A fixed-length cutting device for wiring harness cables of new energy vehicles

By setting limit slide columns in the automotive wiring harness cable shearing equipment, the problem of difficulty in replacing the shear knife is solved, the convenient replacement of the shear knife and the stability of the shear process are achieved, and the accuracy of the shear length is ensured.

CN118616617BActive Publication Date: 2025-04-25GEN-CONN ELECTRONICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202410853368.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-25
Estimated Expiration
2044-06-28

AI Technical Summary

Technical Problem

The existing automotive wiring harness cable shearing equipment is too firmly fixed when replacing the shear knife, which makes it difficult to replace and time-consuming.

Method used

By setting the limit slide column, the shear blade can be easily extracted and replaced when not in use. When using the limit slide column, the fixed shear blade is inserted into the fixed shear blade to ensure stability during the shearing process.

Benefits of technology

It realizes convenient replacement of shear knives, reduces replacement time and effort, and ensures stability of the shear process and ensures the accuracy of shear length.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a fixed-length cutting device for wiring harness cables of new energy vehicles, which relates to the field of cutting technology, including: a support base plate, a fixed-length screw rod is rotatably installed at the center position inside the support base plate; a hand wheel is fixedly installed at the front end of the fixed-length screw rod; and guide slide plates are fixedly installed at the left and right ends of the inner side of the support base plate. When the shear blade is lifted by the shear cylinder and is not in use, the limit slide column will slide out from the inside of the installation socket under the action of the structure, which is convenient for the staff to replace the shear blade. When the shear blade is driven to descend by the shear cylinder for pre-shearing, the limit slide column can be inserted into the inside of the installation socket in advance with the cooperation of the structure, so that the limit slide column fixes the shear blade, ensuring the stability of the shear blade during shearing, and solving the problem that the shear blade is too firmly fixed, which will increase the difficulty of replacing the shear blade and consume a lot of time and energy in replacing the shear blade.
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Description

Technical Field

[0001] The present invention relates to the field of shearing technology, and in particular to a fixed-length shearing device for wiring harness cables of new energy vehicles. Background Art

[0002] The wiring harness cables of new energy vehicles are the network body of the automobile circuit. Without the wiring harness cables, there will be no automobile circuit. In the processing of the wiring harness cables, the wire harness cables wound into rolls need to be cut into small sections to facilitate the subsequent production and processing of the wire harness cables. Cutting equipment is required for the cutting of the wire harness cables.

[0003] In the process of using the existing automobile wiring harness cable cutting equipment, in order to ensure the cutting stability, the shear knife used for cutting is usually firmly fixed on the cutting equipment. However, with the increase of the use time, the shear knife will inevitably be damaged to the extent that it needs to be replaced. However, since the shear knife is fixed too firmly, it will increase the difficulty of replacing the shear knife, and it will take a lot of time and energy to replace the shear knife. Therefore, the present invention improves a shearing device that can both firmly position the shear knife and facilitate the replacement of the shear knife. Summary of the invention

[0004] The disclosed embodiment relates to a fixed-length cutting device for wiring harness cables of new energy vehicles, which indirectly drives the cutting blade to descend through a cutting cylinder, so that the cutting blade cooperates with a cutting seat to cut the wiring harness cables by descending, and rotates the fixed-length screw rod to indirectly drive the cutting base to move along a guide slide, so that the position of the cutting base matches the scale on the fixed-length ruler, so that the cutting length of the wiring harness cables by the cutting device can be adjusted according to demand.

[0005] The first aspect of the present disclosure provides a fixed-length cutting device for wiring harnesses of new energy vehicles, which specifically includes: a support seat plate, a fixed-length screw rod is rotatably installed in the center position of the support seat plate; a hand wheel is fixedly installed at the front end of the fixed-length screw rod; guide slide plates are fixedly installed at the left and right ends of the inner side of the support seat plate; a fixed-length ruler is also fixedly installed inside the support seat plate; a cutting base is also slidably installed on the guide slide plate; a connecting piece is fixedly installed at the bottom of the cutting base; the connecting piece is also connected to the fixed-length screw rod through a thread; support rods are fixedly installed on the left and right sides of the top of the cutting base Plate body; a supporting cross plate is fixedly installed on the inner side of the supporting plate body; a threading hole with a circular structure is provided at the center of the supporting cross plate; clamping slide grooves are provided on the left and right sides of the supporting cross plate; the clamping slide grooves are connected with the threading hole; a shearing seat is fixedly installed at the center of the top of the shearing base; the shearing seat is located between the two groups of supporting plate bodies; an arc-shaped wire supporting groove is provided at the center of the top of the shearing seat; a mounting top plate is fixedly installed on the top of the supporting plate body; push blocks are fixedly installed at the four corners of the bottom of the mounting top plate; the bottom end of the push block is an inclined structure.

[0006] In at least some embodiments, a shear cylinder is fixedly installed at the top center of the mounting top plate; a clamping slide is slidably installed inside the clamping groove; the inner side of the clamping slide is an arc-shaped structure; and a transmission slide is fixedly installed on the outer side of the clamping slide.

[0007] In at least some embodiments, a rectangular embedded baffle is fixedly mounted on the outer side of the transmission slide; a spring A is embedded between the left and right adjacent embedded baffles; and a transmission slide groove is provided on the outer side of the transmission slide.

[0008] In at least some embodiments, the transmission slide groove consists of a vertical groove and an oblique groove, and the oblique groove is located above the vertical groove; a shearing slide is slidably installed on the inner side of the support plate body; the shearing slide is located above the shearing seat; and transmission slide columns are fixedly installed on the front and rear sides of the shearing slide.

[0009] In at least some embodiments, the transmission slide post is a cylindrical structure; the outer end of the transmission slide post is also slidably installed inside the transmission slide groove; and mounting components are fixedly installed on the left and right sides of the bottom of the shear slide.

[0010] In at least some embodiments, a shear blade is slidably installed inside the mounting assembly; circular mounting holes are provided on the left and right sides of the shear blade; and mounting grooves are provided on the front and rear sides of the mounting assembly.

[0011] In at least some embodiments, a cylindrical limiting slide post is installed inside the mounting slot; the diameter of the limiting slide post matches the diameter of the mounting hole; and a disk-shaped force-bearing slide disk is fixedly installed on the outer end of the limiting slide post.

[0012] In at least some embodiments, one end of a spring B is embedded in the inner side of the force-bearing sliding plate; the other end of the spring B is embedded in the inner wall where a mounting groove is installed; a force-bearing sliding groove is opened on the top of the force-bearing sliding plate; and the top of the force-bearing sliding groove is an inclined structure.

[0013] In at least some embodiments, the top of the shear slide is connected to the output end of the shear cylinder; the inclined surface of the bottom end of the push block contacts the inclined surface of the force-bearing slide groove; when the shear slide moves downward, the push block will slide out from the inside of the force-bearing slide groove.

[0014] In at least some embodiments, after the push block slides out from the inside of the force slide groove, the force slide plate and the limiting slide column will move inward and be inserted into the inside of the mounting hole under the action of the spring B; when the shear slide moves downward, the limiting slide column will also use its own sliding to move the transmission slide and the clamping slide inward along the clamping slide groove under the action of the transmission slide groove.

[0015] The present invention provides a fixed-length cutting device for wiring harness cables of new energy vehicles, which has the following beneficial effects:

[0016] 1. The present invention provides a limit slide post. When the shear blade is lifted by the shear cylinder and is not in use, the limit slide post will slide out from the inside of the mounting socket under the action of the structure, so that the staff can slide and pull out the unfixed shear blade directly from one side of the mounting assembly, which is convenient for replacing the shear blade. When the shear blade is driven down by the shear cylinder for pre-shearing, the limit slide post can be inserted into the inside of the mounting socket in advance with the cooperation of the structure, so that the limit slide post fixes the shear blade and ensures the stability of the shear blade during shearing.

[0017] 2. The present invention can indirectly convert the descending force into an inward movement force through the cooperation of the structure and provide it to the clamping slider when the shear blade descends to pre-cut the wire harness cable, so that the clamping slider can clamp and position the wire harness cable from the left and right sides by moving inward, so that the two groups of clamping sliders clamp the two ends of the wire harness cable to be cut, preventing the wire harness cable from being pulled during the cutting process, and avoiding the deviation of the pre-measured length of the wire harness cable due to pulling during cutting, resulting in inaccurate cutting length. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0019] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0020] In the attached picture:

[0021] Figure 1 A schematic diagram showing the overall structure of the present application;

[0022] Figure 2 This application shows Figure 1 Another perspective structural diagram of;

[0023] Figure 3 A schematic diagram of the shear base structure of the present application is shown;

[0024] Figure 4 A schematic diagram of the structure of the shear base in the present application in a split state is shown;

[0025] Figure 5 A schematic diagram of the structure of the transmission slide plate of the present application in a disassembled state is shown;

[0026] Figure 6 A schematic diagram of the structure of the shear blade of the present application in a split state is shown;

[0027] Figure 7 A schematic diagram of the structure of the transmission slide and the shear slide of the present application is shown;

[0028] Figure 8 A schematic diagram of a half-section structure of a load-bearing sliding disc of the present application is shown;

[0029] Reference numerals list

[0030] 1. Support seat plate; 2. Fixed length screw rod; 3. Guide slide plate; 4. Fixed length ruler; 5. Shear base; 6. Connector; 7. Support plate body; 8. Support cross plate; 9. Threading hole; 10. Clamping slide groove;

[0031] 11. Shearing seat; 12. Wire support groove; 13. Install top plate; 14. Push block; 15. Shearing cylinder; 16. Clamping slide block; 17. Transmission slide plate; 18. Embedded baffle; 19. Spring A; 20. Transmission slide groove;

[0032] 21. Shearing slide plate; 22. Transmission slide column; 23. Mounting assembly; 24. Shearing blade; 25. Mounting socket; 26. Mounting slide groove; 27. Limiting slide column; 28. Force slide plate; 29. ​​Spring B; 30. Force slide groove. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Please refer to Figures 1 to 8 : Example

[0035] The present invention proposes a fixed-length cutting device for wiring harness cables of new energy vehicles, comprising: a support base plate 1, a fixed-length screw rod 2 is rotatably installed at the center position inside the support base plate 1; a hand wheel is fixedly installed at the front end of the fixed-length screw rod 2; guide slide plates 3 are fixedly installed at the left and right ends of the inner side of the support base plate 1; a fixed-length ruler 4 is also fixedly installed inside the support base plate 1; a cutting base 5 is also slidably installed on the guide slide plate 3; a connecting piece 6 is fixedly installed at the bottom of the cutting base 5; the connecting piece 6 is also connected to the fixed-length screw rod 2 through a thread; a support plate body 7 is fixedly installed on the left and right sides of the top of the cutting base 5; the support plate body 7 A supporting cross plate 8 is fixedly installed on the inner side; a circular threading hole 9 is opened in the center of the supporting cross plate 8; clamping grooves 10 are opened on the left and right sides of the supporting cross plate 8; the clamping grooves 10 are connected with the threading hole 9; a shearing seat 11 is fixedly installed in the center of the top of the shearing base 5; the shearing seat 11 is located between the two groups of supporting plate bodies 7; an arc-shaped wire supporting groove 12 is opened in the center of the top of the shearing seat 11; a mounting top plate 13 is fixedly installed on the top of the supporting plate body 7; push blocks 14 are fixedly installed at the four corners of the bottom of the mounting top plate 13; the bottom end of the push block 14 is an inclined structure.

[0036] During cutting, it is necessary to manually use a hand wheel to rotate the fixed-length screw rod 2 so that the fixed-length screw rod 2 can move along the guide slide 3 with the cutting base 5 through rotation, so that the staff can adjust the position of the cutting base 5 through the scale on the fixed-length ruler 4, so as to facilitate cutting the unharnessed cables into small segments of different lengths by changing the position of the cutting base 5.

[0037] Embodiment 2, on the basis of embodiment 1, a shear cylinder 15 is fixedly installed at the center position of the top of the mounting top plate 13; a clamping slider 16 is slidably installed inside the clamping slide 10; the inner side of the clamping slider 16 is an arc-shaped structure; a transmission slide 17 is fixedly installed on the outer side of the clamping slider 16; a rectangular embedded baffle 18 is fixedly installed on the outer side of the transmission slide 17; a spring A19 is embedded between the left and right adjacent embedded baffles 18; a transmission slide 20 is opened on the outer side of the transmission slide 17; the transmission slide 20 consists of a vertical groove and an inclined groove, and the inclined groove is located above the vertical groove; a shearing slide 21 is slidably installed on the inner side of the support plate body 7; the shearing slide 21 is located above the shearing seat 11; transmission slide posts 22 are fixedly installed on the front and rear sides of the shearing slide 21; the transmission slide post 22 is a cylindrical structure; the outer end of the transmission slide post 22 is also slidably installed inside the transmission slide 20; mounting components 23 are fixedly installed on the left and right sides of the bottom of the shearing slide 21.

[0038] By pulling one end of the cable out of the cable roller, passing the end through the threading hole 9 to the position of the rear support seat plate 1, and then starting the shear cylinder 15, the shear cylinder 15 will descend with the shear slide plate 21 and the shear blade 24. During the descent, the push block 14 will slide out from the inside of the force slide groove 30. At this time, the force slide plate 28 will quickly recover under the action of the spring B29, and insert the limit slide column 27 into the installation socket 25, positioning the shear blade 24 in the two installation components 23, thereby ensuring the stability of the shear blade 24 in the subsequent shearing process. When the shearing slide plate 21 and the shearing blade 24 rise to complete the shearing, after rising to a certain position, the pushing block 14 will be inserted into the force-bearing slide groove 30, and push the inclined surface of the force-bearing slide groove 30, so that the force-bearing slide groove 30 is forced to move outward with the force-bearing slide plate 28 and the limiting slide column 27, so that the limiting slide column 27 is withdrawn from the inside of the mounting socket 25, and the clamping fixation of the shearing blade 24 is cancelled, so that the shearing blade 24 is in the mounting assembly 23 by utilizing the structural friction between the shearing blade 24 and the mounting assembly 23. At this time, the staff only needs to use a little force to pull out the shearing blade 24 to take it out and replace it.

[0039] Embodiment 3, on the basis of embodiment 2, a shear blade 24 is installed in the internal sliding insertion of the installation component 23; circular installation sockets 25 are provided on the left and right sides of the shear blade 24; installation slide grooves 26 are provided on the front and rear sides of the installation component 23; a cylindrical limiting slide column 27 is installed in the internal sliding insertion of the installation slide groove 26; the diameter of the limiting slide column 27 matches the diameter of the installation socket 25; a force-bearing slide plate 28 with a disc-shaped structure is fixedly installed on the outer end of the limiting slide column 27; one end of a spring B29 is embedded in the inner side of the force-bearing slide plate 28; the other end of the spring B29 is embedded in the inner wall of the installation slide groove 26; a force-bearing slide groove is provided on the top of the force-bearing slide plate 28 30; the top of the force-bearing slide 30 is an inclined structure; the top of the shearing slide 21 is connected to the output end of the shearing cylinder 15; the inclined surface of the bottom end of the pushing block 14 contacts the inclined surface of the force-bearing slide 30; when the shearing slide 21 moves downward, the pushing block 14 will slide out from the inside of the force-bearing slide 30; after the pushing block 14 slides out from the inside of the force-bearing slide 30, the force sliding plate 28 and the limiting slide column 27 will move inward and be inserted into the inside of the mounting socket 25 under the action of the spring B29; when the shearing slide 21 moves downward, the limiting slide column 27 will also use its own sliding to move the transmission slide 17 and the clamping slide 16 inward along the clamping slide 10 under the action of the transmission slide 20.

[0040] When the shearing slide 21 moves downward, the shearing slide 21 will also utilize the transmission slide column 22 to be slidably installed under the action of the transmission slide groove 20. Through the characteristics of the inclined groove part of the transmission slide groove 20, the downward force is converted into an inward movement force and provided to the transmission slide 17, so that the transmission slide 17 moves relatively inward along the clamping slide groove 10 with the clamping slide 16, so that the clamping slide 16 fixes the cable to be cut, avoiding the cable being entangled due to the force during cutting, and preventing the cut cable from being of substandard length.

[0041] Working principle:

[0042] When shearing, first adjust the position of the shear base 5 as needed, and use the hand wheel to rotate the fixed-length screw rod 2, so that the fixed-length screw rod 2 can move along the guide slide 3 with the shear base 5 by rotation, so that the staff can adjust the position of the shear base 5 through the scale on the fixed-length ruler 4, so that the wire harness cables can be cut into small segments of different lengths by changing the position of the shear base 5. After the adjustment is completed, one end of the cable is pulled out from the cable roller, and the end is pulled through the threading hole 9 to the position of the rear support seat plate 1, and then the shear cylinder 15 is started to make the shear cylinder 15 descend with the shear slide 21 and the shear blade 24. During the descent, the push block 14 will slide out from the inside of the force slide groove 30. At this time, the force slide disc 28 will quickly recover under the action of the spring B29, and insert the limiting slide column 27 into the installation socket 25 to position the shear blade 24 in the two installation components 23, thereby ensuring the stability of the shear blade 24 in the subsequent shearing process, and when the shear slide 21 moves downward, the shear slide 21 will also use the transmission slide column 22 to slide and install Under the action of the transmission slide 20, through the characteristics of the inclined groove part of the transmission slide 20, the downward force is converted into an inward force and provided to the transmission slide 17, so that the transmission slide 17 moves relatively inward along the clamping slide 10 with the clamping slide 16, so that the clamping slide 16 fixes the cable to be cut, and then after the shear blade 24 descends and contacts the cable, the shear blade 24 will use the downward force to cooperate with the shear seat 11 to cut the cable, and then restore through the shear cylinder 15, so that the shear cylinder 15 brings the shear slide 21 and the shear blade 24 When the shear blade 24 is lifted up to a certain position, the pushing block 14 is inserted into the force-bearing slide groove 30 and pushes the inclined surface of the force-bearing slide groove 30, so that the force-bearing slide groove 30 is forced to move outward with the force-bearing slide plate 28 and the limiting slide column 27, so that the limiting slide column 27 is withdrawn from the inside of the mounting socket 25, and the clamping fixation of the shear blade 24 is cancelled, so that the shear blade 24 is in the mounting component 23 by utilizing the structural friction between the shear blade 24 and the mounting component 23. At this time, the staff only needs to use a little force to pull out the shear blade 24 to take it out and replace it.

[0043] In this article, there are a few points to note:

[0044] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0045] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0046] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A fixed-length cutting device for wiring harness cables of new energy vehicles, comprising: A support base plate (1), wherein a fixed-length screw rod (2) is rotatably mounted at a central position inside the support base plate (1); a hand wheel is fixedly mounted at the front end of the fixed-length screw rod (2); guide slide plates (3) are fixedly mounted at the left and right ends of the inner side of the support base plate (1); the support base plate (1) is characterized in that a fixed-length ruler (4) is also fixedly mounted inside the support base plate (1); a shearing base (5) is also slidably mounted on the guide slide plate (3); a connecting piece (6) is fixedly mounted at the bottom of the shearing base (5); the connecting piece (6) is also connected to the fixed-length screw rod (2) through threaded threads; a support plate body (7) is fixedly mounted on the left and right sides of the top of the shearing base (5); a supporting cross plate is fixedly mounted on the inner side of the support plate body (7) (8); a threading hole (9) of a circular structure is provided at the center of the supporting cross plate (8); clamping grooves (10) are provided on the left and right sides of the supporting cross plate (8); the clamping grooves (10) are connected to the threading hole (9); a shearing seat (11) is fixedly installed at the center of the top of the shearing base (5); the shearing seat (11) is located between the two groups of supporting plate bodies (7); a wire supporting groove (12) of an arc structure is provided at the center of the top of the shearing seat (11); a mounting top plate (13) is fixedly installed at the top of the supporting plate body (7); push blocks (14) are fixedly installed at the four corners of the bottom of the mounting top plate (13); the bottom end of the push block (14) is an inclined structure; A shear cylinder (15) is fixedly installed at the center of the top of the mounting top plate (13); a clamping slide block (16) is slidably installed inside the clamping slide groove (10); the inner side of the clamping slide block (16) is an arc-shaped structure; a transmission slide block (17) is fixedly installed on the outer side of the clamping slide block (16); an embedded baffle plate (18) of a rectangular structure is fixedly installed on the outer side of the transmission slide block (17); a spring A (19) is embedded between the adjacent embedded baffle plates (18) on the left and right; a transmission slide groove (20) is opened on the outer side of the transmission slide block (17); the transmission slide groove (20) is composed of a vertical groove and an inclined groove, and the inclined groove is located above the vertical groove; the support plate body ( 7) is slidably mounted on the inner side of the shearing slide (21); the shearing slide (21) is located above the shearing seat (11); transmission slide columns (22) are fixedly mounted on the front and rear sides of the shearing slide (21); the transmission slide column (22) is a cylindrical structure; the outer end of the transmission slide column (22) is also slidably mounted inside the transmission slide groove (20); mounting components (23) are fixedly mounted on the left and right sides of the bottom of the shearing slide (21); a shearing blade (24) is slidably mounted inside the mounting component (23); circular mounting sockets (25) are provided on the left and right sides of the shearing blade (24); mounting holes (25) are provided on the front and rear sides of the mounting component (23) The slide groove (26) is provided with a cylindrical limiting slide column (27) which is inserted and inserted into the interior of the installation slide groove (26); the diameter of the limiting slide column (27) matches the diameter of the installation socket (25); the outer end of the limiting slide column (27) is fixedly provided with a force-bearing slide plate (28) with a disc-shaped structure; one end of a spring B (29) is embedded in the inner side of the force-bearing slide plate (28); the other end of the spring B (29) is embedded in the inner wall of the installation slide groove (26); a force-bearing slide groove (30) is provided on the top of the force-bearing slide plate (28); the top of the force-bearing slide groove (30) is in an inclined structure; the top of the shear slide plate (21) is aligned with the output end of the shear cylinder (15); The push block (14) is connected to the outlet end; the inclined surface at the bottom end of the push block (14) contacts the inclined surface of the force slide groove (30); when the shear slide plate (21) moves downward, the push block (14) will slide out from the inside of the force slide groove (30); after the push block (14) slides out from the inside of the force slide groove (30), the force slide plate (28) and the limit slide column (27) will move inwardly and be inserted into the inside of the installation socket (25) under the action of the spring B (29); when the shear slide plate (21) moves downward, the limit slide column (27) will also use its own sliding to move the transmission slide plate (17) and the clamping slide block (16) inwardly along the clamping slide groove (10) under the action of the transmission slide groove (20).

Citation Information

Patent Citations

  • Automobile wire harness length adjusting and shearing device

    CN220760878U