A vehicle balance detection device and method based on information technology
By designing automotive balance detection equipment integrated with information technology, using a variety of simulated environments and sensor combinations, the problems of single detection methods and environmental neglect in the existing technology are solved, and efficient and stable automotive balance detection is achieved.
Patent Information
- Application Number
- CN202410844443.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-06-27
AI Technical Summary
The existing automobile balance detection equipment has a single detection method, ignoring environmental conditions, such as the impact of rain, fog and strong winds on automobile balance, resulting in unstable detection efficiency and data collection.
An automotive balance detection equipment based on information technology is designed, including a detection room, a rain spray mechanism, a blower mechanism and a side hot air mechanism. It simulates rain fog, high wind and tilting environments through various detection methods, combining pressure sensors and vibration sensors. , realize all-round balanced detection and process detection information through the main control background.
It realizes the efficiency of multiple balanced detection of automobiles and the stability of data collection, simulates various environmental conditions, improves the comprehensiveness and accuracy of inspection, is energy-saving and environmentally friendly, and is suitable for automobiles with different wheelbases and wheel diameters. .
Smart Images

Figure CN118654813B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of information technology, and relates to an automobile balance detection device based on information technology, in particular to an automobile balance detection method based on information technology. Background Art
[0002] With the improvement of living standards, cars have become a common means of transportation. The rapid growth in demand for the number of cars has also directly promoted the rapid development of the automobile manufacturing industry. Against this background, people also have a greater pursuit of car quality.
[0003] Whether a car runs smoothly is a major criterion for judging its comfort. In addition to ensuring that the car's buffer system can work normally, it is necessary to test the car's balance.
[0004] Automobile balance detection is a critical quality control link in all rotating parts and complete machine manufacturing industries, as well as in the later operation and maintenance links. Rotating parts will have unbalanced centrifugal forces, which will cause vibration, noise, wear and tear of the rotating parts or the whole machine. If not controlled, it will greatly reduce the operating efficiency of the product, shorten the life of the machine, and in serious cases cause destructive major accidents. Therefore, all rotating parts or complete machines must pass dynamic balancing detection and correction (to minimize the unbalanced centrifugal force as much as possible) to achieve the allowable balance accuracy level, so that the mechanical vibration amplitude and noise are reduced to the allowable range, and the normal operation of the parts or the whole machine is guaranteed. Therefore, dynamic balancing test equipment is indispensable in all links of product "manufacturing-operation-maintenance".
[0005] The existing testing equipment has a single testing method and generally ignores the impact of environmental conditions, such as rainy, foggy and windy weather on the balance of the car.
[0006] Based on this, we propose an automobile balance detection device and method based on information technology, which has multiple balance detection modes, comprehensive and efficient detection, and stable data information collection and transmission. Summary of the invention
[0007] The purpose of the present invention is to address the above-mentioned problems in the existing technology and to propose an automobile balance detection device and method based on information technology. The technical problem to be solved by the invention is: how to realize multiple balance detection of automobiles and ensure the efficiency of the detection and the stability of data information collection and transmission.
[0008] The purpose of the present invention can be achieved by the following technical solutions:
[0009] A vehicle balance detection device based on information technology comprises a detection room and a storage pit, wherein the detection room is arranged above the storage pit, rainwater spray mechanisms are arranged on the detection room and the storage pit, a plurality of air blowing mechanisms are arranged on the upper end and the front side of the detection room, a plurality of side hot air mechanisms are arranged on both sides of the detection room, two left-right symmetrically arranged rear detection mechanisms and two left-right symmetrically arranged front detection mechanisms are arranged inside the storage pit, the front detection mechanism is located in front of the rear detection mechanism, detection sensor assemblies are arranged on the bottom and side walls of the detection room, and pressure sensors are arranged on the front detection mechanism and the rear detection mechanism.
[0010] The above structure is used to place the car: according to the wheelbase of the car to be tested, the front detection mechanism and the rear detection mechanism are adjusted through the main control background, and the tester drives the car into the testing room. The two front wheels of the car are parked on the front detection mechanism at the corresponding positions, and the two rear wheels of the car are parked on the rear detection mechanism at the corresponding positions.
[0011] Horizontal position balance detection: adjust the height of the two front detection mechanisms and the two rear detection mechanisms to make them equal, start the car, and simulate driving on the front detection mechanisms and the rear detection mechanisms. The detection sensor components arranged on the bottom and side walls of the detection room, as well as the pressure sensors on the front detection mechanisms and the rear detection mechanisms, perform a balance test on the car and transmit the test information to the main control background.
[0012] Balance detection of tilted position: adjust the different heights of the two front detection mechanisms and the two rear detection mechanisms to adjust the tilt simulation direction, such as the front of the car rising, the rear of the car rising, the left tilt of the car body and the right tilt of the car body. Start the car, and the car simulates driving on the front detection mechanism and the rear detection mechanism. The detection sensor components installed on the bottom and side walls of the detection room, as well as the pressure sensors on the front detection mechanism and the rear detection mechanism, perform balance detection on the car, and cooperate with the vibration sensor and displacement sensor installed on the car to perform balance detection, and transmit the detection information to the main control background.
[0013] Blowing simulation balance test: The blower blows air toward the car inside the test room, re-tests the balance in horizontal and tilted positions, and transmits the test information to the main control background.
[0014] Rainwater simulation balance test: The rainwater spray mechanism sprays the car inside the test room to simulate rainwater, re-tests the horizontal and tilted position balance, and then blows air at the same time, and transmits the test information to the main control background. The water used for the test is filtered and recycled for reuse.
[0015] Heating and air-drying treatment: The side hot air mechanism blows hot air into the inspection room to quickly dry the car inside the inspection room, and at the same time blows dry the moisture inside the inspection room and on the front and rear inspection mechanisms, and then the car is driven out of the inspection room.
[0016] Information technology statistical processing: The main control background processes the information collected from each sensor to obtain more comprehensive balance information of the car.
[0017] Doors are provided on the front and rear sides of the testing room, a guardrail is provided on the upper end of the testing room, and a water guide plate is provided on the bottom of the testing room, and the water guide plate is located on the upper side of the storage pit.
[0018] With the above structure, the door is opened to facilitate traffic, and closed to simulate rain and wind. The water guide plate is used to guide water into the storage pit.
[0019] A vehicle balance detection method based on information technology includes the following detection steps: Step 1, placing the vehicle: according to the wheelbase of the vehicle to be detected, the front detection mechanism and the rear detection mechanism are adjusted by the main control background, and the detection personnel drive the vehicle into the detection room, and the two front wheels of the vehicle are respectively parked on the front detection mechanism at the corresponding positions, and the two rear wheels of the vehicle are respectively parked on the rear detection mechanism at the corresponding positions.
[0020] Step 2, horizontal position balance detection: adjust the height of the two front detection mechanisms and the two rear detection mechanisms. The front detection mechanisms and the rear detection mechanisms are provided with pressure sensors. The heights of the front detection mechanisms and the rear detection mechanisms are the same. Start the car, and the car simulates driving on the front detection mechanisms and the rear detection mechanisms. The detection sensor components arranged on the bottom and side walls of the detection room, as well as the pressure sensors on the front detection mechanisms and the rear detection mechanisms, cooperate with the vibration sensors and displacement sensors arranged on the car to perform a balance test on the car, and transmit the test information to the main control background.
[0021] Step three, balance detection in tilted position: adjust the different heights of the two front detection mechanisms and the two rear detection mechanisms to adjust the tilt simulation direction, start the car, and simulate driving the car on the front detection mechanisms and the rear detection mechanisms. The detection sensor components on the bottom and side walls of the detection room, as well as the pressure sensors on the front detection mechanisms and the rear detection mechanisms, cooperate with the vibration sensors and displacement sensors on the car to perform balance detection on the car and transmit the detection information to the main control background.
[0022] Step 4: Air blowing simulation balance test: The hair dryer blows air toward the car inside the test room, re-tests the horizontal and tilted positions for balance, and transmits the test information to the main control background.
[0023] Step 5, rain simulation balance test: The rain spray mechanism sprays the car inside the test room to simulate rain, re-tests the horizontal and tilted position balance, and then blows air at the same time, and transmits the test information to the main control background. The water used for the test is filtered and recycled for reuse.
[0024] Step six, heating and air drying: The side hot air mechanism blows hot air into the inspection room to quickly dry the car inside the inspection room, and at the same time dry the moisture inside the inspection room and on the front and rear inspection mechanisms, and then drive the car out of the inspection room.
[0025] Step 7: Information technology statistical processing: The main control background processes the information collected from each sensor to obtain more comprehensive balance information of the car.
[0026] The detection sensor components in step 2 include but are not limited to distance sensors, infrared sensors and displacement sensors.
[0027] In step three, adjusting the tilt simulation direction includes but is not limited to raising the front of the vehicle, raising the rear of the vehicle, tilting the vehicle body to the left, and tilting the vehicle body to the right.
[0028] The processing methods in step seven include but are not limited to collection, denoising and analysis processing and forming visual dynamic data and data modeling.
[0029] The rainwater spray mechanism includes a primary filter water tank, a secondary filter water tank and a water collecting tank. The primary filter water tank is fixed inside the storage pit. A suction pipe is connected to the primary filter water tank, and the suction pipe is connected to the inside of the primary filter water tank. The secondary filter water tank and the water collecting tank are fixed at the upper end of the detection room. A water pump is fixedly connected to the water collecting tank. The secondary filter water tank is respectively connected to the primary filter water tank and the water pump through pipes. A drainage pipe is connected to the lower end of the water collecting tank. A water injection pump is provided between the connecting pipe of the water collecting tank and the drainage pipe. The drainage pipe is arranged at the upper end of the detection room. A nozzle is fixed at the end of the drainage pipe, and the nozzle is located at the upper end inside the detection room.
[0030] With the above structure, the rainwater after detection flows into the storage pit, and the water suction pipe sucks it into the primary filter water tank for primary filtration. The primary filtered water enters the secondary filter water tank. The secondary filter water tank performs secondary filtration on the primary filtered water. The secondary filtered water is obtained by the water pump for negative pressure pumping. The secondary filtered water is injected into the water collecting tank. The water injection pump injects the filtered clean water in the water collecting tank into the drain pipe, and the water is discharged into the nozzle. The nozzle sprays clean water to simulate rain spraying on the car.
[0031] The hair dryer structure includes a wind frame, a plurality of wind plates are rotatably arranged inside the wind frame, a transmission sprocket pair is arranged between the rotating shafts of the plurality of wind plates, an air regulating motor is fixed to the side of the wind frame, the output shaft of the air regulating motor is transmission-connected to the rotating shaft of one of the wind plates, a fixing frame is fixed to the upper end of the wind frame, a plurality of evenly distributed fixing plates are fixed on the fixing frame, a main fan is fixed on the fixing plate, and an air outlet end of the main fan is directly opposite to the middle of the wind frame.
[0032] With the above structure, the main fan blows air, and the wind enters the interior of the wind frame. The output shaft of the air regulating motor drives the rotating shaft of one of the wind plates to rotate. A transmission sprocket pair is provided between the rotating shafts of several wind plates, thereby driving several wind plates to rotate, so as to adjust the wind direction and air volume, simulating strong wind blowing on the car.
[0033] The side hot air mechanism includes a hot air box, which is connected and fixed on the side of the detection chamber, and the air outlet of the hot air box is connected to the detection chamber. A mounting frame is fixed on the outside of the hot air box, and a plurality of side fans are fixed inside the mounting frame. The air outlet end of the side fan is directly opposite to the air inlet of the hot air box.
[0034] With the above structure, the side fan blows out air, and the cold air enters the air inlet of the hot air box, passes through the hot air box to obtain hot air, and the hot air enters the inspection room from the air outlet of the hot air box to perform hot air drying on the car and the rear inspection mechanism and the front inspection mechanism.
[0035] The rear detection mechanism includes a fixed base plate and a sliding seat. The fixed base plate is fixed inside the storage pit. Two linear slides are arranged between the fixed base plate and the sliding seat. An adjusting motor is fixed on the fixed base plate. The output shaft of the adjusting motor is transmission-connected with the sliding seat. A height adjustment component is arranged on the sliding seat. A base plate is fixed on the height adjustment component. A pressure sensor is arranged between the height adjustment component and the base plate. An angle adjustment motor, two transmission shaft seats with opposite transmission directions and two groups of side fixing seats are fixed on the base plate. Guide adjustment shafts are rotatably arranged on the two groups of side fixing seats. The two transmission shaft seats are transmission-connected with the guide adjustment shafts at corresponding positions. The two transmission shaft seats are transmission-connected with the output shaft of the adjusting motor. A number of equidistantly distributed V-shaped brackets are fixed on the two guide adjustment shafts. Rotating wheels are rotatably arranged at both ends of the V-shaped brackets.
[0036] With the above structure, the output shaft of the adjusting motor drives the sliding seat to move on the two linear slides, thereby adjusting the distance between the sliding seat and the front detection mechanism to meet the wheelbase length of the vehicle to be detected. The output shaft of the adjusting motor drives the two transmission shaft seats to rotate synchronously in the opposite direction. The transmission shaft seat is connected to the two guide adjustment shafts to drive the two guide adjustment shafts to rotate synchronously in the opposite direction. The two guide adjustment shafts drive a number of equidistantly distributed V-shaped brackets thereon to rotate synchronously in the opposite direction, so that the rotating wheel contacts and locks the rear wheel of the detection vehicle, and the rotating wheel and the rear wheel of the detection vehicle rotate synchronously and stably to simulate driving. The height adjustment component drives the base plate to rise or tilt, thereby keeping the vehicle horizontal or tilted.
[0037] The front detection mechanism includes a height adjustment component and a sliding seat. The height adjustment component is arranged inside the storage pit. A base is arranged on the height adjustment component, and a pressure sensor is arranged between the height adjustment component and the base. An adjustment motor 2 is fixed on the base. Two linear slides 2 are arranged between the sliding seat and the base. The output shaft of the adjustment motor 2 is transmission-connected with the sliding seat. Two symmetrical bearing seats are fixed on the base and the sliding seat, and a wheel roller is rotatably arranged between the two bearing seats.
[0038] With the above structure, the output shaft of the second adjusting motor drives the sliding seat to slide on the two linear slides, thereby adjusting the distance between the two wheel rollers to meet the use of tires with different diameters. The front wheel of the car is placed between the two wheel rollers, and the two wheel rollers are in contact with the front wheel of the car. The front wheel and the two wheel rollers rotate synchronously and stably to simulate driving.
[0039] The height adjustment component includes mounting ring plate one and mounting ring plate two. The diameters of mounting ring plate one and mounting ring plate two are different. A plurality of first rotating shaft seats evenly distributed around the circumference are fixed to the upper end surface of mounting ring plate one. A plurality of second rotating shaft seats evenly distributed around the circumference are fixed to the lower end surface of mounting ring plate two. The positions and quantities of the second rotating shaft seats correspond to those of the first rotating shaft seats. A hydraulic cylinder is provided between the second rotating shaft seat and the first rotating shaft seat at the corresponding position.
[0040] With the above structure, a hydraulic cylinder is provided between the second rotating shaft seat and the first rotating shaft seat at the corresponding position, which is extended or retracted synchronously, and is used to adjust the distance between the mounting ring plate 1 and the mounting ring plate 2. A hydraulic cylinder is provided between the second rotating shaft seat and the first rotating shaft seat at the corresponding position, which is extended or retracted asynchronously, and is used to adjust the angle between the mounting ring plate 1 and the mounting ring plate 2. Thus, through the adjustment of the four height adjustment components, the car can be kept level or the front of the car can be raised, the rear of the car can be raised, the body can be tilted to the left, and the body can be tilted to the right.
[0041] Compared with the prior art, the automobile balance detection device and method based on information technology has the following advantages:
[0042] By cooperating with the test room and the rainwater spray mechanism, the vehicle balance test requirements in simulated rainy and foggy weather can be met. The water used for the test is filtered, recycled and reused, which is energy-saving and environmentally friendly.
[0043] By cooperating with the test room and the rain-blowing and blowing mechanism, the vehicle balance test requirements at simulated different wind speeds can be realized.
[0044] The cooperation between the inspection room and the side hot air mechanism can realize rapid drying of the car as well as the front inspection mechanism and the rear inspection mechanism.
[0045] Through the cooperation of two rear detection mechanisms and two front detection mechanisms, the stable vehicle balance detection needs of vehicles with different wheelbases and wheel diameters can be met, and the vehicle tilt simulation direction can be effectively adjusted.
[0046] By detecting the sensor assembly and the pressure sensors on the front and rear detection mechanisms, and cooperating with the vibration sensors and displacement sensors installed on the car, the detection information can be stably and instantly collected and transmitted to the main control background. The main control background processes the collected information to obtain more comprehensive balance information of the car, forming visual dynamic data and data model production. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Figure 1 It is a schematic diagram of the detection process of the present invention.
[0048] Figure 2 It is a schematic diagram of the upper three-dimensional structure of the device in the present invention.
[0049] Figure 3 It is a schematic diagram of the bottom three-dimensional structure of the device in the present invention.
[0050] Figure 4 It is a three-dimensional structural schematic diagram of the rainwater spray mechanism in the present invention.
[0051] Figure 5 It is a structural schematic diagram of the hair dryer mechanism of the present invention.
[0052] Figure 6 It is a structural schematic diagram of the side hot air mechanism in the present invention.
[0053] Figure 7 It is a structural schematic diagram of the rear detection mechanism in the present invention.
[0054] Figure 8 It is a structural schematic diagram of the front detection mechanism in the present invention.
[0055] Fig. 9 It is a structural schematic diagram of the height adjustment component in the present invention.
[0056] In the figure, 1 is a detection room; 2 is a door; 3 is a blower mechanism; 4 is a guardrail; 5 is a rainwater spray mechanism; 6 is a side hot air mechanism; 7 is a rear detection mechanism; 8 is a front detection mechanism; 9 is a water guide plate; 10 is a water suction pipe; 11 is a primary filter water tank; 12 is a secondary filter water tank; 13 is a water collecting tank; 14 is a water pump; 15 is a water injection pump; 16 is a drainage pipe; 17 is a nozzle; 18 is a wind frame; 19 is a wind plate; 20 is a transmission sprocket pair; 21 is a wind regulating motor; 22 is a fixed frame; 23 is a main fan; 24 is a fixed plate; 25 is a mounting frame; 26 is a side wind machine; 27 hot air box; 28 fixed bottom plate; 29 linear slide one; 30 adjustment motor one; 31 height adjustment assembly; 32 base plate; 33 angle adjustment motor; 34 transmission shaft seat; 35 V-shaped bracket; 36 rotating wheel; 37 guide adjustment shaft; 38 side fixing seat; 39 base; 40 adjustment motor two; 41 linear slide two; 42 sliding seat; 43 bearing seat; 44 wheel roller; 45 installation ring plate one; 46 first rotating shaft seat; 47 hydraulic cylinder; 48 second rotating shaft seat; 49 installation ring plate two. DETAILED DESCRIPTION
[0057] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0058] like Figure 2-Figure 9 As shown, the automobile balance detection equipment based on information technology includes a detection room 1 and a storage pit. The detection room 1 is arranged above the storage pit. Rainwater spray mechanisms 5 are provided on the detection room 1 and the storage pit. A plurality of air blowing mechanisms 3 are provided on the upper end and the front side of the detection room 1. A plurality of side hot air mechanisms 6 are provided on both sides of the detection room 1. Two left-right symmetrically arranged rear detection mechanisms 7 and two left-right symmetrically arranged front detection mechanisms 8 are provided inside the storage pit. The front detection mechanism 8 is located at the rear detection mechanism 7. Detection sensor assemblies are provided on the bottom and side walls of the detection room 1. Pressure sensors are provided on the front detection mechanism 8 and the rear detection mechanism 7.
[0059] Placing the car: According to the wheelbase of the car to be tested, the front detection mechanism 8 and the rear detection mechanism 7 are adjusted through the main control background, and the tester drives the car into the testing room 1. The two front wheels of the car are parked on the front detection mechanism 8 at the corresponding positions, and the two rear wheels of the car are parked on the rear detection mechanism 7 at the corresponding positions.
[0060] Horizontal position balance detection: adjust the heights of the two front detection mechanisms 8 and the two rear detection mechanisms 7 so that the front detection mechanisms 8 and the rear detection mechanisms 7 are at the same height, start the car, and simulate driving the car on the front detection mechanisms 8 and the rear detection mechanisms 7. The detection sensor components arranged on the bottom and side walls of the detection room 1, as well as the pressure sensors on the front detection mechanisms 8 and the rear detection mechanisms 7, perform a balance test on the car and transmit the test information to the main control background.
[0061] Balance detection of tilted position: adjust the different heights of the two front detection mechanisms 8 and the two rear detection mechanisms 7, so as to adjust the tilt simulation direction, such as the front of the car rising, the rear of the car rising, the left tilt of the car body and the right tilt of the car body. Start the car, and the car simulates driving on the front detection mechanism 8 and the rear detection mechanism 7. The detection sensor components set on the bottom and side walls of the detection room 1, as well as the pressure sensors on the front detection mechanism 8 and the rear detection mechanism 7, perform balance detection on the car, and cooperate with the vibration sensor and displacement sensor set on the car to perform balance detection, and transmit the detection information to the main control background.
[0062] Blowing simulation balance test: The blower mechanism 3 blows air to the car inside the test room 1, re-tests the horizontal position and tilt position balance, and transmits the test information to the main control background.
[0063] Rainwater simulation balance test: The rainwater spray mechanism 5 sprays the car inside the test room 1 to simulate rainwater, re-tests the horizontal position and tilted position balance, and then blows air at the same time, and transmits the test information to the main control background. The water used for the test is filtered and recycled for reuse.
[0064] Heating and air-drying treatment: The side hot air mechanism 6 blows hot air into the inspection room 1 to quickly dry the car inside the inspection room 1, and at the same time blows dry the moisture inside the inspection room 1 and on the front inspection mechanism 8 and the rear inspection mechanism 7, and then the car is driven out of the inspection room 1.
[0065] Information technology statistical processing: The main control background processes the information collected from each sensor to obtain more comprehensive balance information of the car.
[0066] Doors 2 are provided at both the front and rear sides of the detection room 1, a guardrail 4 is provided at the upper end of the detection room 1, and a water guide plate 9 is provided at the bottom of the detection room 1, and the water guide plate 9 is located on the upper side of the storage pit.
[0067] The chamber door 2 is opened to facilitate traffic, and the chamber door 2 is closed to simulate rain and wind. The water guide plate 9 is used to guide water into the interior of the storage foundation pit.
[0068] The rainwater spray mechanism 5 includes a primary filtered water tank 11, a secondary filtered water tank 12 and a water collecting tank 13. The primary filtered water tank 11 is fixed inside the storage pit. A water suction pipe 10 is connected to the primary filtered water tank 11. The water suction pipe 10 is connected to the inside of the primary filtered water tank 11. The secondary filtered water tank 12 and the water collecting tank 13 are fixed at the upper end of the detection chamber 1. A water pump 14 is fixedly connected to the water collecting tank 13. The secondary filtered water tank 12 is respectively connected to the primary filtered water tank 11 and the water pump 14 through pipelines. A drainage pipe 16 is connected to the lower end of the water collecting tank 13. A water injection pump 15 is provided between the connecting pipes of the water collecting tank 13 and the drainage pipe 16. The drainage pipe 16 is arranged at the upper end of the detection chamber 1. A nozzle 17 is fixed to the end of the drainage pipe 16. The nozzle 17 is located at the upper end of the detection chamber 1.
[0069] After detection, rainwater flows into the storage pit, and the suction pipe 10 sucks it into the primary filter water tank 11 for primary filtration. The primary filtered water obtained enters the secondary filter water tank 12. The secondary filter water tank 12 performs secondary filtration on the primary filtered water, and the secondary filtered water obtained is pumped by the pump 14 for negative pressure pumping. The secondary filtered water is injected into the water collecting tank 13. The water injection pump 15 injects the filtered clean water in the water collecting tank 13 into the drain pipe 16, and the water is discharged into the nozzle 17. The nozzle 17 sprays clean water to simulate rain spraying on the car.
[0070] The hair dryer mechanism 3 includes a wind frame 18, and a plurality of wind plates 19 are rotatably arranged inside the wind frame 18. A transmission sprocket pair 20 is arranged between the rotating shafts of the plurality of wind plates 19. An air regulating motor 21 is fixed to the side of the wind frame 18, and the output shaft of the air regulating motor 21 is transmission-connected to the rotating shaft of one of the wind plates 19. A fixing frame 22 is fixed to the upper end of the wind frame 18, and a plurality of evenly distributed fixing plates 24 are fixed to the fixing frame 22. A main fan 23 is fixed to the fixing plate 24, and the air outlet end of the main fan 23 is directly opposite to the middle of the wind frame 18.
[0071] The main fan 23 blows air, and the wind enters the interior of the wind frame 18. The output shaft of the air regulating motor 21 drives the rotating shaft of one of the wind plates 19 to rotate. A transmission sprocket pair 20 is provided between the rotating shafts of several wind plates 19, thereby driving several wind plates 19 to rotate, so as to adjust the wind direction and air volume, simulating strong wind blowing on the car.
[0072] The side hot air mechanism 6 includes a hot air box 27, which is connected and fixed to the side of the detection chamber 1, and the air outlet of the hot air box 27 is connected to the detection chamber 1. A mounting frame 25 is fixed to the outside of the hot air box 27, and a plurality of side fans 26 are fixed inside the mounting frame 25. The air outlet end of the side fan 26 is directly opposite to the air inlet of the hot air box 27.
[0073] The side fan 26 blows out air, and the cold air enters the air inlet of the hot air box 27, passes through the hot air box 27 to obtain hot air, and the hot air enters the detection chamber 1 from the air outlet of the hot air box 27 to dry the car and the rear detection mechanism 7 and the front detection mechanism 8 with hot air.
[0074] The rear detection mechanism 7 includes a fixed base plate 28 and a sliding seat. The fixed base plate 28 is fixed inside the storage pit. Two linear slides 29 are arranged between the fixed base plate 28 and the sliding seat. An adjusting motor 30 is fixed on the fixed base plate 28. The output shaft of the adjusting motor 30 is transmission-connected with the sliding seat. A height adjustment component 31 is arranged on the sliding seat. A base plate 32 is fixed on the height adjustment component 31. A pressure sensor is arranged between the height adjustment component 31 and the base plate 32. An angle adjustment motor 33, two transmission shaft seats 34 with opposite transmission directions and two groups of side fixed seats 38 are fixed on the base plate 32. Guide adjustment shafts 37 are rotatably arranged on the two groups of side fixed seats 38. The two transmission shaft seats 34 are transmission-connected with the guide adjustment shafts 37 at corresponding positions. The two transmission shaft seats 34 are transmission-connected with the output shaft of the adjusting motor 30. A number of equidistantly distributed V-shaped brackets 35 are fixed on the two guide adjustment shafts 37. Rotating wheels 36 are rotatably arranged on both ends of the V-shaped brackets 35.
[0075] The output shaft of the adjusting motor 30 drives the sliding seat to move on the two linear slides 29, thereby adjusting the distance between the sliding seat and the front detection mechanism 8 to meet the wheelbase length of the vehicle to be detected. The output shaft of the adjusting motor 30 drives the two transmission shaft seats 34 to rotate synchronously in the opposite direction. The transmission shaft seats 34 are connected to the two guide adjustment shafts 37 to drive the two guide adjustment shafts 37 to rotate synchronously in the opposite direction. The two guide adjustment shafts 37 drive a number of equidistantly distributed V-shaped brackets 35 thereon to rotate synchronously in the opposite direction, so that the rotating wheel 36 contacts and locks the rear wheel of the detection vehicle. The rotating wheel 36 and the rear wheel of the detection vehicle rotate synchronously and stably to simulate driving. The height adjustment component 31 drives the base plate 32 to rise or tilt, thereby keeping the vehicle horizontal or tilted.
[0076] The front detection mechanism 8 includes a height adjustment component 31 and a sliding seat 42. The height adjustment component 31 is arranged inside the storage pit. A base 39 is arranged on the height adjustment component 31, and a pressure sensor is arranged between the height adjustment component 31 and the base 39. An adjustment motor 2 40 is fixed on the base 39. Two linear slides 2 41 are arranged between the sliding seat 42 and the base 39. The output shaft of the adjustment motor 2 40 is transmission-connected with the sliding seat 42. Two symmetrical bearing seats 43 are fixed on the base 39 and the sliding seat 42, and a wheel roller 44 is rotatably arranged between the two bearing seats 43.
[0077] The output shaft of the regulating motor 40 drives the sliding seat 42 to slide on the two linear slides 41, thereby adjusting the distance between the two wheel rollers 44 to meet the use of tires with different diameters. The front wheel of the car is placed between the two wheel rollers 44, and the two wheel rollers 44 are in contact with the front wheel of the car. The front wheel and the two wheel rollers 44 rotate synchronously and stably to simulate driving.
[0078] The height adjustment assembly 31 includes a mounting ring plate 1 45 and a mounting ring plate 2 49. The mounting ring plate 1 45 and the mounting ring plate 2 49 have different diameters. A plurality of first rotating shaft seats 46 evenly distributed around the circumference are fixed to the upper end surface of the mounting ring plate 1 45. A plurality of second rotating shaft seats 48 evenly distributed around the circumference are fixed to the lower end surface of the mounting ring plate 2 49. The second rotating shaft seats 48 correspond to the first rotating shaft seats 46 in position and number. A hydraulic cylinder 47 is provided between the second rotating shaft seat 48 and the first rotating shaft seat 46 at the corresponding position.
[0079] A hydraulic cylinder 47 is provided between the second rotating shaft seat 48 and the first rotating shaft seat 46 at the corresponding position to extend or retract synchronously, and is used to adjust the distance between the mounting ring plate 1 45 and the mounting ring plate 2 49. A hydraulic cylinder 47 is provided between the second rotating shaft seat 48 and the first rotating shaft seat 46 at the corresponding position to extend or retract asynchronously, and is used to adjust the angle between the mounting ring plate 1 45 and the mounting ring plate 2 49. Therefore, through the adjustment of the four height adjustment components 31, the automobile can be kept horizontal or the front of the automobile can be raised, the rear of the automobile can be raised, the body of the automobile can be tilted to the left, and the body of the automobile can be tilted to the right.
[0080] Automobile balance detection methods based on information technology, such as Figure 1 As shown, the detection steps are as follows:
[0081] Step 1: Place the car: According to the wheelbase of the car to be tested, the main control background adjusts the distance between the front detection mechanism and the rear detection mechanism. The tester drives the car into the testing room, and the two front wheels of the car are parked on the front detection mechanism at the corresponding positions, and the two rear wheels of the car are parked on the rear detection mechanism at the corresponding positions.
[0082] Step 2, horizontal position balance detection: adjust the height of the two front detection mechanisms and the two rear detection mechanisms. The front detection mechanisms and the rear detection mechanisms are provided with pressure sensors. The heights of the front detection mechanisms and the rear detection mechanisms are the same. Start the car, and the car simulates driving on the front detection mechanisms and the rear detection mechanisms. The detection sensor components arranged on the bottom and side walls of the detection room, as well as the pressure sensors on the front detection mechanisms and the rear detection mechanisms, cooperate with the vibration sensors and displacement sensors arranged on the car to perform a balance test on the car, and transmit the test information to the main control background.
[0083] Step three, balance detection in tilted position: adjust the different heights of the two front detection mechanisms and the two rear detection mechanisms to adjust the tilt simulation direction, start the car, and simulate driving the car on the front detection mechanisms and the rear detection mechanisms. The detection sensor components on the bottom and side walls of the detection room, as well as the pressure sensors on the front detection mechanisms and the rear detection mechanisms, cooperate with the vibration sensors and displacement sensors on the car to perform balance detection on the car and transmit the detection information to the main control background.
[0084] Step 4: Air blowing simulation balance test: The hair dryer blows air toward the car inside the test room, re-tests the horizontal and tilted positions for balance, and transmits the test information to the main control background.
[0085] Step 5, rain simulation balance test: The rain spray mechanism sprays the car inside the test room to simulate rain, re-tests the horizontal and tilted position balance, and then blows air at the same time, and transmits the test information to the main control background. The water used for the test is filtered and recycled for reuse.
[0086] Step six, heating and air drying: The side hot air mechanism blows hot air into the inspection room to quickly dry the car inside the inspection room, and at the same time dry the moisture inside the inspection room and on the front and rear inspection mechanisms, and then drive the car out of the inspection room.
[0087] Step 7: Information technology statistical processing: The main control background processes the information collected from each sensor to obtain more comprehensive balance information of the car.
[0088] The detection sensor components in step 2 include but are not limited to distance sensors, infrared sensors and displacement sensors.
[0089] In step three, adjusting the tilt simulation direction includes but is not limited to raising the front of the vehicle, raising the rear of the vehicle, tilting the vehicle body to the left, and tilting the vehicle body to the right.
[0090] The processing methods in step seven include but are not limited to collection, denoising and analysis processing and forming visual dynamic data and data modeling.
[0091] Working principle of the present invention:
[0092] Placing the car: According to the wheelbase of the car to be tested, the output shaft of the motor 1 30 is controlled by the main control background to drive the sliding seat to move on the two linear slides 1 29, so as to adjust the distance between the sliding seat and the front detection mechanism 8, so as to meet the wheelbase length of the car to be tested. According to the wheel diameter of the car to be tested, the output shaft of the motor 2 40 is controlled by the main control background to drive the sliding seat 42 to slide on the two linear slides 2 41, so as to adjust the distance between the two wheel rollers 44. The tester drives the car into the testing room 1, and the two front wheels of the car are parked on the front detection mechanism 8 at the corresponding positions. The two wheel rollers 44 are between the two wheel rollers 44, the two wheel rollers 44 are in contact with the front wheel of the car, and the front wheel and the two wheel rollers 44 rotate synchronously and stably. The two rear wheels of the car are respectively parked on the rotating wheels 36 of the rear detection mechanism 7 at corresponding positions, and the output shaft of the adjusting motor 30 drives the two transmission shaft seats 34 to rotate synchronously in the opposite direction. The transmission shaft seats 34 are connected with the two guide adjustment shafts 37 for transmission, driving the two guide adjustment shafts 37 to rotate synchronously in the opposite direction. The two guide adjustment shafts 37 drive a number of equidistantly distributed V-shaped brackets 35 thereon to rotate synchronously in the opposite direction, so that the rotating wheels 36 are in contact with the rear wheels of the locking detection car.
[0093] Horizontal position balance detection: A hydraulic cylinder 47 is provided between the second rotating shaft seat 48 and the first rotating shaft seat 46 at the corresponding position, which is extended or retracted synchronously, and is used to adjust the distance between the mounting ring plate 1 45 and the mounting ring plate 2 49, that is, to adjust the height of the two front detection mechanisms 8 and the two rear detection mechanisms 7, so that the heights of the front detection mechanisms 8 and the rear detection mechanisms 7 are equal, start the car, the front wheels and the two wheel rollers 44 rotate synchronously and stably, the rotating wheels 36 and the rear wheels of the detected car rotate synchronously and stably, simulating driving, and the detection sensor components arranged on the bottom and side walls of the detection chamber 1, as well as the pressure sensors on the front detection mechanism 8 and the rear detection mechanism 7, cooperate with the vibration sensor and displacement sensor arranged on the car, to perform balance detection on the car, and transmit the detection information to the main control background.
[0094] Balance detection of tilted position: A hydraulic cylinder 47 is provided between the second rotating shaft seat 48 and the first rotating shaft seat 46 at the corresponding position for asynchronous extension and contraction, and is used to adjust the angle between the mounting ring plate 1 45 and the mounting ring plate 2 49, so as to adjust the tilt simulation direction through the adjustment of the four height adjustment components 31, that is, to adjust the different heights of the two front detection mechanisms 8 and the two rear detection mechanisms 7, and adjust the tilt simulation direction such as the front of the car rising, the rear of the car rising, the left tilt of the body and the right tilt of the body. Start the car, and the car simulates driving on the front detection mechanism 8 and the rear detection mechanism 7. The detection sensor components arranged on the bottom and side walls of the detection chamber 1, as well as the pressure sensors on the front detection mechanism 8 and the rear detection mechanism 7, cooperate with the vibration sensor and displacement sensor arranged on the car to perform balance detection on the car, and transmit the detection information to the main control background.
[0095] Blowing simulation balance test: the main fan 23 blows air, and the wind enters the interior of the wind frame 18. The output shaft of the air regulating motor 21 drives the rotating shaft of one of the wind plates 19 to rotate. A transmission sprocket pair 20 is provided between the rotating shafts of several wind plates 19, thereby driving several wind plates 19 to rotate, so as to adjust the wind direction and air volume, simulate strong wind blowing on the car, re-perform the horizontal position and tilt position balance test, and transmit the test information to the main control background.
[0096] Rainwater simulation balance test: the water injection pump 15 injects the filtered clean water inside the water collecting tank 13 into the drain pipe 16, and discharges the water into the nozzle 17. The nozzle 17 sprays clean water to simulate rainwater spraying on the car inside the detection room 1 for spraying treatment, simulates rainwater, re-performs horizontal and tilted position balance tests, and then performs air blowing treatment at the same time, and transmits the test information to the main control background. The rainwater after the test flows into the storage pit, and the suction pipe 10 sucks in the primary filter water tank 11 for primary filtration. The primary filtered water obtained enters the secondary filter water tank 12. The secondary filter water tank 12 performs secondary filtration on the primary filtered water to obtain secondary filtered water. The pump 14 is used for negative pressure pumping to inject the secondary filtered water into the water collecting tank 13 for recycling and reuse.
[0097] Heating and air-drying treatment: the side blower 26 blows out air, and the cold air enters the air inlet of the hot air box 27, passes through the hot air box 27 to obtain hot air, and the hot air enters the inspection room 1 from the air outlet of the hot air box 27, and the car and the rear inspection mechanism 7 and the front inspection mechanism 8 are dried with hot air, and then the car is driven out of the inspection room 1.
[0098] Information technology statistical processing: The main control background processes the information collected from each sensor to obtain more comprehensive balance information of the car.
[0099] In summary, the detection chamber 1 cooperates with the rainwater spray mechanism 5 to realize the demand for automobile balance detection in simulated rainy and foggy weather. The water used for detection is filtered, recycled and reused, which is energy-saving and environmentally friendly.
[0100] The testing room 1 cooperates with the rain-blowing and blowing mechanism 3 to realize the vehicle balance testing requirement at simulated different wind speeds.
[0101] Through the cooperation of the detection chamber 1 and the side hot air mechanism 6, the automobile as well as the front detection mechanism 8 and the rear detection mechanism 7 can be quickly dried.
[0102] Through the cooperation of the two rear detection mechanisms 7 and the two front detection mechanisms 8, the demand for stable vehicle balance detection for vehicles with different wheelbases and wheel diameters can be met, and the vehicle tilt simulation direction can be effectively adjusted.
[0103] By detecting the sensor assembly and the pressure sensors on the front and rear detection mechanisms, and cooperating with the vibration sensors and displacement sensors installed on the car, the detection information can be stably and instantly collected and transmitted to the main control background. The main control background processes the collected information to obtain more comprehensive balance information of the car, forming visual dynamic data and data model production.
[0104] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An automobile balance detection device based on information technology, comprising a detection room (1) and a storage pit, characterized in that: The detection chamber (1) is arranged above the storage pit. The detection chamber (1) and the storage pit are provided with rainwater spraying mechanisms (5). The upper end and the front side of the detection chamber (1) are provided with a plurality of air blowing mechanisms (3). Both sides of the detection chamber (1) are provided with a plurality of side hot air mechanisms (6). Two symmetrically arranged rear detection mechanisms (7) and two symmetrically arranged front detection mechanisms (8) are provided inside the storage pit. The front detection mechanisms (8) are located in front of the rear detection mechanisms (7). The bottom and side walls of the detection chamber (1) are provided with detection sensor assemblies. Pressure sensors are provided on the front detection mechanisms (8) and the rear detection mechanisms (7). The detection chamber (1) is provided with doors (2) on both the front and rear sides. The upper end of the detection chamber (1) is provided with a guardrail (4). The bottom of the detection chamber (1) is provided with a water guide plate (9). The water guide plate (9) is located on the upper side of the storage pit. The rear detection mechanism (7) comprises a fixed bottom plate (28) and a sliding seat, the fixed bottom plate (28) being fixed inside the storage pit, two linear slides (29) being arranged between the fixed bottom plate (28) and the sliding seat, an adjustment motor (30) being fixed on the fixed bottom plate (28), an output shaft of the adjustment motor (30) being transmission-connected to the sliding seat, a height adjustment component (31) being arranged on the sliding seat, a base plate (32) being fixed on the height adjustment component (31), a pressure sensor being arranged between the height adjustment component (31) and the base plate (32), and the base plate (32) being arranged on the height adjustment component (31). An angle adjustment motor (33), two transmission shaft seats (34) with opposite transmission directions and two sets of side fixing seats (38) are fixed on the two sets of side fixing seats (38), and guide adjustment shafts (37) are rotatably provided on the two sets of side fixing seats (38). The two transmission shaft seats (34) are transmission-connected to the guide adjustment shafts (37) at corresponding positions, and the two transmission shaft seats (34) are transmission-connected to the output shaft of the adjustment motor 1 (30). A plurality of V-shaped brackets (35) distributed at equal distances are fixed on the two guide adjustment shafts (37), and rotating wheels (36) are rotatably provided at both ends of the V-shaped brackets (35); The front detection mechanism (8) comprises a height adjustment component (31) and a sliding seat (42), the height adjustment component (31) being arranged inside the storage pit, a base (39) being arranged on the height adjustment component (31), and a pressure sensor being arranged between the height adjustment component (31) and the base (39), an adjustment motor 2 (40) being fixed on the base (39), two linear slides 2 (41) being arranged between the sliding seat (42) and the base (39), an output shaft of the adjustment motor 2 (40) being transmission-connected to the sliding seat (42), two symmetrical bearing seats (43) being fixed on both the base (39) and the sliding seat (42), and a wheel roller (44) being rotatably arranged between the two bearing seats (43); The height adjustment assembly (31) comprises a mounting ring plate 1 (45) and a mounting ring plate 2 (49), wherein the mounting ring plate 1 (45) and the mounting ring plate 2 (49) have different diameters, a plurality of first rotating shaft seats (46) evenly distributed around the circumference are fixed to the upper end surface of the mounting ring plate 1 (45), a plurality of second rotating shaft seats (48) evenly distributed around the circumference are fixed to the lower end surface of the mounting ring plate 2 (49), the second rotating shaft seats (48) correspond in position and number to the first rotating shaft seats (46), and a hydraulic cylinder (47) is provided between the second rotating shaft seats (48) and the first rotating shaft seats (46) at corresponding positions.
2. The automobile balance detection device based on information technology according to claim 1 is characterized in that: The rainwater spray mechanism (5) comprises a primary filter water tank (11), a secondary filter water tank (12) and a water collection tank (13); the primary filter water tank (11) is fixed inside the storage pit; a water suction pipe (10) is connected to the primary filter water tank (11); the water suction pipe (10) is connected to the inside of the primary filter water tank (11); the secondary filter water tank (12) and the water collection tank (13) are fixed at the upper end of the detection chamber (1); and a water pump (10) is fixedly connected to the water collection tank (13). 4), the secondary filtration water tank (12) is connected to the primary filtration water tank (11) and the water pump (14) through pipelines, the lower end of the water collecting tank (13) is connected to a drainage pipe (16), a water injection pump (15) is provided between the connecting pipes of the water collecting tank (13) and the drainage pipe (16), the drainage pipe (16) is arranged at the upper end of the detection chamber (1), and a nozzle (17) is fixed at the end of the drainage pipe (16), and the nozzle (17) is located at the upper end of the detection chamber (1).
3. The automobile balance detection device based on information technology according to claim 1 is characterized in that: The hair dryer structure (3) comprises a wind frame (18), a plurality of wind plates (19) are rotatably provided inside the wind frame (18), a transmission sprocket pair (20) is provided between the rotation shafts of the plurality of wind plates (19), an air regulating motor (21) is fixed to the side of the wind frame (18), an output shaft of the air regulating motor (21) is transmission-connected to the rotation shaft of one of the wind plates (19), a fixing frame (22) is fixed to the upper end of the wind frame (18), a plurality of evenly distributed fixing plates (24) are fixed to the fixing frame (22), and the fixing plates (24) are A main fan (23) is fixed on the top, and the air outlet of the main fan (23) is aligned with the middle of the wind frame (18); the side hot air mechanism (6) comprises a hot air box (27), the hot air box (27) is connected and fixed to the side of the detection chamber (1), and the air outlet of the hot air box (27) is connected to the detection chamber (1), and a mounting frame (25) is fixed on the outside of the hot air box (27), and a plurality of side fans (26) are fixed inside the mounting frame (25), and the air outlet of the side fans (26) is aligned with the air inlet of the hot air box (27).
4. A detection method of a vehicle balance detection device based on information technology according to any one of claims 1 to 3, characterized in that: The detection method includes the following detection steps: Step 1: Place the car: According to the wheelbase of the car to be tested, the distance between the front detection mechanism and the rear detection mechanism is adjusted through the main control background. The tester drives the car into the testing room, and the two front wheels of the car are parked on the front detection mechanism at the corresponding positions, and the two rear wheels of the car are parked on the rear detection mechanism at the corresponding positions; Step 2: Horizontal position balance detection: adjust the height of the two front detection mechanisms and the two rear detection mechanisms, the front detection mechanisms and the rear detection mechanisms are provided with pressure sensors, the front detection mechanisms and the rear detection mechanisms are at the same height, start the car, and simulate driving on the front detection mechanisms and the rear detection mechanisms. The detection sensor components arranged on the bottom and side walls of the detection room, as well as the pressure sensors on the front detection mechanisms and the rear detection mechanisms, cooperate with the vibration sensors and displacement sensors arranged on the car to perform balance detection on the car, and transmit the detection information to the main control background; Step 3: Balance detection of tilted position: adjust the different heights of the two front detection mechanisms and the two rear detection mechanisms to adjust the tilt simulation direction, start the car, and simulate driving the car on the front detection mechanism and the rear detection mechanism. The detection sensor components set on the bottom and side walls of the detection room, as well as the pressure sensors on the front detection mechanism and the rear detection mechanism, cooperate with the vibration sensor and displacement sensor set on the car to perform balance detection on the car, and transmit the detection information to the main control background; Step 4: Blowing simulation balance test: The blower blows air to the car inside the test room, re-tests the horizontal position and tilted position balance, and transmits the test information to the main control background; Step 5: Rainwater simulation balance test: The rainwater spray mechanism sprays the car inside the test room to simulate rainwater, re-tests the horizontal and tilted balance, and then blows air at the same time, and transmits the test information to the main control background. The water used for the test is filtered and recycled for reuse; Step 6: Heating and air-drying: The side hot air mechanism blows hot air into the test room to quickly dry the car inside the test room, and at the same time, the moisture inside the test room and on the front and rear test mechanisms is dried, and then the car is driven out of the test room; Step 7: Information technology statistical processing: The main control background processes the information collected from each sensor to obtain more comprehensive balance information of the car.
5. The detection method according to claim 4, characterized in that: The detection sensor assembly in step 2 includes a distance sensor, an infrared sensor and a displacement sensor.
6. The detection method according to claim 4, characterized in that: The tilt simulation direction adjusted in step three includes the front of the vehicle rising, the rear of the vehicle rising, the vehicle body tilting to the left, and the vehicle body tilting to the right.
7. The detection method according to claim 4, characterized in that: The processing method in step seven includes collecting, denoising and analyzing the processing and forming of visual dynamic data and data modeling.