A multi-station cable drum side plate welding device

Abstract

The present invention provides a multi-station cable reel side plate welding device, which relates to the technical field of cable reel welding, and comprises: a beam-type base, wherein an intermediate seat is fixedly arranged in the middle of the top of the beam-type base; a transmission frame is fixedly arranged at the angles on both sides of the beam-type base and the intermediate seat; two groups of U-shaped rotating frames are slidably arranged on the top of the beam-type base in cooperation with the guide rail, and a rotating frame is rotatably arranged above the U-shaped rotating frames in cooperation with the bearing; the present invention is provided with a supporting clamping seat, which can automatically close and fix the reel and the side plate, place the reel above the roller, and then buckle the annular side plate on the outside of the supporting clamping seats on both sides, merge the U-shaped rotating frames on both sides, insert the supporting clamping seats on both sides into the middle of the reel, and at the same time, by driving the turning frames on both sides to squeeze and contract the hydraulic control rods, each group of supporting clamping seats is opened by hydraulic transmission, so that the reel and the two groups of side plates can be fixed and spliced ​​together, thereby solving the problem that the existing welding device is inconvenient to automatically fix the reel and the side plates.

Description

Technical Field

[0001] The invention relates to the technical field of cable drum welding, and in particular to a multi-station cable drum side plate welding device. Background Art

[0002] Two sets of side plates are usually fixed on both sides of the cable reel by welding to ensure that the reel can stably wrap the cable when winding. The commonly used welding method is to use a welding machine or manually wrap it after positioning. The welding shavings generated during welding must be collected manually later.

[0003] The welding devices currently used have the following disadvantages:

[0004] 1. The assembly is troublesome, and it is inconvenient to quickly assemble the drum and the side plate, and automatically close and fix them together, which is inconvenient for subsequent welding and not conducive to continuous rotation welding;

[0005] 2. Lack of automatic movement and positioning, and automatic rotation welding functions;

[0006] 3. It is inconvenient to collect the welding shavings generated during the movement of the welding gun. Summary of the invention

[0007] In view of this, the present invention provides a multi-station cable drum side plate welding device, which has a wiring strip and a sliding brush, and can provide power for the movement of a welding gun and an exhaust fan.

[0008] The present invention provides a multi-station cable reel side plate welding device, which specifically comprises: a beam-type base, an intermediate seat is fixedly arranged in the middle of the top of the beam-type base; a transmission frame is fixedly arranged at the angles on both sides of the beam-type base and the intermediate seat; two groups of U-shaped rotating frames are slidably arranged on the top of the beam-type base in cooperation with guide rails, and rotating frames are rotatably arranged above the U-shaped rotating frames in cooperation with bearings; a rotating motor is fixedly arranged on the top of one side of the rotating frame; a moving channel is fixedly arranged on the top of the transmission frame; the inner walls of the adjacent surfaces of the moving channels on both sides are inclined upwards; the adjacent side inner walls of the moving channels on both sides are slidably arranged with transverse seats in cooperation with guide rails; a welding gun is fixedly arranged on the top of the transverse seat; and an external warehouse is fixedly arranged on the outside of the transverse seat.

[0009] Optionally, two sets of transverse screws are rotatably arranged on the top of the beam-type base; a first motor is fixedly arranged in the transmission frame, and the first motor and the transverse screw are connected by a bevel gear transmission; the transverse screw is threadedly connected to the bottom of the U-shaped rotating frame.

[0010] Optionally, an electric cylinder is fixedly arranged inside the middle seat, a tray is fixedly arranged above the electric cylinder, and two groups of rollers for carrying the reel are rotatably arranged on the top of the tray.

[0011] Optionally, a control screw is rotatably arranged in the middle of the upper part of the U-shaped rotating frame; a control motor is fixedly arranged outside the U-shaped rotating frame, and the control motor is drivingly connected to the control screw; a turning frame is slidably arranged in the U-shaped rotating frame, and the bottom of the turning frame is threadedly connected to the control screw.

[0012] Optionally, six rows of hydraulic support rods are fixedly provided on the outside of the rotating frame, and the telescopic ends of the hydraulic support rods are fixedly provided with support brackets; the outer end of the rotating frame is set as a cylindrical structure, and a hydraulic control rod is fixedly provided in the cylindrical structure, and a group of bevel gear plates are fixedly provided on the outside of the rotating frame; the hydraulic support rods and the hydraulic control rods are connected and filled with hydraulic oil.

[0013] Optionally, the telescopic end of the hydraulic control rod is rotatably connected to a bearing arranged outside the turning frame; a bevel gear is arranged at the shaft end of the rotating motor to mesh with a bevel gear disc.

[0014] Optionally, a rack is fixedly installed on the inner wall of the movable channel close to the transverse seat; there are corner structures above the adjacent surfaces of the movable channels on both sides, and two sets of row lines are fixedly installed below the corner structures; positioning piles are fixedly installed on the adjacent inner walls of the movable channels on both sides.

[0015] Optionally, a moving motor is fixedly installed on the top of the transverse moving seat in cooperation with the motor frame, and a moving gear is fixedly installed on the shaft end of the moving motor, and the moving gear is meshed with the rack; a sliding brush is fixedly installed on the top of the transverse moving seat, and the sliding brush is in contact with the row line and slides to supply power; a proximity sensor is fixedly installed at the bottom of the transverse moving seat, and the positioning pile can trigger the proximity sensor; sweepers are fixedly installed on both sides of the bottom of the transverse moving seat, and the lower part of the sweeper is in contact with the internal lower inclined structure of the moving channel.

[0016] Optionally, an extraction pipe is connected to the bottom of the external bin; a storage cylinder is fixedly provided at the bottom of the external bin via a threaded connection; three sets of exhaust fans are embedded on the outside of the external bin, and the top opening of the extraction pipe opens an enlarged channel in the external bin connected to the exhaust fan, and an inclined filter is fixedly provided in the middle of the enlarged channel.

[0017] The beneficial effects are as follows:

[0018] 1. The present invention is provided with a support base, which can automatically close and fix the reel and the side plates. The reel is placed above the roller, and then the annular side plates are buckled on the outside of the support bases on both sides. The U-shaped rotating frames on both sides are merged, and the support bases on both sides are inserted into the middle of the reel. At the same time, the hydraulic control rods are driven to squeeze and contract the rotating frames on both sides, and each group of support bases are opened by hydraulic transmission, so that the reel and the two groups of side plates can be fixed and spliced ​​together, which is convenient for assembly.

[0019] 2. A bevel gear disc is set up to provide a rotary welding function. The mobile motor is controlled to drive the mobile gear to rotate and move it to the bottom of the reel. The proximity sensor is used to cooperate with the positioning pile for positioning. Then, a welding gun is used for welding. The rotating motor is started to drive the bevel gear disc to rotate, and then the rotating frame and the supporting card holder are driven to rotate, and the reel is driven to rotate as a whole for rotary welding. This replaces manual welding and is more convenient than robot welding.

[0020] 3. An external bin is set up to provide a welding chip recovery function. The exhaust fan is started to extract air, and airflow is generated in the extraction pipe to extract the waste chips. The waste chips enter the extraction pipe, are intercepted by the filter, and fall into the storage cylinder. Finally, the storage cylinder is removed for recovery. During the movement of the transverse seat, the sweeper will sweep the welding chips attached to the inclined surface to the extraction position of the extraction pipe.

[0021] Figure 1 A schematic diagram of the assembly structure of an embodiment of the present invention is shown;

[0022] Figure 2 The embodiment of the present invention is shown Figure 1 A side view structural schematic diagram of;

[0023] Figure 3 The embodiment of the present invention is shown Figure 1 Schematic diagram of the side elevation structure;

[0024] Figure 4 A schematic diagram of a three-dimensional cross-sectional structure of an embodiment of the present invention is shown;

[0025] Figure 5 The embodiment of the present invention is shown Figure 4 A side view structural schematic diagram of;

[0026] Figure 6 A schematic diagram of a three-dimensional cross-sectional structure of a rotating frame in an embodiment of the present invention is shown;

[0027] Figure 7 A schematic diagram of a three-dimensional cross-sectional structure of a moving channel in an embodiment of the present invention is shown;

[0028] Figure 8 The embodiment of the present invention is shown Figure 7 A side view structural schematic diagram of;

[0029] Fig. 9 The embodiment of the present invention is shown Figure 7 Schematic diagram of the side tilt structure.

[0030] Reference numerals list

[0031] 1. Beam base; 101. Transmission frame; 102. Transverse screw; 103. First motor; 2. Intermediate seat; 201. Electric cylinder; 202. Pallet; 203. Roller; 3. U-shaped rotating frame; 301. Control screw; 302. Control motor; 303. Turning frame; 4. Rotating frame; 401. Hydraulic support rod; 402. Supporting card seat; 403. Hydraulic control rod; 404. Bevel gear disc; 5. Rotating motor; 6. Moving channel; 601. Rack; 602. Arrangement wire; 603. Positioning pile; 7. Transverse seat; 701. Moving motor; 702. Moving gear; 703. Sliding brush; 704. Proximity sensor; 705. Cleaner; 8. Welding gun; 9. External warehouse; 901. Extraction pipe; 902. Storage cylinder; 903. Exhaust fan; 904. Filter. DETAILED DESCRIPTION

[0032] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention.

[0033] Embodiment 1:

[0034] Please refer to the attached figure in the instruction manual. Figures 1 to 9 As shown:

[0035] The present invention proposes a multi-station cable reel side plate welding device, comprising: a beam-type base 1, an intermediate seat 2 is fixedly arranged in the middle of the top of the beam-type base 1; a transmission frame 101 is fixedly arranged at the angles on both sides of the beam-type base 1 and the intermediate seat 2; two groups of U-shaped rotating frames 3 are slidably arranged on the top of the beam-type base 1 in cooperation with guide rails, and a rotating frame 4 is rotatably arranged above the U-shaped rotating frame 3 in cooperation with bearings; a rotating motor 5 is fixedly arranged on the top of the rotating frame 4 on one side; a moving channel 6 is fixedly arranged on the top of the transmission frame 101; the inner walls of the adjacent surfaces of the moving channels 6 on both sides are inclined upward; the adjacent side inner walls of the moving channels 6 on both sides are slidably arranged with a transverse seat 7 in cooperation with the guide rails; a welding gun 8 is fixedly arranged on the top of the transverse seat 7; and an external bin 9 is fixedly arranged on the outside of the transverse seat 7.

[0036] Among them, two sets of transverse screws 102 are rotatably arranged on the top of the beam base 1; a first motor 103 is fixedly arranged in the transmission frame 101, and the first motor 103 and the transverse screw 102 are connected by a bevel gear transmission; the transverse screw 102 is threadedly connected to the bottom of the U-shaped rotating frame 3.

[0037] An electric cylinder 201 is fixedly arranged inside the middle seat 2 , a tray 202 is fixedly arranged above the electric cylinder 201 , and two groups of rollers 203 for carrying the reel are rotatably arranged on the top of the tray 202 .

[0038] Among them, a control screw 301 is rotatably arranged in the middle of the upper part of the U-shaped rotating frame 3; a control motor 302 is fixedly arranged outside the U-shaped rotating frame 3, and the control motor 302 is transmission-connected with the control screw 301; a turning frame 303 is slidably arranged in the U-shaped rotating frame 3, and the bottom of the turning frame 303 is threadedly connected with the control screw 301.

[0039] Among them, six rows of hydraulic support rods 401 are fixedly arranged on the outside of the rotating frame 4, and the telescopic ends of the hydraulic support rods 401 are fixedly arranged with support brackets 402; the outer end of the rotating frame 4 is arranged as a cylindrical structure, and a hydraulic control rod 403 is fixedly arranged in the cylindrical structure, and a group of bevel gear plates 404 are fixedly arranged on the outside of the rotating frame 4; the hydraulic support rods 401 and the hydraulic control rods 403 are connected and filled with hydraulic oil.

[0040] The telescopic end of the hydraulic control rod 403 is rotatably connected to a bearing arranged outside the turning frame 303 ; a bevel gear is arranged at the shaft end of the rotary motor 5 to mesh with the bevel gear disc 404 .

[0041] Among them, a rack 601 is fixedly installed on the upper part of the inner wall of the movable channel 6 close to the transverse displacement seat 7; the upper parts of the adjacent surfaces of the movable channels 6 on both sides are corner structures, and two groups of row lines 602 are fixedly installed below the corner structures; and positioning piles 603 are fixedly installed on the adjacent side inner walls of the movable channels 6 on both sides.

[0042] Among them, the top of the transverse moving seat 7 is fixedly provided with a moving motor 701 in cooperation with the motor frame, and the shaft end of the moving motor 701 is fixedly provided with a moving gear 702, and the moving gear 702 is meshed with the rack 601; the top of the transverse moving seat 7 is fixedly provided with a sliding brush 703, and the sliding brush 703 is in contact with the row line 602, and sliding power is supplied; the bottom of the transverse moving seat 7 is fixedly provided with a proximity sensor 704, and the positioning pile 603 can trigger the proximity sensor 704; the bottom sides of the transverse moving seat 7 are fixedly provided with a sweeper 705, and the bottom of the sweeper 705 is in contact with the internal lower inclined structure of the moving channel 6.

[0043] Among them, an extraction pipe 901 is connected to the bottom of the external bin 9; a storage tube 902 is fixedly provided at the bottom of the external bin 9 through a threaded connection; three sets of exhaust fans 903 are embedded on the outside of the external bin 9, and the top opening of the extraction pipe 901 opens an enlarged channel in the external bin 9 to connect to the exhaust fan 903, and an inclined filter screen 904 is fixedly provided in the middle of the enlarged channel.

[0044] like Figure 1-3 As shown, the first motor 103 is controlled to drive the traverse screw 102 to rotate, the U-shaped rotating frames 3 on both sides are separated outward first, and then the reel is placed on the top of the roller 203, and then the annular side plates are buckled on the outside of the supporting bases 402 on both sides, and then the first motor 103 is reversed to merge the U-shaped rotating frames 3 on both sides;

[0045] During this time, the support holders 402 on both sides are inserted into the middle of the reel;

[0046] During this process, the control motor 302 is started to drive the control screw 301 to rotate, and the turning frames 303 on both sides are used to squeeze and contract the hydraulic control rod 403, and the hydraulic oil in the hydraulic control rod 403 is input into the hydraulic support rod 401, and each group of support clamps 402 is opened, and the reel and the two groups of side plates are fixed and spliced ​​together;

[0047] The number of beam bases 1 can be set as needed and connected through the movable channel 6.

[0048] Embodiment 2:

[0049] On the basis of Example 1, Figure 4-6 As shown, the moving motor 701 is controlled to drive the moving gear 702 to rotate, and the moving gear 702 is moved to the bottom of the reel, and the proximity sensor 704 is used to cooperate with the positioning pile 603 to position the reel;

[0050] After positioning, welding is performed using the welding gun 8, and the rotating motor 5 is started to drive the bevel gear disc 404 to rotate, thereby driving the rotating frame 4 and the supporting base 402 to rotate, and driving the entire reel to rotate to perform rotation welding;

[0051] The welding chips dropped during the welding process fall into the moving channel 6 and fall down along the inclined surface.

[0052] Embodiment 3:

[0053] On the basis of Example 1, Figure 7-9 As shown, during the movement of the traverse seat 7, power is supplied through the wiring bar 602 and the sliding brush 703;

[0054] The exhaust fan 903 is started to extract air, and airflow is generated in the extraction pipe 901 to extract the waste chips. The waste chips enter the extraction pipe 901, are intercepted by the filter 904, and fall into the storage tube 902. Finally, the storage tube 902 is removed and can be recycled;

[0055] During the movement of the transverse shift seat 7 , the welding shavings adhering to the inclined surface can be swept down to the extraction position of the extraction pipe 901 .

[0056] Specific usage and function of this embodiment: In the present invention, when in use, the first motor 103 is controlled to drive the transverse screw 102 to rotate, and the U-shaped rotating frames 3 on both sides are first separated outward, and then the reel is placed on the top of the roller 203, and then the annular side plates are buckled on the outside of the supporting clamps 402 on both sides, and then the first motor 103 is reversed to merge the U-shaped rotating frames 3 on both sides, and the supporting clamps 402 on both sides are inserted into the middle of the reel. During this period, the control motor 302 is started to drive the control screw 301 to rotate, and the turning frames 303 on both sides are used to squeeze and contract the hydraulic control rod 403, and the hydraulic oil in the hydraulic control rod 403 is input into the hydraulic support rod 401, and each group of support clamps 402 are propped open, and the reel and the two groups of side plates are fixed and spliced ​​together, such as Figure 1-3 Installation status in;

[0057] Then, the moving motor 701 is controlled to drive the moving gear 702 to rotate, and the moving gear 702 is moved to the bottom of the reel. The proximity sensor 704 is used to cooperate with the positioning pile 603 for positioning. Then, the welding gun 8 is used for welding, and the rotating motor 5 is started to drive the bevel gear disc 404 to rotate, thereby driving the rotating frame 4 and the supporting base 402 to rotate, and driving the reel to rotate as a whole to perform rotary welding. The welding shavings dropped during the welding process fall into the moving channel 6.

[0058] During the movement of the transverse shift seat 7, power is supplied through the wiring line 602 and the sliding brush 703, and the exhaust fan 903 is started to exhaust air, thereby generating airflow in the extraction pipe 901 to extract waste chips. The waste chips enter the extraction pipe 901, are intercepted by the filter net 904, and fall into the storage tube 902 from the external bin 9. Finally, the storage tube 902 can be removed and recycled. During the movement of the transverse shift seat 7, the sweeper 705 will sweep the welding chips attached to the inclined surface to the extraction position of the extraction pipe 901.

Claims

1. A multi-station cable drum side plate welding device, characterized in that: include: A beam-type base (1), wherein an intermediate seat (2) is fixedly arranged in the middle of the top of the beam-type base (1); a transmission frame (101) is fixedly arranged at the angles on both sides of the beam-type base (1) and the intermediate seat (2); two groups of U-shaped rotating frames (3) are slidably arranged on the top of the beam-type base (1) in cooperation with guide rails, and a rotating frame (4) is rotatably arranged on the top of the U-shaped rotating frames (3); a rotating motor (5) is fixedly arranged on the top of one side of the rotating frame (4); a moving channel is fixedly arranged on the top of the transmission frame (101) (6); the inner walls of the adjacent surfaces of the movable channels (6) on both sides are inclined upward; the inner walls of the adjacent sides of the movable channels (6) on both sides are provided with a transverse seat (7) in cooperation with the guide rail for sliding; a welding gun (8) is fixedly provided on the top of the transverse seat (7); an external bin (9) is fixedly provided on the outside of the transverse seat (7); an electric cylinder (201) is fixedly provided inside the middle seat (2), a tray (202) is fixedly provided above the electric cylinder (201), and two sets of rollers for carrying the roll are rotatably provided on the top of the tray (202) The support roller (203) of the drum; a control screw (301) is rotatably arranged in the middle of the upper part of the U-shaped rotating frame (3); a control motor (302) is fixedly arranged outside the U-shaped rotating frame (3), and the control motor (302) is transmission-connected to the control screw (301); a turning frame (303) is slidably arranged in the U-shaped rotating frame (3), and the lower part of the turning frame (303) is threadedly connected to the control screw (301); six rows of hydraulic support rods (401) are fixedly arranged outside the rotating frame (4), and the extension of the hydraulic support rods (401) is The retracted ends are fixedly provided with support seats (402); the outer end of the rotating frame (4) is provided with a cylindrical structure, a hydraulic control rod (403) is fixedly provided in the cylindrical structure, and a bevel gear disk (404) is fixedly provided on the outside of a group of rotating frames (4); the hydraulic support rod (401) and the hydraulic control rod (403) are connected and filled with hydraulic oil; the telescopic end of the hydraulic control rod (403) is rotatably connected with a bearing provided on the outside of the turning frame (303); and a bevel gear is provided on the shaft end of the rotating motor (5) to mesh with the bevel gear disk (404).

2. A multi-station cable drum side plate welding device as claimed in claim 1, characterized in that: Two sets of transverse screws (102) are rotatably arranged on the top of the beam-type base (1); a first motor (103) is fixedly arranged in the transmission frame (101); the first motor (103) and the transverse screw (102) are connected by bevel gear transmission; the transverse screw (102) is threadedly connected to the bottom of the U-shaped rotating frame (3).

3. A multi-station cable drum side plate welding device as claimed in claim 1, characterized in that: The movable channel (6) is fixedly provided with a rack (601) on the upper part of the inner wall close to the transverse displacement seat (7); the upper parts of the adjacent surfaces of the movable channels (6) on both sides are corner structures, and two groups of row lines (602) are fixedly provided under the corner structures; and the adjacent inner walls of the movable channels (6) on both sides are fixedly provided with positioning piles (603).

4. A multi-station cable drum side plate welding device as claimed in claim 3, characterized in that: The top of the transverse shift seat (7) is fixedly provided with a moving motor (701) in cooperation with the motor frame, and the shaft end of the moving motor (701) is fixedly provided with a moving gear (702), and the moving gear (702) is meshed with the rack (601); the top of the transverse shift seat (7) is fixedly provided with a sliding brush (703), and the sliding brush (703) is in contact with the row line (602); the bottom of the transverse shift seat (7) is fixedly provided with a proximity sensor (704), and the positioning pile (603) can trigger the proximity sensor (704); the bottom sides of the transverse shift seat (7) are fixedly provided with a sweeper (705), and the bottom of the sweeper (705) is in contact with the internal lower inclined surface structure of the moving channel (6).

5. A multi-station cable drum side plate welding device as claimed in claim 1, characterized in that: The bottom of the external bin (9) is connected with an extraction pipe (901); a storage cylinder (902) is fixedly provided at the bottom of the external bin (9) through a threaded connection; three sets of exhaust fans (903) are embedded on the outside of the external bin (9); the top opening of the extraction pipe (901) is provided with an enlarged channel in the external bin (9) to connect to the exhaust fan (903); an inclined filter screen (904) is fixedly provided in the middle of the enlarged channel.

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