A method for preparing and applying an anti-icing coating for power transmission lines

Abstract

This invention relates to the field of coating technology, specifically a method for preparing an anti-icing coating for power transmission lines. The method comprises the following raw materials in parts by weight: propylene glycol dimethacrylate, butyl acetate, polyamide resin, coupling agent, nano-silica, nano-titanium dioxide, graphene oxide, potassium iodate, graphite powder, and soapberry oil. The steps are as follows: S1. Mixing graphite powder and soapberry oil to obtain a first mixture; S2. Mixing graphene oxide and potassium iodate to obtain a second mixture; S3. Mixing the first mixture, the second mixture, propylene glycol dimethacrylate, and butyl acetate to obtain a third mixture; S4. Heating nano-silica and nano-titanium dioxide to 50-60°C, then adding them to the third mixture and stirring to obtain the anti-icing coating. This method for preparing the anti-icing coating yields a coating with better anti-icing performance. This invention also provides a method for applying the anti-icing coating.

Description

Technical Field

[0001] This invention relates to the field of coating technology, and in particular to the preparation and application methods of anti-icing coatings. This invention also relates to anti-icing coatings. Background Technology

[0002] Electrical components are numerous, such as wires, bird spikes, surge arresters, and distribution boxes. These electrical components are outdoors for long periods of time, and in the cold winter, ice often adheres to their surfaces, affecting their normal operation and even causing accidents. Ordinary coatings do not have the effect of preventing ice accumulation; therefore, reducing ice accumulation on electrical surfaces in the cold winter is a goal pursued by coating manufacturers.

[0003] In patent document CN116042089A, entitled "A Water-based Nanocoating and its Preparation Method and Application", a water-based nanocoating and its preparation method and application are disclosed. This water-based nanocoating is prepared by mixing the following raw materials in the indicated mass fractions: water-based nano-ceramic resin, water-based non-stick additive, other additives, inorganic pigment, weak acid, and the balance solvent. It has a certain anti-icing effect. However, during use, such a coating is prone to peeling off, i.e., it is not durable, and improvements are needed. Summary of the Invention

[0004] The purpose of this invention is to address the aforementioned shortcomings by providing a method for preparing and applying an anti-icing coating for power transmission lines that offers better anti-icing performance and greater durability when applied to the surface of power transmission lines. This invention also provides such an anti-icing coating and an apparatus for applying the anti-icing coating to power transmission lines.

[0005] The technical solution of the present invention for preparing an anti-icing coating for power transmission lines is as follows: A method for preparing an anti-icing coating, comprising the following raw materials in parts by weight:

[0006] 40-60 parts of propylene glycol dimethacrylate

[0007] 10-12 parts of butyl acetate

[0008] 5-7 parts of polyamide resin

[0009] 2-5 parts of coupling agent

[0010] 3-5 parts of nano-silica

[0011] 3-5 parts of nano-titanium dioxide

[0012] 2-5 parts of graphene oxide

[0013] 3-5 parts potassium iodate

[0014] 3-5 parts graphite powder

[0015] 3-5 parts soapberry oil;

[0016] S1. Mix graphite powder and soapberry oil, and let stand at 30-40℃ for 2 hours to obtain the first mixture;

[0017] S2. Mix graphene oxide and potassium iodate and pass through a 20-mesh sieve to obtain a second mixture;

[0018] S3. Mix the first mixture, the second mixture, propylene glycol dimethacrylate, and butyl acetate at 25-30°C, and then heat the mixture to 30-32°C to obtain the third mixture for later use;

[0019] S4. Heat nano-silica and nano-titanium dioxide to 50-60℃, pour them into the third mixture, and stir quickly to obtain this anti-icing coating.

[0020] Preferably, 50 parts of the propylene glycol dimethacrylate...

[0021] 11 parts of butyl acetate

[0022] 6 parts of polyamide resin

[0023] 3.5 parts coupling agent

[0024] 4 parts of nano-silica

[0025] 4 parts of nano titanium dioxide

[0026] 3 parts graphene oxide

[0027] 4 parts potassium iodate

[0028] 4 parts graphite powder

[0029] 4 parts soapberry oil.

[0030] Better quality: also contains 0.1–0.2 parts of acetic acid;

[0031] In S1, graphite powder and soapberry oil are mixed and left to stand at 30-40°C for 2 hours. Acetic acid is also added to obtain the first mixture.

[0032] An anti-icing coating is an anti-icing coating obtained by the above method.

[0033] The technical solution of the anti-icing coating coating method of the present invention is as follows: the anti-icing coating coating coating method for power transmission lines is to coat the coating of the above method onto the surface of the power transmission line.

[0034] Better: The surface of the transmission line is a metal surface.

[0035] Preferably, during the application of the anti-icing coating, the temperature is 30-35°C, and the surface temperature of the transmission line is 10-15°C.

[0036] This invention also provides a device for coating anti-icing paint on power transmission lines, characterized in that: it includes a frame on which raw material rollers and product rollers for power transmission lines are mounted. The raw material rollers are rollers wound with uncoated power transmission lines, and the product rollers are rollers wound with coated power transmission lines. The power transmission lines form a coating path from the raw material rollers to the product rollers, and the coating path is from back to front. A rear low-temperature chamber and a front spraying chamber are mounted on the frame. The low-temperature chamber has a low-temperature chamber inlet and a low-temperature chamber outlet, and the spraying chamber has a spraying chamber inlet and a spraying chamber. The coating route passes through a low-temperature chamber and a spraying chamber. The low-temperature chamber has a temperature regulating component, which is a first temperature regulating component, capable of maintaining the temperature of the transmission line at 10-15°C. There is also a paint container connected to a paint nozzle installed inside the spraying chamber, which can spray anti-icing paint onto the transmission line passing through the spraying chamber. Around the paint container is a second temperature regulating component, capable of maintaining the paint temperature inside the paint container at 30-35°C.

[0037] The present invention also provides a transmission line with good anti-icing effect, including a transmission line body, characterized in that: the transmission line body has an anti-icing coating layer on the outside, the anti-icing coating layer being obtained by the condensation of the above-mentioned anti-icing coating.

[0038] Ideally, the anti-icing coating layer is obtained by the above-described method for applying anti-icing coatings to transmission lines.

[0039] The beneficial effects of this invention are: the preparation method of this anti-icing coating for transmission lines can obtain an anti-icing coating with better anti-icing effect, and this coating method also has the advantage of being more durable when coated on the surface of the transmission line. This anti-icing coating coating device for transmission lines can also realize the spraying of anti-icing coating onto transmission lines, and conforms to the anti-icing coating spraying process, resulting in a coating with stronger peel resistance and longer service life. Such transmission lines also have the advantage of good anti-icing effect. Attached Figure Description

[0040] Figure 1 This is a schematic diagram of the structure of the transmission line anti-icing coating device of the present invention.

[0041] Among them: 1. Device frame 11. Raw material roller 12. Product roller 13. Coating route 2. Low temperature chamber 23. First temperature control component 3. Spraying chamber 33. Paint container 34. Paint nozzle 35. Second temperature control component 4. Drying chamber 43. Humidity monitor 44. Humidity control device. Detailed Implementation

[0042] The present invention will be further described below with reference to the embodiments.

[0043] Example 1

[0044] Use the following ingredients

[0045] 40 kg of propylene glycol dimethacrylate

[0046] 10 kg of butyl acetate

[0047] 5 kg of polyamide resin

[0048] 2 kg of coupling agent

[0049] 3 kg of nano-silica

[0050] 3 kg of nano titanium dioxide

[0051] 2 kg of graphene oxide

[0052] 3 kg of potassium iodate

[0053] 3 kg of graphite powder

[0054] 3 kg of soapberry oil;

[0055] S1. Mix graphite powder and soapberry oil, and let stand at 30°C for 2 hours to obtain the first mixture;

[0056] S2. Mix graphene oxide and potassium iodate and pass through a 20-mesh sieve to obtain a second mixture;

[0057] S3. Mix the first mixture, the second mixture, propylene glycol dimethacrylate, and butyl acetate at 25°C, and then heat the mixture to 30°C to obtain the third mixture for later use;

[0058] S4. Heat nano-silica and nano-titanium dioxide to 50°C, pour them into the third mixture, and stir rapidly to obtain the first anti-icing coating.

[0059] Example 2

[0060] Use the following ingredients

[0061] 60 kg of propylene glycol dimethacrylate

[0062] 12 kg of butyl acetate

[0063] 7 kg of polyamide resin

[0064] 5 kg of coupling agent

[0065] 5 kg of nano-silica

[0066] 5 kg of nano titanium dioxide

[0067] 5 kg of graphene oxide

[0068] 5 kg of potassium iodate

[0069] 5 kg of graphite powder

[0070] 5 kg of soapberry oil;

[0071] S1. Mix graphite powder and soapberry oil, and let stand at 40°C for 2 hours to obtain the first mixture;

[0072] S2. Mix graphene oxide and potassium iodate and pass through a 20-mesh sieve to obtain a second mixture;

[0073] S3. Mix the first mixture, the second mixture, propylene glycol dimethacrylate, and butyl acetate at 25°C, and then heat the mixture to 32°C to obtain the third mixture for later use;

[0074] S4. Heat nano-silica, nano-titanium dioxide, and graphene oxide to 60°C, then pour them into the third mixture and stir rapidly to obtain the second anti-icing coating.

[0075] Example 3

[0076] Use the following ingredients

[0077] 50 kg of propylene glycol dimethacrylate

[0078] 11 kg of butyl acetate

[0079] 6 kg of polyamide resin

[0080] 3.5 kg of coupling agent

[0081] 4 kg of nano-silica

[0082] 3 kg of nano titanium dioxide

[0083] 2.5 kg of graphene oxide

[0084] 4 kg of potassium iodate

[0085] 4 kg of graphite powder

[0086] 4 kg of soapberry oil;

[0087] S1. Mix graphite powder and soapberry oil, and let stand at 35°C for 2 hours to obtain the first mixture;

[0088] S2. Mix graphene oxide and potassium iodate and pass through a 20-mesh sieve to obtain a second mixture;

[0089] S3. Mix the first mixture, the second mixture, propylene glycol dimethacrylate, and butyl acetate at 25°C, and then heat the mixture to 32°C to obtain the third mixture for later use;

[0090] S4. Heat nano-silica, nano-titanium dioxide, and graphene oxide to 55°C, then pour them into the third mixture and stir rapidly to obtain the first anti-icing coating.

[0091] The table below shows the icing effect on wire surfaces after applying three different coatings to them during winter rain:

[0092] Test metrics First Coatings Second coating Third Coating Paint coating -5℃ for 1 hour No ice No ice No ice Slight icing -5℃ for 2 hours No ice No ice No ice Slight icing -10℃ for 1 hour No ice No ice No ice Slight icing -10℃ for 2 hours No ice No ice No ice There is ice -15℃ for 1 hour Slight icing No ice No ice There is ice -15℃ for 3 hours Slight icing No ice No ice There is ice -20℃ for 1 hour Slight icing Slight icing No ice There is ice -20℃ for 3 hours Slight icing Slight icing Slight icing Thick ice layer

[0093] Example 4

[0094] Repeat the above embodiments, and: further contain 0.1-0.2 parts of acetic acid;

[0095] In S1, graphite powder and soapberry oil are mixed and left at 30-40°C for 2 hours. Acetic acid is also added to obtain the first mixture.

[0096] With other processes remaining unchanged, the resulting anti-icing coating also has the advantage of being more durable, with a lifespan generally increasing by 20-30% compared to coatings without acetic acid.

[0097] Example 5

[0098] Repeating the above embodiments, adding any one of potassium iodate, graphite powder, or soapberry oil to the raw materials results in a coating with even worse anti-icing properties.

[0099] Example 6

[0100] The coating obtained by the above method is applied to the surface of the transmission line to obtain the first coating.

[0101] Example 7

[0102] The coating obtained by the above method is applied to the surface of a metal, such as an electrical wire, to obtain a second coating.

[0103] Example 8

[0104] During the coating process, the temperature of the anti-icing coating is 30-35°C, and the surface temperature of the transmission line is 10-15°C, resulting in a third coating layer.

[0105] Test metrics First coating Second coating Third coating Peel resistance powerful powerful strongest Service life 1-3 years 1-3 years 3-5 years

[0106] Example 9

[0107] Based on Example 8 above, after the transmission line is sprayed, the coating layer is dried in an environment with a humidity of 50-60% to obtain the fourth coating layer.

[0108] After testing, the fourth coating obtained in this way has the advantages of making the connection of the power transmission line more secure and having a better anti-icing effect.

[0109] like Figure 1 As shown, the present invention also provides a device for coating anti-icing paint on power transmission lines, characterized in that: it includes a frame 1, on which are mounted a raw material roller 11 and a product roller 12 for power transmission lines. The raw material roller is a roller wound with uncoated power transmission lines, and the product roller is a roller wound with coated power transmission lines. The power transmission lines form a coating path 13 from the raw material roller to the product roller, and the coating path from the raw material roller to the product roller is from back to front. A low-temperature chamber 2 at the rear and a spraying chamber 3 at the front are mounted on the frame. The low-temperature chamber has a low-temperature chamber inlet and a low-temperature chamber outlet, and the spraying chamber has a spraying chamber inlet and a spraying chamber outlet. The coating chamber outlet has a coating route that passes through a low-temperature chamber and a spraying chamber. The low-temperature chamber has a temperature regulating component, specifically a first temperature regulating component 23, which can maintain the temperature of the transmission line at 10-15°C. There is also a paint container 33 connected to a paint nozzle 34, which is installed inside the spraying chamber and can spray anti-icing paint onto the transmission line passing through the spraying chamber. Around the paint container 33 is a second temperature regulating component 35, which can maintain the paint temperature inside the container at 30-35°C.

[0110] The transmission line anti-icing coating device of the present invention can spray anti-icing coating on transmission lines and conforms to the anti-icing coating spraying process. The resulting coating has the advantages of strong anti-peeling ability and long service life.

[0111] To elaborate further, the temperature regulating component is a heating element or a cooling element of an air conditioner.

[0112] In short, as long as the temperature of the low-temperature room and the spray booth can be adjusted to reach the required temperature, it will be fine.

[0113] Furthermore, a drying chamber 4 is installed in front of the spraying chamber. The drying chamber has a drying chamber inlet and a drying chamber outlet. Inside the drying chamber, there is a humidity monitor 43 and a humidity regulator 44. The humidity regulator has a humidity regulating outlet that leads to the drying chamber. The humidity monitor and the humidity regulator are connected to a control device. The control device adjusts the humidity inside the drying chamber to 50-60% based on the data transmitted from the humidity monitor.

[0114] In this way, the coating of the transmission lines produced by this device is more in line with the coating production process, and the connection between the coating and the transmission lines is stronger.

[0115] In one embodiment, the control device is a programmable controller or a PLC, etc.

[0116] Furthermore, the humidity regulator includes a dryer and a humidifier.

[0117] In one technical solution, the coating container is filled with the anti-icing coating of the present invention.

[0118] The present invention also provides a transmission line with good anti-icing effect, including a transmission line body, characterized in that: the transmission line body has an anti-icing coating layer on the outside, the anti-icing coating layer being obtained by the condensation of the above-mentioned anti-icing coating.

[0119] Ideally, the anti-icing coating layer is obtained by the above-described method for applying anti-icing coatings to transmission lines.

[0120] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A method for preparing an anti-icing coating for power transmission lines, comprising the following raw materials in parts by weight: 40-60 parts of propylene glycol dimethacrylate 10-12 parts of butyl acetate 5-7 parts of polyamide resin 2-5 parts of coupling agent 3-5 parts of nano-silica 3-5 parts of nano titanium dioxide 2-5 parts of graphene oxide 3-5 parts potassium iodate 3-5 parts graphite powder 3-5 parts soapberry oil; S1. Mix graphite powder and soapberry oil, and let stand at 30-40°C for 2 hours to obtain the first mixture; S2. Mix graphene oxide and potassium iodate and pass through a 20-mesh sieve to obtain a second mixture; S3. Mix the first mixture, the second mixture, propylene glycol dimethacrylate, and butyl acetate at 25-30°C, and then heat the mixture to 30-32°C to obtain the third mixture for later use; S4. Heat nano-silica and nano-titanium dioxide to 50-60°C, pour them into the third mixture, and stir rapidly to obtain this anti-icing coating.

2. The method for preparing the anti-icing coating for transmission lines according to claim 1, characterized in that: The aforementioned 50 parts of propylene glycol dimethacrylate 11 parts of butyl acetate 6 parts of polyamide resin 3.5 parts coupling agent 4 parts of nano-silica 4 parts of nano titanium dioxide 3 parts graphene oxide 4 parts potassium iodate 4 parts graphite powder 4 parts soapberry oil.

3. The method for preparing the anti-icing coating for transmission lines according to claim 1, characterized in that: It also contains 0.1 to 0.2 parts of acetic acid; In S1, graphite powder and soapberry oil are mixed and left to stand at 30-40°C for 2 hours. Acetic acid is also added to obtain the first mixture.

4. An anti-icing coating for power transmission lines, which is an anti-icing coating obtained by any of the methods in claims 1-3.

5. A method for applying an anti-icing coating to a power transmission line, comprising applying the anti-icing coating obtained by any of the methods in claims 1-3 to the surface of the power transmission line.

6. The method for applying the anti-icing coating to transmission lines according to claim 5, characterized in that: The surface of the power transmission line is a metal surface.

7. The method for applying the anti-icing coating to transmission lines according to claim 5 or 6, characterized in that: During the coating process, the temperature of the anti-icing coating is 30-35°C, and the temperature of the transmission line surface is 10-15°C.

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