A dynamic transmission lubrication system for intelligent sorting equipment and intelligent sorting equipment
By using the pressure air pump to spray the lubricating oil on the rotating plate of the intelligent sorting device and apply the brush evenly, it solves the problem of wear and identification errors of the equipment meshing, and improves the sorting efficiency and accuracy.
Patent Information
- Application Number
- CN202410965043.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-07-18
AI Technical Summary
The existing intelligent sorting equipment cannot automatically identify the destination when the express parcel barcode is not facing the reader and writer, resulting in low sorting efficiency and accuracy.
The lubricating oil is sprayed to the meshing surface of the rotating disk through a pressurized air pump and evenly applied through a brush to provide continuous lubrication, reduce wear and improve rotation efficiency.
Effectively improve the rotation efficiency of the rotating disc, reduce wear, and improve the stability and efficiency of sorting equipment.
Smart Images

Figure CN118517625B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a dynamic transmission lubrication system for intelligent sorting equipment and intelligent sorting equipment, which relates to a lubrication structure installed on the intelligent sorting equipment, and belongs to the field of intelligent logistics technology. In particular, it relates to a lubrication structure that uses a pressurized air pump to spray the lubricating oil in an oil tank to the meshing surface of a rotating disk through a connecting pipe and a nozzle, and uses a brush to evenly apply the lubricating oil to the entire meshing surface of the rotating disk, thereby improving the rotation efficiency of the rotating disk. Background Art
[0002] With the development of society, online shopping has become the main shopping method for consumers. In the process of sending express parcels from the origin to the destination, it is necessary to sort and stack the express parcels according to the different destinations to achieve rapid transportation. The current sorting method is mainly manual, but manual sorting is inefficient and labor-intensive, and it is easy to make sorting errors, resulting in the express parcels not being able to reach the correct destination smoothly. Therefore, the application of intelligent sorting lines is born. The existing intelligent sorting is to first automatically read the barcode of the express parcel through the reader / writer set on the conveyor belt, and then the control system receives the data from the reader / writer and sorts it according to the preset The rules process the read data and generate sorting instructions. Finally, the sorting devices such as push rods, slides or pneumatic devices sort the express parcels with different destinations into corresponding containers according to the sorting instructions issued by the control system. However, when the barcode of the express parcel is not facing the reader, the existing intelligent sorting method cannot automatically identify the destination of the express parcel, and the control system cannot issue the correct sorting instructions for the express parcel. Therefore, the sorting device cannot sort the express parcel into the corresponding container, causing the express parcel to stay on the conveyor belt for a long time or enter an inappropriate container, resulting in low sorting efficiency and sorting accuracy.
[0003] Publication No. CN209792017U discloses a turntable sorting machine, including a bag supply system, a turntable system arranged at the exit of the bag supply system, and a plurality of bag drop racks arranged around the outside of the turntable system. The bag supply system includes a bag drop section, an information collection section, a fast bag drop section, and a servo motor for driving the bag drop section and the fast bag drop section, which are arranged in sequence along the bag drop direction. The turntable system includes a main support fixing frame, a turntable bracket, and a driving motor. An electric roller corresponding to the bag drop rack is provided on the outside of the turntable bracket, and a baffle is provided between adjacent electric rollers. A guide groove is provided between the electric roller and the bag drop rack, and a first inclined plate is provided on one side of the guide groove, and the first inclined plate is inclined in a direction opposite to the rotation direction of the turntable bracket. The above-mentioned turntable sorting machine collects information about the goods through a barcode reading camera, and sorts the goods into different bag drop racks according to the information of the goods. However, when the barcode of the goods is not facing the barcode reading camera, the above-mentioned turntable sorting machine cannot automatically identify the information of the goods and cannot sort the goods, causing the goods to stay on the turntable bracket for a long time or enter an inappropriate bag drop rack, resulting in low sorting efficiency and sorting accuracy.
[0004] In order to improve the above problems, the applicant filed a Chinese invention patent application entitled "An Intelligent Sorting Equipment" in another case. The controller controls the driving motor to rotate, the driving motor controls the driving turntable to rotate, the driving turntable drives the driven turntable to rotate, the driven turntable drives the collecting cylinder, the connecting disc and multiple U-shaped baffles to rotate, so that the express parcels enter the second conveyor belt from the first conveyor belt for express sorting. After long-term use, the meshing between the driven turntable and the driving turntable will cause wear, resulting in reduced rotation efficiency, and the corresponding second conveyor belt cannot be rotated to the position of the first conveyor belt in time, resulting in the express parcels cannot enter the corresponding second conveyor belt, the sorting accuracy is low, and the sorting efficiency is low. Summary of the invention
[0005] In order to improve the above situation, the present invention provides a dynamic transmission lubrication system for intelligent sorting equipment and an intelligent sorting equipment, which provides a lubrication structure that uses a pressurized air pump to spray the lubricating oil in the oil tank to the meshing surface of the rotating disk through a connecting pipe and a nozzle, and uses a brush to evenly apply the lubricating oil to the entire meshing surface of the rotating disk, thereby improving the rotation efficiency of the rotating disk.
[0006] The invention discloses a dynamic transmission lubrication system for intelligent sorting equipment and an intelligent sorting equipment as follows: The invention discloses a dynamic transmission lubrication system for intelligent sorting equipment, which is composed of a driving turntable, a driven turntable, a nozzle, a baffle, a brush, a support column, a pressurized air pump, a connecting pipe, a refueling port and a fuel tank.
[0007] The driving disc and the driven disc mesh with each other.
[0008] The driving turntable and the driven turntable together constitute a rotating disk.
[0009] A baffle is disposed on the outer circumference of the rotating disk, the baffles are connected end to end, and the baffle is a gourd-shaped structure.
[0010] The baffle is placed on the support column.
[0011] Preferably, there are a plurality of support columns, and the plurality of support columns are arranged equidistantly along the circumferential direction of the side surface of the baffle.
[0012] There is a refueling port on the top of the fuel tank.
[0013] Preferably, a sealing cover is provided on the refueling port so as to be openable and closable.
[0014] Preferably, there are multiple oil tanks, and the multiple oil tanks are arranged equidistantly along the circumference of the baffle, and the multiple oil tanks correspond to the multiple support columns one by one. The oil tank is close to the support column, and the distance from the oil tank to the baffle is greater than the distance from the support column to the baffle.
[0015] One end of the nozzle is placed on the side of the baffle, and the other end of the nozzle is close to the rotating disk.
[0016] Preferably, there are a plurality of the nozzles, and the plurality of the nozzles are arranged equidistantly along the circumference of the baffle, and the plurality of the nozzles correspond to the plurality of the support columns one by one.
[0017] Preferably, the outer diameter of the nozzle remains unchanged from one end to two-thirds, and gradually decreases from two-thirds to the other end.
[0018] One end of the connecting pipe passes through the through hole on the top surface of the oil tank and extends to the inner bottom surface of the oil tank. The other end of the connecting pipe first extends vertically upward and then horizontally passes through the through hole on the support column and the baffle plate to connect with one end of the nozzle and communicate with one end of the nozzle.
[0019] Preferably, the bending part of the connecting pipe is an arc-shaped structure.
[0020] Preferably, the bending part of the connecting pipe is a hose.
[0021] Preferably, the inner diameter of the connecting pipe at the bend is larger than the inner diameters at both ends of the bend.
[0022] Preferably, the inner wall of the connecting pipe is thickest at the bend, followed by the bend and the two ends, and thinnest at the two ends.
[0023] Preferably, the inner wall of the connecting tube is provided with a trapezoidal protrusion, the width of the trapezoidal protrusion gradually decreases from one side connected to the inner wall of the connecting tube to the other side, the trapezoidal protrusions are provided in multiple groups, the multiple groups of trapezoidal protrusions are arranged equidistantly along the circumferential direction of the inner wall of the connecting tube, there are multiple trapezoidal protrusions in each group, the multiple trapezoidal protrusions in the same group are arranged equidistantly along the axial direction of the inner wall of the connecting tube, and the two adjacent groups of trapezoidal protrusions are arranged in a staggered manner.
[0024] A pressurized air pump is located near the fuel tank.
[0025] One end of the air intake pipe is placed on the side of the oil tank and is connected to the oil tank.
[0026] The other end of the air inlet pipe is connected to the air outlet of the pressurized air pump and communicates with the air outlet of the pressurized air pump.
[0027] One end of the brush is placed on the side of the baffle, and the other end of the brush is in contact with the edge of the rotating disk.
[0028] Preferably, there are a plurality of brushes, and the plurality of brushes are arranged equidistantly along the circumferential side of the baffle except the nozzle.
[0029] Preferably, the plurality of brushes include hard brushes and soft brushes, and the hard brushes and soft brushes are arranged alternately;
[0030] Preferably, the other ends of the plurality of brushes are inclined, and inclined hairs are arranged between two adjacent brushes, and the inclined hairs are curly hairs;
[0031] Furthermore, one end of the long-hair brush is placed on the side of the baffle, and the other end of the long-hair brush contacts the edge of the rotating disk. The length of the long-hair brush is greater than the length of the brush.
[0032] Preferably, there are a plurality of the long-hair brushes, and the plurality of the long-hair brushes are arranged equidistantly along the circumferential direction of the side surface of the baffle, and each of the long-hair brushes is located between two adjacent brushes;
[0033] Furthermore, one end of the brush is detachably placed on the side of the baffle through a disassembly block, and there are multiple disassembly blocks, and the multiple disassembly blocks correspond to the multiple brushes one by one;
[0034] The present invention also relates to an intelligent sorting device, which is composed of a supporting mechanism, a clamping mechanism, a rotating mechanism, a sorting mechanism and a transmission mechanism.
[0035] The support mechanism is composed of a bracket, a camera, a first sliding block, a base, a first sliding slot and a second telescopic rod.
[0036] The bracket includes a plurality of support components arranged at equal angles, wherein the support components include a support cross bar and a support vertical bar. One end of the support vertical bar is placed on the base, and one end of the support cross bar is vertically placed on the side of the other end of the support vertical bar. The other ends of the plurality of support cross bars are connected.
[0037] Cameras are disposed on the bottom surfaces of the supporting crossbars respectively, and the cameras are close to one end of the supporting crossbars.
[0038] The bottom surface of the supporting crossbar is provided with a first sliding groove.
[0039] The second telescopic rod is slidably placed in the first sliding groove, one end of the second telescopic rod is close to the other end of the supporting cross bar, and is fixedly connected to the side wall of the first sliding groove.
[0040] The side surface of the first sliding block is placed at the other end of the second telescopic rod, and the first sliding block corresponds to the first sliding groove.
[0041] The clamping mechanism is composed of a first connecting arm, a second connecting arm, a third telescopic rod, a third connecting arm, a fourth connecting arm, a fifth connecting arm, a first telescopic rod, a first clamping claw, a fixing member, a first connecting member, a connecting shaft and a second connecting member.
[0042] One end of the first connecting arm is placed on the bottom surface of the first sliding block, one end of the second connecting arm is placed vertically on the side of the other end of the first connecting arm, and one end of the third telescopic rod is placed vertically on the side of the other end of the second connecting arm. The height of the third telescopic rod gradually decreases from one end to the other end.
[0043] The other end of the third telescopic rod is vertically placed on the side of one end of the third connecting arm, and the other end of the third connecting arm is vertically placed on the side of one end of the fifth connecting arm. The height of the third connecting arm remains unchanged from one end to the other.
[0044] The other end of the fifth connecting arm is vertically placed on the side of one end of the fourth connecting arm, the height of the fifth connecting arm remains unchanged from one end to the other end, and the height of the fourth connecting arm gradually decreases from one end to the other end.
[0045] One end of the first telescopic rod is disposed at the other end of the fourth connecting arm, and a fixing piece is disposed at the other end of the first telescopic rod.
[0046] The first connecting member and the second connecting member are respectively sleeved on the telescopic section of the first telescopic rod through the through holes opened in the middle, the distance from the first connecting member to the fixing member is smaller than the distance from the second connecting member to the fixing member, and the length of the first connecting member is larger than the length of the second connecting member.
[0047] The two ends of the second connecting member are respectively hinged to one end of the first clamping jaw, the two ends of the first connecting member are respectively hinged to one end of the connecting shaft, and the other end of the connecting shaft is respectively hinged to one third of the first clamping jaw.
[0048] The extension lines of the other ends of the two first clamping jaws coincide with the extension line of the other end of the first telescopic rod.
[0049] The rotating structure is composed of a bottom plate, a motor fixing shell, a driven turntable, a collecting bucket, a rotating shaft, a driving turntable, a supporting rod, a U-shaped supporting arm, a connecting disc, a second sliding groove and a second sliding block.
[0050] The bottom plate is located in the middle of the plurality of bases.
[0051] A second sliding groove is formed on the top surface of the bottom plate. The second sliding groove is a circular ring structure. The center of the second sliding groove coincides with the center of the bottom plate.
[0052] The bottom surface of the U-shaped support arm is provided with second sliding blocks at both sides thereof, the second sliding blocks correspond to the second sliding grooves, and the second sliding blocks are fixed to the second sliding grooves by fastening bolts.
[0053] There are two U-shaped support arms, and the bottom surfaces of the two U-shaped support arms are cross-connected.
[0054] One end of the rotating shaft is placed at the center of the top surface of the bottom plate through a bearing, and the other end of the rotating shaft is placed at the cross-connection of the bottom surfaces of the two U-shaped support arms through a bearing.
[0055] The collecting bucket is placed on the inner bottom surface of the two U-shaped support arms, and the collecting bucket is a cylindrical structure with an open top surface.
[0056] The two ends of the U-shaped support arm are respectively placed on the bottom surface of the driven rotating disk, and the driven rotating disk is a circular ring structure.
[0057] A motor fixing shell is disposed on the top edge of the bottom plate, and the driving motor is disposed in the motor fixing shell.
[0058] One end of the rotating shaft passes through a through hole opened on the top surface of the motor fixing shell and is connected to the motor shaft of the driving motor, and a bearing is placed between the rotating shaft and the motor fixing shell. The other end of the rotating shaft is placed on the bottom surface of the driving rotating disk, and the driving rotating disk is meshed with the driven rotating disk.
[0059] One end of the support rod is placed on the top surface of the driven rotating disk, and the other end of the support rod is placed on the bottom surface of the connecting disk.
[0060] The connecting disc is a circular ring structure, and coincides with the center of the driven rotating disc and the collecting cylinder. The outer diameter of the connecting disc is larger than the outer diameter of the driven disc, and the edge of the connecting disc is flush with the edge of the bottom plate.
[0061] The top surface of the collecting bucket passes through the inner side surface of the driven rotating disk and is connected to the inner side edge of the connecting disk, and the side edge of the collecting bucket is connected to the inner side edge of the driven rotating disk.
[0062] Preferably, there are multiple support rods, and the multiple support rods are arranged equidistantly along the top surface of the driven rotating disk.
[0063] Preferably, the collecting bucket is detachably placed on the inner bottom surfaces of the two U-shaped support arms, the top surface of the collecting bucket and the inner side edge of the connecting disc are detachably connected, and the side edge of the collecting bucket and the inner side edge of the driven rotating disc are detachably connected.
[0064] Preferably, an ultrasonic distance measuring module is disposed on the top surface of the collection barrel.
[0065] The sorting mechanism is composed of a classification barrel, a second conveyor belt, a first meshing gear, a second meshing gear, a rotating motor and a U-shaped baffle.
[0066] A U-shaped baffle is disposed on the top surface of the connecting disc, and the opening of the U-shaped baffle is flush with the edge of the connecting disc.
[0067] Preferably, there are a plurality of U-shaped baffles, and the plurality of U-shaped baffles are equidistantly arranged along the circumference of the top surface of the connecting disc, and the plurality of U-shaped baffles correspond to the plurality of first clamping jaws one by one.
[0068] A plurality of first rotating motors are disposed on the connecting disc, and the plurality of first rotating motors correspond to the plurality of U-shaped baffles one by one, and the first rotating motors are close to the side surfaces of the U-shaped baffles.
[0069] The inner side surface of the U-shaped baffle is rotatably provided with a second meshing gear.
[0070] The motor shaft of the first rotating motor passes through a through hole opened on the side of the U-shaped baffle and is connected to the wheel shaft of the second meshing gear.
[0071] The positions corresponding to the connecting disc and the U-shaped baffle are hollow structures, and first rotating rollers are respectively arranged at both ends of the hollow structure. The two first rotating rollers are connected by a second conveyor belt, and first meshing gears are respectively arranged at both sides of the second conveyor belt.
[0072] Preferably, there are a plurality of first meshing gears, and the plurality of first meshing gears are arranged equidistantly along the length direction of both sides of the second conveyor belt, and the first meshing gear meshes with the gap between two adjacent second meshing gears.
[0073] A classification barrel is placed between the bottom plate and the supporting vertical rod, and a plurality of the classification barrels correspond to a plurality of the second conveyor belts one by one. The classification barrel is a structure with an open top surface.
[0074] Preferably, an ultrasonic distance measuring module is disposed on the top surface of the classification cylinder.
[0075] The transmission mechanism is composed of a first conveyor belt, a support leg, a side baffle, a reader and a U-shaped support rod.
[0076] The transmission mechanism is located between two adjacent bases.
[0077] There are two supporting legs, and the tops of the supporting legs are respectively placed on the sides of the side baffles.
[0078] A main second rotating roller and a plurality of secondary second rotating rollers are arranged between the two side baffles, a second rotating motor is arranged on the side of one of the side baffles, a motor shaft of the second rotating motor passes through a through hole opened on the side of one of the side baffles and is connected to one end of the main second rotating roller, the other end of the main second rotating roller is arranged on the side of the other side baffle, and both ends of the plurality of secondary second rotating rollers are arranged on the sides of the two side baffles respectively.
[0079] One main second rotating roller and a plurality of slave second rotating rollers are connected via a first conveyor belt, one end of the first conveyor belt is close to the connecting disc, and there is a small gap between the first conveyor belt and the second conveyor belt.
[0080] The two ends of the U-shaped support rod are respectively placed on the sides of the two side baffles, the U-shaped support rod is located above the first conveyor belt and close to the other end of the first conveyor belt, and a reader is placed in the middle of the inner top surface of the U-shaped support rod.
[0081] Preferably, the intelligent sorting device further comprises a control system, wherein the control system comprises a signal converter, a data processor and a controller.
[0082] The signal converter is placed on the bracket, the data processor is placed on the bracket, and the controller is placed on the bracket.
[0083] The camera and the reader are connected to the signal converter via a data line.
[0084] The first telescopic rod, the second telescopic rod, the third telescopic rod, the pressurized air pump, the first rotating motor, the second rotating motor and the driving motor are connected to the controller via a data transmission line.
[0085] The signal converter is connected to the data processor via a data transmission line, and the data processor is connected to the controller via a data transmission line.
[0086] The signal converter can convert the electrical signals of the image data collected by the camera and the barcode data of the express package collected by the reader into digital signals.
[0087] The controller can be implemented by one or at least two application-specific integrated circuits (ASICs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), controllers, microcontrollers, microprocessors or other electronic components for executing instructions of the data processing device.
[0088] The data processor and the signal converter perform information exchange,
[0089] When the control system is executed, the following steps are mainly implemented:
[0090] Before sorting express parcels, the control system presets the destination of the express parcels corresponding to each U-shaped baffle in advance, for example, U-shaped baffle No. 1 corresponds to Jiangsu Province, U-shaped baffle No. 2 corresponds to Shaanxi Province, and U-shaped baffle No. 3 corresponds to Zhejiang Province..., multiple U-shaped baffles correspond to multiple classification barrels one by one, for example: the express parcel on U-shaped baffle No. 1 is sorted to classification barrel No. 1, the express parcel on U-shaped baffle No. 2 is sorted to classification barrel No. 2, and the express parcel on U-shaped baffle No. 3 is sorted to classification barrel No. 3..., the speed of the driving motor and the speed of the second rotating motor are preset, so that when the express parcel arrives at one end of the first conveyor belt, the U-shaped baffle corresponding to the express parcel can rotate to a position corresponding to one end of the first conveyor belt, so that the express parcel can be transferred from the first conveyor belt to the second conveyor belt of the U-shaped baffle, and multiple U-shaped baffles correspond to multiple cameras one by one, for example: U-shaped baffle No. 1 corresponds to camera No. 1, U-shaped baffle No. 2 corresponds to camera No. 2, and U-shaped baffle No. 2 corresponds to camera No. 2...,
[0091] In the process of sorting express parcels, the express parcels are placed on the first conveyor belt at intervals for transmission, and the reader collects the barcode data on the express parcels.
[0092] When the barcode reader is able to collect the barcode data of the express package, the collected barcode data is sent to the signal converter, the signal converter converts the electrical signal of the received barcode data into a digital signal and sends it to the data processor, the data processor processes the digital signal of the received barcode data, identifies the destination of the express package in the barcode data, finds the U-shaped baffle corresponding to the destination, the controller controls the driving motor to rotate, the driving motor controls the driving turntable to rotate, the driving turntable drives the driven turntable to rotate, the driven turntable drives the collecting cylinder, the connecting disc and a plurality of U-shaped baffles to rotate, so that the express package is connected to the U-shaped baffle. The U-shaped baffle corresponding to the parcel delivery rotates close to the first conveyor belt, so that the express parcel is transferred from the first conveyor belt to the second conveyor belt on the U-shaped baffle. When the U-shaped baffle rotates close to the corresponding classification barrel, the controller controls the first rotating motor corresponding to the U-shaped baffle to start, the first rotating motor drives the first meshing gear to rotate, the first meshing gear drives the second meshing gear to rotate, the second meshing gear drives the second conveyor belt to rotate, and the second conveyor belt transfers the express parcel to the corresponding classification barrel, and this cycle is repeated to sort the express parcels whose barcode destinations can be identified by the reader into the corresponding classification barrel.
[0093] When the barcode reader cannot collect the barcode data of the express package and the control system cannot identify the destination in the barcode data, the controller controls multiple cameras to start, and the express package is conveyed from the first conveyor belt to the second conveyor belt of any U-shaped baffle. The camera collects images of the express package on each U-shaped baffle and sends the collected image data signal to the signal converter. The signal converter converts the electrical signal of the received image data signal into a digital signal and sends it to the data processor. The data processor processes the digital signal of the received image data and identifies the barcode in the image data. When the barcode cannot be identified, the controller controls the drive motor to stop rotating. The controller controls the support cross bar where the camera is located. The second telescopic rod and the third telescopic rod are started, the second telescopic rod shrinks toward the U-shaped baffle, and the third telescopic rod extends downward, driving the first telescopic rod and the first clamping claw to move to directly above the express parcel, and the controller controls the first telescopic rod to start, and the first telescopic rod extends downward, so that the two first clamping claws clamp the express parcel, and then the controller controls the third telescopic rod to shrink upward, and the second telescopic rod shrinks toward the collecting bucket, driving the first telescopic rod and the first clamping claw to move above the collecting bucket, and the controller controls the first telescopic rod to shrink upward, so that the two first clamping claws separate and put the express parcel into the collecting bucket, and this cycle is repeated, and the express parcels whose barcode destinations cannot be recognized by the reader are sorted into the collection bucket for subsequent re-sorting.
[0094] Furthermore, a flexible sheet is disposed on the side of the other end of the first clamping jaw, and anti-slip grooves are formed on the flexible sheet, and the anti-slip grooves include transverse anti-slip grooves and vertical anti-slip grooves, and the transverse anti-slip grooves and the vertical anti-slip grooves are arranged alternately;
[0095] Furthermore, a rubber gasket is placed on the second conveyor belt, and there are multiple rubber gaskets, and the multiple rubber gaskets correspond one-to-one to the multiple second conveyor belts. Beneficial Effects
[0096] 1. Use a pressurized air pump to spray the lubricating oil in the oil tank through the connecting pipe and the nozzle to the meshing surface of the rotating disk. Use a brush to evenly apply the lubricating oil sprayed on the driving turntable and the driven turntable to the entire side of the driving turntable and the driven turntable. This can provide continuous lubrication for the meshing parts of the driving turntable and the driven turntable, reduce wear, and improve the rotation efficiency of the rotating disk.
[0097] 2. The brush can remove dust and impurities from the meshing area between the driving turntable and the driven turntable, reduce the wear between the driving turntable and the driven turntable, and improve the stability of the rotating disk. BRIEF DESCRIPTION OF THE DRAWINGS
[0098] Figure 1 This is a three-dimensional structural diagram of an intelligent sorting device of the present invention;
[0099] Figure 2 This is a three-dimensional structural diagram of an intelligent sorting device of the present invention, which only shows the structure of the second telescopic rod and the rotating mechanism;
[0100] Figure 3 This is a three-dimensional structural diagram of an intelligent sorting device of the present invention, which only shows the structure of the sorting mechanism;
[0101] Figure 4 This is a three-dimensional structural diagram of an intelligent sorting device of the present invention, which only shows the structure of the second sliding block and the second sliding slot;
[0102] Figure 5 This is a three-dimensional structural diagram of an intelligent sorting device of the present invention, which only shows the structure of the clamping mechanism;
[0103] Figure 6 This is a three-dimensional structural diagram of an intelligent sorting device of the present invention, which only shows the structure of the U-shaped support rod and the reader;
[0104] Figure 7 This is a three-dimensional structural diagram of Embodiment 2 of an intelligent sorting device of the present invention;
[0105] Figure 8 This is a three-dimensional structural diagram of embodiment 3 of an intelligent sorting device of the present invention;
[0106] Fig. 9 This is a three-dimensional structural diagram of a dynamic transmission lubrication system of an intelligent sorting device of the present invention;
[0107] Fig.10 It is a three-dimensional structural diagram of Embodiment 2 of a dynamic transmission lubrication system for intelligent sorting equipment of the present invention;
[0108] Fig.11 It is a three-dimensional structural diagram of Example 3 of a dynamic transmission lubrication system for intelligent sorting equipment of the present invention.
[0109] Attached photos
[0110] The components include: a bracket (1), a first connecting arm (2), a second connecting arm (3), a third telescopic rod (4), a third connecting arm (5), a camera (6), a first sliding block (7), a fourth connecting arm (8), a first telescopic rod (9), a first conveyor belt (10), a supporting leg (11), a side baffle (12), a bottom plate (13), a motor fixing shell (14), a base (15), a classification barrel (16), a second conveyor belt (17), a first meshing gear (18), a second meshing gear (19), a first sliding groove (20), a second telescopic rod (21), a first rotating motor (22), a driven turntable (23), a collecting barrel (24), a rotating shaft (25), and a driving turntable (26). ), U-shaped baffle (27), support rod (28), rotating shaft (29), U-shaped support arm (30), connecting disc (31), second sliding groove (32), second sliding block (33), first clamping claw (34), fixing member (35), first connecting member (36), connecting shaft (37), second connecting member (38), fifth connecting arm (39), U-shaped support rod (40), reader (41), flexible sheet (42), rubber gasket (43), nozzle (44), baffle (45), brush (46), support column (47), pressurized air pump (48), connecting pipe (49), refueling port (50), fuel tank (51), long-bristle brush (52), and disassembly block (53). DETAILED DESCRIPTION Example 1
[0111] The present invention discloses a dynamic transmission lubrication system for intelligent sorting equipment, which comprises a driving turntable (26), a driven turntable (23), a nozzle (44), a baffle (45), a brush (46), a support column (47), a pressurized air pump (48), a connecting pipe (49), a refueling port (50) and a fuel tank (51).
[0112] The driving rotary disc (26) and the driven rotary disc (23) are meshed with each other.
[0113] The driving rotating disk (26) and the driven rotating disk (23) together constitute a rotating disk.
[0114] A baffle (45) is disposed in the circumferential direction of the outer side of the rotating disk. The baffles (45) are connected end to end. The baffles (45) are of a gourd-shaped structure.
[0115] The baffle (45) is placed on a support column (47).
[0116] Preferably, there are a plurality of support columns (47), and the plurality of support columns (47) are arranged equidistantly along the circumferential direction of the side surface of the baffle (45).
[0117] The top surface of the oil tank (51) is provided with a refueling port (50).
[0118] Preferably, a sealing cover is disposed on the refueling port (50) so as to be openable and closable.
[0119] Preferably, there are a plurality of oil tanks (51), the plurality of oil tanks (51) are arranged equidistantly along the circumference of the baffle (45), the plurality of oil tanks (51) correspond to the plurality of support columns (47) one by one, the oil tank (51) is close to the support column (47), the distance between the oil tank (51) and the baffle (45) is greater than the distance between the support column (47) and the baffle (45),
[0120] One end of the nozzle (44) is placed on the side of the baffle (45), and the other end of the nozzle (44) is close to the rotating disk.
[0121] Preferably, there are a plurality of the nozzles (44), the plurality of the nozzles (44) are arranged equidistantly along the circumference of the baffle (45), and the plurality of the nozzles (44) correspond one to one to the plurality of the support columns (47).
[0122] Preferably, the outer diameter of the nozzle (44) remains constant from one end to two-thirds, and gradually decreases from two-thirds to the other end.
[0123] One end of the connecting pipe (49) passes through a through hole on the top surface of the oil tank (51) and extends to the inner bottom surface of the oil tank (51). The other end of the connecting pipe (49) first extends vertically upward and then passes horizontally through the through holes on the support column (47) and the baffle (45) and is connected to one end of the nozzle (44), and is in communication with one end of the nozzle (44).
[0124] Preferably, the bending portion of the connecting pipe (49) is an arc-shaped structure.
[0125] Preferably, the bending portion of the connecting pipe (49) is a hose.
[0126] Preferably, the inner diameter of the connecting tube (49) at the bend is larger than the inner diameters at both ends of the bend.
[0127] Preferably, the inner wall of the connecting tube (49) is thickest at the bend, followed by the inner wall between the bend and the two ends, and thinnest at the two ends.
[0128] Preferably, the inner wall of the connecting tube (49) is provided with a trapezoidal protrusion, the width of the trapezoidal protrusion gradually decreases from one side connected to the inner wall of the connecting tube (49) to the other side, the trapezoidal protrusions are provided in multiple groups, the multiple groups of trapezoidal protrusions are arranged equidistantly along the circumferential direction of the inner wall of the connecting tube (49), each group has multiple trapezoidal protrusions, the multiple trapezoidal protrusions in the same group are arranged equidistantly along the axial direction of the inner wall of the connecting tube (49), and two adjacent groups of trapezoidal protrusions are arranged in a staggered manner.
[0129] The pressurized air pump (48) is close to the oil tank (51),
[0130] One end of the air intake pipe is disposed on the side of the oil tank (51) and is in communication with the oil tank (51).
[0131] The other end of the medicine inlet pipe is connected to the air outlet of the pressurized air pump (48), and communicates with the air outlet of the pressurized air pump (48).
[0132] One end of the brush (46) is placed on the side of the baffle (45), and the other end of the brush (46) is in contact with the edge of the rotating disk.
[0133] Preferably, there are a plurality of brushes (46), and the plurality of brushes (46) are arranged equidistantly along the circumferential side of the baffle (45) except the nozzle (44).
[0134] Preferably, the plurality of brushes (46) include hard bristle brushes (46) and soft bristle brushes (46), and the hard bristle brushes (46) and soft bristle brushes (46) are arranged alternately;
[0135] Preferably, the other ends of the plurality of brushes (46) are inclined surfaces, and inclined hairs are provided between two adjacent brushes (46), and the inclined hairs are curly hairs;
[0136] Preferably, the lubrication structure establishes signal interaction with the control system of the intelligent sorting device;
[0137] When in use, the lubrication structure is installed on the intelligent sorting device. After a preset time interval, the controller controls the pressurized air pump (48) to start, and the pressurized air pump (48) drives the lubricating oil in the oil tank (51) to rise along the connecting pipe (49) to the spray head (44), and the spray head (44) sprays the lubricating oil to the sides of the driving turntable (26) and the driven turntable (23). During the rotation of the driving turntable (26) and the driven turntable (23), the brush (46) sprays the lubricating oil on the driving turntable (26) and the driven turntable (23). The lubricant is evenly applied to the entire side of the driving turntable (26) and the driven turntable (23), so as to provide continuous lubrication for the meshing parts of the driving turntable (26) and the driven turntable (23). At the same time, the brush (46) can remove dust and impurities from the meshing parts of the driving turntable (26) and the driven turntable (23), thereby reducing wear, improving transmission efficiency, and improving the stability of the sorting equipment, so that the corresponding second conveyor belt (17) can be rotated to the position of the first conveyor belt (10) in time, thereby improving the express sorting accuracy and sorting efficiency; Example 2
[0138] The difference between this embodiment and embodiment 1 is that one end of the long-bristled brush (52) is placed on the side of the baffle (45), the other end of the long-bristled brush (52) contacts the edge of the rotating disk, the length of the long-bristled brush (52) is greater than the length of the brush (46), there are a plurality of long-bristled brushes (52), the plurality of long-bristled brushes (52) are arranged equidistantly along the circumferential direction of the side of the baffle (45), and each of the long-bristled brushes (52) is located between two adjacent brushes (46); when in use, the long-bristled brush (52) can penetrate deep into the gaps and recesses at the edge of the rotating disk, covering a wider range, and in combination with the brush (46), can more effectively remove impurities and dirt at the edge of the rotating disk, providing a more thorough cleaning effect; can more quickly apply lubricating oil to the entire meshing surface of the rotating disk, thereby improving lubrication efficiency, reducing wear, and improving transmission efficiency; Example 3
[0139] The difference between this embodiment and the first embodiment is that one end of the brush (46) is detachably placed on the side of the baffle (45) via a disassembly block (53), and there are a plurality of disassembly blocks (53), and the plurality of disassembly blocks (53) correspond to the plurality of brushes (46) in a one-to-one manner; when in use, when the brush (46) is worn out after long-term use or needs to be replaced, the operator can easily remove it from the baffle (45) via the disassembly block (53) and install a new brush (46), which makes it easier to maintain and replace the brush (46);
[0140] The refueling port (50) is provided with a sealing cover which can be opened and closed, so that when the lubrication structure is not in operation, the refueling port (50) is in a closed state, thereby preventing the lubricating oil from leaking due to vibration, tilting or external impact of the oil tank (51); preventing dust, dirt and other impurities from entering the interior of the oil tank (51), thereby keeping the lubricating oil clean and ensuring the lubrication effect; the openable and closable sealing cover makes it easier for an operator to open or close the refueling port (50) and add oil to the oil tank (51);
[0141] The bending part of the connecting pipe (49) is designed with an arc-shaped structure, which can reduce the resistance of the lubricating oil when flowing in the connecting pipe (49), ensuring that the lubricating oil can flow smoothly from the oil tank (51) to the nozzle (44), and at the same time make the stress distribution of the connecting pipe (49) at the bending part more uniform, thereby reducing the risk of lubricating oil leakage caused by rupture of the connecting pipe (49) due to stress concentration;
[0142] The bending part of the connecting pipe (49) is designed to be a hose. When the lubricating oil pressurized by the pressurized air pump (48) passes through the bending part of the hose, the hose will deform to absorb and alleviate the impact force and vibration of the lubricating oil, thereby reducing damage to the connecting pipe (49). At the same time, the hose has a higher sealing performance, thereby reducing leakage of the lubricating oil.
[0143] The inner diameter of the connecting pipe (49) at the bend is designed to be larger than the inner diameters at both ends of the bend. The changing inner diameter can change the flow direction of the lubricating oil, reduce the turbulence of the lubricating oil at the bend, and increase the flow speed of the lubricating oil; reduce the wear and corrosion of the inner wall of the connecting pipe (49), and extend the service life of the connecting pipe (49); at the same time, the difference in inner diameter facilitates cleaning and unblocking of the connecting pipe (49);
[0144] The inner wall of the connecting pipe (49) is thickest at the bend, followed by the bend and the two ends. The two ends are designed to be thinnest. The inner wall at the bend is thickest, which can strengthen the stress-bearing part and prevent the wall of the connecting pipe (49) from rupturing or deforming under the action of oil pressure and bending stress, thereby causing leakage of lubricating oil. The two ends are thinnest, which can optimize the flow direction of the lubricating oil, reduce the resistance of the lubricating oil when flowing in the connecting pipe (49), and increase the flow speed of the lubricating oil.
[0145] The inner wall of the connecting tube (49) is provided with a trapezoidal protrusion, the width of which gradually decreases from one side connected to the inner wall of the connecting tube (49) to the other side, and the trapezoidal protrusions are provided in multiple groups, and the multiple groups of trapezoidal protrusions are arranged equidistantly along the circumferential direction of the inner wall of the connecting tube (49). There are multiple trapezoidal protrusions in each group, and the multiple trapezoidal protrusions in the same group are arranged equidistantly along the axial direction of the inner wall of the connecting tube (49). The design of staggered arrangement of two adjacent groups of trapezoidal protrusions can more effectively disperse stress when subjected to the impact force of the lubricating oil pressurized by the pressurized air pump (48), thereby enhancing the strength of the inner wall of the connecting tube (49) and reducing deformation or rupture; reducing the turbulence and resistance of the lubricating oil in the connecting tube (49), and improving the flow speed and lubricating effect of the lubricating oil;
[0146] The plurality of bristle brushes (46) include hard bristle brushes (46) and soft bristle brushes (46). The staggered arrangement of the hard bristle brushes (46) and the soft bristle brushes (46) can simultaneously meet the cleaning requirements of rough surfaces and delicate surfaces, thereby enhancing the overall cleaning ability. At the same time, the hard bristle brushes (46) can support the soft bristle brushes (46), thereby overcoming the rotational stress of the driving turntable (26) and the driven turntable (23) during the oiling process, thereby preventing the soft bristle brushes (46) from being deformed too much and affecting the lubrication effect.
[0147] The other ends of the plurality of brushes (46) are designed with an inclined surface, which enables the brushes (46) to better fit the surfaces of the driving turntable (26) and the driven turntable (23) when they are rotating, thereby increasing the contact area between the brushes (46) and the turntables and improving the lubrication and cleaning effects;
[0148] An oblique hair is arranged between two adjacent brushes (46), and the oblique hair is designed as a curly hair, which can ensure that there is no gap between adjacent brushes (46), thereby preventing the lubricating oil from dripping from between the brushes (46); at the same time, the seamless connection between the brushes (46) can improve the uniformity of the distribution of the lubricating oil during the rotation of the turntable, thereby improving the lubrication effect;
[0149] The purpose is to achieve the purpose of being able to spray the lubricating oil in the oil tank (51) through the connecting pipe (49) and the spray head (44) to the meshing surface of the rotating disk by the pressurized air pump (48), and to evenly apply the lubricating oil to the entire meshing surface of the rotating disk by the brush (46), thereby improving the rotation efficiency of the rotating disk.
[0150] It should be noted that the pneumatic brush lubrication structure needs to be used in conjunction with the following intelligent sorting equipment;
[0151] The intelligent sorting device of the present invention is implemented as follows: The intelligent sorting device of the present invention is composed of a supporting mechanism, a clamping mechanism, a rotating mechanism, a sorting mechanism and a transmission mechanism.
[0152] The support mechanism is composed of a bracket (1), a camera (6), a first sliding block (7), a base (15), a first sliding slot (20) and a second telescopic rod (21).
[0153] The bracket (1) comprises a plurality of support components arranged at equal angles, wherein the support components comprise a support cross bar and a support vertical bar, one end of the support vertical bar being placed on the base (15), one end of the support cross bar being placed vertically on the side of the other end of the support vertical bar, and the other ends of the plurality of support cross bars being connected.
[0154] Cameras (6) are respectively disposed on the bottom surfaces of the supporting crossbars, and the cameras (6) are close to one end of the supporting crossbars.
[0155] The bottom surface of the supporting crossbar is provided with a first sliding groove (20).
[0156] The second telescopic rod (21) is slidably disposed in the first sliding slot (20), and one end of the second telescopic rod (21) is close to the other end of the supporting crossbar.
[0157] The side surface of the first sliding block (7) is placed on the other end of the second telescopic rod (21), and the first sliding block (7) corresponds to the first sliding groove (20).
[0158] The clamping mechanism comprises a first connecting arm (2), a second connecting arm (3), a third telescopic rod (4), a third connecting arm (5), a fourth connecting arm (8), a fifth connecting arm (39), a first telescopic rod (9), a first clamping claw (34), a fixing member (35), a first connecting member (36), a connecting shaft (37) and a second connecting member (38).
[0159] One end of the first connecting arm (2) is placed on the bottom surface of the first sliding block (7), one end of the second connecting arm (3) is placed vertically on the side surface of the other end of the first connecting arm (2), and one end of the third telescopic rod (4) is placed vertically on the side surface of the other end of the second connecting arm (3), and the height of the third telescopic rod (4) gradually decreases from one end to the other end.
[0160] The other end of the third telescopic rod (4) is vertically placed on the side of one end of the third connecting arm (5), and the other end of the third connecting arm (5) is vertically placed on the side of one end of the fifth connecting arm (39). The height of the third connecting arm (5) remains constant from one end to the other.
[0161] The other end of the fifth connecting arm (39) is vertically placed on the side of one end of the fourth connecting arm (8), the height of the fifth connecting arm (39) remains constant from one end to the other end, and the height of the fourth connecting arm (8) gradually decreases from one end to the other end.
[0162] One end of the first telescopic rod (9) is placed on the other end of the fourth connecting arm (8), and a fixing member (35) is placed on the other end of the first telescopic rod (9).
[0163] The first connecting member (36) and the second connecting member (38) are respectively sleeved on the telescopic joint of the first telescopic rod (9) through through holes opened in the middle, the distance between the first connecting member (36) and the fixing member (35) is smaller than the distance between the second connecting member (38) and the fixing member (35), and the length of the first connecting member (36) is greater than the length of the second connecting member (38).
[0164] The two ends of the second connecting member (38) are respectively hingedly connected to one end of the first clamping jaw (34), the two ends of the first connecting member (36) are respectively hingedly connected to one end of the connecting shaft (37), and the other end of the connecting shaft (37) is respectively hingedly connected to one third of the first clamping jaw (34).
[0165] The extension lines of the other ends of the two first clamping claws (34) coincide with the extension line of the other end of the first telescopic rod (9).
[0166] The rotating structure is composed of a bottom plate (13), a motor fixing shell (14), a driven rotating disk (23), a collecting bucket (24), a rotating shaft (25), a driving rotating disk (26), a supporting rod (28), a U-shaped supporting arm (30), a connecting disc (31), a second sliding groove (32) and a second sliding block (33).
[0167] The bottom plate (13) is located in the middle of the plurality of bases (15).
[0168] A second sliding groove (32) is formed on the top surface of the bottom plate (13). The second sliding groove (32) is a circular ring structure. The center of the second sliding groove (32) coincides with the center of the bottom plate (13).
[0169] Second sliding blocks (33) are respectively disposed on both sides of the bottom surface of the U-shaped support arm (30), the second sliding block (33) corresponds to the second sliding groove (32), and the second sliding block (33) and the second sliding groove (32) are fixed by fastening bolts.
[0170] There are two U-shaped support arms (30), and the bottom surfaces of the two U-shaped support arms (30) are cross-connected.
[0171] One end of the rotating shaft (29) is placed at the center of the top surface of the bottom plate (13) through a bearing, and the other end of the rotating shaft (29) is placed at the cross-connection of the bottom surfaces of the two U-shaped support arms (30) through a bearing.
[0172] The collecting bucket (24) is placed on the inner bottom surface of the two U-shaped support arms (30); the collecting bucket (24) is a cylindrical structure with an open top surface.
[0173] The two ends of the U-shaped support arm (30) are respectively placed on the bottom surface of the driven rotating disk (23), and the driven rotating disk (23) is a circular ring structure.
[0174] A motor fixing shell (14) is disposed on the top edge of the bottom plate (13), and the drive motor is disposed in the motor fixing shell (14).
[0175] One end of the rotating shaft (25) passes through a through hole opened on the top surface of the motor fixing housing (14) and is connected to the motor shaft of the driving motor. The other end of the rotating shaft (25) is placed on the bottom surface of the driving rotating disk (26). The driving rotating disk (26) and the driven rotating disk (23) are meshed with each other.
[0176] One end of the support rod (28) is placed on the top surface of the driven rotating disk (23), and the other end of the support rod (28) is placed on the bottom surface of the connecting disk (31).
[0177] The connecting disc (31) is of an annular structure and coincides with the center of the driven rotating disc (23) and the collecting cylinder. The outer diameter of the connecting disc (31) is greater than the outer diameter of the driven disc. The edge of the connecting disc (31) is flush with the edge of the bottom plate (13).
[0178] The top surface of the collecting bucket (24) passes through the inner side surface of the driven rotating disk (23) and is connected to the inner side edge of the connecting disk (31); the side edge of the collecting bucket (24) is connected to the inner side edge of the driven rotating disk (23).
[0179] Preferably, there are a plurality of support rods (28), and the plurality of support rods (28) are arranged equidistantly along the circumferential direction of the top surface of the driven rotating disk (23).
[0180] Preferably, the collecting bucket (24) is detachably placed on the inner bottom surfaces of the two U-shaped support arms (30), the top surface of the collecting bucket (24) and the inner side edge of the connecting disc (31) are detachably connected, and the side edge of the collecting bucket (24) and the inner side edge of the driven rotating disc (23) are detachably connected.
[0181] Preferably, an ultrasonic distance measuring module is disposed on the top surface of the collection bucket (24).
[0182] The sorting mechanism is composed of a sorting barrel (16), a second conveyor belt (17), a first meshing gear (18), a second meshing gear (19), a rotating motor and a U-shaped baffle (27).
[0183] A U-shaped baffle (27) is disposed on the top surface of the connecting disc (31), and the opening of the U-shaped baffle (27) is flush with the edge of the connecting disc (31).
[0184] Preferably, there are a plurality of U-shaped baffles (45), the plurality of U-shaped baffles (27) are arranged equidistantly along the circumference of the top surface of the connecting disc (31), and the plurality of U-shaped baffles (27) correspond one to one to the plurality of first clamping claws (34).
[0185] A plurality of first rotating motors (22) are disposed on the connecting disc (31), and the plurality of first rotating motors (22) correspond to the plurality of U-shaped baffles (27) in a one-to-one manner. The first rotating motors (22) are close to the side surfaces of the U-shaped baffles (27).
[0186] A second meshing gear (19) is disposed on the inner side surface of the U-shaped baffle (27).
[0187] The motor shaft of the first rotating motor (22) passes through a through hole opened on the side of the U-shaped baffle (27) and is connected to the axle of the second meshing gear (19).
[0188] The corresponding positions of the connecting disc (31) and the U-shaped baffle (27) are hollow structures, and first rotating rollers are respectively disposed at both ends of the hollow structure. The two first rotating rollers are connected via a second conveyor belt (17), and first meshing gears (18) are respectively disposed at both sides of the second conveyor belt (17).
[0189] Preferably, there are a plurality of first meshing gears (18), and the plurality of first meshing gears (18) are arranged equidistantly along the length direction of both sides of the second conveyor belt (17), and the first meshing gear (18) meshes with the gap between two adjacent second meshing gears (19).
[0190] A classification barrel (16) is disposed between the bottom plate (13) and the supporting vertical rod, and a plurality of the classification barrels (16) correspond to a plurality of the second conveyor belts (17) in a one-to-one manner. The classification barrels (16) are of a structure with an open top surface.
[0191] Preferably, an ultrasonic distance measuring module is disposed on the top surface of the classification cylinder.
[0192] The transmission mechanism is composed of a first conveyor belt (10), a support leg (11), a side baffle (12), a reader (41) and a U-shaped support rod (40).
[0193] The transmission mechanism is located between two adjacent bases (15).
[0194] There are two supporting legs (11), and the tops of the supporting legs (11) are respectively placed on the sides of the side baffles (12).
[0195] A main second rotating roller and a plurality of secondary second rotating rollers are arranged between the two side baffles (12); a second rotating motor is arranged on the side surface of one of the side baffles (12); a motor shaft of the second rotating motor passes through a through hole opened on the side surface of one of the side baffles (12) and is connected to one end of the main second rotating roller; the other end of the main second rotating roller is arranged on the side surface of the other side baffle (12); and the two ends of the plurality of secondary second rotating rollers are respectively arranged on the side surfaces of the two side baffles (12).
[0196] One of the main second rotating rollers and the plurality of the slave second rotating rollers are connected via a first conveyor belt (10), one end of the first conveyor belt (10) is close to the connecting disc (31), and there is a small gap between the first conveyor belt (10) and the second conveyor belt (17).
[0197] The two ends of the U-shaped support rod (40) are respectively disposed on the sides of the two side baffles (12), the U-shaped support rod (40) is located above the first conveyor belt (10) and close to the other end of the first conveyor belt (10), and a reader (41) is disposed in the middle of the inner top surface of the U-shaped support rod (40).
[0198] Preferably, the intelligent sorting device further comprises a control system, wherein the control system comprises a signal converter, a data processor and a controller.
[0199] The signal converter is placed on the bracket (1), the data processor is placed on the bracket (1), and the controller is placed on the bracket (1).
[0200] The camera (6) and the reader (41) are connected to the signal converter via a data line.
[0201] The first telescopic rod (9), the second telescopic rod (21), the third telescopic rod (4), the pressurized air pump (48), the rotating motor, the first steering motor, the second steering motor and the driving motor are connected to the controller via a data transmission line.
[0202] The signal converter is connected to the data processor via a data transmission line, and the data processor is connected to the controller via a data transmission line.
[0203] The signal converter is capable of converting the electrical signals of the image data collected by the camera (6) and the barcode data of the express package collected by the reader (41) into digital signals.
[0204] The controller can be implemented by one or at least two application-specific integrated circuits (ASICs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), controllers, microcontrollers, microprocessors or other electronic components for executing instructions of the data processing device.
[0205] The data processor and the signal converter perform information exchange,
[0206] When the control system is executed, the following steps are mainly implemented:
[0207] Before sorting the express parcels, the control system presets the destination of the express parcels corresponding to each U-shaped baffle (27) in advance, for example, the No. 1 U-shaped baffle (27) corresponds to Jiangsu Province, the No. 2 U-shaped baffle (27) corresponds to Shaanxi Province, the No. 3 U-shaped baffle (27) corresponds to Zhejiang Province..., the multiple U-shaped baffles (27) correspond to the multiple classification barrels (16) one by one, for example: the express parcels on the No. 1 U-shaped baffle (27) are sorted to the No. 1 classification barrel (16), the express parcels on the No. 2 U-shaped baffle (27) are sorted to the No. 2 classification barrel (16), and the express parcels on the No. 3 U-shaped baffle (27) are sorted to the No. 3 classification barrel (16)..., preset The rotation speed of the driving motor and the rotation speed of the second rotating motor are such that when the express package reaches one end of the first conveyor belt (10), the U-shaped baffle (27) corresponding to the express package can rotate to a position corresponding to one end of the first conveyor belt (10), so that the express package can be conveyed from the first conveyor belt (10) to the second conveyor belt (17) of the U-shaped baffle (27), and the plurality of U-shaped baffles (27) and the plurality of cameras (6) correspond one to one, for example: the No. 1 U-shaped baffle (27) corresponds to the No. 1 camera (6), the No. 2 U-shaped baffle (27) corresponds to the No. 2 camera (6), and the No. 2 U-shaped baffle (27) corresponds to the No. 2 camera (6)......,
[0208] In the process of sorting express parcels, the express parcels are placed on a first conveyor belt (10) at intervals for conveyance, and a reader (41) collects barcode data on the express parcels.
[0209] When the barcode reader is able to collect the barcode data of the express package, the collected barcode data is sent to the signal converter. The signal converter converts the electrical signal of the received barcode data into a digital signal and sends it to the data processor. The data processor processes the digital signal of the received barcode data, identifies the destination of the express package in the barcode data, finds the U-shaped baffle (27) corresponding to the destination, and controls the driving motor to rotate. The driving motor controls the driving turntable (26) to rotate. The driving turntable (26) drives the driven turntable (23) to rotate. The driven turntable (23) drives the collecting cylinder, the connecting disc (31) and the plurality of U-shaped baffles (27) to rotate, so that the U-shaped baffle (27) corresponding to the express package rotates close to the first conveyor belt ( 10), so that the express parcel is conveyed from the first conveyor belt (10) to the second conveyor belt (17) on the U-shaped baffle (27), when the U-shaped baffle (27) rotates to be close to the corresponding classification barrel (16), the controller controls the first rotating motor (22) corresponding to the U-shaped baffle (27) to start, the first rotating motor (22) drives the first meshing gear (18) to rotate, the first meshing gear (18) drives the second meshing gear (19) to rotate, the second meshing gear (19) drives the second conveyor belt (17) to rotate, and the second conveyor belt (17) conveys the express parcel to the corresponding classification barrel (16), and this cycle is repeated, and the express parcels whose barcode destinations can be identified by the reader (41) are sorted into the corresponding classification barrel (16).
[0210] When the barcode reader cannot collect the barcode data of the express package and the control system cannot identify the destination in the barcode data, the controller controls the plurality of cameras (6) to start, and the express package is conveyed from the first conveyor belt (10) to the second conveyor belt (17) of any one of the U-shaped baffles (27). The camera (6) collects images of the express package on each of the U-shaped baffles (27) and sends the collected image data signals to the signal converter. The signal converter converts the electrical signals of the received image data signals into digital signals and sends the signals to the data processor. The data processor processes the digital signals of the received image data and identifies the barcode in the image data. When the barcode cannot be identified, the controller controls the drive motor to stop rotating. The controller controls the second telescopic rod (21) and the third telescopic rod (4) on the support crossbar where the camera (6) is located to start, and the second telescopic rod (21) and the third telescopic rod (4) are started. The retracting rod (21) retracts toward the U-shaped baffle (27), and the third telescopic rod (4) extends downward, driving the first telescopic rod (9) and the first clamping claw (34) to move to the top of the express package. The controller controls the first telescopic rod (9) to start, and the first telescopic rod (9) extends downward, so that the two first clamping claws (34) clamp the express package. Then the controller controls the third telescopic rod (4) to retract upward, and the second telescopic rod (21) retracts toward the collection bucket (24), driving the first telescopic rod (9) and the first clamping claw (34) to move to the top of the collection bucket (24). The controller controls the first telescopic rod (9) to retract upward, so that the two first clamping claws (34) separate and put the express package into the collection bucket (24). This cycle is repeated, and the express packages whose barcode destinations cannot be identified by the reader (41) are sorted into the collection bucket (24) for subsequent re-sorting. Example 4
[0211] The difference between this embodiment and embodiment 1 is that: a flexible sheet (42) is disposed on the side surface of the other end of the first clamping jaw (34), and the flexible sheet (42) is provided with anti-skid patterns, and the anti-skid patterns include transverse anti-skid patterns and vertical anti-skid patterns, and the transverse anti-skid patterns and the vertical anti-skid patterns are arranged in a staggered manner; when in use, the flexible sheet (42) can increase the friction between the first clamping jaw (34) and the express parcel, and reduce the sliding of the first clamping jaw (34) when clamping the express parcel and moving it into the collection bucket (24), thereby reducing the possibility of the express parcel falling off, and at the same time can protect the express parcel, and reduce the possibility of the first clamping jaw (34) piercing the express parcel and causing damage to the express parcel; Example 5
[0212] The difference between this embodiment and embodiment 1 is that: a rubber gasket (43) is disposed on the second conveyor belt (17), and there are a plurality of the rubber gaskets (43), and the plurality of the rubber gaskets (43) correspond one to one with the plurality of the second conveyor belts (17); when in use, the rubber gasket (43) can increase the friction between the second conveyor belt (17) and the express parcel, thereby reducing the express parcel from sliding off the second conveyor belt to the ground or into a non-corresponding collection bucket (24) under the action of the rotating centrifugal force of the rotating mechanism, thereby causing damage to the express parcel or sorting errors;
[0213] The collecting bucket (24) is detachably placed on the inner bottom surfaces of the two U-shaped support arms (30); the top surface of the collecting bucket (24) and the inner side edge of the connecting disc (31) are detachably connected; the side edge of the collecting bucket (24) and the inner side edge of the driven rotating disc (23) are detachably connected; the top surface of the collecting bucket (24) is provided with an ultrasonic distance measuring module, which can monitor the internal conditions of the collecting bucket (24) in real time; when the collecting bucket (24) is fully loaded, the ultrasonic distance measuring module sends a signal to the terminal to remind the staff to transfer the express parcels in the collecting bucket (24) in time; the detachable connection method can facilitate the transfer of the express parcels in the collecting bucket (24);
[0214] One end of the first conveyor belt (10) is close to the connecting disc (31), and a small gap is formed between the first conveyor belt (17), so that the rotating mechanism can rotate normally and the express parcels on the first conveyor belt (10) can be transferred to the second conveyor belt (17), thereby preventing the express parcels from falling to the ground through the gap between the two, causing damage or loss of the express parcels;
[0215] The design of the U-shaped baffle (27) enables the express parcels on the second conveyor belt (17) to enter different classification barrels (16) under the transmission of the first meshing gear (18) and the second meshing gear (19), thereby achieving classified storage of the express parcels. At the same time, it can also limit the express parcels on the second conveyor belt (17), thereby preventing the express parcels with identifiable barcode information from entering the collection barrel (24) under the action of the rotating centrifugal force of the rotating mechanism, thereby causing sorting errors and reducing the sorting efficiency and accuracy.
[0216] The first telescopic rod (9), the second telescopic rod (21) and the third telescopic rod (4) are designed to cooperate with each other. The second telescopic rod (21) can provide power for the first sliding block (7), so that the first sliding block (7) drives the clamping mechanism to slide along the first sliding groove (20) to reach the top of the express package or the top of the collection bucket (24). The third telescopic rod (4) can make the first hook approach or move away from the express package. The first telescopic rod (9) can make the first hook clamp or release the express package, so that the express package whose barcode information cannot be identified is placed in the collection bucket (24);
[0217] The design of the second sliding groove (32), the second sliding block (33) and the rotating shaft (29) in coordination enables the collecting barrel (24), the driven rotating disk (23) and the connecting disk (31) to rotate on the top surface of the bottom plate (13) under the support of the two U-shaped supporting arms (30);
[0218] The design of the sorting mechanism and the clamping mechanism cooperates so that express parcels with identifiable barcodes are sorted into different classification buckets (16), and express parcels with unidentifiable barcodes are sorted into collection buckets (24), thereby improving express sorting efficiency and accuracy.
[0219] The design of the sorting mechanism and the rotating mechanism being coordinated enables the sorting mechanism to rotate close to the first conveyor belt (10) under the drive of the rotating mechanism, so that express parcels with identifiable barcodes on the first conveyor belt (10) enter the corresponding U-shaped baffle (27), and at the same time enables the sorting mechanism to rotate close to the corresponding classification barrel (16), so that the express parcels with identifiable barcodes enter the corresponding classification barrel (16), thereby realizing the sorting of express parcels.
[0220] The purpose is to enable the barcode information of express parcels to be identified by the transmission mechanism, to sort the express parcels whose barcode information can be identified into corresponding classification barrels (16) according to different destinations by the sorting mechanism, and to sort the express parcels whose barcode information cannot be identified into the collection barrel (24) by the clamping mechanism.
[0221] It should be noted that, unless otherwise clearly specified and limited, the terms "placed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection method such as a folding connection, a rivet connection, a pin connection, an adhesive connection and a welding connection, or a detachable connection method such as a threaded connection, a snap connection and a hinge connection, or an integral connection, or an electrical connection, or a direct connection, or an indirect connection through an intermediate medium, or the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0222] It should be further pointed out that, when describing the above specific embodiment, for the sake of simplicity and clarity, only the differences between the above specific embodiment and other embodiments are described, but those skilled in the art should know that the above specific embodiment itself is also an independent technical solution.
Claims
1. A dynamic transmission lubrication system for intelligent sorting equipment, characterized by: The invention is composed of a driving turntable, a driven turntable, a nozzle, a baffle, a brush, a support column, a pressurized air pump, a connecting pipe, a refueling port and a fuel tank. The driving turntable and the driven turntable are meshed with each other, and the driving turntable and the driven turntable together constitute a rotating disk. A baffle is arranged circumferentially on the outer side of the rotating disk, and the baffles are connected end to end. The baffle is placed on the supporting column. A refueling port is opened on the top surface of the fuel tank. One end of the nozzle is placed on the side of the baffle, and the other end of the nozzle is close to the rotating disk. One end of the connecting pipe passes through the through hole opened on the top surface of the fuel tank and extends to the inner bottom surface of the fuel tank. The other end of the connecting pipe first extends vertically upward and then horizontally passes through the through hole opened on the supporting column and the baffle and is connected to one end of the nozzle, and is communicated with one end of the nozzle. The pressurized air pump is close to the fuel tank, and one end of the air intake pipe is placed on the fuel tank The side of the connecting pipe is connected with the oil tank, the other end of the air inlet pipe is connected with the air outlet of the pressurized air pump, and is connected with the air outlet of the pressurized air pump, one end of the brush is placed on the side of the baffle, and the other end of the brush contacts the edge of the rotating disk, the inner diameter of the connecting pipe at the bending part is larger than the inner diameter of the two ends of the bending part, and the changing inner diameter can change the flow direction of the lubricating oil, reduce the turbulence of the lubricating oil at the bending part, and increase the flow speed of the lubricating oil; reduce the wear and corrosion of the inner wall of the connecting pipe, and extend the service life of the connecting pipe; at the same time, the difference in inner diameter facilitates the cleaning and dredging of the connecting pipe; the inner wall of the connecting pipe at the bending part is the thickest, the bending part and the two ends are the second thickest, and the two ends are the thinnest, which can strengthen the stress-bearing part and prevent the connecting pipe wall from breaking or deforming under the action of oil pressure and bending stress, resulting in leakage of lubricating oil; The two ends are thinnest, which can optimize the flow direction of the lubricating oil, reduce the resistance of the lubricating oil when flowing in the connecting pipe, and increase the flow speed of the lubricating oil. The inner wall of the connecting pipe is provided with a trapezoidal protrusion, and the width of the trapezoidal protrusion gradually decreases from one side connected to the inner wall of the connecting pipe to the other side. There are multiple groups of trapezoidal protrusions, and the multiple groups of trapezoidal protrusions are arranged equidistantly along the circumferential direction of the inner wall of the connecting pipe. There are multiple trapezoidal protrusions in each group, and the multiple trapezoidal protrusions in the same group are arranged equidistantly along the axial direction of the inner wall of the connecting pipe. The two adjacent groups of trapezoidal protrusions are staggered, which can more effectively disperse stress when subjected to the impact force of the lubricating oil pressurized by the pressurized air pump, enhance the inner wall strength of the connecting pipe, and reduce deformation or rupture; reduce the turbulence and resistance of the lubricating oil in the connecting pipe, and increase the flow speed and lubrication effect of the lubricating oil. The pressurized air pump is connected to the controller in the control system of the intelligent sorting equipment through a data transmission line.
2. According to claim 1, a dynamic transmission lubrication system for intelligent sorting equipment is characterized in that One end of the long-bristle brush is placed on the side of the baffle, and the other end of the long-bristle brush contacts the edge of the rotating disk. The length of the long-bristle brush is greater than the length of the brush. There are multiple long-bristle brushes, and the multiple long-bristle brushes are arranged equidistantly along the circumferential side of the baffle, and each long-bristle brush is located between two adjacent brushes.
3. According to claim 1, a dynamic transmission lubrication system for intelligent sorting equipment is characterized in that One end of the brush is detachably placed on the side of the baffle through a disassembly block, and there are a plurality of disassembly blocks, which correspond one to one with the plurality of brushes.
4. According to claim 1, a dynamic transmission lubrication system for intelligent sorting equipment is characterized in that The baffle is a gourd-shaped structure, there are multiple support columns, and the multiple support columns are arranged equidistantly along the circumference of the side of the baffle. A sealing cover is provided on the refueling port in an openable and closable manner. There are multiple fuel tanks, and the multiple fuel tanks are arranged equidistantly along the circumference of the baffle. The multiple fuel tanks correspond to the multiple support columns one by one, the fuel tanks are close to the support columns, and the distance from the fuel tanks to the baffle is greater than the distance from the support columns to the baffle.
5. The dynamic transmission lubrication system of intelligent sorting equipment according to claim 1 is characterized in that There are multiple nozzles, and the multiple nozzles are arranged equidistantly along the circumference of the baffle. The multiple nozzles correspond to the multiple support columns one by one. The outer diameter of the nozzle remains unchanged from one end to two-thirds, and gradually decreases from two-thirds to the other end.
6. The dynamic transmission lubrication system of intelligent sorting equipment according to claim 1, characterized in that The bending part of the connecting pipe is an arc-shaped structure, which can reduce the resistance of the lubricating oil when flowing in the connecting pipe, ensure that the lubricating oil can flow smoothly from the oil tank to the nozzle, and at the same time make the stress distribution of the connecting pipe at the bending part more uniform, reducing the risk of lubricating oil leakage caused by rupture of the connecting pipe due to stress concentration; the bending part of the connecting pipe is a hose, when the lubricating oil pressurized by the pressurized air pump passes through the bending part of the hose, the hose will deform, absorb and alleviate the impact force and vibration of the lubricating oil, and can reduce the damage to the connecting pipe. At the same time, the hose has higher sealing performance and can reduce the leakage of the lubricating oil.
7. The dynamic transmission lubrication system of intelligent sorting equipment according to claim 1 is characterized in that There are multiple bristle brushes, and the multiple bristle brushes are arranged equidistantly along the circumferential side of the baffle except the nozzle. The multiple bristle brushes include hard bristle brushes and soft bristle brushes, and the hard bristle brushes and soft bristle brushes are arranged alternately; the cleaning requirements of rough surfaces and delicate surfaces can be met at the same time, and the overall cleaning ability is enhanced. At the same time, the hard bristle brush can support the soft bristle brush, overcome the rotational stress of the driving turntable and the driven turntable during the oiling process, and prevent the soft bristle brush from being deformed too much to affect the lubrication effect; The other ends of the multiple brushes are inclined, which can make the brushes better fit the surfaces of the driving turntable and the driven turntable when they rotate, increase the contact area between the brushes and the turntable, and improve the lubrication and cleaning effects; inclined bristles are arranged between two adjacent brushes, and the inclined bristles are curly bristles, which can ensure that there are no gaps between adjacent brushes and prevent lubricating oil from dripping between the brushes. At the same time, the seamless connection between the brushes can improve the uniformity of lubricating oil distribution during the rotation of the turntable and improve the lubrication effect.
8. The dynamic transmission lubrication system of intelligent sorting equipment according to claim 1, characterized in that The intelligent sorting device is composed of a support mechanism, a clamping mechanism, a rotating mechanism, a sorting mechanism and a transmission mechanism. The support mechanism is composed of a bracket, a camera, a first sliding block, a base, a first sliding groove and a second telescopic rod. The bracket includes a plurality of support components arranged at equal angles. The support component includes a support cross bar and a support vertical bar. One end of the support vertical bar is placed on the base, and one end of the support cross bar is vertically placed on the side of the other end of the support vertical bar. The other ends of the plurality of support cross bars are connected, and the bottom surfaces of the support cross bars are respectively provided with cameras. The camera is close to one end of the supporting cross bar, and a first sliding groove is formed on the bottom surface of the supporting cross bar, and the second telescopic rod can be slidably placed in the first sliding groove, and one end of the second telescopic rod is close to the other end of the supporting cross bar and is fixedly connected to the side wall of the first sliding groove, and the side surface of the first sliding block is placed on the other end of the second telescopic rod, and the first sliding block corresponds to the first sliding groove. The clamping mechanism is composed of a first connecting arm, a second connecting arm, a third telescopic rod, a third connecting arm, a fourth connecting arm, a fifth connecting arm, a first telescopic rod, a first clamping claw, a fixing member, a first connecting member, a connecting shaft and a second connecting member, one end of the first connecting arm is placed on the bottom surface of the first sliding block, and one end of the second connecting arm is vertically placed on the side surface of the other end of the first connecting arm, and one end of the third telescopic rod is vertically placed on the side surface of the other end of the second connecting arm, and the height of the third telescopic rod gradually decreases from one end to the other end, and the other end of the third telescopic rod is vertically placed on the side surface of one end of the third connecting arm , the other end of the third connecting arm is vertically placed on the side of one end of the fifth connecting arm, the height of the third connecting arm remains unchanged from one end to the other end, the other end of the fifth connecting arm is vertically placed on the side of one end of the fourth connecting arm, the height of the fifth connecting arm remains unchanged from one end to the other end, and the height of the fourth connecting arm gradually decreases from one end to the other end, one end of the first telescopic rod is placed on the other end of the fourth connecting arm, and a fixing piece is placed on the other end of the first telescopic rod, the first connecting piece and the second connecting piece are respectively placed on the telescopic section of the first telescopic rod through the through holes opened in the middle, the distance from the first connecting piece to the fixing piece is smaller than the distance from the second connecting piece to the fixing piece, the length of the first connecting piece is greater than the length of the second connecting piece, the two ends of the second connecting piece are respectively corresponding to one end of the first clamping claw hingedly placed, the two ends of the first connecting piece are respectively corresponding to one end of the connecting shaft hingedly placed, and the other end of the connecting shaft is respectively corresponding to one-third of the first clamping claw, The extension line of the other end of the two first clamping claws coincides with the extension line of the other end of the first telescopic rod. The rotating mechanism consists of a bottom plate, a motor fixing shell, a driven turntable, a collecting bucket, a rotating shaft, a driving turntable, a support rod, a U-shaped support arm, a connecting disc, a second sliding groove and a second sliding block. The bottom plate is located in the middle of the plurality of bases. A second sliding groove is provided on the top surface of the bottom plate. The second sliding groove is a circular ring structure. The center of the second sliding groove coincides with the center of the bottom plate.The second sliding block is respectively arranged on both sides of the bottom surface of the U-shaped support arm, the second sliding block corresponds to the second sliding groove, and the second sliding block is fixed to the second sliding groove by fastening bolts. There are two U-shaped support arms, and the bottom surfaces of the two U-shaped support arms are cross-connected in a cross shape. One end of the rotating shaft is placed at the center of the top surface of the bottom plate through a bearing, and the other end of the rotating shaft is placed at the cross-connection of the bottom surfaces of the two U-shaped support arms through a bearing. The collecting bucket is placed on the inner bottom surfaces of the two U-shaped support arms, and the collecting bucket is a cylindrical structure with an open top surface. The two ends of the U-shaped support arm are respectively placed on the bottom surfaces of the driven turntable, and the driven turntable is a circular ring structure. A motor fixing shell is arranged on the top edge of the bottom plate, and a driving motor The machine is placed in the motor fixing shell, one end of the rotating shaft passes through the through hole opened on the top surface of the motor fixing shell and is connected to the motor shaft of the driving motor, and a bearing is placed between the rotating shaft and the motor fixing shell, the other end of the rotating shaft is placed on the bottom surface of the driving turntable, the driving turntable and the driven turntable are meshed, one end of the supporting rod is placed on the top surface of the driven turntable, and the other end of the supporting rod is placed on the bottom surface of the connecting disc, the connecting disc is a circular ring structure, and coincides with the center of the driven turntable and the collecting bucket, the outer diameter of the connecting disc is larger than the outer diameter of the driven turntable, the edge of the connecting disc is flush with the edge of the bottom plate, the top surface of the collecting bucket passes through the inner side surface of the driven turntable and is connected to the inner side edge of the connecting disc, the The side edge of the collecting bucket is connected to the inner side edge of the driven turntable, there are multiple support rods, and the multiple support rods are equidistantly arranged along the circumferential direction of the top surface of the driven turntable, the collecting bucket is detachably placed on the inner bottom surfaces of the two U-shaped support arms, the top surface of the collecting bucket and the inner side edge of the connecting disc are detachably connected, the side edge of the collecting bucket and the inner side edge of the driven turntable are detachably connected, an ultrasonic ranging module is arranged on the top surface of the collecting bucket, the sorting mechanism is composed of a classification bucket, a second conveyor belt, a first meshing gear, a second meshing gear, a rotating motor and a U-shaped baffle, a U-shaped baffle is arranged on the top surface of the connecting disc, the opening of the U-shaped baffle is flush with the edge of the connecting disc, and the U-shaped baffle There are multiple plates, multiple U-shaped baffles are arranged equidistantly along the circumferential direction of the top surface of the connecting disk, multiple U-shaped baffles and multiple first clamps correspond one to one, multiple first rotating motors are arranged on the connecting disk, multiple first rotating motors and multiple U-shaped baffles correspond one to one, the first rotating motor is close to the side of the U-shaped baffle, and the inner side of the U-shaped baffle is rotatably provided with a second meshing gear, the motor shaft of the first rotating motor passes through the through hole opened on the side of the U-shaped baffle and is connected to the axle of the second meshing gear, the corresponding positions of the connecting disk and the U-shaped baffle are hollow structures, and the two ends of the hollow structure are respectively provided with first rotating rollers, and the two first rotating rollers are connected by a second conveyor belt.First meshing gears are respectively arranged on both sides of the second conveyor belt, there are multiple first meshing gears, and the multiple first meshing gears are equidistantly arranged along the length direction of both sides of the second conveyor belt, and the first meshing gear is meshed with the gap between two adjacent second meshing gears, and a classification barrel is arranged between the bottom plate and the supporting vertical rod, and the multiple classification barrels correspond to the multiple second conveyor belts one by one, and the classification barrel is a structure with an open top surface, and an ultrasonic ranging module is arranged on the top surface of the classification barrel, and the transmission mechanism is composed of a first conveyor belt, a support leg, a side baffle, a reader and a U-shaped support rod, and the transmission mechanism is located between two adjacent bases, and there are two support legs, and the tops of the support legs are respectively arranged on the side On the side of the baffle, a main second rotating roller and a plurality of slave second rotating rollers are arranged between the two side baffles, a second rotating motor is arranged on the side of one of the side baffles, a motor shaft of the second rotating motor passes through a through hole opened on the side of one of the side baffles and is connected to one end of the main second rotating roller, the other end of the main second rotating roller is arranged on the side of the other side baffle, the two ends of the plurality of slave second rotating rollers are respectively arranged on the sides of the two side baffles, one main second rotating roller and the plurality of slave second rotating rollers are connected through a first conveyor belt, one end of the first conveyor belt is close to the connecting disc, and there is a small gap between the first conveyor belt and the second conveyor belt, and the two ends of the U-shaped support rod are respectively arranged on the two On the side of the side baffle, the U-shaped support rod is located above the first conveyor belt and close to the other end of the first conveyor belt. A reader is placed in the middle of the inner top surface of the U-shaped support rod. The intelligent sorting equipment also includes a control system, which includes a signal converter, a data processor and a controller. The signal converter is placed on the bracket, the data processor is placed on the bracket, and the controller is placed on the bracket. The camera and the reader are connected to the signal converter through a data line. The first telescopic rod, the second telescopic rod, the third telescopic rod, the first rotating motor, the second rotating motor and the driving motor are connected to the controller through a data transmission line. The converter is connected to the data processor via a data transmission line, and the data processor is connected to the controller via a data transmission line. The signal converter can convert the electrical signals of the image data collected by the camera and the barcode data of the express package collected by the reader into digital signals. The controller can be implemented by one or at least two application-specific integrated circuits (ASICs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), controllers, microcontrollers, microprocessors or other electronic components for executing instructions of the data processing device. The data processor and the signal converter exchange information. When the control system is executed, the following steps are mainly implemented: before sorting the express packages,The control system presets the destination of the express parcel corresponding to each U-shaped baffle in advance. U-shaped baffle No. 1 corresponds to Jiangsu Province, U-shaped baffle No. 2 corresponds to Shaanxi Province, and U-shaped baffle No. 3 corresponds to Zhejiang Province. Multiple U-shaped baffles correspond to multiple classification barrels one by one. The express parcel on U-shaped baffle No. 1 is sorted to classification barrel No. 1, the express parcel on U-shaped baffle No. 2 is sorted to classification barrel No. 2, and the express parcel on U-shaped baffle No. 3 is sorted to classification barrel No.
3. The speed of the driving motor and the speed of the second rotating motor are preset so that when the express parcel reaches one end of the first conveyor belt, the U-shaped baffle corresponding to the express parcel can rotate to a position corresponding to one end of the first conveyor belt, so that the express parcel can be transferred from the first conveyor belt to the second conveyor belt of the U-shaped baffle. Multiple U-shaped baffles There are one-to-one correspondences with multiple cameras, No. 1 U-shaped baffle corresponds to No. 1 camera, and No. 2 U-shaped baffle corresponds to No. 2 camera. In the process of sorting express parcels, the express parcels are placed on the first conveyor belt with intervals for transmission. The reader collects the barcode data on the express parcels. When the barcode reader can collect the barcode data of the express parcels, the collected barcode data is sent to the signal converter. The signal converter converts the electrical signal of the received barcode data into a digital signal and sends it to the data processor. The data processor processes the digital signal of the received barcode data, identifies the destination of the express parcel in the barcode data, finds the U-shaped baffle corresponding to the destination, and the controller controls the drive motor to rotate. The drive motor controls the drive turntable to rotate The driving turntable drives the driven turntable to rotate, and the driven turntable drives the collecting bucket, the connecting disc and a plurality of U-shaped baffles to rotate, so that the U-shaped baffle corresponding to the express package rotates close to the first conveyor belt, so that the express package is transferred from the first conveyor belt to the second conveyor belt on the U-shaped baffle; when the U-shaped baffle rotates close to the corresponding classification bucket, the controller controls the first rotating motor corresponding to the U-shaped baffle to start, the first rotating motor drives the first meshing gear to rotate, the first meshing gear drives the second meshing gear to rotate, the second meshing gear drives the second conveyor belt to rotate, and the second conveyor belt transfers the express package to the corresponding classification bucket, and this cycle is repeated, and the express packages whose barcode destinations can be identified by the reader are sorted into the corresponding classification buckets; when the barcode reader cannot When the barcode data of the express package is collected and the control system cannot identify the destination in the barcode data, the controller controls multiple cameras to start, and the express package is conveyed from the first conveyor belt to the second conveyor belt of any U-shaped baffle. The camera collects images of the express package on each U-shaped baffle and sends the collected image data signal to the signal converter. The signal converter converts the electrical signal of the received image data signal into a digital signal and sends it to the data processor. The data processor processes the digital signal of the received image data and identifies the barcode in the image data. When the barcode cannot be identified, the controller controls the drive motor to stop rotating. The controller controls the second telescopic rod and the third telescopic rod on the supporting cross bar where the camera is located to start.The second telescopic rod retracts toward the U-shaped baffle, and the third telescopic rod extends downward, driving the first telescopic rod and the first clamp to move to the top of the express package. The controller controls the first telescopic rod to start, and the first telescopic rod extends downward, so that the two first clamps clamp the express package. Then the controller controls the third telescopic rod to retract upward, and the second telescopic rod retracts toward the collection bucket, driving the first telescopic rod and the first clamp to move to the top of the collection bucket. The controller controls the first telescopic rod to retract upward, so that the two first clamps separate and put the express package into the collection bucket. This cycle repeats, and the express packages whose barcode destinations cannot be recognized by the reader are sorted into the collection bucket for subsequent re-sorting.
Citation Information
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Turntable sorting machine
CN209792017U
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