Brass rod extrusion forming apparatus

Abstract

The application relates to the technical field of copper bar processing, and discloses a brass bar extrusion forming equipment, which comprises a bottom plate, a supporting frame fixedly connected to the upper surface of the bottom plate, a first fixed plate fixedly connected to the inner wall of the supporting frame, a conveying belt arranged on the upper surface of the bottom plate, a first hydraulic rod fixedly connected to the upper surface of the first fixed plate, a fixed block fixedly connected to the output end of the first hydraulic rod, a third connecting plate fixedly connected to the lower surface of the fixed block, a second sleeve fixedly connected to the lower surface of the third connecting plate, a limiting column slidingly connected to the inside of the third connecting plate, and springs arranged on the outer wall of the limiting column. Through the combination of the supporting frame, the first fixed plate and multiple hydraulic rods and connecting plates, the stability of the equipment during extrusion is ensured, and the equipment can be adjusted through the hydraulic rods and the connecting plates to adapt to brass bars of different specifications and lengths, so that the use range and flexibility of the equipment are increased.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of copper bar processing, specifically a brass bar extrusion forming equipment. BACKGROUND

[0002] In the current industrial production field, brass is widely used in various mechanical, electrical, decorative and other fields due to its good mechanical properties and processing performance. With the increasing demand for brass products in the market, the requirements for brass bar extrusion forming technology are also increasing. Traditional brass bar extrusion forming equipment usually faces problems such as insufficient stability, low cooling efficiency and low processing precision, which not only limits the improvement of production efficiency, but also affects the quality and cost control of products.

[0003] In terms of stability, during the extrusion forming process, a large force is generated, and if the structural design of the equipment is not stable enough, it is easy to affect the forming quality due to vibration or displacement. In addition, different specifications and lengths of brass bars have higher requirements for the adaptability of the equipment, and traditional equipment is often difficult to adjust flexibly to adapt to these changes, thereby limiting its application range.

[0004] In terms of cooling efficiency, temperature control during the extrusion forming process is crucial to ensure product performance and reduce material loss. Excessive temperature not only leads to a decrease in the performance of metal materials, but also may cause size inaccuracy or surface defects, and traditional cooling systems often cannot provide fast and uniform cooling effects.

[0005] In terms of processing precision, ensuring that the size and shape of the brass bar meet strict standards is the key to ensuring the quality of the final product. However, traditional equipment often has insufficient precision during the cutting process after extrusion forming, which not only affects the consistency of the product, but also increases the difficulty and cost of subsequent processing.

[0006] In view of the above background, there is an urgent need for a new type of brass bar extrusion forming equipment to solve the shortcomings of traditional equipment in stability, cooling efficiency and processing precision. SUMMARY

[0007] In view of the shortcomings of the prior art, the present application provides a brass bar extrusion forming equipment to solve the problems of insufficient stability, cooling efficiency and processing precision of traditional equipment.

[0008] In order to achieve the above object, the present application is realized by the following technical scheme: A brass rod extrusion forming equipment, including the bottom plate, the upper surface of the bottom plate is fixedly connected with the support frame, the inner wall of the support frame is fixedly connected with the first fixed plate, the upper surface of the bottom plate is provided with the conveying belt, the upper surface of the first fixed plate is fixedly connected with the first hydraulic rod, the output end of the first hydraulic rod is fixedly connected with the fixed block, the lower surface of the fixed block is fixedly connected with the third connecting plate, the lower surface of the third connecting plate is fixedly connected with the second sleeve, the inside of the third connecting plate is slidably connected with the limiting column, the outer wall of the limiting column is provided with the spring, the lower end of the spring is fixedly connected with the first connecting plate, the outer wall of the first connecting rod is slidably connected with the first limiting plate, the upper surface of the first limiting plate is fixedly connected with the clamping plate, the lower surface of the first connecting plate is fixedly connected with the upper surface of the first limiting plate, and the outer wall of the first limiting plate is provided with the connecting mechanism.

[0009] Preferably, the connecting mechanism comprises a first connecting block, the outer wall is fixedly connected with a first rotating rod, the outer wall of the first rotating rod is rotatably connected with a second connecting rod, the inside of the first fixed plate is fixedly connected with, the outer wall is rotatably connected with a second connecting plate, the inside of the second connecting rod is rotatably connected with the outer wall of the second connecting plate, the outer wall of the second connecting plate is rotatably connected with a second rotating rod, and the inside of the second rotating rod is rotatably connected with the outer wall of the first rotating rod.

[0010] Preferably, the outer wall of the limiting column is fixedly connected with a limiting ring, and the outer wall of the third connecting plate is fixedly connected with the inner wall of the first connecting block.

[0011] Preferably, the upper surface of the bottom plate is fixedly connected with a water tank, the upper surface of the bottom plate is fixedly connected with a water pump, the output end of the water pump is fixedly connected in the inside of the water tank, and the output end of the water pump is fixedly connected with a connecting pipe.

[0012] Preferably, the upper surface of the bottom plate is fixedly connected with a support, the upper surface of the support is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a second gear, and the upper surface of the bottom plate is fixedly connected with a second limiting plate.

[0013] Preferably, the inside of the second limiting plate is rotatably connected with a first gear, the first gear is engaged with the second gear, the inside of the second gear and the first gear is fixedly connected with a rotating roller, and the outer wall of the rotating roller is fixedly connected with a cleaning roller.

[0014] Preferably, the upper surface of the bottom plate is fixedly connected with an electric sliding rail, the inside of the electric sliding rail is slidably connected with a first sliding block, the outer wall of the first sliding block is fixedly connected with a top plate on one side, the lower surface of the top plate is fixedly connected with a cutting knife, and the outer wall of the electric sliding rail is fixedly connected with a horizontal plate on one side.

[0015] Preferably, the upper surface of the bottom plate is fixedly connected with a second fixed plate, the inside of the second fixed plate is fixedly connected with a second hydraulic rod, the output end of the second hydraulic rod is fixedly connected with a moving block, the inner wall of the second fixed plate is fixedly connected with a second sliding block, and the outer wall of the moving block is slidably connected to the inner wall of the second sliding block.

[0016] Preferably, the upper surface of the moving block is rotatably connected with a rotating shaft, the inside of the rotating shaft is provided with a supporting rod, the upper surface of the supporting rod is rotatably connected with a side plate, and the upper surface of the side plate is fixedly connected with a baffle.

[0017] Preferably, the outer wall of the bottom plate is fixedly connected with an inclined plate, the upper surface of the inclined plate is fixedly connected with a third hydraulic rod, and the output end of the third hydraulic rod is fixedly connected with a pushing block.

[0018] Working principle: the cooperation of the first connecting plate, the first limiting plate and the clamping plate can accurately control the shape and size of the brass rod during extrusion. The use of the hydraulic system can realize fine adjustment of the extrusion degree by adjusting the pressure of the hydraulic rod, so as to ensure the quality of the final product. The cooling system composed of the water tank, the water pump and the connecting pipe not only cools the heat generated during extrusion, but also provides a means for controlling the temperature of the brass. By adjusting the water flow and temperature, the extruded brass can be quickly cooled and solidified after processing, and the required shape can be maintained. The electric sliding rail system drives the cutting knife to cut the extruded brass by controlling the position of the first sliding block and the top plate. This design not only provides accurate cutting position, but also can control the cutting speed by adjusting the speed of the electric sliding rail to adapt to different process requirements. The design of the second hydraulic rod and the moving block enables the device to have adjustable extrusion degree and shape. By controlling the output pressure of the second hydraulic rod, the position of the moving block can be adjusted to change the shape and size of the brass rod. The structure of the inclined plate, the third hydraulic rod and the pushing block can control the position of the pushing block by adjusting the output of the third hydraulic rod, so as to accurately control the movement of the brass rod after extrusion. This system not only serves as a conveyor, but also affects the speed and efficiency of the entire extrusion process.

[0019] The present application provides a brass rod extrusion forming device. It has the following advantages:

[0020] 1、The present application constructs a stable and flexible work platform through the combination of the bottom plate, support frame, first fixed plate and various hydraulic rods and connecting plates. Such design not only ensures the stability of the equipment during extrusion, but also can adapt to different specifications and lengths of brass rods by adjusting the hydraulic rods and connecting plates, increasing the use range and flexibility of the equipment.

[0021] 2、The present application effectively avoids the performance decline of metal materials caused by excessive temperature during extrusion by precisely controlling the flow and temperature of cooling water through the built-in water cooling system of the device. This efficient cooling system not only improves the surface quality and internal performance of the product, but also helps to improve the use efficiency of the material, reduces waste, and thus reduces production cost.

[0022] 3、The present application is equipped with a high-precision control system, including electric sliding rail, sliding block and precise cutting device. These control systems enable the device to perform precise length cutting while extruding the brass rod, ensuring the consistency of product size. In addition, the high automation of the control system reduces the need for manual operation, reduces the risk of operation errors, improves production efficiency and safety. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a perspective view of the present application;

[0024] Figure 2 is a first gear part structure schematic diagram of the present application;

[0025] Figure 3 is a right view schematic diagram of the present application;

[0026] Figure 4 is a first sleeve part structure schematic diagram of the present application;

[0027] Figure 5 is a cross plate part structure schematic diagram of the present application;

[0028] Figure 6 is Figure 1 is an enlarged view of A in the middle;

[0029] Figure 7 is Figure 5 is an enlarged view of B in the middle.

[0030] Wherein, 1, the bottom plate; 2, support frame;3, the first fixed plate;4, the first hydraulic rod;5, the conveyor belt;6, water tank;7, water pump;8, connecting pipe;9, the first sleeve;10, the first connecting rod;11, the limiting plate;12, the clamping plate;13, the first connecting block;14, the first rotating rod;15, the second connecting rod;16, support rod;17, the second connecting plate;18, the second rotating rod;19, the first connecting plate;20, the second sleeve;21, the limiting column;22, spring;23, the third connecting plate;24, fixed block;25, limiting ring;26, the first motor;27, the second limiting plate;28, the first gear;29, the second gear;30, cleaning roller;31, electric sliding rail;32, the first sliding block;33, top plate;34, cutting knife;35, horizontal plate;36, the second fixed plate;37, side plate;38, the second hydraulic rod;39, support rod;40, the second sliding block;41, moving block;42, rotating shaft;43, inclined plate;44, the third hydraulic rod;45, baffle. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0032] Embodiment:

[0033] Please refer to the drawings Figure 1 - the drawings Figure 7 The embodiment of the present application provides a brass rod extrusion forming equipment, which comprises a bottom plate 1, the upper surface of the bottom plate 1 is fixedly connected with a support frame 2, the inner wall of the support frame 2 is fixedly connected with a first fixed plate 3 on one side, the upper surface of the bottom plate 1 is provided with a conveyor belt 5, the upper surface of the first fixed plate 3 is fixedly connected with a first hydraulic rod 4, the output end of the first hydraulic rod 4 is fixedly connected with a fixed block 24, the lower surface of the fixed block 24 is fixedly connected with a third connecting plate 23, the lower surface of the third connecting plate 23 is fixedly connected with a second sleeve 20, the inner part of the third connecting plate 23 is slidably connected with a limiting column 21, the outer wall of the limiting column 21 is provided with a spring 22, the lower end of the spring 22 is fixedly connected with a first connecting plate 19, the outer wall of the first connecting rod 10 is slidably connected with a first limiting plate 11, the upper surface of the first limiting plate 11 is fixedly connected with a clamping plate 12, the lower surface of the first connecting plate 19 is fixedly connected to the upper surface of the first limiting plate 11, and the outer wall of the first limiting plate 11 is provided with a connecting mechanism.

[0034] In one embodiment, the support frame 2 on the base plate 1 provides overall support and stability of the device, ensuring that no shaking or tilting occurs during the extrusion process, and the base plate 1 is provided with a conveyor belt 5 for conveying the brass rod to be processed to the extrusion molding area, ensuring the continuity and efficiency of the production process.

[0035] Further, the first limiting plate 11 is fixedly connected with a clamping plate 12 for clamping the brass rod to prevent deviation or sliding during extrusion, ensuring the accuracy and consistency of the molding.

[0036] The connecting mechanism includes a first connecting block 13, a first rotating rod 14 fixedly connected to one side of the outer wall, a second connecting rod 15 rotatably connected to the outer wall of the first rotating rod 14, a first fixed plate 3 internally fixedly connected with 16, a second connecting plate 17 rotatably connected to the outer wall of 16, the second connecting rod 15 is rotatably connected to the outer wall of the second connecting plate 17, the second connecting plate 17 is rotatably connected with a second rotating rod 18, and the second rotating rod 18 is rotatably connected to the outer wall of the first rotating rod 14.

[0037] In one embodiment, the connecting mechanism ensures the position stability of the brass rod during extrusion, preventing deviation or distortion during processing, and the first rotating rod 14 and the second rotating rod 18 are connected through the connecting block and the connecting plate to form a stable connecting frame, ensuring the balance and stability during extrusion.

[0038] Further, the stability of the connecting mechanism can effectively reduce the position deviation or distortion during extrusion, thereby reducing the incidence of processing errors and improving production efficiency. The design of the connecting mechanism enhances the structural stability of the device, reduces the possibility of vibration and loosening, and improves the service life and reliability of the device.

[0039] The outer wall of the limiting column 21 is fixedly connected with a limiting ring 25, and the outer wall of the third connecting plate 23 is fixedly connected to the inner wall of the first connecting block 13.

[0040] In one embodiment, the outer wall of the limiting column 21 is fixedly connected with the limiting ring 25, and the limiting ring plays a role in limiting the movement range of the limiting column. When the extrusion process reaches the set position, the limiting ring can ensure that the limiting column stops moving, thereby controlling the dimensional accuracy and consistency of the extrusion molding.

[0041] The upper surface of the base plate 1 is fixedly connected with a water tank 6, and the upper surface of the base plate 1 is fixedly connected with a water pump 7, the output end of the water pump 7 is fixedly connected to the inside of the water tank 6, and the output end of the water pump 7 is fixedly connected with a connecting pipe 8.

[0042] In one embodiment, a water tank 6 is fixedly connected to the upper surface of the base plate 1. The water tank is used to store liquid for cooling and lubrication. A water pump 7 is fixedly connected inside the water tank 6 to draw liquid from the water tank and deliver it to the processing area for cooling and lubrication. A connecting pipe 8 connects the output end of the water pump to the processing area to ensure that the liquid can effectively reach the processing area.

[0043] Furthermore, the cooling and lubricating fluids can effectively reduce the temperature of the brass rods during processing, reducing deformation and damage, thereby improving processing quality and reducing the defect rate. Through effective cooling and lubrication, the water pump 7 and water tank 6 can reduce the wear of equipment and tools, extend the service life of the equipment, and reduce maintenance costs.

[0044] A bracket is fixedly connected to the upper surface of the base plate 1, a first motor 26 is fixedly connected to the upper surface of the bracket, a second gear 29 is fixedly connected to the output end of the first motor 26, and a second limiting plate 27 is fixedly connected to the upper surface of the base plate 1.

[0045] In one embodiment, a second limiting plate 27 is fixedly connected to the upper surface of the base plate 1. The second limiting plate is used to limit the range of motion of the moving parts during the extrusion molding process, ensuring the safety and stability of the processing.

[0046] The second limiting plate 27 is rotatably connected to a first gear 28, which meshes with a second gear 29. Rotating rollers are fixedly connected inside both the second gear 29 and the first gear 28, and cleaning rollers 30 are fixedly connected to the outer wall of the rotating rollers.

[0047] In one embodiment, the smooth operation of the rotating roller 30 and the cleaning action of the cleaning roller 30 can reduce friction and surface contamination during processing, reduce the incidence of processing errors, and improve product quality. Through smooth power transmission and cleaning treatment of the brass rod surface, wear on equipment and tools can be reduced, the service life of the equipment can be extended, and maintenance costs can be reduced.

[0048] An electric slide rail 31 is fixedly connected to the upper surface of the base plate 1. A first slider 32 is slidably connected inside the electric slide rail 31. A top plate 33 is fixedly connected to one side of the outer wall of the first slider 32. A cutting blade 34 is fixedly connected to the lower surface of the top plate 33. A horizontal plate 35 is fixedly connected to one side of the outer wall of the electric slide rail 31.

[0049] In one embodiment, a cutting blade 34 is fixedly connected to the lower surface of the top plate 33. The cutting blade is used to cut the brass rod after processing, so that the finished product length meets the requirements. The arrangement of the top plate 33 and the cutting blade 34 makes the processing process smoother and more efficient, and can quickly position and compact the brass rod, and quickly cut it after processing, thus improving processing efficiency.

[0050] The upper surface of the base plate 1 is fixedly connected with a second fixed plate 36, the inside of the second fixed plate 36 is fixedly connected with a second hydraulic rod 38, the output end of the second hydraulic rod 38 is fixedly connected with a moving block 41, the inner wall of the second fixed plate 36 is fixedly connected with a second sliding block 40, and the outer wall of the moving block 41 is slidingly connected with the inner wall of the second sliding block 40.

[0051] In one embodiment, the output end of the second hydraulic rod 38 is fixedly connected with a moving block 41, and the moving block is used to transmit the pressure applied by the hydraulic rod to the processing area, so as to control the processing pressure and speed during extrusion.

[0052] The upper surface of the moving block 41 is rotatably connected with a rotating shaft 42, the inside of the rotating shaft 42 is provided with a supporting rod 39, the upper surface of the supporting rod 39 is rotatably connected with a side plate 37, and the upper surface of the side plate 37 is fixedly connected with a baffle 45.

[0053] In one embodiment, the upper surface of the side plate 37 is fixedly connected with a baffle 45. The baffle is used to limit the movement range of the brass rod during extrusion molding, so as to ensure the precision and consistency of processing.

[0054] The outer wall of the base plate 1 is fixedly connected with an inclined plate 43, the upper surface of the inclined plate 43 is fixedly connected with a third hydraulic rod 44, and the output end of the third hydraulic rod 44 is fixedly connected with a pushing block.

[0055] In one embodiment, the outer wall of the base plate 1 is fixedly connected with an inclined plate 43, and the upper surface of the inclined plate is fixedly connected with a third hydraulic rod 44. The third hydraulic rod is used to provide the required inclined pressure support during extrusion molding, the output end of the third hydraulic rod 44 is fixedly connected with a pushing block, and the pushing block is used to transmit the inclined pressure to the processing area of the brass rod, so as to push the brass rod to be extrusion molded in a specific direction.

[0056] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A brass rod extrusion forming apparatus comprising a base plate (1), characterised in that, The upper surface of the bottom plate (1) is fixedly connected with a support frame (2), the inner wall of the support frame (2) is fixedly connected with a first fixed plate (3), the upper surface of the bottom plate (1) is provided with a conveying belt (5), the upper surface of the first fixed plate (3) is fixedly connected with a first hydraulic rod (4), the output end of the first hydraulic rod (4) is fixedly connected with a fixed block (24), the lower surface of the fixed block (24) is fixedly connected with a third connecting plate (23), the lower surface of the third connecting plate (23) is fixedly connected with a second sleeve (20), the inside of the third connecting plate (23) is slidably connected with a limiting column (21), the outer wall of the limiting column (21) is provided with a spring (22), the lower end of the spring (22) is fixedly connected with a first connecting plate (19), the outer wall of the first connecting plate (19) is slidably connected with a first limiting plate (11), the upper surface of the first limiting plate (11) is fixedly connected with a clamping plate (12), the lower surface of the first connecting plate (19) is fixedly connected to the upper surface of the first limiting plate (11), and the outer wall of the first limiting plate (11) is provided with a connecting mechanism. The connecting mechanism comprises a first connecting block (13), the outer wall is fixedly connected with a first rotating rod (14), the outer wall of the first rotating rod (14) is rotatably connected with a second connecting rod (15), the inside of the first fixed plate (3) is fixedly connected with (16), the outer wall of (16) is rotatably connected with a second connecting plate (17), the inside of the second connecting rod (15) is rotatably connected to the outer wall of the second connecting plate (17), the outer wall of the second connecting plate (17) is rotatably connected with a second rotating rod (18), and the inside of the second rotating rod (18) is rotatably connected with the outer wall of the first rotating rod (14). The upper surface of the bottom plate (1) is fixedly connected with a second fixed plate (36), the inside of the second fixed plate (36) is fixedly connected with a second hydraulic rod (38), the output end of the second hydraulic rod (38) is fixedly connected with a moving block (41), the inner wall of the second fixed plate (36) is fixedly connected with a second sliding block (40), and the outer wall of the moving block (41) is slidably connected to the inner wall of the second sliding block (40). The upper surface of the moving block (41) is rotatably connected with a rotating shaft (42), the inside of the rotating shaft (42) is provided with a supporting rod (39), the upper surface of the supporting rod (39) is rotatably connected with a side plate (37), and the upper surface of the side plate (37) is fixedly connected with a baffle (45).

2. A brass rod extrusion forming apparatus according to claim 1, wherein The outer wall of the limiting column (21) is fixedly connected with a limiting ring (25), and the outer wall of the third connecting plate (23) is fixedly connected to the inner wall of the first connecting block (13).

3. The brass rod extrusion forming apparatus according to claim 1, wherein The upper surface of the bottom plate (1) is fixedly connected with a water tank (6), the upper surface of the bottom plate (1) is fixedly connected with a water pump (7), the output end of the water pump (7) is fixedly connected in the inside of the water tank (6), and the output end of the water pump (7) is fixedly connected with a connecting pipe (8).

4. The brass rod extrusion forming apparatus according to claim 1, wherein The upper surface of the bottom plate (1) is fixedly connected with a support, the upper surface of the support is fixedly connected with a first motor (26), the output end of the first motor (26) is fixedly connected with a second gear (29), and the upper surface of the bottom plate (1) is fixedly connected with a second limiting plate (27).

5. A brass rod extrusion forming apparatus according to claim 4, wherein The inside of the second limiting plate (27) is rotatably connected with a first gear (28), the first gear (28) is engaged with the second gear (29), the inside of the second gear (29) and the first gear (28) is fixedly connected with a rotating roller, and the outer wall of the rotating roller is fixedly connected with a cleaning roller (30).

6. The brass rod extrusion forming apparatus according to claim 1, wherein The upper surface of the bottom plate (1) is fixedly connected with an electric sliding rail (31), the inside of the electric sliding rail (31) is slidably connected with a first sliding block (32), one side of the outer wall of the first sliding block (32) is fixedly connected with a top plate (33), the lower surface of the top plate (33) is fixedly connected with a cutting knife (34), and one side of the outer wall of the electric sliding rail (31) is fixedly connected with a horizontal plate (35).

7. The brass rod extrusion forming apparatus according to claim 1, wherein The outer wall of the bottom plate (1) is fixedly connected with an inclined plate (43), the upper surface of the inclined plate (43) is fixedly connected with a third hydraulic rod (44), and the output end of the third hydraulic rod (44) is fixedly connected with a pushing block.

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