A medium-speed wire cutting device for mold processing

By designing a detachable guide cylinder and electrostatic dust removal and magnetic waste chip cleaning system, the problems of wear and scrap processing in the wire-trapping cutting device in the wire-trapping cutting device are solved, and the guidance stability and efficient treatment of waste chip recycling are achieved, and processing quality and efficiency are improved.

CN118699498BActive Publication Date: 2025-09-02GUIZHOU AVIC TUOLI CASTING CO LTD
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Patent Information

Application Number
CN202410886828.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-09-02
Estimated Expiration
2044-07-03

AI Technical Summary

Technical Problem

After a long time of use of the existing wire wire cutting device, the electrode wire guide device will wear and cause deviation or vibration, making it difficult to detect and replace it in time, affecting the quality of the product, and the metal waste chips during cutting are not recycled in time.

Method used

A detachable structure of the guide barrel is designed, combining electrostatic dust removal and magnetic waste chip cleaning system to achieve rapid replacement and cleaning of the guide barrel, and an integrated cutting liquid recovery and filtration system ensures stable molybdenum wire guide and efficient waste chip treatment.

Benefits of technology

It realizes rapid replacement and cleaning of the guide barrel, reduces damage to the molybdenum wire, improves processing accuracy and efficiency, ensures effective recycling and filtration of cutting fluid, and improves overall processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the technical field of wire cutting devices, and in particular, relates to a medium-speed wire cutting device for mold processing, comprising a workbench, a mechanical mounting frame fixedly mounted on the left side of the top of the workbench, a wire guide nozzle for guiding the molybdenum wire mounted on the mechanical mounting frame, and a through hole for the molybdenum wire to pass through, a clamping mechanism, a stroke mechanism, a cutting fluid tank, a drain mechanism, and a rotating mechanism. In the present invention, when a new guide cylinder is switched for use, a reset pendulum plate blocks the guide cylinder, and under the elastic force of the torsion spring, a cleaning brush on the guide cylinder cleans the surface of the guide cylinder to reduce dust adhesion, improve the cleanliness of the guide cylinder, and thereby prevent the molybdenum wire from being damaged. When the rotating plate rotates, the guide cylinder squeezes the reset pendulum plate, causing it to rotate, so that the first metal block contacts the second metal block, and the electrostatic precipitator works and achieves the purpose of dust removal, thereby reducing dust intrusion and preventing the molybdenum wire from being damaged.
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Description

Technical Field

[0001] The invention relates to a wire cutting device, in particular to a medium-speed wire cutting device for mold processing. Background Art

[0002] Medium-speed wire EDM uses multiple cuts to reduce material deformation and errors caused by molybdenum wire loss, resulting in relatively improved processing quality, somewhere between high-speed and low-speed wire EDM machines. Medium-speed, slow-speed, and fast-speed wire EDM all refer to wire EDM machines. They are primarily used for machining complex and fine workpieces, such as mold punches and dies. Developed from EDM perforation and forming processes, they have not only expanded EDM applications but have also replaced these processes in some areas.

[0003] When processing molds, the guide device of the wire cutting device in the existing technology will be worn after long-term use, causing the electrode wire to deviate or vibrate, and even cause the electrode wire to break. The wear is usually gradual and difficult to observe directly with the naked eye. The wire guide device is often not repaired until defects appear in the mold product, which has a lag and affects the overall product quality. Therefore, the guide structure needs to be replaced, and the difficulty in replacing the guide structure increases maintenance time, which is very unfavorable to the processing efficiency of the mold; and metal scraps are generated during cutting, and no recycling mechanism is set, so the metal scraps after cutting cannot be recycled in time. Summary of the Invention

[0004] The main purpose of the present disclosure is to provide a medium-speed wire cutting device for mold processing, so as to effectively solve the problems raised by the inventor in the above background technology.

[0005] To achieve the above object, the technical solution adopted by the present invention is as follows:

[0006] A medium-speed wire cutting device for mold processing comprises a workbench, a mechanical mounting frame fixedly mounted on the left side of the top of the workbench, a wire guide nozzle for guiding a molybdenum wire mounted on the mechanical mounting frame, a through hole for the molybdenum wire to pass through being defined in the mechanical mounting frame, an extension head fixedly mounted on the lower end of the wire guide nozzle, a first ceramic sheet and a second ceramic sheet fixedly mounted inside the extension head, a guide hole penetrating the first ceramic sheet and the second ceramic sheet being defined in the extension head, and the through hole, the vertical cavity of the wire guide nozzle and the guide hole being coaxially arranged;

[0007] A clamping mechanism, the clamping mechanism being used to fix the mold to be processed;

[0008] A travel mechanism, the travel mechanism being used to drive the clamping mechanism to move within a plane;

[0009] A cutting fluid tank, which is mounted on a mechanical mounting frame and is located obliquely above the wire guide nozzle and is used to spray cutting fluid during mold wire cutting;

[0010] A drainage mechanism, which is used to collect the downstream cutting fluid and filter it;

[0011] The rotating mechanism is used to clean the drainage mechanism, and the rotating mechanism is used in conjunction with the stroke mechanism.

[0012] Preferably, both sides of the wire guide nozzle are provided with movable grooves communicating with the vertical cavity, and an adjusting shaft is rotatably installed in the movable groove, two parallel rotating plates are fixedly installed on the surface of the adjusting shaft, and four guide cylinders distributed in a ring array are movably provided between the two rotating plates, the outer side of one guide cylinder extends into the vertical cavity, four horizontal shafts are passed through the rotating plate, and the guide cylinder is sleeved on the horizontal shaft, both ends of the horizontal shaft are threadedly connected with nuts, and a cover is detachably installed at the outer notch of the movable groove by screws, one end of the adjusting shaft extends to the outside of the wire guide nozzle and is fixedly connected to a cross-shaped turning handle, a sliding groove is provided on the wire guide nozzle, and a U-shaped slider is slidably connected in the sliding groove, one end of the turning handle is inserted into the U-groove of the U-shaped slider, and the rotation directions of the two adjusting shafts are opposite.

[0013] Preferably, a mounting block is fixedly installed on the inner bottom wall of the movable groove, and a reset pendulum plate is rotatably installed on the mounting block through a pin shaft. The other end of the reset pendulum plate is attached to the surface of the rotating plate, and a torsion spring is installed between the reset pendulum plate and the mounting block. A cleaning brush is bonded to the side of the reset pendulum plate away from the vertical cavity for cleaning the guide cylinder.

[0014] Preferably, a collecting trough located below the movable trough is provided on the side of the wire guide nozzle, and an electrostatic precipitator is installed in the collecting trough, a first metal block is fixedly connected to the side of the reset swing plate close to the vertical cavity, an arc-shaped elastic sheet is fixedly connected to the inner wall of the movable trough, and a second metal block is fixedly connected to the side of the elastic sheet close to the reset swing plate, the first metal block and the second metal block are electrically connected to the electrostatic precipitator, and the electrostatic precipitator is located inside the cover.

[0015] Preferably, a delivery pipe is fixedly connected to the cutting liquid box, and a hollow ring is fixedly connected to the other end of the delivery pipe, the hollow ring is fixedly installed on the outside of the extension head, and the bottom of the hollow ring is fixedly connected to drippers distributed in a ring array, a regulating valve is installed on the delivery pipe, the right side of the mechanical mounting frame is fixedly connected to a support frame, and the delivery pipe passes through the support frame, the drainage mechanism includes a liquid collecting tank, a filter screen and a discharge pipe equipped with a pipe cap, a liquid collecting tank is opened on the top of the workbench, the filter screen is fixedly installed in the liquid collecting tank, and the bottom of the workbench is fixedly connected to a discharge pipe extending into the liquid collecting tank.

[0016] Preferably, the stroke mechanism includes an X-axis slide rail, an X-axis screw rod, a first slide bar, a Y-axis slide rail, a second slide bar, a Y-axis slide rail and a servo motor, the X-axis slide rail is fixedly mounted on the top of the workbench, and a leakage port communicating with the liquid collecting tank is opened at the bottom of the track of the X-axis slide rail, the X-axis screw rod is rotatably mounted in the X-axis slide rail, the first slide bar is threaded on the X-axis screw rod and slidably mounted in the X-axis slide rail, the top end of the first slide bar extends out of the X-axis slide rail and is fixedly mounted on the Y-axis slide rail, the Y-axis screw rod is rotatably mounted in the Y-axis slide rail, the second slide bar is threaded on the Y-axis screw rod, and the second slide bar is slidably connected to the Y-axis slide rail, the servo motor is fixedly mounted on both the X-axis slide rail and the Y-axis slide rail, and the output ends of the two servo motors are fixedly connected to the X-axis screw rod and the Y-axis screw rod, respectively, and the clamping mechanism is mounted on the second slide bar.

[0017] Preferably, the clamping mechanism includes a positioning platform, a bent frame, a threaded barrel, a screw, a splint and a handle. The positioning platform is fixedly connected to the top of the first slide bar, and three bent frames distributed in a triangle are fixedly connected to the top of the positioning platform. A threaded barrel is embedded in the bent frame, and a screw is screwed through the threaded barrel. The bottom end of the screw is rotatably connected to the splint, and the top end of the screw is fixedly connected to the handle. The mold to be processed is fixed between the splint and the positioning platform.

[0018] Preferably, the rotating mechanism includes an extension rod, a rotating shaft, a magnetic cylinder, a gear and a rack. The bottom of the first slide bar is fixedly connected to the extension rod, the lower end of the extension rod passes through the leakage port and extends to the top of the filter screen, and the lower end of the extension rod is rotatably installed with a rotating shaft, the magnetic cylinder is fixedly installed on the rotating shaft, and a gear is also fixedly installed on the rotating shaft. The top of the filter screen is fixedly connected to a rack, and the gear is engaged with the rack. The diameter of the magnetic cylinder is smaller than the diameter of the gear.

[0019] In view of this, compared with the prior art, the beneficial effects of the present invention are:

[0020] (1) In the present application, when replacing the guide cylinder, the U-shaped slider is moved to release the limit of the turning handle, that is, the turning handle can drive the adjustment shaft to rotate ninety degrees, so that the next guide cylinder is rotated into the vertical cavity, and then the U-shaped slider is reset to limit the turning handle to prevent it from loosening, so that the new guide cylinder can be used, thereby achieving the effect of online replacement of the guide cylinder of the wire cutting device.

[0021] (2) In the present application, when a new guide cylinder is switched for use, the reset swing plate blocks the guide cylinder, and under the elastic force of the torsion spring, the cleaning brush on the guide cylinder cleans the surface of the guide cylinder to reduce the adhesion of dust, improve the cleanliness of the guide cylinder, and thus avoid damage to the molybdenum wire. When the turntable rotates, the guide cylinder squeezes the reset swing plate, causing it to rotate, so that the first metal block contacts the second metal block, and then the electrostatic precipitator is energized and works, and the electrostatic precipitator achieves the purpose of dust removal, thereby reducing the intrusion of dust.

[0022] (3) In the present application, when the first slider moves in the X-axis slide rail, the first slider drives the extension rod to move synchronously, and the rack and the gear engage, so that the rotating shaft will rotate, and then the rotating shaft drives the magnetic cylinder to rotate, so that the magnetic cylinder rotates during the movement. The magnetic cylinder cleans the magnetic waste blocked by the filter screen, which on the one hand allows the magnetic waste to be collected, and on the other hand avoids the filter screen from being blocked, and the filtering effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The figure shows a schematic structural diagram of the wire cutting device for mold processing provided by the present invention;

[0024] Figure 2 Shown Figure 1 Schematic diagram of the middle wire guide nozzle;

[0025] Figure 3 Shown is a cross-sectional view of the wire guide nozzle;

[0026] Figure 4 Shown Figure 3 Enlarged view of point A in the middle;

[0027] Figure 5 Shown is a side cross-sectional view of the turn plate;

[0028] Figure 6 Shown Figure 3 Schematic diagram of the two rotating plates after rotation;

[0029] Figure 7 Shown is a side view of the clamping mechanism;

[0030] Figure 8 The figure shows a cross-sectional view of the connection between the workbench and the travel mechanism;

[0031] Figure 9 Shown Figure 8 Enlarged view of point B in the middle;

[0032] Figure 10 Shown is a side cross-sectional view of the rotating mechanism.

[0033] icon:

[0034] 1- Workbench;

[0035] 2- Mechanical mounting frame;

[0036] 3-wire guide nozzle; 301-adjusting shaft; 3011-turn handle; 3012-U-shaped slider; 302-turn plate; 303-guide cylinder; 304-cover; 305-reset pendulum plate; 306-torsion spring; 307-electrostatic precipitator; 308-elastic sheet; 309-first metal block; 310-second metal block; 311-extension head; 312-first ceramic sheet; 313-second ceramic sheet; 314-cross axis; 315-nut;

[0037] 4-travel mechanism; 401-X-axis slide rail; 402-X-axis screw; 403-first slide; 404-second slide; 405-Y-axis screw; 406-servo motor;

[0038] 5-clamping mechanism; 501-positioning platform; 502-bending frame; 503-threaded barrel; 504-screw; 505-clamping plate; 506-handle;

[0039] 6-cutting fluid tank; 601-delivery pipe; 602-drip head; 603-regulating valve; 604-support frame;

[0040] 7-drainage mechanism; 701-filter screen; 702-discharge pipe;

[0041] 8-rotating mechanism; 801-rotating shaft; 802-magnetic cylinder; 803-gear; 804-rack. DETAILED DESCRIPTION

[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0043] See also Figure 1-10 , the present invention provides the following specific embodiments: Example 1

[0044] A medium-speed wire cutting device for mold processing includes a workbench 1, a mechanical mounting frame 2 fixedly mounted on the left side of the top of the workbench 1, a wire guide nozzle 3 for guiding a molybdenum wire mounted on the mechanical mounting frame 2, and a through hole for passing the molybdenum wire is defined in the mechanical mounting frame 2, an extension head 311 fixedly mounted on the lower end of the wire guide nozzle 3, and a first ceramic sheet 312 and a second ceramic sheet 313 fixedly mounted inside the extension head 311, a guide hole penetrating the first ceramic sheet 312 and the second ceramic sheet 313 is defined in the extension head 311, and the through hole, the vertical cavity of the wire guide nozzle 3, and the guide hole are coaxially arranged;

[0045] The clamping mechanism 5 is used to fix the mold to be processed;

[0046] The travel mechanism 4 is used to drive the clamping mechanism 5 to move within the plane;

[0047] The cutting liquid tank 6 is mounted on the mechanical mounting frame 2 and is located obliquely above the wire guide nozzle 3. The cutting liquid tank 6 is used to spray the cutting liquid during the mold wire cutting;

[0048] The drainage mechanism 7 is used to collect the downstream cutting liquid and filter it;

[0049] The rotating mechanism 8 is used to clean the drain mechanism 7 , and the rotating mechanism 8 is used in conjunction with the stroke mechanism 4 .

[0050] Specifically, both sides of the guide wire nozzle 3 are provided with movable grooves that communicate with the vertical cavity, and an adjusting shaft 301 is rotatably installed in the movable groove. Two parallel rotating plates 302 are fixedly installed on the surface of the adjusting shaft 301, and four guide cylinders 303 distributed in a ring array are movably provided between the two rotating plates 302, and the outer side of one guide cylinder 303 extends into the vertical cavity. Four horizontal shafts 314 are passed through the rotating plate 302, and the guide cylinders 303 are sleeved on the horizontal shaft 314, and both ends of the horizontal shaft 314 are A nut 315 is threadedly connected to facilitate disassembly and assembly of the horizontal axis 314, and then to facilitate replacement of the guide cylinder 303. A cover body 304 is detachably mounted on the outer notch of the movable groove by screws. One end of the adjusting shaft 301 extends to the outside of the wire guide nozzle 3 and is fixedly connected to a cross-shaped turning handle 3011. A sliding groove is provided on the wire guide nozzle 3, and a U-shaped slider 3012 is slidingly connected in the sliding groove. One end of the turning handle 3011 is inserted into the U-groove of the U-shaped slider 3012, and the two adjusting shafts 301 rotate in opposite directions.

[0051] In this embodiment: Figure 1-3 As shown in FIG5 , the molybdenum wire used for wire cutting passes between two guide cylinders 303 extending into the vertical cavity, that is, the guide cylinders 303 on both sides guide the molybdenum wire to avoid deviation and ensure the verticality of the molybdenum wire;

[0052] When the guide cylinder 303 is seriously worn, it needs to be replaced. During replacement, the U-shaped slider 3012 is toggled to release the limit of the turning handle 3011, that is, the turning handle 3011 can drive the adjusting shaft 301 to rotate ninety degrees (the left adjusting shaft 301 rotates counterclockwise, and the right adjusting shaft 301 rotates clockwise), so that the next guide cylinder 303 is rotated into the vertical cavity, and then the U-shaped slider 3012 is reset to limit the turning handle 3011 to prevent it from being loose, so that the new guide cylinder 303 can be used, thereby realizing the effect of online replacement of the guide cylinder 303 of the wire cutting device;

[0053] The worn guide cylinder 303 is moved out of the movable groove after being rotated 180 degrees, and the cover body 304 is removed. The guide cylinder 303 can be removed and replaced with a new one so that it can be put into use later. The whole process does not require any downtime. Example 2

[0054] A mounting block is fixedly installed on the inner bottom wall of the movable groove, and a reset pendulum plate 305 is rotatably installed on the mounting block through a pin shaft. The other end of the reset pendulum plate 305 is attached to the surface of the rotating plate 302, and a torsion spring 306 is installed between the reset pendulum plate 305 and the mounting block. A cleaning brush is adhered to the side of the reset pendulum plate 305 away from the vertical cavity for cleaning the guide cylinder 303.

[0055] Specifically, a collecting trough located below the movable trough is provided on the side of the wire guide nozzle 3, and an electrostatic precipitator 307 is installed in the collecting trough, a first metal block 309 is fixedly connected to the side of the reset swing plate 305 close to the vertical cavity, an arc-shaped elastic sheet 308 is fixedly connected to the inner wall of the movable trough, and a second metal block 310 is fixedly connected to the side of the elastic sheet 308 close to the reset swing plate 305, the first metal block 309 and the second metal block 310 are electrically connected to the electrostatic precipitator 307, and the electrostatic precipitator 307 is located inside the cover body 304.

[0056] In this embodiment: Figure 3 、 4 As shown in FIG6 , when a new guide cylinder 303 is switched for use, the reset swing plate 305 blocks the guide cylinder 303 and, under the elastic force of the torsion spring 306 , the cleaning brush on the guide cylinder 303 cleans the surface of the guide cylinder 303 to reduce dust adhesion, improve the cleanliness of the guide cylinder 303 , and thus prevent the molybdenum wire from being damaged;

[0057] When the rotating plate 302 rotates, the guide cylinder 303 squeezes the reset swing plate 305, causing it to rotate, so that the first metal block 309 contacts the second metal block 310. The elastic sheet 308 has a certain elasticity and can bend. Then, the electrostatic precipitator 307 is energized and starts working. The electrostatic precipitator 307 achieves the purpose of dust removal, thereby reducing the intrusion of dust.

[0058] When the guide cylinder 303 is replaced, the reset swing plate 305 is reset and rotated and attached to the rotating plate 302. At this time, the first metal block 309 is separated from the second metal block 310, and then the electrostatic precipitator 307 no longer works. Example 3

[0059] A delivery pipe 601 is fixedly connected to the cutting liquid tank 6, and the other end of the delivery pipe 601 is fixedly connected to a hollow ring, the hollow ring is fixedly installed on the outside of the extension head 311, and the bottom of the hollow ring is fixedly connected to a dripper 602 distributed in a ring array, a regulating valve 603 is installed on the delivery pipe 601, a support frame 604 is fixedly connected to the right side of the mechanical mounting frame 2, and the delivery pipe 601 passes through the support frame 604, the drainage mechanism 7 includes a liquid collecting tank, a filter screen 701 and a discharge pipe 702 equipped with a pipe cap, a liquid collecting tank is opened on the top of the workbench 1, the filter screen 701 is fixedly installed in the liquid collecting tank, and the bottom of the workbench 1 is fixedly connected to a discharge pipe 702 extending into the liquid collecting tank.

[0060] In this embodiment: Figure 1 、 8 As shown, during the wire cutting process of the mold, the regulating valve 623 is opened to allow the cutting liquid in the cutting liquid tank 6 to be fed into the hollow ring through the delivery pipe 601 and sprinkled out by the dripper 602 for use;

[0061] The used cutting fluid flows into the liquid collecting tank, the filter screen 701 filters the waste chips washed away by the cutting fluid, and the discharge pipe 702 finally discharges the collected cutting fluid. Example 4

[0062] The travel mechanism 4 includes an X-axis slide rail 401, an X-axis screw rod 402, a first slide bar 403, a Y-axis slide rail, a second slide bar 404, a Y-axis screw rod 405 and a servo motor 406. The X-axis slide rail 401 is fixedly mounted on the top of the workbench 1, and a liquid leakage port communicating with the liquid collecting tank is opened at the bottom of the track of the X-axis slide rail 401. The X-axis screw rod 402 is rotatably mounted in the X-axis slide rail 401. The first slide bar 403 is threadedly mounted on the X-axis screw rod 402 and is slidably mounted in the X-axis slide rail 401. The top end of a slide bar 403 extends out of the X-axis slide rail 401 and is fixedly installed on the Y-axis slide rail. A Y-axis screw rod 405 is rotatably installed in the Y-axis slide rail. A second slide bar 404 is threadedly installed on the Y-axis screw rod 405, and the second slide bar 404 is slidably connected to the Y-axis slide rail. Servo motors 406 are fixedly installed on both the X-axis slide rail 401 and the Y-axis slide rail, and the output ends of the two servo motors 406 are fixedly connected to the X-axis screw rod 402 and the Y-axis screw rod 405 respectively. The clamping mechanism 5 is installed on the second slide bar 404.

[0063] Specifically, the clamping mechanism 5 includes a positioning platform 501, a bent frame 502, a threaded barrel 503, a screw 504, a splint 505 and a handle 506. The positioning platform 501 is fixedly connected to the top of the first slide 403, and three triangularly distributed bent frames 502 are fixedly connected to the top of the positioning platform 501. A threaded barrel 503 is embedded in the bent frame 502, and a screw 504 is screwed through the threaded barrel 503. The bottom end of the screw 504 is rotatably connected to the splint 505, and the top end of the screw 504 is fixedly connected to the handle 506. The mold to be processed is fixed between the splint 505 and the positioning platform 501.

[0064] In this embodiment: Figure 1 、 7 As shown in , 8 , before processing, the mold to be processed is placed on the positioning table 501 and extended to the bottom of the clamping plate 505 , and the handle 506 is turned to make the screw 504 drive the clamping plate 505 to move downward, and then the mold to be processed is squeezed and positioned on the positioning table 501 by the clamping plate 505 ;

[0065] The servo motor 406 works so that it can drive the X-axis screw 402 and the Y-axis screw 405 to rotate respectively, so that the first slide 403 moves in the X-axis slide rail 401, and the second slide 404 slides in the Y-axis slide rail, and then drives the clamping mechanism 5 to move in the plane, so that the mold to be processed can be moved until the cutting is completed. Example 5

[0066] The rotating mechanism 8 includes an extension rod, a rotating shaft 801, a magnetic cylinder 802, a gear 803 and a rack 804. The bottom of the first slide bar 403 is fixedly connected to the extension rod, the lower end of the extension rod passes through the leakage port and extends to the top of the filter screen 701, and the lower end of the extension rod is rotatably installed with a rotating shaft 801, the magnetic cylinder 802 is fixedly installed on the rotating shaft 801, and the gear 803 is also fixedly installed on the rotating shaft 801. The top of the filter screen 701 is fixedly connected to the rack 804, and the gear 803 is engaged with the rack 804. The diameter of the magnetic cylinder 802 is smaller than the diameter of the gear 803.

[0067] In this embodiment: Figure 8-10 As shown, when the first slide bar 403 moves in the X-axis slide rail 401, the first slide bar 403 drives the extension rod to move synchronously, and the rack 804 engages with the gear 803, so that the rotating shaft 801 will rotate, and then the rotating shaft 801 drives the magnetic cylinder 802 to rotate, so that the magnetic cylinder 822 rotates during the movement. The magnetic cylinder 802 cleans the magnetic waste blocked on the filter screen 701, on the one hand, so that the magnetic waste can be collected, and on the other hand, it avoids clogging of the filter screen 701, and the filtering effect is better.

[0068] The overall working principle of the present invention is:

[0069] like Figure 1-7As shown, the mold to be processed is placed on the positioning table 501, and the handle 506 is turned to make the screw 504 drive the clamping plate 505 to move to achieve the positioning of the mold;

[0070] like Figure 3 、 8 As shown, the molybdenum wire used for wire cutting passes between two guide cylinders 303 extending into the vertical cavity, so that the guide cylinders 303 guide the molybdenum wire to ensure the stability of the molybdenum wire. The servo motor 406 works to drive the X-axis lead screw 402 and the Y-axis lead screw 405 to rotate respectively, so that the first slide 403 moves in the X-axis slide rail 401 and the second slide 404 slides in the Y-axis slide rail, thereby driving the clamping mechanism 5 to move in the plane until the cutting is completed;

[0071] like Figure 1 As shown, during the medium wire cutting process, the regulating valve 623 is opened, so that the cutting liquid in the cutting liquid tank 6 is fed into the hollow ring through the delivery pipe 601 and is sprinkled out by the dripper 602;

[0072] like Figure 8-9 As shown, when the first slide bar 403 moves in the X-axis slide rail 401, the first slide bar 403 drives the extension rod to move synchronously, and the rack 804 engages with the gear 803, causing the rotary shaft 801 to rotate. The rotary shaft 801 then drives the magnetic cylinder 802 to rotate, causing the magnetic cylinder 822 to rotate during the movement. The magnetic cylinder 802 cleans the magnetic waste blocked by the filter 701;

[0073] like Figure 8 As shown, the filter screen 701 filters the waste chips washed away by the cutting fluid, and the used cutting fluid eventually flows into the collecting tank, and the discharge pipe 702 finally discharges the collected cutting fluid.

[0074] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0075] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A medium-speed wire cutting device for mold processing, characterized by: The invention comprises a workbench (1), wherein a mechanical mounting frame (2) is fixedly mounted on the left side of the top of the workbench (1), a wire guide nozzle (3) for guiding a molybdenum wire is mounted on the mechanical mounting frame (2), and a through hole for the molybdenum wire to pass through is provided in the mechanical mounting frame (2), an extension head (311) is fixedly mounted on the lower end of the wire guide nozzle (3), and a first ceramic sheet (312) and a second ceramic sheet (313) are fixedly mounted inside the extension head (311), a guide hole penetrating the first ceramic sheet (312) and the second ceramic sheet (313) is provided in the extension head (311), and the through hole, the vertical cavity of the wire guide nozzle (3) and the guide hole are coaxially arranged; A clamping mechanism (5), the clamping mechanism (5) being used to fix the mold to be processed; A travel mechanism (4), the travel mechanism (4) being used to drive the clamping mechanism (5) to move within a plane; A cutting fluid tank (6), the cutting fluid tank (6) being mounted on the mechanical mounting frame (2) and being located obliquely above the wire guide nozzle (3), the cutting fluid tank (6) being used for spraying cutting fluid during mold wire cutting; A drainage mechanism (7), the drainage mechanism (7) is used to collect the downstream cutting liquid and filter it; A rotating mechanism (8), wherein the rotating mechanism (8) is used to clean the drainage mechanism (7), and the rotating mechanism (8) is used in conjunction with the stroke mechanism (4); Both sides of the guide wire nozzle (3) are provided with movable grooves communicating with the vertical cavity, and an adjustment shaft (301) is rotatably installed in the movable groove, two parallel rotating plates (302) are fixedly installed on the surface of the adjustment shaft (301), and four guide cylinders (303) distributed in a ring array are movably provided between the two rotating plates (302), the outer side of one guide cylinder (303) extends into the vertical cavity, four horizontal shafts (314) are passed through the rotating plate (302), and the guide cylinders (303) are sleeved on the horizontal shafts (314). Both ends of the transverse shaft (314) are threadedly connected with nuts (315), and a cover body (304) is detachably mounted on the outer notch of the movable groove by means of screws. One end of the adjusting shaft (301) extends to the outside of the wire guide nozzle (3) and is fixedly connected to a cross-shaped turning handle (3011). A sliding groove is provided on the wire guide nozzle (3), and a U-shaped slider (3012) is slidably connected in the sliding groove. One end of the turning handle (3011) is inserted into the U groove of the U-shaped slider (3012), and the two adjusting shafts (301) rotate in opposite directions. A mounting block is fixedly mounted on the inner bottom wall of the movable groove, and a reset swing plate (305) is rotatably mounted on the mounting block via a pin shaft. The other end of the reset swing plate (305) is attached to the surface of the rotating plate (302), and a torsion spring (306) is installed between the reset swing plate (305) and the mounting block. A cleaning brush is bonded to the side of the reset swing plate (305) away from the vertical cavity for cleaning the guide cylinder (303). A collecting trough located below the movable trough is provided on the side of the guide wire nozzle (3), and an electrostatic precipitator (307) is installed in the collecting trough. A first metal block (309) is fixedly connected to a side of the reset swing plate (305) close to the vertical cavity. An arc-shaped elastic sheet (308) is fixedly connected to the inner wall of the movable trough, and a second metal block (310) is fixedly connected to a side of the elastic sheet (308) close to the reset swing plate (305). The first metal block (309) and the second metal block (310) are electrically connected to the electrostatic precipitator (307), and the electrostatic precipitator (307) is located in the cover body (304).

2. The medium-speed wire cutting device for mold processing according to claim 1, characterized in that: The cutting liquid box (6) is fixedly connected to a delivery pipe (601), and the other end of the delivery pipe (601) is fixedly connected to a hollow ring, the hollow ring is fixedly installed on the outside of the extension head (311), and the bottom of the hollow ring is fixedly connected to drippers (602) distributed in a ring array, a regulating valve (603) is installed on the delivery pipe (601), the right side of the mechanical mounting frame (2) is fixedly connected to a support frame (604), and the delivery pipe (601) passes through the support frame (604), the drainage mechanism (7) includes a liquid collecting tank, a filter screen (701) and a discharge pipe (702) equipped with a pipe cap, the top of the workbench (1) is provided with a liquid collecting tank, the filter screen (701) is fixedly installed in the liquid collecting tank, and the bottom of the workbench (1) is fixedly connected to a discharge pipe (702) extending into the liquid collecting tank.

3. The medium-speed wire cutting device for mold processing according to claim 2, characterized in that: The travel mechanism (4) includes an X-axis slide rail (401), an X-axis screw rod (402), a first slide bar (403), a Y-axis slide rail, a second slide bar (404), a Y-axis screw rod (405) and a servo motor (406), wherein the X-axis slide rail (401) is fixedly mounted on the top of the workbench (1), and a liquid leakage port communicating with a liquid collecting tank is provided at the bottom of the track of the X-axis slide rail (401), the X-axis screw rod (402) is rotatably mounted in the X-axis slide rail (401), the first slide bar (403) is threadedly mounted on the X-axis screw rod (402), and is slidably mounted in the X-axis slide rail (401), The top end of the first slide bar (403) extends out of the X-axis slide rail (401) and is fixedly installed on the Y-axis slide rail, a Y-axis screw rod (405) is rotatably installed in the Y-axis slide rail, a second slide bar (404) is threadedly installed on the Y-axis screw rod (405), and the second slide bar (404) is slidably connected to the Y-axis slide rail, servo motors (406) are fixedly installed on the X-axis slide rail (401) and the Y-axis slide rail, and the output ends of the two servo motors (406) are respectively fixedly connected to the X-axis screw rod (402) and the Y-axis screw rod (405), and the clamping mechanism (5) is installed on the second slide bar (404).

4. The medium-speed wire cutting device for mold processing according to claim 3, characterized in that: The clamping mechanism (5) includes a positioning platform (501), a bent frame (502), a threaded barrel (503), a screw (504), a clamp (505) and a handle (506), wherein the positioning platform (501) is fixedly connected to the top of the first slide bar (403), and three bent frames (502) distributed in a triangular shape are fixedly connected to the top of the positioning platform (501), a threaded barrel (503) is embedded in the bent frame (502), a screw (504) is screwed through the threaded barrel (503), the bottom end of the screw (504) is rotatably connected to the clamp (505), and the top end of the screw (504) is fixedly connected to the handle (506), and the mold to be processed is fixed between the clamp (505) and the positioning platform (501).

5. The medium-speed wire cutting device for mold processing according to claim 3, characterized in that: The rotating mechanism (8) comprises an extension rod, a rotating shaft (801), a magnetic cylinder (802), a gear (803) and a rack (804); the bottom of the first slide bar (403) is fixedly connected to the extension rod; the lower end of the extension rod passes through the liquid leakage port and extends to the top of the filter screen (701); and the lower end of the extension rod is rotatably mounted with a rotating shaft (801); the magnetic cylinder (802) is fixedly mounted on the rotating shaft (801); the gear (803) is also fixedly mounted on the rotating shaft (801); the top of the filter screen (701) is fixedly connected to the rack (804), and the gear (803) is engaged with the rack (804); the diameter of the magnetic cylinder (802) is smaller than the diameter of the gear (803).

Citation Information

Patent Citations

  • Nine-axis eight-linkage medium-speed wire electrical discharge machining device

    CN108031935A

  • Wire guide mechanism and medium-speed wire cutting machine comprising same

    CN112872516A