A normal temperature evaporation system
By adopting a normal temperature evaporation system in the ABS electroplating process and utilizing a retractable feed channel and drive section, the problem of reduced bath concentration is solved and the roughening effect and coating quality are improved.
Patent Information
- Application Number
- CN202411132585.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-08-19
AI Technical Summary
During the ABS electroplating process, the air humidity and water absorption of high concentration tank liquid lead to a decrease in the concentration of tank liquid, affecting the coarse effect and the plating quality.
Using a normal temperature evaporation system, by setting up an evaporation chamber and a roughening chamber in the roughening tank, and setting up a retractable feed channel and a driving part in the feed channel, uniform evaporation of the bath liquid is achieved and the moisture content is reduced.
It effectively reduces the water content of the bath, improves the roughening effect and coating quality, and reduces the impact on production.
Smart Images

Figure CN118653196B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of electroplating technology, and in particular to a room temperature evaporation system. Background Art
[0002] Roughening is a very important part of the ABS electroplating process. The quality of roughening will directly affect the bonding force, brightness and integrity of the coating. The roughening process can oxidize and dissolve the spherical rubber on the surface of ABS plastic, so that the surface of the plated part has hydrophilicity, and at the same time, form micropores on the surface of the plated part, thereby ensuring adsorption and adhesion of the coating. The roughening of ABS plastic generally includes three methods: high sulfuric acid type, high chromic acid type and phosphoric acid type. From the perspective of environmental protection, it is advisable to use chromium-free high sulfuric acid type. Its main steps include surface treatment with concentrated sulfuric acid, followed by swelling treatment with a swelling agent, roughening, decontamination treatment, followed by chemical etching with an etching solution, followed by neutralization treatment, and finally activation treatment, thereby obtaining a surface roughening layer of special engineering plastics. A significant advantage of this method is that it uses an etching solution that does not contain chromic acid for chemical etching, which causes less pollution to the environment and helps to reduce the amount of pollution.
[0003] However, due to the influence of air humidity, such as high air humidity in summer and the water-absorbing property of high-concentration bath liquid (especially concentrated sulfuric acid), the bath liquid easily absorbs water, resulting in a decrease in bath liquid concentration, which in turn affects the roughening effect of the bath liquid on the material, thereby further affecting the quality of subsequent coatings. In order to reduce the impact of this situation on production, we propose a room temperature evaporation system that aims to reduce the water content of the bath liquid to reduce the impact of water absorption by the bath liquid. Summary of the invention
[0004] One purpose of the present application is to provide a normal temperature evaporation system.
[0005] To achieve the above purpose, the technical solution adopted in the present application is: a room temperature evaporation system, including a roughening tank, the roughening tank including an evaporation chamber and a roughening chamber, an evaporation assembly is arranged in the evaporation chamber, the evaporation assembly includes an evaporation component and a feeding component, part of the feeding component is located in the roughening chamber, the feeding component includes a feeding part, a retractable feeding channel and a driving part for providing power, the driving part is started during feeding, and when the driving part is running, the gas in the feeding channel is first emptied and contracted, and then the feeding part is opened for feeding; after the feeding is completed, the feeding part is automatically closed.
[0006] As a preferred embodiment, the feed channel includes an external part, a folded part and an internal part in sequence, the external part is fixedly installed, the internal part is slidably and limitedly installed, the folded part is suitable for extending or contracting in the sliding direction of the internal part, and in the initial state, the folded part is in an expanded state and is located at the bottom of the roughening chamber; the feed part is arranged on the internal part, and the internal part is provided with a reset structure. During feeding, the driving part operates to move the internal part toward the external part, and the folded part contracts. After the folded part is completely folded, the driving part continues to operate and enables the feed part to open for feeding. After the feeding is completed, the feed part is closed, and the reset structure is suitable for moving the internal part to the initial position, and the folded part returns to the expanded state.
[0007] As a preferred embodiment, the reset structure is configured as a first elastic reset member, which is disposed on the inscribed part, and the driving part is configured with a pump body, and the height of the pipe outlet of the pump body in the evaporation chamber is higher than the liquid level in the evaporation chamber; during feeding, the pump body operates to draw out the gas or liquid in the feeding channel to fold the folded part, at which time the first elastic reset member is deformed, and after the feeding is completed, the pump body is closed, and the first elastic reset member elastically recovers to move the inscribed part back to its initial position and the folded part recovers to its unfolded state, and during the recovery process, the folded part is air-intaked by the pipe of the pump body in the evaporation chamber.
[0008] As a preference, the driving part is configured as a pump body, the reset structure is configured as an air pump, the outlet of the air pump and the side of the pump body connected to the feed channel are connected by a three-way pipe, and the other end of the three-way pipe is connected to the feed channel; a one-way valve is provided on the side of the three-way pipe leading to the pump body; when feeding, the pump body runs, so that the one-way valve opens and draws away the gas or liquid in the feed channel to fold the folded part, and then the feed part opens to feed, and after the feeding is completed, the pump body is closed, the one-way valve is closed, the air pump is turned on and air is pumped into the feed channel through the three-way pipe to restore the folded part, and at the same time the inscribed part moves back to its initial position.
[0009] As a preference, a portion of the feed portion is located outside the inscribed portion and a portion thereof is located inside the inscribed portion, and a pressure relief portion is provided on an outer wall of the feed portion located outside the inscribed portion. The pressure relief portion is a one-way opening structure, and when the air pump is operated to restore the folded portion, the air pump continues to operate, and the pressure relief portion opens for gas balance.
[0010] As a preferred embodiment, the feed part includes a feed tube cavity with openings on both sides, a first valve core is arranged inside the feed tube cavity on one side located in the coarsening chamber, and a second elastic return member and a first piston are arranged on the other side of the feed tube cavity opposite to the first valve core, and the second elastic return member makes the first piston close to the first valve core in the initial state to form a closed state; when feeding, the first valve core moves toward the second elastic return member and compresses the second elastic return member, and the two sides of the feed tube cavity are connected and feed is carried out; when the first piston is subjected to an external force toward the first valve core, the first piston and the first valve core remain in close contact to maintain a closed state; an installation portion is opened on the outer wall of one side of the feed tube cavity located in the coarsening chamber, and a filter assembly is detachably installed on the installation portion.
[0011] As a preferred embodiment, two feed channels and two feed parts are respectively provided at the bottom of the roughening chamber; the two feed channels have opposite contraction directions, the feed channel away from the evaporation chamber passes through the roughening pool and is provided with a feed pipe, the feed pipe bypasses the outer wall of the roughening pool, and penetrates into the evaporation chamber from the rear of the roughening pool; the feed channel close to one side of the evaporation chamber directly penetrates and connects with the evaporation chamber; the feed pipes are provided on the opposite sides of the two feed channels, and the two feed pipes are respectively provided on both sides of the roughening chamber; the evaporation assembly includes a temperature control component and a heating component, and the temperature control component controls the heating component to keep the temperature in the evaporation chamber at 60°C~75°C.
[0012] As a preferred embodiment, a plurality of roughening pools are provided, and the plurality of roughening pools are installed in parallel and spaced in two rows; an aisle is formed between the two rows of roughening pools; a hanging device is provided above the two rows of roughening pools, and the hanging device is suitable for hanging materials and transferring the materials to the set positions of the roughening pools for roughening; the evaporation assembly is arranged on a side away from the aisle; a feeding component is provided between two adjacent roughening pools, and the feeding component includes a feeding box for pressurized feeding and a feeding nozzle penetrating the inner wall of the roughening pool.
[0013] As a preferred embodiment, a frame is provided at the bottom of each of the roughening tanks, and the frames on the same side are spaced apart to form a base frame; a waste port is provided at the bottom of the roughening tank, and the frame is provided with a guide rail and a waste box corresponding to the waste port, and the waste box is slidably provided on the base frame; a gap is formed between the two guide rails of two adjacent frames, and a conveying part is provided at the bottom of the waste box, and the conveying part and the waste box are installed by limiting or in a detachable manner, and the conveying part is slidably provided on the guide rail, and the width of the conveying part is smaller than the width of the gap.
[0014] As a preferred embodiment, fixing components are provided at the four corners of the roughening tank, and each of the fixing components includes two relatively arranged limiting parts, and the two limiting parts relatively form a V-shaped clamping cavity; the fixing component also includes a clamping part, and after the clamping part is clamped with the side of the roughening tank, it is fixed in a detachable fixing manner.
[0015] Compared with the prior art, the beneficial effects of this application are:
[0016] (1) By setting the feed channel to be retractable, when feeding, the feed channel shrinks first. At this time, the collapsed part is mostly filled with the tank liquid on its top. At the same time, due to the flow of the tank liquid, the tank liquid on the top layer at the collapsed position drops, and the surrounding liquid will be replenished accordingly, thereby playing a better uniform effect on the overall tank liquid. The tank liquid concentration at the feed channel position can be effectively reduced, so that more water can be evaporated during evaporation, thereby ensuring the evaporation efficiency.
[0017] (2) Through the setting of the second reset structure, when the air pump runs to restore the folded part, the air pump continues to run, and the pressure relief part opens to balance the gas. At the same time, part of the air in the evaporation chamber can be pumped into the folded part, so that the air pressure in the evaporation chamber is reduced, thereby making it easier to evaporate water. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0019] Figure 2 yes Figure 1 Schematic diagram of the structure when arranged under actual working conditions.
[0020] Figure 3 yes Figure 1 A top view of a coarsening tank.
[0021] Figure 4 yes Figure 3 Schematic diagram of a cross section when cutting from the top downward.
[0022] Figure 5 It is a schematic diagram of the structure of the feed assembly in one of the installation modes.
[0023] Figure 6 yes Figure 5 Schematic diagram of the structure at another angle and in a retracted state.
[0024] Figure 7 It is a schematic structural diagram of the lower feed part of a preferred embodiment.
[0025] Figure 8 yes Figure 7 Section view in the initial state.
[0026] Fig. 9 This is a state diagram of the feeding part when the feeding port is opened.
[0027] Fig.10 This is a state diagram of the feed part when the feed port is closed and the pressure relief port is opened.
[0028] Fig.11 It is a structural diagram of the fixed components.
[0029] Fig.12 It is a structural diagram of the chassis.
[0030] Fig.13 It is a schematic diagram of the state when the waste box is moved at the junction of two base frames.
[0031] In the figure: 1, roughening chamber; 2, fixing assembly; 201, first limiting part; 202, second limiting part; 3, feeding assembly; 4, return assembly; 5, feeding pipe; 6, feeding assembly; 7, bottom frame; 8, roughening tank; 9, evaporation chamber; 10, passage; 11, first working side; 12, second working side; 13, feeding nozzle; 14, feeding part; 15, limiting frame; 16, first elastic reset member; 17, waste port; 18. Discharge valve; 19. Waste box; 20. Conveying part; 21. Guide rail; 22. Hanging piece; 23. Connecting port; 24. Pressure relief part; 25. Mounting part; 26. Second elastic reset member; 27. First piston; 28. First valve core; 29. Third elastic reset member; 30. Second piston; 31. Externally connected part; 32. Folding part; 33. Internally connected part; 34. Second valve core; 35. Positioning part; 36. Gap. DETAILED DESCRIPTION
[0032] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0033] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.
[0034] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0035] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.
[0036] Embodiment 1:
[0037] Reference Figures 1 to 13 This embodiment proposes a room temperature evaporation system, which is mainly used in the roughening process of ABS plastic pre-plating treatment. This embodiment preferably adopts the chromium-free roughening technology process, and the bath solution of the roughening tank 8 of this process is composed of a mixture of concentrated sulfuric acid, potassium permanganate and other solutions. Compared with chromic acid roughening, this process does not produce heavy metal pollution, thus becoming an environmentally friendly new roughening process system. However, due to the water absorption of concentrated sulfuric acid, in summer, especially in coastal cities or some southern cities with high humidity, the problem of water absorption of the bath solution is particularly prominent. After absorbing water, the concentration of the bath solution decreases, which seriously affects the roughening effect.
[0038] To this end, this embodiment proposes a room temperature evaporation system, which resists the impact of water absorption by evaporating part of the water in the tank liquid. It is worth noting that the "room temperature" mentioned in this embodiment, without additional explanation, refers to the normal temperature of the environment or the roughening tank during roughening. Generally, the better range of roughening temperature is between 60℃ and 75℃. Therefore, the "room temperature" mentioned in this embodiment can be defined as this temperature range, because within this temperature range, there is generally not much negative impact on the various equipment used in the roughening process. Therefore, evaporation at this "room temperature" is relatively safe and has little impact on the various roughening equipment. Figure 1 As shown, the normal temperature evaporation system mainly includes a coarsening tank, in which Figure 2 As shown, there are multiple roughening tanks, which are installed in parallel and spaced in two rows. Figure 2 The middle row has five coarsening pools, but other numbers are possible. There is an aisle 10 between the two rows of coarsening pools. Figure 2The left side of the middle aisle 10 is the first working side 11, and the right side of the aisle 10 is the second working side 12; a hanging device is arranged above the two rows of roughening tanks, and the hanging device is suitable for hanging materials and transferring the materials to the set position of the roughening tank for roughening. After the roughening is completed, the hanging device is also responsible for hanging and moving the materials, so as to facilitate the subsequent process. The hanging device is a common technical means in this field, and the specific model and other instructions are not given here.
[0039] like Figure 1 , Figure 3 As shown, in this embodiment, the roughening pool includes an evaporation chamber 9 and a roughening chamber 1. The evaporation chamber 9 is provided with an evaporation assembly, which includes an evaporation component and a feed component 3, wherein the evaporation assembly is mainly an evaporator therein. According to the actual ambient temperature of the roughening, the temperature used for evaporation can also be set to 60°C~75°C. On this basis, evaporation can be performed by increasing air flow and other methods. The specific evaporation means can be replaced according to actual conditions. The evaporation principle itself is not the focus of this embodiment, and therefore will not be described in detail. After evaporation, the evaporated water vapor can be condensed and discharged through the condenser. After evaporation, the concentration of the tank liquid increases, and a return component 4 is set to fill the concentrated tank liquid into the roughening chamber 1.
[0040] Among them, a part of the feed assembly 3 is located in the roughening chamber 1. Obviously, the feed assembly 3 is set at the feed position of the evaporation assembly, so at least a part of it is set at the connection with the evaporation assembly, that is, in the evaporation chamber 9, and this embodiment sets a part of the feed assembly 3 in the roughening chamber 1. The feed assembly 3 includes a feed part 14, a retractable feed channel and a drive part for providing power. The drive part is started during feeding. When the drive part is running, the gas in the feed channel is first emptied and contracted, and then the feed part 14 is opened for feeding; after the feeding is completed, the feed part 14 is automatically closed; the feed part 14 is the inlet of the evaporation assembly for absorbing the roughening tank liquid, the essence of the feed channel is a pipeline for communication, and the drive part is a device for providing suction power, generally a pump body is selected, such as a water pump. Different from the prior art, the feed channel of this embodiment is retractable. When suction is performed, the feed part 14 is obviously closed in the initial state. It must ensure that the feed channel and the roughening chamber 1 are isolated when the roughening tank is in normal working condition; it is generally through a one-way valve or other structure, and when the drive part is running, it is opened by the drive part or corresponding electrical control means (such as an electric valve).
[0041] When the driving part of the present embodiment is in operation, the "suction force" initially generated by it does not directly open the feed part 14, but first discharges the gas or liquid in the feed channel, causing the feed channel to shrink first. When the feed channel shrinks to the point where it can no longer shrink, the "suction force" generated will cause the feed part 14 to open. In this process, since the feed channel is generally arranged in the middle and lower part or the bottom of the roughening chamber 1 (it is easy to affect the normal material loading if it is arranged at the top), when the feed channel shrinks, the part where it is located will "collapse", and the tank liquid around the "collapsed" part will enter the "collapsed" position for filling. The larger the shrinkage space of the feed channel, the more obvious this effect will be. The function of the tank liquid filling the collapsed position is to instantly exchange and fuse the tank liquid near the feed channel, thereby making the tank liquid more uniform. Since the tank liquid generally absorbs water at the top In the case of insufficient stirring, the top absorbs more water, so the tank liquid concentration at this position is relatively small. In order not to affect the working range of the roughening tank, the feed channel is set at the middle and lower part or the bottom of the roughening tank. In this way, without additional treatment, the tank liquid absorbed at the bottom is relatively concentrated, so the effect after evaporation is not ideal; the feed channel is set to be retractable. When feeding, the feed channel shrinks first. At this time, the collapsed part is mostly filled with the tank liquid at the top. At the same time, due to the flow of the tank liquid, the tank liquid at the top layer of the collapsed position decreases, and the surrounding liquid will be replenished accordingly, thereby playing a better uniform effect on the overall tank liquid, and can effectively reduce the tank liquid concentration at the feed channel position (because the tank liquid with lower concentration on the top layer is mixed in), so it is easy to evaporate more water during evaporation, thereby ensuring evaporation efficiency.
[0042] The feed part 14 in this embodiment generally adopts a valve such as a one-way valve that automatically opens when receiving external force, and the contraction of the feed channel also needs to be subjected to external force. These two "external forces" actually come from the power of the driving part. Therefore, when setting, the external force required for the contraction of the feed channel needs to be smaller than the external force required for the opening of the feed part 14, so as to ensure that the feed channel contracts before the feed part 14 opens.
[0043] Embodiment 2:
[0044] This embodiment proposes a preferred solution for the feed channel. Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the feed channel includes an outer portion 31, a folding portion 32 and an inner portion 33 in sequence. The outer portion 31 is fixedly installed, and the inner portion 33 is slidably and position-limitedly installed. The sliding position-limiting installation of the inner portion 33 can refer to Figure 5 , Figure 6As shown, a limiting frame 15 is arranged outside the entire feed channel, and the inner portion 33 is not fixedly mounted with the limiting frame 15, and can slide in the inner cavity of the limiting frame 15. The folding portion 32 is suitable for extending or contracting in the sliding direction of the inner portion 33, and can be arranged as follows: Figure 5 The bellows shown has a relatively simple folding principle. Since the roughening tank solution contains concentrated sulfuric acid and may also contain potassium permanganate, the materials used in all structures in this specification do not react with the tank solution unless otherwise specified.
[0045] In the initial state, the folding part 32 is in an expanded state and is located at the bottom of the roughening chamber 1; the feed part 14 is arranged on the internal part 33, and the internal part 33 is provided with a reset structure. When feeding, the driving part operates to move the internal part 33 toward the external part 31, and the folding part 32 shrinks at the same time. After the folding part 32 is completely folded, the driving part continues to operate and the feed part 14 opens to feed. After the feeding is completed, the feed part 14 is closed, and the reset structure is suitable for moving the internal part 33 to the initial position, and the folding part 32 returns to the expanded state. Figure 3 As shown, the internally connected portion 33 is a portion of the feed channel connected to the roughening chamber 1 , and the externally connected portion 31 is a portion connected to the evaporation chamber 9 .
[0046] The following are two specific settings of the reset structure:
[0047] (1) The reset structure is provided as a first elastic reset member 16, and the first elastic reset member 16 is provided on the internally connected part 33. The driving part is provided with a pump body, and the height of the pipe outlet of the pump body in the evaporation chamber 9 is higher than the liquid level in the evaporation chamber 9. When feeding, the pump body operates to draw gas or liquid in the feeding channel to fold the folded part 32. At this time, the first elastic reset member 16 is deformed. After the feeding is completed, the pump body is closed, and the first elastic reset member 16 elastically recovers to move the internally connected part 33 back to the initial position and the folded part 32 recovers to the unfolded state. During the recovery process, the folded part 32 is supplied with air from the pipe of the pump body in the evaporation chamber 9 to prevent negative pressure from being generated when the folded part 32 recovers. The elastic reset member is preferably a spring. Of course, if Figure 3 As shown, in this embodiment, the deformation of the folding part 32 only requires the movement of the inscribed part 33. Although it will be affected by the hydraulic pressure of the tank liquid, it does not move the folding part 32 in the vertical direction, so the hydraulic pressure will not be too large. Therefore, by reasonably setting the elastic force of the first elastic reset member 16, the folding part 32 can be automatically reset after the feeding is completed.
[0048] (2) The reset structure is set as an air pump, the driving part is set as a pump body, the outlet of the air pump and the side where the pump body is connected to the feed channel are connected by a three-way pipe, and the other end of the three-way pipe is connected to the feed channel; a one-way valve is set on the side of the three-way pipe leading to the pump body; when feeding, the pump body runs, so that the one-way valve opens and draws the gas or liquid in the feed channel to fold the folded part 32, and then the feed part 14 opens to feed. After the feeding is completed, the pump body is closed, the one-way valve is closed, the air pump is turned on and pumps air into the feed channel through the three-way pipe to restore the folded part 32, and the internal part 33 moves back to the initial position. In this embodiment, an air pump is separately set up to pump air toward the folded part 32 after the feeding is completed, and the folded part 32 is restored to the unfolded state by air pressure.
[0049] In the second reset structure, in order to prevent the air pump from not stopping in time after the folded portion 32 is filled with air, the continuous injection of gas may cause the feed channel to expand and deform, thereby causing damage, such as Figure 3 As shown, a part of the feed part 14 is located outside the internally connected part 33, and a part is located inside the internally connected part 33. The outer wall of the feed part 14 located outside the internally connected part 33 is provided with a pressure relief part 24. The pressure relief part 24 is a one-way opening structure. When the air pump is running to restore the folded part 32, the air pump continues to run, and the pressure relief part 24 is opened to balance the gas. Another function of this embodiment is to pump part of the air in the evaporation chamber 9 into the folded part 32, so that the air pressure in the evaporation chamber 9 is reduced, thereby making it easier to evaporate the water.
[0050] The pressure relief portion 24 used in the tee pipe can be as follows: Figures 8 to 10 As shown, a third elastic reset member 29, a second piston 30 and a second valve core 34 are provided inside the pressure relief portion 24. The second valve core 34 has a large opening at the top and a small opening at the bottom. The second piston 30 is spherical. The third elastic reset member 29 makes the second piston 30 close to the second valve core 34 in the initial state, thereby ensuring the closed state. The top surface of the pressure relief portion 24 is in the tank liquid of the roughening tank. Under the action of the hydraulic pressure, the second piston 30 is more closely attached to the second valve core 34 to ensure the closure; and after the feeding is completed, the air pump inflates the folded part 32 to restore it. If the air pump continues to inflate, the air pressure will push the second piston 30 open, thereby ensuring that no overpressure is generated in the feeding channel. When the evaporation chamber is in a closed state, the air pump can expel the gas in the evaporation chamber 9 at this time, thereby reducing the air pressure in the evaporation chamber 9, and then facilitating evaporation.
[0051] Embodiment 3:
[0052] This embodiment proposes a preferred solution of the feed section 14. Figure 7 , Figure 8 , Figure 8The left side of the middle section does not show an opening because of the position of the section. In fact, there is an opening. The feed part 14 includes a feed tube cavity with openings on both sides. A first valve core 28 is arranged inside the feed tube cavity on one side located in the roughening chamber 1. A second elastic reset member 26 and a first piston 27 are arranged on the other side of the feed tube cavity relative to the first valve core 28. In the initial state, the second elastic reset member 26 makes the first piston 27 close to the first valve core 28 to form a closed state; when feeding, the first valve core 28 moves toward the second elastic reset member 26 and compresses the second elastic reset member 26, so that the two sides of the feed tube cavity are connected and feed; when the first piston 27 is subjected to an external force toward the first valve core 28, the first piston 27 and the first valve core 28 remain close to each other to maintain a closed state; a mounting portion 25 is opened on the outer wall of one side of the feed tube cavity located in the roughening chamber 1, and a filter assembly is detachably mounted on the mounting portion 25. The elasticity of the second elastic reset member 26 should be slightly greater than the elasticity of the first elastic reset member 16 in the reset structure (1) in Example 2.
[0053] like Figures 3 to 6 As shown, two feed channels and two feed parts 14 are respectively provided at the bottom of the roughening chamber 1; the two feed channels have opposite contraction directions. When feeding, after the folded part 32 contracts, the two folded parts 32 on both sides contract in different directions, so that the larger area at the bottom of the roughening chamber 1 generates liquid flow, thereby further mixing the tank liquid. The feed channel away from the evaporation chamber 9 passes through the roughening tank and is provided with a feed pipe 5, which bypasses the outer wall of the roughening tank and penetrates into the evaporation chamber 9 from the rear of the roughening tank; the feed channel close to one side of the evaporation chamber 9 directly penetrates and connects with the evaporation chamber 9; the feed pipes are provided on the opposite sides of the two feed channels, and the two feed pipes are respectively provided on both sides of the roughening chamber 1; the evaporation assembly includes a temperature control component and a heating component, and the temperature control component controls the heating component to keep the temperature in the evaporation chamber 9 at 60°C~75°C. The temperature control component and the heating component are common technical means in this field, so the specific equipment used can be selected according to needs.
[0054] The two feed sections 14 are as follows Figure 3 As shown, they are respectively located on both sides of the roughening chamber 1, so that when the tank liquid in the roughening chamber 1 is pumped out, water can be pumped on both sides to fill the surrounding tank liquid, thereby achieving mixing of the tank liquid in a larger range. This embodiment can be combined with the first (1) reset structure in Example 2, and a hanger 22 is set on the side of the inscribed part 33, and a first elastic reset member 16 is set between the two hangers 22 of the two inscribed parts 33 on both sides, so that the two inscribed parts 33 on both sides will be close to each other in the initial state, so that after the feeding is completed, the two inscribed parts 33 on both sides are restored to the initial position through the first elastic reset member 16.
[0055] like Figure 3As shown, the evaporation assembly is arranged on the side away from the passage 10; a feeding assembly 6 is arranged between two adjacent roughening tanks, and the feeding assembly 6 includes a feeding box for pressurized feeding and a feeding nozzle 13 penetrating the inner wall of the roughening tank. The feeding nozzle 13 can be used to add tank liquid.
[0056] Further references Figure 4 A frame is provided at the bottom of each roughening tank, and the frames on the same side are spaced apart to form a base frame 7; a waste port 17 is provided at the bottom of the roughening tank, and a guide rail 21 and a waste box 19 are provided on the frame corresponding to the waste port 17, and the waste box 19 is slidably provided on the base frame 7; a gap 36 is formed between the two guide rails 21 of two adjacent frames, and a conveying part 20 is provided at the bottom of the waste box 19, and the conveying part 20 and the waste box 19 are installed by limiting or in a detachable manner, and the conveying part 20 is slidably provided on the guide rail 21, and the width of the conveying part 20 is smaller than the width of the gap 36.
[0057] Through the arrangement of the waste port 17 and the waste box 19, after the roughening tank has been used for a period of time, when the tank liquid needs to be replaced, the waste box 19 can be discharged, and the waste box 19 can be removed through the conveying part 20 and the guide rail 21, wherein the guide rail 21 can be electrically controlled, that is, the movement of the waste box 19 can be electrically controlled. A discharge valve 18 is also arranged at the waste port 17 to control the opening and closing of the waste port 17. After the discharge, the feed nozzle 13 can be used for feeding; of course, this process can also be carried out during work, that is, the discharge valve 18 is partially opened, and the flow rate can also be controlled by the flow control valve, and then the feed nozzle 13 is used for feeding.
[0058] like Figure 1 , Fig.11 As shown, the four corners of the roughening tank are provided with fixing components 2, and each fixing component 2 includes two relatively arranged limiting parts, such as Fig.11 The first limiting part 201 and the second limiting part 202 are provided, and the two limiting parts are relatively provided to form a V-shaped clamping cavity; the fixing assembly 2 also includes a clamping part 35, and the clamping part 35 is fixed to the side of the roughening tank by a detachable fixing method after being clamped. The V-shaped clamping cavity can support the hanger for holding the material, so as to ensure that the material on the hanger is fully roughened. The setting of the clamping part 35 is as follows: Fig.11 As shown, the stable installation of the fixing assembly 2 on the roughing tank can be ensured.
[0059] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments. The above embodiments and the description only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application. These changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.
Claims
1. A room temperature evaporation system, comprising a roughening tank, characterized in that: The roughening pool includes an evaporation chamber and a roughening chamber. The evaporation chamber is provided with an evaporation assembly. The evaporation assembly includes an evaporation component and a feeding component. Part of the feeding component is located in the roughening chamber. The feeding component includes a feeding part, a retractable feeding channel and a driving part for providing power. The feeding channel is arranged in the middle and lower part or the bottom of the roughening chamber. The driving part is started during feeding. When the driving part is running, the gas in the feeding channel is first emptied and contracted, and then the feeding part is opened for feeding; after the feeding is completed, the feeding part is automatically closed; The feed channel comprises an external part, a folding part and an internal part in sequence, the external part is fixedly installed, the internal part is slidably and limitedly installed, the folding part is suitable for extending or contracting in the sliding direction of the internal part, and in the initial state, the folding part is in an expanded state and located at the bottom of the roughening chamber; the feed part is arranged on the internal part, and the internal part is provided with a reset structure, when feeding, the driving part operates to make the internal part move toward the external part, and the folding part contracts, after the folding part is completely folded, the driving part continues to operate and makes the feed part open for feeding, after the feeding is completed, the feed part is closed, and the reset structure is suitable for moving the internal part to the initial position, and the folding part returns to the expanded state; The reset structure is configured as a first elastic reset member, which is disposed on the inscribed portion, and the driving portion is configured as a pump body, wherein the height of the pipe outlet of the pump body in the evaporation chamber is higher than the liquid level in the evaporation chamber; during feeding, the pump body operates to extract the gas or liquid in the feeding channel so that the folded portion is folded, at which time the first elastic reset member is deformed, and after the feeding is completed, the pump body is closed, and the first elastic reset member is elastically restored so that the inscribed portion moves back to the initial position and the folded portion is restored to the unfolded state, and during the recovery process, the folded portion is air-intaken by the pipe of the pump body in the evaporation chamber; Alternatively, the driving part is configured as a pump body, the reset structure is configured as an air pump, and a three-way pipe is provided to connect the outlet of the air pump and the side of the pump body connected to the feed channel, and the other end of the three-way pipe is connected to the feed channel; a one-way valve is provided on the side of the three-way pipe leading to the pump body; when feeding, the pump body runs, so that the one-way valve opens and draws away the gas or liquid in the feed channel to fold the folded part, and then the feed part opens to feed, and after the feeding is completed, the pump body is closed, the one-way valve is closed, the air pump is turned on and air is pumped into the feed channel through the three-way pipe to restore the folded part, and at the same time the inscribed part moves back to the initial position.
2. The room temperature evaporation system according to claim 1, characterized in that: A portion of the feed part is located outside the inscribed part, and a portion of the feed part is located inside the inscribed part. A pressure relief part is provided on the outer wall of the feed part outside the inscribed part. The pressure relief part is a one-way opening structure. When the air pump is running to restore the folded part, the air pump continues to run, and the pressure relief part opens for gas balance.
3. The room temperature evaporation system according to any one of claims 1 to 2, characterized in that: The feed part includes a feed tube cavity with openings on both sides, a first valve core is arranged inside one side of the feed tube cavity located in the roughening chamber, and a second elastic return member and a first piston are arranged on the other side of the feed tube cavity opposite to the first valve core, and the second elastic return member makes the first piston close to the first valve core in the initial state to form a closed state; when feeding, the first valve core moves toward the second elastic return member and compresses the second elastic return member, and the two sides of the feed tube cavity are connected and feeding is carried out; when the first piston is subjected to an external force toward the first valve core, the first piston and the first valve core remain in close contact to maintain a closed state; an installation portion is opened on the outer wall of one side of the feed tube cavity located in the roughening chamber, and a filter assembly is detachably installed on the installation portion.
4. The room temperature evaporation system according to claim 1, characterized in that: The feed channel and the feed part are respectively provided with two at the bottom of the roughening chamber; the contraction directions of the two feed channels are opposite, the feed channel away from the evaporation chamber passes through the roughening pool and is provided with a feed pipe, the feed pipe bypasses the outer wall of the roughening pool and penetrates into the evaporation chamber from the rear of the roughening pool; the feed channel close to one side of the evaporation chamber directly penetrates and connects with the evaporation chamber; the feed pipe is provided on the opposite side of the two feed channels, and the two feed pipes are respectively provided on both sides of the roughening chamber; the evaporation assembly includes a temperature control component and a heating component, and the temperature control component controls the heating component to keep the temperature in the evaporation chamber at 60°C~75°C.
5. The room temperature evaporation system according to claim 1, characterized in that: There are multiple roughening pools, which are installed in parallel and spaced in two rows; an aisle is formed between the two rows of roughening pools; a hanging device is arranged above the two rows of roughening pools, and the hanging device is suitable for hanging materials and transferring the materials to the set position of the roughening pool for roughening; the evaporation assembly is arranged on the side away from the aisle; a feeding component is arranged between two adjacent roughening pools, and the feeding component includes a feeding box for pressurized feeding and a feeding nozzle penetrating the inner wall of the roughening pool.
6. The room temperature evaporation system according to claim 5, characterized in that: A frame is provided at the bottom of each of the roughening tanks, and the frames on the same side are spaced apart to form a base frame; a waste port is provided at the bottom of the roughening tank, and the frame is provided with a guide rail and a waste box corresponding to the waste port, and the waste box is slidably provided on the base frame; a gap is formed between the two guide rails of two adjacent frames, and a conveying part is provided at the bottom of the waste box, and the conveying part and the waste box are installed by limiting or in a detachable manner, and the conveying part is slidably provided on the guide rail, and the width of the conveying part is smaller than the width of the gap.
7. The room temperature evaporation system according to claim 6, characterized in that: The four corners of the roughening tank are provided with fixing components, each of which includes two relatively arranged limiting parts, and the two limiting parts relatively form a V-shaped clamping cavity; the fixing component also includes a clamping part, and after the clamping part is clamped with the side of the roughening tank, it is fixed in a detachable fixing manner.
Citation Information
Patent Citations
Unified feeding evaporation device and coating equipment
CN213680863U
System for chromium-free roughening process
CN220159234U