (602), a circulation pipe A (603) and a circulation pipe B (604); two fixing frames (601) are provided, and the two fixing frames (601) are fixedly mounted on the left side of the automobile leaf spring quenching housing (102); the circulation pump (602) is fixedly mounted on the two fixing frames (601); the circulation pipe A (603) is fixedly mounted on the bottom of the circulation pump (602), and the right side of the circulation pipe A (603) is fixedly connected to the automobile leaf spring quenching housing (102); the circulation pipe B (604) is fixedly mounted on the top of the circulation pump (602), and the right side of the circulation pipe B (604) is fixedly connected to the heat sink (501).
Citation Information
Patent Citations
Automatic feeding type steel plate spring quenching equipment
CN112442583A
Forging quenching device with uniform cooling
CN211999829U