A fast response voltage regulator for new energy vehicles
By designing structures such as limiting rods and guide cylinders in new energy vehicles, the rapid installation and disassembly of the voltage regulator housing is achieved, solving the cumbersome problem of disassembly and assembly of traditional voltage regulators, and improving operational efficiency and convenience.
Patent Information
- Application Number
- CN202410717265.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-06-04
AI Technical Summary
The disassembly and assembly process of traditional new energy vehicle voltage regulators is cumbersome and time-consuming, and requires the use of tools to unscrew the bolts, resulting in inconvenience in installation and disassembly.
A fast response voltage regulator is designed, adopting structures such as limiting rods and guide cylinders. The limiting rod slides into the installation groove and rotates 90 degrees to achieve rapid installation and disassembly of the voltage regulator housing, combined with the push rod , mechanical structures such as stress rods and inclined blocks realize automatic solid connection and deconnection, simplifying the installation and disassembly process of the voltage regulator.
It realizes rapid disassembly and assembly of the voltage regulator, reduces operating time and complexity, improves installation and disassembly efficiency, and facilitates the maintenance and maintenance of the voltage regulator.
Smart Images

Figure CN118677183B_ABST
Abstract
Description
Technical Field
[0001] The invention provides a fast response voltage regulator for a new energy vehicle, and relates to the technical field of new energy vehicles. Background Art
[0002] New energy vehicles have three advantages: environmental protection, economy, and simplicity. This is particularly evident in pure electric vehicles: electric motors are used instead of fuel engines, and they are driven by electric motors without the need for automatic transmissions. Compared with automatic transmissions, motors have simple structures, mature technologies, and reliable operation. A voltage regulator is an electrical component that can adjust the voltage stability of a circuit. When the input voltage changes, the voltage regulator can automatically adjust its output voltage to maintain a relatively stable level. The main function of a voltage regulator is to keep electronic equipment working properly so that it will not cause errors or even crashes due to power fluctuations.
[0003] Conventional voltage regulators are generally mounted on the drive motor using bolts. When the voltage regulator needs to be repaired, tools are required to unscrew the bolts before the voltage regulator can be removed for repair, which is troublesome and time-consuming.
[0004] Therefore, it is necessary to provide a fast response voltage regulator for new energy vehicles that is easy to disassemble and assemble. Summary of the invention
[0005] In order to overcome the disadvantages of existing voltage regulators that they are generally installed on drive motors using bolts, which is troublesome and time-consuming to disassemble and assemble, the present invention provides a fast-response voltage regulator for new energy vehicles that is easy to disassemble and assemble.
[0006] In order to achieve the above-mentioned purpose, an embodiment of the present invention provides the following technical solution: a fast response voltage regulator for a new energy vehicle, comprising a motor housing, a voltage regulator housing, a mounting block, an inductor chip, a potentiometer, a capacitor, a circuit board and a wiring port, the voltage regulator housing is arranged on the motor housing, the mounting blocks are installed on both sides of the voltage regulator housing, the inductor chip and the potentiometer are installed in the voltage regulator housing, the inductor chip and the potentiometer are electrically connected, the capacitor and the circuit board are also installed in the voltage regulator housing, the wiring port is fixedly connected to the circuit board, and also comprises a limit clamping rod and a guide cylinder, the guide cylinder is installed on the mounting block, the limit clamping rod is rotatably arranged on the guide cylinder and the mounting block, two mounting grooves are provided on the motor housing, and the limit clamping rod is clamped with the mounting groove.
[0007] More preferably, a first elastic member is wound around the limit clamping rod, and two ends of the first elastic member are respectively connected to the guide cylinder and the limit clamping rod.
[0008] More preferably, it also includes a sliding rod and a clamping block, the motor housing is provided with two clamping grooves on one side close to the voltage regulator housing, the voltage regulator housing is provided with two sliding grooves on one side close to the motor housing, the sliding rod is slidingly arranged in the sliding groove, the sliding rod is fixedly connected with two clamping blocks on one side close to the motor housing, and the clamping blocks slide and clamp with adjacent clamping grooves.
[0009] More preferably, it also includes a ramp block, a guide sleeve, a force-bearing rod, a push rod, a second elastic member and a push block, the ramp blocks are fixedly connected to both ends of the slide rod, two guide sleeves are fixedly connected to both sides of the voltage regulator housing, the force-bearing rod is slidably arranged in the guide sleeve, the force-bearing rod squeezes the ramp block to slide, the push rod is slidably arranged on the mounting block, the push rod is in contact with the motor housing, the push block is fixedly connected to one end of the push rod away from the mounting block, the push block is in contact with the force-bearing rod, and the second elastic member is connected between the push block and the mounting block.
[0010] More preferably, it further includes a guide rod, a third elastic member, a baffle and a shift block, the voltage regulator housing is provided with a straight groove, the baffle is slidably arranged in the straight groove, the baffle is located above the wiring port, the guide rod is fixedly connected to the voltage regulator housing, the shift block is fixedly connected to the baffle, the shift block slides on the guide rod, and the third elastic member is connected between the shift block and the voltage regulator housing.
[0011] More preferably, it further comprises a limiting rod, the mounting block is provided with two limiting grooves, the limiting rod fixedly connected to the baffle is slidably arranged in the limiting groove, and the two limiting rods are located on both sides of the limiting clamping rod.
[0012] More preferably, a protrusion is provided on one side of the card block, and a step surface matching the protrusion on one side of the card block is provided in the card slot.
[0013] More preferably, the contact surface between the push block and the force-bearing rod is an inclined surface.
[0014] Compared with the prior art, the voltage regulator provided by the embodiment of the present invention has the following advantages: 1. The present invention slides and presses the limit card rod into the installation groove, and then rotates the limit card rod 90 degrees so that the limit card rod is stuck in the installation groove, so as to install the voltage regulator housing on the motor housing, and then rotates the limit card rod 90 degrees to pull the limit card rod out of the installation groove, thereby achieving the purpose of quickly disassembling and assembling the voltage regulator housing.
[0015] 2. When the voltage regulator housing is fitted with the motor housing, the push rod drives the push block to slide forward to squeeze the force-bearing rod to slide backward, and the inclined block drives the card block to slide backward and automatically engage with the card slot, thereby automatically fixing the two sides of the voltage regulator housing to the motor housing, which is convenient for quick installation of the voltage regulator housing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0017] Figure 2 The figure is a three-dimensional cross-sectional structural diagram of the voltage regulator housing, the inductive chip and the circuit board of the present invention.
[0018] Figure 3 It is a schematic diagram of the three-dimensional cross-sectional structure of the motor housing, the voltage regulator housing and the limit clamping rod of the present invention.
[0019] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle.
[0020] Figure 5 It is an exploded view of the motor housing, the mounting block and the limit clamping rod of the present invention.
[0021] Figure 6 It is a schematic diagram of the three-dimensional cross-sectional structure of the motor housing, the voltage regulator housing and the limit clamping rod of the present invention.
[0022] Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle.
[0023] Figure 8 The figure is a schematic three-dimensional cross-sectional structural diagram of the voltage regulator housing, the slide rod and the clamping block of the present invention.
[0024] Fig. 9 For the present invention Figure 8 Enlarged view of point C in the middle.
[0025] Fig.10 It is a schematic diagram of the three-dimensional cross-sectional structure of the mounting block, the push rod and the push block of the present invention.
[0026] Fig.11 The figure is a three-dimensional cross-sectional structural schematic diagram of the voltage regulator housing, guide rod and baffle of the present invention.
[0027] Fig.12 For the present invention Fig.11 Enlarged view of point D in the middle.
[0028] Fig.13 It is a schematic diagram of the three-dimensional cross-sectional structure of the voltage regulator housing and the wiring port of the present invention.
[0029] Fig.14It is a schematic diagram of the three-dimensional structure of the baffle, the shift block and the limit rod of the present invention.
[0030] The markings of the components in the accompanying drawings are as follows: 1-motor housing, 2-voltage regulator housing, 201-mounting block, 3-inductor chip, 4-potentiometer, 5-capacitor, 6-circuit board, 7-wiring port, 8-limiting clamping rod, 9-guide cylinder, 10-first elastic member, 11-mounting groove, 12-clip groove, 13-slide rod, 1301-slide groove, 14-clip block, 1401-inclined block, 15-guide sleeve, 16-force rod, 17-push rod, 18-second elastic member, 19-push block, 20-slot, 21-guide rod, 22-third elastic member, 23-baffle, 24-shift block, 25-limiting groove, 26-limiting rod. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Embodiment 1: A fast response voltage regulator for a new energy vehicle, see Figure 1-Figure 5 and Fig.13 As shown, it includes a motor housing 1, a voltage regulator housing 2, a mounting block 201, an inductor chip 3, a potentiometer 4, a capacitor 5, a circuit board 6 and a wiring port 7. The voltage regulator housing 2 is provided on the motor housing 1. The mounting blocks 201 are installed on the top and bottom of the voltage regulator housing 2 by welding. The inductor chip 3 and the potentiometer 4 are installed in the voltage regulator housing 2 by bolt connection. The inductor chip 3 and the potentiometer 4 are electrically connected. The capacitor 5 and the circuit board 6 are also installed in the voltage regulator housing 2 by bolt connection. The wiring port 7 is fixedly connected to the circuit board 6 by bolt connection. It also includes a limit clamp rod 8 and a guide cylinder 9. The mounting block 201 is connected by A guide cylinder 9 is installed by welding, and a limit clamping rod 8 is rotatably arranged on the guide cylinder 9 and the mounting block 201 together. An upper and lower mounting grooves 11 are provided on the motor housing 1, and the limit clamping rod 8 can be clamped in the mounting groove 11. The mounting groove 11 of the motor housing 1 is provided with an upper and lower groove to facilitate the limit clamping rod 8 to enter the mounting groove 11. A first elastic member 10 is wound around the limit clamping rod 8, and the two ends of the first elastic member 10 are respectively connected to the guide cylinder 9 and the limit clamping rod 8. The first elastic member 10 applies pressure on the limit clamping rod 8 to move it away from the motor housing 1, so as to increase the friction between the limit clamping rod 8 and the motor housing 1, thereby making the motor housing 1 more stable during installation.
[0033] When it is necessary to install the voltage regulator housing 2 on the motor housing 1, the limit card rod 8 is slid and pressed into the installation groove 11, and then the limit card rod 8 is rotated 90 degrees so that the limit card rod 8 is stuck in the installation groove 11, so that the voltage regulator housing 2 is installed on the motor housing 1. When it is necessary to remove the voltage regulator housing 2 from the motor housing 1, the limit card rod 8 is rotated 90 degrees again, so that the limit card rod 8 can be pulled out of the installation groove 11, and then the voltage regulator housing 2 is removed. The first elastic member 10 pushes the limit card rod 8 close to the installation block 201 to increase the friction between the limit card rod 8 and the installation block 201, so as to prevent the limit card rod 8 from easily rotating in the guide cylinder 9 and disengaging from the installation groove 11; when it is necessary to regulate the voltage of the drive motor, the wiring is plugged into the wiring port 7, and the inductive chip 3 is started to work to perform the voltage regulation work.
[0034] Example 2: Based on Example 1, refer to Figure 6-Figure 8 As shown, it also includes a slide bar 13 and a block 14. The motor housing 1 is provided with two left and right slots 12 on one side close to the voltage regulator housing 2. The voltage regulator housing 2 is provided with two left and right slide grooves 1301 on one side close to the motor housing 1. The slide bar 13 is slidably arranged in the slide groove 1301. The slide bar 13 is fixedly connected to the two blocks 14 on the side close to the motor housing 1. The block 14 is made of elastic material and has a certain deformation ability. The block 14 slides and engages with the adjacent slot 12. A protrusion is provided on one side of the block 14. A step surface matching the protrusion on one side of the block 14 is provided in the slot 12. The step surface in the slot 12 is used to resist the block 14.
[0035] When installing the voltage regulator housing 2, first align the block 14 with the slot 12, then fix the voltage regulator housing 2 on the motor housing 1 by rotating the limit lever 8, and then push the block 14 backward to make the block 14 fit into the slot 12, and the protrusion on one side of the block 14 fits into the step surface matching the protrusion in the slot 12, so that the two blocks 14 fix and reinforce the voltage regulator housing 2 from both sides to prevent the voltage regulator housing 2 from falling off the motor housing 1 when the voltage regulator housing 2 vibrates with the motor housing 1.
[0036] See also Figure 8-Figure 10As shown, it also includes an inclined surface block 1401, a guide sleeve 15, a force rod 16, a push rod 17, a second elastic member 18 and a push block 19. The upper and lower ends of the slide rod 13 are fixedly connected with the inclined surface blocks 1401. Two guide sleeves 15 are fixedly connected to the top and bottom of the voltage regulator housing 2 symmetrically. The force rod 16 is slidably arranged in the guide sleeve 15. The force rod 16 squeezes the inclined surface block 1401 to slide. A push rod 17 is slidably arranged on the mounting block 201. The push rod 17 is in contact with the motor housing 1. A push block 19 is fixedly connected to one end of the push rod 17 away from the mounting block 201. The push block 19 is in contact with the force rod 16. The contact surface between the push block 19 and the force rod 16 is an inclined surface. When the push block 19 slides forward, it squeezes the force rod 16 to slide to both sides. A second elastic member 8 is connected between the push block 19 and the mounting block 201, and the second elastic member 8 is sleeved on the push rod 17.
[0037] When the voltage regulator housing 2 is fitted with the motor housing 1 for installation, the motor housing 1 squeezes the push rod 17 to slide forward, and the push rod 17 drives the push block 19 to slide forward. The push block 19 stretches the second elastic member 18 to deform, and the push block 19 squeezes the force-bearing rods 16 on both sides to slide backwards. The force-bearing rods 16 squeeze the inclined block 1401 to drive the card block to slide backward and automatically engage with the card slot 12, thereby achieving the purpose of automatically fixing the two sides of the voltage regulator housing 2 to the motor housing 1 when the voltage regulator housing 2 is fitted with the motor housing 1, and facilitating the rapid installation of the voltage regulator housing 2.
[0038] See also Fig.11 , Fig.12 and Fig.14 As shown, it also includes a guide rod 21, a third elastic member 22, a baffle 23 and a shift block 24. A transverse straight groove 20 is opened on the front side of the upper part of the voltage regulator housing 2. A baffle 23 is slidably arranged in the straight groove 20. The baffle 23 is located above the wiring port 7. A guide rod 21 is fixedly connected to the voltage regulator housing 2, and a shift block 24 is fixedly connected to the baffle 23. The shift block 24 slides on the guide rod 21. A protrusion is arranged on the shift block 24 to facilitate sliding the baffle 23 through the shift block 24. A third elastic member 22 is connected between the shift block 24 and the voltage regulator housing 2.
[0039] See also Fig.11 , Fig.12 and Fig.14 As shown, it also includes a limit rod 26. Two limit grooves 25 are opened on the mounting block 201. The limit rods 26 fixedly connected to the baffle 23 are slidably arranged in the limit grooves 25. The two limit rods 26 are located on both sides of the limit clamping rod 8.
[0040] Initially, the baffle 23 blocks the wiring port 7. When the voltage regulator housing 2 is fixed on the motor housing 1, the toggle block 24 is slid forward, and the toggle block 24 drives the baffle 23 to slide forward to open the wiring port 7. The baffle 23 squeezes the third elastic member 22 to deform, and at the same time, the baffle 23 drives the limit rod 26 to slide upward to the left and right sides of the limit card rod 8, thereby achieving the purpose of opening the wiring port 7 while limiting the limit card rod 8, preventing the limit card rod 8 from rotating and separating from the motor housing 1 during the use of the voltage regulator housing 2, and then connecting the wiring port 7 to the motor housing 1 through the signal transmission line.
[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A fast response voltage regulator for a new energy vehicle, comprising a motor housing (1), a voltage regulator housing (2), a mounting block (201), an inductor chip (3), a potentiometer (4), a capacitor (5), a circuit board (6) and a wiring port (7), wherein the voltage regulator housing (2) is arranged on the motor housing (1), the mounting blocks (201) are mounted on both sides of the voltage regulator housing (2), the inductor chip (3) and the potentiometer (4) are mounted in the voltage regulator housing (2), the inductor chip (3) and the potentiometer (4) are electrically connected, the capacitor (5) and the circuit board (6) are also mounted in the voltage regulator housing (2), and the wiring port (7) is fixedly connected to the circuit board (6), wherein: It also comprises a limit clamping rod (8) and a guide cylinder (9), the guide cylinder (9) being mounted on the mounting block (201), the limit clamping rod (8) being rotatably arranged on the guide cylinder (9) and the mounting block (201), the motor housing (1) being provided with two mounting grooves (11), the limit clamping rod (8) being clamped with the mounting grooves (11); A first elastic member (10) is wound around the limit clamping rod (8), and two ends of the first elastic member (10) are respectively connected to the guide cylinder (9) and the limit clamping rod (8); It also includes a slide bar (13) and a clamping block (14); two clamping grooves (12) are provided on a side of the motor housing (1) close to the voltage regulator housing (2); two slide grooves (1301) are provided on a side of the voltage regulator housing (2) close to the motor housing (1); the slide bar (13) is slidably arranged in the slide groove (1301); the slide bar (13) is fixedly connected to two clamping blocks (14) on a side of the motor housing (1); and the clamping blocks (14) are slidably clamped with adjacent clamping grooves (12).
2. A fast response voltage regulator for a new energy vehicle according to claim 1, characterized in that: It also includes an inclined surface block (1401), a guide sleeve (15), a force-bearing rod (16), a push rod (17), a second elastic member (18) and a push block (19), wherein both ends of the slide rod (13) are fixedly connected to the inclined surface blocks (1401), and both sides of the voltage regulator housing (2) are fixedly connected to two guide sleeves (15), and the force-bearing rod (16) is slidably arranged in the guide sleeve (15), and the force-bearing rod (16) squeezes the inclined surface block (1401) to slide, and the push rod (17) is slidably arranged on the mounting block (201), and the push rod (17) is in contact with the motor housing (1), and the push block (19) is fixedly connected to one end of the push rod (17) away from the mounting block (201), and the push block (19) is in contact with the force-bearing rod (16), and the second elastic member (18) is connected between the push block (19) and the mounting block (201).
3. A fast response voltage regulator for a new energy vehicle according to claim 2, characterized in that: The voltage regulator housing (2) further comprises a guide rod (21), a third elastic member (22), a baffle (23) and a shifting block (24); a straight groove (20) is provided on the voltage regulator housing (2); the baffle (23) is slidably arranged in the straight groove (20); the baffle (23) is located above the wiring port (7); the guide rod (21) is fixedly connected to the voltage regulator housing (2); the baffle (23) is fixedly connected to the shifting block (24); the shifting block (24) slides on the guide rod (21); and the third elastic member (22) is connected between the shifting block (24) and the voltage regulator housing (2).
4. A fast response voltage regulator for a new energy vehicle according to claim 3, characterized in that: It also includes a limiting rod (26), the mounting block (201) is provided with two limiting grooves (25), the limiting rod (26) fixedly connected to the baffle (23) is slidably arranged in the limiting groove (25), and the two limiting rods (26) are located on both sides of the limiting clamping rod (8).
5. A fast response voltage regulator for a new energy vehicle according to claim 1, characterized in that: A protrusion is provided on one side of the clamping block (14), and a step surface matching the protrusion on one side of the clamping block (14) is provided in the clamping slot (12).
6. A fast response voltage regulator for a new energy vehicle according to claim 2, characterized in that: The contact surface between the push block (19) and the force bearing rod (16) is an inclined surface.
Citation Information
Patent Citations
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