A dust detection device for workshop processing
By designing a dust detection equipment that includes a cylindrical cylinder, a detection component and an alarm, the problem that existing equipment cannot detect the amount of dust accumulation is solved, efficient scraping and collection of dust is achieved, and the alarm is used to remind workers Cleaning improves work efficiency and the service life of the filter.
Patent Information
- Application Number
- CN202410737825.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-06-07
AI Technical Summary
The existing dust control equipment cannot detect and remind the amount of dust accumulation, which causes workers to spend more time on uninterrupted inspections and cleaning. The work is cumbersome and may cause dust to spread, reducing the filtering effect of the filter.
Design a type of dust inspection equipment for workshop processing, including hollow seats and detection agencies on the top. The detection agency includes cylindrical cylinders, detection components, collects blocks and alarms. The collaborative role of dust plates, vertical blocks, pores, brush layers and the alarm departments can be achieved. Police reminds workers to clean up.
The detection and reminder of the amount of dust accumulation was achieved, the time for the inspection and cleaning of workers, improved the efficiency of work, avoided the dust of dust, and extended the service life of the filter.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dust control, and in particular to dust detection equipment for workshop processing. Background Art
[0002] As a production site, the workshop will inevitably generate dust and diffuse in the workshop during the production and processing process. When workers work in a dusty workshop for a long time, the dust in the air can easily affect the workers' health, and even explode when the dust concentration is too high; therefore, effective dust control in the workshop is of great significance to the health of workers and the safe production of the workshop. The current dust control equipment mainly sucks air into the box and then uses the filter to filter the dust in the air. However, the filter is prone to clogging during long-term use, so it can not play a filtering role and cannot meet the actual use needs.
[0003] In order to solve the above problems, there are management equipments on the market that can clean the filter. The management equipments include a bracket and a management mechanism arranged on the bracket. The bracket is installed above the workshop. After the air in the workshop is sucked into the box through the induced draft hood, the dust in the air is adhered to the filter under the action of the filter. During the period when the filter is filtering the dust, the filter is vibrated by the vibration motor, so that the dust adhered to the filter can be cleaned up, thereby ensuring that the filter can filter the dust in the air efficiently and improving the practicability of the equipment.
[0004] The above-mentioned device has the following problems during actual use: although the equipment realizes preliminary cleaning of the dust on the filter screen through the vibration motor, the cleaned dust will fall to the bottom of the box, resulting in a large amount of dust accumulated at the bottom of the box that needs to be cleaned, but the equipment does not have a detection mechanism to detect and remind the amount of dust accumulation in the box, and thus workers need to spend more time to continuously check the amount of dust accumulation and clean the dust. The work is relatively cumbersome and brings inconvenience to the workers' work; and, if the workers forget to clean the dust in the box, as time goes by, it will cause dust to spread in the box, thereby reducing the filtering effect of the filter screen and causing inconvenience to the use of the filter screen. Summary of the invention
[0005] The invention provides a dust detection device for workshop processing, so as to solve the problem that the existing treatment equipment cannot detect and remind the amount of dust accumulation.
[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a dust detection device for workshop processing, comprising a hollow seat with an opening at the top, a material taking port on the hollow seat, and a detection mechanism; the detection mechanism comprises a cylindrical barrel with an air inlet and an air outlet, and a detection component arranged in the cylindrical barrel; the cylindrical barrel is fixedly connected to the hollow seat; the detection component comprises a rotating shaft, a dust removal plate, a vertical block, a perforated plate, a brush layer, an alarm part, a driving part for driving the vertical block to perform vertical reciprocating motion, and a power part for driving the rotating shaft to rotate intermittently; the dust removal plate is fixedly connected to the rotating shaft, and the dust removal plate is fixedly connected to the rotating shaft. The inner walls of the cylindrical barrel are in contact with each other; the orifice plate is fixedly connected to the vertical block, and the orifice plate is in contact with the dust removal plate; the brush layer is fixedly connected to the orifice plate; the alarm part includes a collecting block, a collecting box with an opening on the top, an alarm unit that generates an alarm as the collecting block moves vertically, a bottom hole opened on the cylindrical barrel, a baffle plate for sealing the bottom hole, and a moving part for driving the baffle plate to reciprocate along the circumferential direction of the dust removal plate; the collecting block is slidably connected to the collecting box; the collecting box is detachably connected to the hollow seat, and the collecting box is communicated with the bottom hole; the baffle plate is located directly below the brush layer, and the brush layer can slide in and out of the collecting box.
[0007] Furthermore, the alarm unit includes a first electrode ball, a second electrode ball, an alarm, and a first spring; the first electrode ball is fixedly connected to the bottom of the collection block; the alarm and the second electrode ball are both fixedly connected to the bottom of the inner wall of the collection box, and the second electrode ball is located on the movement trajectory of the first electrode ball; the two ends of the first spring are respectively connected to the collection block and the collection box; the alarm, the first electrode ball, the second electrode ball and the power supply are connected to form a series circuit through wires.
[0008] Furthermore, it also includes an auxiliary part; the auxiliary part includes a transverse block, a plurality of cleaning blocks, a plurality of auxiliary blocks, and an auxiliary unit for driving the transverse block to perform vertical reciprocating motion; the plurality of cleaning blocks are equidistantly arranged along the length direction of the transverse block, the cleaning blocks are fixedly connected to the transverse blocks, and one end of the cleaning block away from the transverse block is attached to the dust removal plate; the plurality of auxiliary blocks are equidistantly arranged along the circumferential direction of the dust removal plate, and the auxiliary blocks are fixedly connected to the dust removal plate.
[0009] Furthermore, it also includes a vibration part; the vibration part includes an auxiliary plate, a plurality of vibration blocks, and a linkage unit for driving the auxiliary plate to reciprocate along the axial direction of the rotating shaft; the plurality of vibration blocks are equidistantly arranged along the length direction of the auxiliary plate, the vibration blocks are fixedly connected to the auxiliary plate, and the dust removal plate is located on the movement trajectory of the vibration blocks.
[0010] Furthermore, it also includes an exhaust part; the exhaust part includes a push block, a filter screen, and a plurality of exhaust units; the filter screen is fixedly connected to the dust removal plate; the push block is fixedly connected to the auxiliary plate; the plurality of exhaust units are equidistantly arranged along the circumferential direction of the dust removal plate; the exhaust unit includes a short shaft, a torsion spring, a circular hole opened on the dust removal plate, and a disc for sealing the circular hole; the short shaft is rotatably connected to the circular hole; the two ends of the torsion spring are respectively connected to the circular hole and the short shaft; the disc is fixedly connected to the short shaft, and the disc is located on the movement trajectory of the push block.
[0011] Furthermore, the moving part includes a guide block, a rotating shaft, an arcuate rack, a rack, a first gear, and a second gear; the guide block is fixedly connected to the cylindrical tube; the rotating shaft is rotatably connected to the cylindrical tube; the arcuate rack is slidably connected to the guide block, and the baffle is fixedly connected to the arcuate rack; the rack is fixedly connected to the vertical block, and the rack is slidably connected to the cylindrical tube; the first gear and the second gear are both fixedly connected to the rotating shaft; the first gear is meshed with the arcuate rack; the second gear is meshed with the rack.
[0012] Furthermore, it also includes an early warning unit; the early warning unit includes a fixed block, a copper disk, and an impact block; the fixed block is fixedly connected to the cylindrical tube; the copper disk is hinged to the fixed block; the impact block is fixedly connected to the arc-shaped rack, and the copper disk is located on the movement trajectory of the impact block.
[0013] Furthermore, the power unit includes a driving shaft, an incomplete gear, a third gear, and a power unit for driving the driving shaft to rotate; the driving shaft is rotationally connected to the cylindrical barrel; the incomplete gear is fixedly connected to the driving shaft; the third gear is fixedly connected to the rotating shaft, and the third gear is meshed with the incomplete gear.
[0014] Furthermore, the driving part includes a first cam, a first guide cylinder, and a second spring; the first cam is fixedly connected to the driving shaft, and the first cam is against the vertical block; the first guide cylinder is fixedly connected to the cylindrical cylinder; the vertical block is slidably connected to the first guide cylinder; the two ends of the second spring are respectively connected to the vertical block and the inner wall of the first guide cylinder.
[0015] Furthermore, the auxiliary unit includes a second guide cylinder and a third spring; the second guide cylinder is fixedly connected to the cylindrical cylinder; the transverse block is slidably connected to the second guide cylinder; the first cam abuts against the transverse block; and the two ends of the third spring are respectively connected to the transverse block and the inner wall of the second guide cylinder.
[0016] The principles and advantages of this solution are:
[0017] 1. The air is discharged into the cylindrical cylinder through the air inlet of the cylindrical cylinder. During the air flow in the cylindrical cylinder, the dust mixed in the air is adsorbed by the dust removal plate, so that the dust mixed in the air can adhere to the dust removal plate; during the period when the dust adheres to the dust removal plate, the intermittent rotation of the dust removal plate, the circumferential reciprocating motion of the baffle plate, and the vertical reciprocating motion of the brush layer and the orifice plate enable the orifice plate to fully scrape the dust adhering to the dust removal plate, and the scraped dust will be at the bottom of the cylindrical cylinder. During the dust falling period, the baffle moves to a position away from the bottom hole, so that the baffle and the bottom hole are misaligned, and the dust can fall onto the collecting block under the action of the bristle layer to complete the collection of the dust; during the dust collection period, as the weight of the dust continues to increase, the weight of the dust accumulation will become heavier and heavier, until the weight of the dust accumulation reaches a certain value, thereby driving the collecting block to move vertically downward, triggering the alarm to sound, reminding the workers that the dust accumulated in the box needs to be cleaned.
[0018] 2. The filter is set up to further filter the air discharged along the circular hole, so that the amount of dust contained in the air is reduced again, that is, the air is purified, ensuring that when the air is discharged, it does not pollute the environment of the workshop and does not harm the human body.
[0019] 3. The first electrode ball and the second electrode ball are provided so that only when the weight of the dust accumulation in the collection block reaches a specified value, the collection block will move to a specified position, so that the first electrode ball contacts the second electrode ball, triggering the alarm to realize power-on operation and sound an alarm, so as to remind the workers that the weight of the dust accumulation in the collection block has reached a maximum value, thereby facilitating the workers to clean the dust in the collection block in time; and, through the above process, it is ensured that the alarm will be triggered to sound only when the collection block collects a certain amount of dust, thereby ensuring the accuracy of the alarm, that is, the alarm will not give false alarms.
[0020] 4. When the baffle is driven by the arc-shaped rack to make circumferential reciprocating motion, the impact block can intermittently impact the copper plate, thereby making the copper plate make a sound; the sound intermittently transmitted by the copper plate can give an early warning of the operation of the entire device; when the sound is emitted intermittently, it can remind the workers that the drive shaft is rotating normally, thereby ensuring the normal operation of all structures of the cylindrical barrel, that is, the dust collection work in the air, air filtration, dust accumulation weight detection, etc. are all carried out efficiently; and if the sound of the copper plate is no longer emitted, it means that the drive shaft of the equipment has stopped rotating, so that the dust collection work, air filtration, and dust accumulation weight detection are no longer carried out, and workers are required to inspect and repair the equipment in time to ensure that the equipment can work efficiently again.
[0021] 5. The baffle makes reciprocating motion along the circumferential direction of the dust removal plate, ensuring that the baffle will be misaligned with the bottom hole only when the bristle layer makes vertical downward movement, so that the dust can fall onto the collecting block. While the baffle seals the bottom hole, air will not flow into the collecting box, so that the dust accumulated on the collecting block will not form dust under the action of air, thereby ensuring that the dust accumulated on the collecting block will not be disturbed, that is, when the weight of the dust accumulation reaches a certain value, it can trigger the alarm to sound an alarm.
[0022] 6. By adhering the dust in the air to the dust removal plate, and then scraping and collecting the dust on the dust removal plate, on the one hand, the amount of dust in the air is reduced, so that when the air is discharged along the air outlet of the cylindrical tube, the air can reduce the pollution to the environment and the harm to the human body. On the other hand, by accumulating dust on the collection block to trigger the alarm to alarm, it is ensured that dust will not accumulate on the alarm, that is, the alarm will not be disturbed by the dust, ensuring that the alarm can always be in an efficient working state; and after the collection block drives the first electrode ball to contact the second electrode ball, the worker can disassemble and remove the collection block from the material taking port of the hollow seat while the alarm continues to alarm, and then clean up the dust on the collection block, so that the collection block is reset under the action of the first spring, and prepare for the dust control in the workshop again.
[0023] 7. Driven by the horizontal block, the cleaning block can further clean the dust adhering to the dust removal plate, so that the dust adhering to the dust removal plate can be cleaned more completely and fully, thereby enhancing the cleaning effect of the dust on the dust removal plate and improving the cleaning efficiency of the dust on the dust removal plate. Finally, the dust adhering to the dust removal plate can all fall to the bottom of the cylindrical barrel, making it easier for the brush layer to push the dust onto the collecting block to complete the collection of the dust.
[0024] 8. The auxiliary block is set to push the dust scattered at the bottom of the cylindrical barrel to the position of the bottom hole, and under the action of the bristle layer, the dust scattered at the bottom of the cylindrical barrel can also fall on the collecting block to complete the collection of the dust, thereby improving the efficiency of dust collection and ensuring that the dust dropped at the bottom of the collecting barrel can be collected more comprehensively and thoroughly.
[0025] 9. The auxiliary plate drives the vibration block to do reciprocating motion. During the movement of the vibration block, the vibration block can continuously impact the dust removal plate, so that the dust adhering to the dust removal plate is loosened, that is, the force of the dust adhering to the dust removal plate is weakened; after the adhesion of the dust is weakened, the orifice plate and the cleaning block can better scrape off the dust adhering to the dust removal plate, further ensuring that the dust on the dust removal plate can be cleaned more thoroughly, thereby facilitating the collection of dust by the collection block.
[0026] 10. During the intermittent rotation of the dust removal plate, the push block moves synchronously driven by the auxiliary plate; during the movement of the push block, when the push block abuts against the disc, the disc no longer seals the circular hole under the action of the push block, and the air can be discharged along the circular hole. When the push block no longer abuts against the disc, the disc seals the circular hole again, so that the air cannot be discharged along the circular hole. Through the above movement, on the one hand, the air flowing in the cylindrical barrel can automatically discharge along the disc after the dust mixed in the air adheres to the dust removal plate, without manual operation, thus saving unnecessary troubles for the workers at work. On the other hand, since the disc is intermittently misaligned with the circular hole, the air can stay in the cylindrical barrel longer and contact the dust removal plate longer, ensuring that all the dust in the air can adhere to the dust removal plate, thereby enhancing the cleaning effect of the dust in the air. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic structural diagram of an embodiment of a dust detection device for workshop processing according to the present invention.
[0028] Figure 2 for Figure 1 Schematic diagram of the structure inside the cylindrical tube as viewed from the right.
[0029] Figure 3 for Figure 2 Enlarged view of point A in the middle.
[0030] Figure 4 for Figure 1 Schematic diagram of the local structure inside the cylindrical tube as viewed from the left.
[0031] Figure 5 for Figure 4 Enlarged view of point B in the middle.
[0032] Figure 6 for Figure 4 Enlarged view of point C in the middle.
[0033] Figure 7 for Figure 4 Schematic diagram of the local structure from the right viewing direction.
[0034] Figure 8 for Figure 7 Enlarged view of point D in the middle.
[0035] Fig. 9 for Figure 7 Enlarged view of point E in the middle.
[0036] Fig.10 for Figure 7 Partial cross-sectional view of the collection box in the main viewing direction. DETAILED DESCRIPTION
[0037] The following is further described in detail through specific implementation methods:
[0038] The reference numerals in the drawings of the specification include: hollow seat 1, cylindrical tube 2, air pump 3, induced draft hood 4, rotating shaft 5, dust removal plate 6, vertical block 7, orifice plate 8, brush layer 9, collecting block 10, collecting box 11, baffle 12, bottom hole 13, first electrode ball 14, second electrode ball 15, alarm 16, first spring 17, transverse block 18, cleaning block 19, auxiliary block 20, auxiliary plate 21, vibration block 22, push block 23, filter screen 24, short shaft 25, torsion spring 26, round hole 27, disc 28, Guide block 29, rotating shaft 30, arc-shaped rack 31, rack 32, first gear 33, second gear 34, fixed block 35, copper plate 36, impact block 37, drive shaft 38, incomplete gear 39, third gear 40, motor 41, first cam 42, first guide cylinder 43, second guide cylinder 44, linkage shaft 45, second cam 46, third guide cylinder 47, fourth gear 48, annular rack 49, groove 50, first connecting block 51, second connecting block 52, third connecting block 53.
[0039] The embodiment is basically as shown in the attached Figure 1 , 2 , 3, 4, 5, 6, 7, 8, 9, 10 as shown:
[0040] The embodiment of the present invention provides a dust detection device for workshop processing, comprising a hollow seat 1 with an opening at the top, a material taking port on the hollow seat 1, and a detection mechanism; the detection mechanism comprises a cylindrical barrel 2 with an air inlet and an air outlet, and a detection component arranged in the cylindrical barrel 2; the cylindrical barrel 2 is fixedly connected to the hollow seat 1; an air pump 3 and an air induced hood 4 are arranged on the cylindrical barrel 2; the air pump 3 is fixedly connected to the outer wall of the cylindrical barrel 2, and the air delivery port of the air pump 3 is communicated with the air inlet; the air induced hood 4 is communicated with the air inlet of the air pump 3; the detection component comprises a rotating shaft 5, a dust removal plate 6, a vertical block 7, a perforated plate 8, a brush layer 9, an alarm part, a driving part for driving the vertical block 7 to make vertical reciprocating motion, and a power part for driving the rotating shaft 5 to rotate intermittently; the dust removal plate 6 is fixedly connected to the rotating shaft 5, the dust removal plate 6 is attached to the inner wall of the cylindrical barrel 2, and the dust removal plate 6 The shape is circular, and the dust removal plate 6 can rotate in the cylindrical barrel 2; the orifice plate 8 is fixedly connected to the vertical block 7, and the orifice plate 8 is in contact with the dust removal plate 6; the brush hair layer 9 is fixedly connected to the bottom of the orifice plate 8; the alarm part includes a collecting block 10, a collecting box 11 with an opening at the top, an alarm unit that alarms with the vertical movement of the collecting block 10, a bottom hole 13 opened on the cylindrical barrel 2, a baffle 12 for sealing the bottom hole 13, and a moving part for driving the baffle 12 to reciprocate along the circumferential direction of the dust removal plate 6; the collecting block 10 is slidably connected to the inner wall of the collecting box 11; the collecting box 11 is detachably connected to the bottom of the inner wall of the hollow seat 1, the collecting box 11 is communicated with the bottom hole 13, and a side hole is opened on the side wall of the bottom of the collecting box 11; the baffle 12 is located directly below the brush hair layer 9, and the brush hair layer 9 can slide in and out of the collecting box 11.
[0041] The alarm unit includes a first electrode ball 14, a second electrode ball 15, an alarm 16, and a first spring 17; the first electrode ball 14 is fixedly connected to the bottom of the collection block 10; the alarm 16 and the second electrode ball 15 are both fixedly connected to the bottom of the inner wall of the collection box 11, and the second electrode ball 15 is located on the movement trajectory of the first electrode ball 14; the two ends of the first spring 17 are respectively connected to the collection block 10 and the collection box 11; the alarm 16, the first electrode ball 14, the second electrode ball 15 and the power supply are connected to form a series circuit through wires.
[0042] It also includes an auxiliary part; the auxiliary part includes a transverse block 18, a plurality of cleaning blocks 19, a plurality of auxiliary blocks 20, and an auxiliary unit for driving the transverse block 18 to perform vertical reciprocating motion; the plurality of cleaning blocks 19 are equidistantly arranged along the length direction of the transverse block 18, the cleaning blocks 19 are fixedly connected to the transverse block 18, and one end of the cleaning block 19 away from the transverse block 18 is in contact with the dust removal plate 6; the plurality of auxiliary blocks 20 are equidistantly arranged along the circumferential direction of the dust removal plate 6, the auxiliary block 20 is located at one end of the dust removal plate 6 close to the inner wall of the cylindrical barrel 2, and the auxiliary block 20 is fixedly connected to the dust removal plate 6; there is a spacing between the auxiliary block 20 and the inner wall of the cylindrical barrel 2, and the baffle 12 is located between the auxiliary block 20 and the inner wall of the cylindrical barrel 2.
[0043] It also includes a vibration part; the vibration part includes an auxiliary plate 21, a plurality of vibration blocks 22, and a linkage unit for driving the auxiliary plate 21 to reciprocate along the axial direction of the rotating shaft 5; the plurality of vibration blocks 22 are equidistantly arranged along the length direction of the auxiliary plate 21, the vibration blocks 22 are fixedly connected to the auxiliary plate 21, and the dust removal plate 6 is located on the movement trajectory of the vibration blocks 22.
[0044] It also includes an exhaust section; the exhaust section includes a push block 23, a filter 24, and a plurality of exhaust units; the filter 24 is fixedly connected to the dust removal plate 6; the push block 23 is fixedly connected to the auxiliary plate 21; a plurality of exhaust units are equidistantly arranged along the circumferential direction of the dust removal plate 6; the exhaust unit includes a short shaft 25, a torsion spring 26, a circular hole 27 opened on the dust removal plate 6, and a disc 28 for sealing the circular hole 27; the short shaft 25 is rotatably connected to the circular hole 27; the two ends of the torsion spring 26 are respectively connected to the circular hole 27 and the short shaft 25; the disc 28 is fixedly connected to the short shaft 25, and the disc 28 is located on the movement trajectory of the push block 23.
[0045] The moving part includes a guide block 29, a rotating shaft 30, an arc-shaped rack 31, a rack 32, a first gear 33, and a second gear 34; the guide block 29 is fixedly connected to the inner wall of the cylindrical tube 2, and the shape of the guide block 29 is arc-shaped; the rotating shaft 30 is rotatably connected to the inner wall of the cylindrical tube 2; the arc-shaped rack 31 is slidably connected to the top of the guide block 29, and the baffle 12 is fixedly connected to the arc-shaped rack 31; the rack 32 is fixedly connected to the vertical block 7, and the rack 32 is slidably connected to the cylindrical tube 2, and the rack 32 can make vertical reciprocating motion in the hollow seat 1; the first gear 33 and the second gear 34 are both fixedly connected to the rotating shaft 30; the first gear 33 is meshed with the arc-shaped rack 31; the second gear 34 is meshed with the rack 32. The length of the auxiliary block 20 is equal to the distance between the guide block 29 and the dust removal plate 6.
[0046] It also includes an early warning unit; the early warning unit includes a fixed block 35, a copper disk 36, and an impact block 37; the fixed block 35 is fixedly connected to the inner wall of the cylindrical tube 2; the copper disk 36 is hinged to the fixed block 35; the impact block 37 is fixedly connected to the arc-shaped rack 31, and the copper disk 36 is located on the movement trajectory of the impact block 37.
[0047] The power unit includes a driving shaft 38, an incomplete gear 39, a third gear 40, and a power unit for driving the driving shaft 38 to rotate; the driving shaft 38 is rotationally connected to the inner wall of the cylindrical tube 2; the incomplete gear 39 is fixedly connected to the driving shaft 38; the third gear 40 is fixedly connected to the rotating shaft 5, and the third gear 40 is meshed with the incomplete gear 39; the power unit is a motor 41; the motor 41 is fixedly connected to the outer wall of the cylindrical tube 2, and the output shaft of the motor 41 is rotationally connected to the driving shaft 38.
[0048] The driving part includes a first cam 42, a first guide cylinder 43, and a second spring; the first cam 42 is fixedly connected to the driving shaft 38, the first cam 42 is located above the vertical block 7, and the first cam 42 is against the vertical block 7; the first guide cylinder 43 is fixedly connected to the bottom of the inner wall of the cylindrical cylinder 2; a first connecting block 51 is fixedly connected to the vertical block 7, and the first connecting block 51 is slidably connected to the inner wall of the first guide cylinder 43; the two ends of the second spring are respectively connected to the first connecting block 51 and the inner wall of the first guide cylinder 43.
[0049] The auxiliary unit includes a second guide cylinder 44 and a third spring; the second guide cylinder 44 is fixedly connected to the inner wall of the cylindrical cylinder 2; a second connecting block 52 is fixedly connected to the transverse block 18, and the second connecting block 52 is slidably connected to the inner wall of the second guide cylinder 44; the transverse block 18 is located above the first cam 42, and the first cam 42 is against the transverse block 18; the two ends of the third spring are respectively connected to the second connecting block 52 and the inner wall of the second guide cylinder 44.
[0050] The linkage unit includes a linkage shaft 45, a second cam 46, a third guide cylinder 47, a fourth spring, a fourth gear 48, an annular rack 49, and a groove 50 opened on the drive shaft 38; the linkage shaft 45 is rotatably connected to the inner wall of the cylindrical box; the second cam 46 is fixedly connected to the linkage shaft 45, and the second cam 46 is against the auxiliary plate 21; Figure 8 As shown, the protruding portion of the second cam 46 is located in the groove 50, and the second cam 46 can rotate in the groove 50; the third guide cylinder 47 is fixedly connected to the inner wall of the cylindrical cylinder 2; a third connecting block 53 is fixedly connected to the auxiliary plate 21, and the third connecting block 53 is slidably connected to the inner wall of the third guide cylinder 47; the two ends of the fourth spring are respectively connected to the third connecting block 53 and the inner wall of the third guide cylinder 47; the annular rack 49 is fixedly connected to one end of the driving shaft 38 away from the motor 41; the fourth gear 48 is fixedly connected to the linkage shaft 45, and the fourth gear 48 is meshed with the annular rack 49.
[0051] The specific implementation process is as follows:
[0052] Start the air pump 3, and discharge the air in the workshop along the hood 4 into the cylindrical barrel 2 through the air pump 3. While the air is flowing in the cylindrical barrel 2, the dust mixed in the air is adsorbed by the dust removal plate 6, so that the dust mixed in the air can adhere to the dust removal plate 6; while the dust adheres to the dust removal plate 6, start the motor 41, and drive the drive shaft 38 to rotate through the motor 41; during the rotation of the drive shaft 38, the incomplete gear 39 rotates synchronously; during the rotation of the incomplete gear 39, when the incomplete gear 39 is meshed with the third gear 40, the third gear 40 rotates, and when the incomplete gear 39 is no longer meshed with the third gear 40, the third gear 40 stops rotating; therefore, the third gear 40 can rotate intermittently; during the intermittent rotation of the third gear 40, the rotating shaft 5 rotates synchronously; during the rotation of the rotating shaft 5, the dust removal plate 6 rotates intermittently synchronously.
[0053] During the intermittent rotation of the dust removing plate 6, the first cam 42 can also rotate driven by the driving shaft 38; during the rotation of the first cam 42, when the raised portion of the first cam 42 abuts against the vertical block 7, the vertical block 7 moves vertically downward, and the second spring is compressed; when the raised portion of the first cam 42 no longer abuts against the vertical block 7, the vertical block 7 is reset under the action of the second spring, and the vertical block 7 moves vertically upward; therefore, the vertical block 7 can make vertical reciprocating motion; during the vertical reciprocating motion of the vertical block 7, the orifice plate 8 moves synchronously; during the movement of the orifice plate 8, the orifice plate 8 can preliminarily scrape off the dust adhering to the dust removing plate 6, so that the scraped dust will fall to the position at the bottom of the cylindrical barrel 2; and, since the dust removing plate 6 can rotate intermittently, the range of action of the orifice plate 8 is expanded, so that the dust is scraped off more fully and comprehensively.
[0054] Similarly, during the rotation of the first cam 42, the transverse block 18 can also make vertical reciprocating motion; during the movement of the transverse block 18, the cleaning block 19 is driven by the transverse block 18 so that the cleaning block 19 can further clean the dust adhered to the dust removal plate 6, thereby ensuring that the dust adhered to the dust removal plate 6 is cleaned more completely and fully, thereby enhancing the cleaning effect of the dust removal plate 6 and improving the cleaning efficiency of the dust removal plate 6, and finally making the dust adhered to the dust removal plate 6 can all fall to the bottom of the cylindrical tube 2, thereby facilitating the brush layer 9 to push the dust onto the collecting block 10 to complete the collection of the dust.
[0055] At the same time, during the rotation of the driving shaft 38, the annular rack 49 rotates synchronously; during the rotation of the annular rack 49, since the annular rack 49 is engaged with the fourth gear 48, the fourth gear 48 rotates; during the rotation of the fourth gear 48, the linkage shaft 45 rotates synchronously; during the rotation of the linkage shaft 45, the second cam 46 rotates synchronously; during the rotation of the second cam 46, when the raised portion of the second cam 46 abuts against the auxiliary plate 21, the auxiliary plate 21 moves toward the position where the dust removal plate 6 is located, and the fourth spring is stretched. When the raised portion of the second cam 46 no longer abuts against the auxiliary plate 21, the auxiliary plate 21 is reset under the action of the fourth spring, and the auxiliary plate 21 moves away from the dust removal plate 6. Therefore, the auxiliary plate 21 can reciprocate along the axial direction of the rotating shaft 5.
[0056] During the movement of the auxiliary plate 21, the vibration block 22 moves synchronously; during the movement of the vibration block 22, the vibration block 22 can continuously impact the dust removal plate 6, so that the dust adhering to the dust removal plate 6 is loosened, that is, the force of the dust adhering to the dust removal plate 6 is weakened; after the adhesion of the dust is weakened, the orifice plate 8 and the cleaning block 19 can better scrape off the dust adhering to the dust removal plate 6, further ensuring that the dust on the dust removal plate 6 can be cleaned more thoroughly, and finally the dust can fall on the collecting block 10 to complete the detection of the dust component.
[0057] During the vertical reciprocating motion of the vertical block 7, the rack 32 moves synchronously; during the vertical reciprocating motion of the rack 32, since the rack 32 is meshed with the second gear 34, the second gear 34 can rotate forward and reverse; during the rotation of the second gear 34, the rotating shaft 30 rotates synchronously; during the rotation of the rotating shaft 30, the first gear 33 rotates synchronously; during the rotation of the first gear 33, since the first gear 33 is meshed with the arc-shaped rack 31, the arc-shaped rack 31 can reciprocate along the arc length direction of the guide block 29; during the reciprocating motion of the arc-shaped rack 31, the baffle 12 moves synchronously.
[0058] By reciprocating the baffle 12 along the circumferential direction of the dust removal plate 6, it is ensured that the baffle 12 is misaligned with the bottom hole 13 only when the bristle layer 9 moves vertically downward, so that the dust can fall onto the collecting block 10. While the baffle 12 seals the bottom hole 13, air will not flow into the collecting box 11, so that the dust accumulated on the collecting block 10 will not form dust under the action of air, thereby ensuring that the dust accumulated on the collecting block 10 will not be disturbed, that is, when the weight of the dust accumulation reaches a certain value, it can trigger the alarm 16 to sound an alarm.
[0059] To summarize, through the intermittent rotation of the dust removal plate 6, the circumferential reciprocating motion of the baffle 12, the vertical reciprocating motion of the brush layer 9, and the vertical reciprocating motion of the orifice plate 8 and the cleaning block 19, the orifice plate 8 and the cleaning block 19 can fully scrape off the dust adhering to the dust removal plate 6, and the scraped dust will fall to the bottom of the cylindrical barrel 2; during the falling of the dust, the baffle 12 moves to a position away from the bottom hole 13, so that the baffle 12 and the bottom hole 13 are misaligned, and the dust can fall into the collecting block 10 under the action of the brush layer 9 to complete the collection of the dust; during the period when the collecting block 10 collects dust, as the weight of the dust continues to increase, that is, the weight of the dust accumulation will become heavier and heavier, until the dust When the weight of the accumulated dust reaches a certain value, the collecting block 10 is driven to move vertically downward, triggering the alarm 16 to sound an alarm, reminding the worker that the amount of dust accumulated in the box needs to be cleaned; and, by adhering the dust in the air to the dust removal plate 6, and then scraping and collecting the dust on the dust removal plate 6, on the one hand, the amount of dust in the air is reduced, so that when the air is discharged along the air outlet of the cylindrical tube 2, the air can reduce the pollution to the environment and the harm to the human body. On the other hand, by accumulating dust on the collecting block 10 to trigger the alarm 16 to sound an alarm, it is ensured that dust will not accumulate on the alarm 16, that is, the alarm 16 will not be disturbed by the dust, ensuring that the alarm 16 can always be in an efficient working state.
[0060] The first electrode ball 14 and the second electrode ball 15 are provided so that only when the weight of the dust accumulation in the collecting block 10 reaches a specified value, the collecting block 10 will move to a specified position, so that the first electrode ball 14 contacts the second electrode ball 15, triggering the alarm 16 to realize power-on operation and sound an alarm, so as to remind the workers that the weight of the dust accumulation in the collecting block 10 has reached a maximum value, thereby facilitating the workers to clean the dust in the collecting block 10 in time; and, through the above process, it is ensured that the alarm 16 can be triggered to sound an alarm only when the collecting block 10 collects a certain amount of dust, thereby ensuring the accuracy of the alarm 16 sounding an alarm, that is, the alarm 16 will not give a false alarm.
[0061] While the alarm 16 is sounding, the worker can remove the collecting block 10 from the material taking port of the hollow seat 1, and then clean the dust on the collecting block 10, so that the collecting block 10 is reset under the action of the first spring 17, so as to prepare for the dust control in the workshop again.
[0062] While the arc-shaped rack 31 drives the baffle 12 to make circumferential reciprocating motion, the impact block 37 moves synchronously; during the movement of the impact block 37, the impact block 37 can intermittently impact the copper disk 36, thereby causing the copper disk 36 to make a sound; the sound intermittently transmitted by the copper disk 36 can provide an early warning for the operation of the entire device; when the sound is emitted intermittently, it can remind the worker that the drive shaft 38 is rotating normally, thereby ensuring that all structures of the cylindrical barrel 2 are operating normally, that is, the dust collection work in the air, the filtration of the air, the detection of the amount of dust accumulation, etc. are all carried out efficiently; and if the sound of the copper disk 36 is no longer emitted, it means that the drive shaft 38 of the equipment has stopped rotating, so that the dust collection work, the filtration of the air, and the detection of the amount of dust accumulation are no longer carried out, and the workers are required to inspect and repair the equipment in time to ensure that the equipment can work efficiently again.
[0063] The auxiliary block 20 is provided to push the dust scattered at the bottom of the cylindrical barrel 2 to the position of the bottom hole 13, and under the action of the bristle layer 9, the dust scattered at the bottom of the cylindrical barrel 2 can also fall on the collecting block 10 to complete the collection of the dust, thereby improving the efficiency of dust collection and ensuring that the dust dropped at the bottom of the collecting barrel can be collected more comprehensively and thoroughly; and, since the distance between the guide block 29 and the dust removal plate 6 is equal to the length of the auxiliary block 20, a through groove for the movement of dust can be formed between the guide block 29 and the dust removal plate 6; on the one hand, the through groove can limit the movement direction of the dust and ensure that the dust will not deviate from the movement trajectory, that is, the dust can move to the position of the bottom hole 13 and finally fall on the collecting block 10; on the other hand, the auxiliary block 20 can drive more dust to the position of the bottom hole 13, thereby enhancing the effect of the auxiliary block 20 and improving the efficiency of the auxiliary block 20.
[0064] During the intermittent rotation of the dust removal plate 6, the push block 23 moves synchronously driven by the auxiliary plate 21; during the movement of the push block 23, when the push block 23 abuts against the disc 28, the disc 28 drives the short shaft 25 to rotate, and the torsion spring 26 stretches, so that the disc 28 no longer seals the circular hole 27 under the action of the push block 23, and the air can be discharged through the circular hole 27; when the push block 23 no longer abuts against the disc 28, the torsion spring 26 drives the short shaft 25 to reset, so that the disc 28 seals the circular hole 27 again, and the air cannot be discharged through the circular hole 27; through the above Movement, on the one hand, can make the air flowing in the cylindrical barrel 2, and then the dust mixed in the air adhere to the dust removal plate 6, and then can be automatically discharged along the disc 28, without manual operation, saving workers unnecessary trouble at work, on the other hand, because the disc 28 is intermittently misaligned with the circular hole 27, therefore, the air can stay longer in the cylindrical barrel 2 and contact with the dust removal plate 6 longer, ensuring that the dust in the air can be fully adhered to the dust removal plate 6, thereby enhancing the cleaning effect of the dust in the air.
[0065] The filter 24 is provided to further filter the air discharged along the circular hole 27 so as to further reduce the amount of dust contained in the air, that is, to purify the air and ensure that when the air is discharged, it will not pollute the environment of the workshop and will not harm the human body.
[0066] The above is only an embodiment of the present invention, and the common knowledge such as the known specific technical solutions and / or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the technical solution of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A dust detection device for workshop processing, comprising a hollow seat with an opening at the top, a material taking port being provided on the hollow seat, characterized in that: It also includes a detection mechanism; the detection mechanism includes a cylindrical tube with an air inlet and an air outlet, and a detection assembly arranged in the cylindrical tube; the cylindrical tube is fixedly connected to the hollow seat; the detection assembly includes a rotating shaft, a dust removal plate, a vertical block, a perforated plate, a brush layer, an alarm part, a driving part for driving the vertical block to perform vertical reciprocating motion, and a power part for driving the rotating shaft to rotate intermittently; the dust removal plate is fixedly connected to the rotating shaft, and the dust removal plate is attached to the inner wall of the cylindrical tube; the perforated plate is fixedly connected to the vertical block, and the perforated plate is attached to the dust removal plate; The bristle layer is fixedly connected to the orifice plate; the alarm part includes a collection block, a collection box with an opening at the top, an alarm unit that generates an alarm as the collection block moves vertically, a bottom hole opened on the cylindrical tube, a baffle plate for sealing the bottom hole, and a moving part for driving the baffle plate to reciprocate along the circumferential direction of the dust removal plate; the collection block is slidably connected to the collection box; the collection box is detachably connected to the hollow seat, and the collection box is connected to the bottom hole; the baffle plate is located directly below the bristle layer, and the bristle layer can slide in and out of the collection box; The alarm unit comprises a first electrode ball, a second electrode ball, an alarm, and a first spring; the first electrode ball is fixedly connected to the bottom of the collection block; the alarm and the second electrode ball are both fixedly connected to the bottom of the inner wall of the collection box, and the second electrode ball is located on the movement track of the first electrode ball; the two ends of the first spring are respectively connected to the collection block and the collection box; the alarm, the first electrode ball, the second electrode ball and the power supply are connected to form a series circuit through a wire; It also includes an auxiliary part; the auxiliary part includes a transverse block, a plurality of cleaning blocks, a plurality of auxiliary blocks, and an auxiliary unit for driving the transverse block to perform vertical reciprocating motion; the plurality of cleaning blocks are equidistantly arranged along the length direction of the transverse block, the cleaning blocks are fixedly connected to the transverse block, and one end of the cleaning block away from the transverse block is attached to the dust removal plate; the plurality of auxiliary blocks are equidistantly arranged along the circumferential direction of the dust removal plate, and the auxiliary blocks are fixedly connected to the dust removal plate; The moving part includes a guide block, a rotating shaft, an arc-shaped rack, a rack, a first gear, and a second gear; the guide block is fixedly connected to the cylindrical tube; the rotating shaft is rotatably connected to the cylindrical tube; the arc-shaped rack is slidably connected to the guide block, and the baffle is fixedly connected to the arc-shaped rack; the rack is fixedly connected to the vertical block, and the rack is slidably connected to the cylindrical tube; the first gear and the second gear are both fixedly connected to the rotating shaft; the first gear is meshed with the arc-shaped rack; the second gear is meshed with the rack; It also includes an early warning unit; the early warning unit includes a fixed block, a copper disk, and an impact block; the fixed block is fixedly connected to the cylindrical tube; the copper disk is hinged to the fixed block; the impact block is fixedly connected to the arc-shaped rack, and the copper disk is located on the movement track of the impact block.
2. The dust detection equipment for workshop processing according to claim 1 is characterized in that: It also includes a vibration part; the vibration part includes an auxiliary plate, a plurality of vibration blocks, and a linkage unit for driving the auxiliary plate to reciprocate along the axial direction of the rotating shaft; the plurality of vibration blocks are equidistantly arranged along the length direction of the auxiliary plate, the vibration blocks are fixedly connected to the auxiliary plate, and the dust removal plate is located on the movement trajectory of the vibration blocks.
3. The dust detection equipment for workshop processing according to claim 2 is characterized in that: It also includes an exhaust part; the exhaust part includes a push block, a filter screen, and a plurality of exhaust units; the filter screen is fixedly connected to the dust removal plate; the push block is fixedly connected to the auxiliary plate; the plurality of exhaust units are equidistantly arranged along the circumferential direction of the dust removal plate; the exhaust unit includes a short shaft, a torsion spring, a circular hole opened on the dust removal plate, and a disc for sealing the circular hole; the short shaft is rotatably connected to the circular hole; the two ends of the torsion spring are respectively connected to the circular hole and the short shaft; the disc is fixedly connected to the short shaft, and the disc is located on the movement trajectory of the push block.
4. The dust detection equipment for workshop processing according to claim 3 is characterized in that: The power unit includes a driving shaft, an incomplete gear, a third gear, and a power unit for driving the driving shaft to rotate; the driving shaft is rotationally connected to the cylindrical barrel; the incomplete gear is fixedly connected to the driving shaft; the third gear is fixedly connected to the rotating shaft, and the third gear is meshed with the incomplete gear.
5. The dust detection equipment for workshop processing according to claim 4 is characterized in that: The driving part includes a first cam, a first guide cylinder, and a second spring; the first cam is fixedly connected to the driving shaft, and the first cam abuts against the vertical block; the first guide cylinder is fixedly connected to the cylindrical cylinder; the vertical block is slidably connected to the first guide cylinder; the two ends of the second spring are respectively connected to the vertical block and the inner wall of the first guide cylinder.
6. The dust detection equipment for workshop processing according to claim 5 is characterized in that: The auxiliary unit comprises a second guide cylinder and a third spring; the second guide cylinder is fixedly connected to the cylindrical cylinder; the transverse block is slidably connected to the second guide cylinder; the first cam abuts against the transverse block; and the two ends of the third spring are respectively connected to the transverse block and the inner wall of the second guide cylinder.
Citation Information
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