A welding device for manganese copper resistor
By designing welding equipment for manganese copper resistors, the combination of upper and lower material separation mechanisms and installation grooves, push plates and baffles is solved, and the accuracy and efficiency of welding are improved. Improve the production quality of manganese and copper resistors.
Patent Information
- Application Number
- CN202411049909.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-08-01
AI Technical Summary
During the welding process of manganese copper resistors, the sorting and positioning of the metallic backsheets and fins is not neatly arranged, resulting in a decrease in welding quality and low production efficiency. The existing automation equipment cannot completely solve this problem.
A welding equipment including an upper feeding mechanism and a lower feeding mechanism is designed. The rotating disc and inner guide rail are driven by a rotating shaft to realize the sorting and sorting of metal backsheets and fins, combined with the design of mounting grooves, push plates and baffles. , ensure the accuracy of welding position.
It improves the efficiency and quality of welding, realizes rapid and accurate welding of metal negatives and fins, reduces the possibility of operational errors, and improves production efficiency and product quality.
Smart Images

Figure CN118699629B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding of manganese copper resistors, in particular to welding equipment used for manganese copper resistors. Background Art
[0002] Manganese copper resistor, a resistor material based on manganese copper alloy, is widely used in the electronics, electrical and instrumentation industries due to its unique physical and chemical properties. In the production process of manganese copper resistors, the metal base and metal fins are welded into a whole, and then placed inside the electrical instrument (also called manganese copper shunt at this time).
[0003] However, in the prior art, when welding manganese copper resistors, the metal base is placed in a bearing mold, the fins are placed on one end of the metal base, and the welding machine welds them into a whole. In specific operations, the fins are often positioned inaccurately due to operational errors, and repeated positioning is required, which seriously reduces production efficiency and affects product quality. Although some production links have introduced automated equipment for welding, in actual operations, the problem of uneven sorting and positioning of metal bases and fins still exists, resulting in reduced welding quality. Summary of the invention
[0004] In order to overcome some of the problems mentioned in the above background, the present invention provides a welding device for manganese copper resistors.
[0005] The technical solution adopted by the present invention is as follows: A welding device for manganese copper resistors, comprising a support assembly, a sorting assembly arranged on the upper part of the support assembly, a weldment bearing assembly and an electric welding assembly arranged inside the support assembly;
[0006] The sorting assembly is provided with an upper material dividing mechanism, a lower material dividing mechanism and a rotating shaft, wherein the upper material dividing mechanism is arranged on the upper part of the lower material dividing mechanism, and the rotating shaft is connected to the upper material dividing mechanism and the lower material dividing mechanism respectively, wherein the upper material dividing mechanism is used for sorting and sorting the fins, and the lower material dividing mechanism is used for sorting and sorting the metal bottom sheets;
[0007] The weldment carrying assembly is provided with a carrying platform, and the carrying platform is provided with a mounting groove, a push plate and a baffle plate. The mounting groove is used to install a metal base plate, and a first feed port is provided at one end of the mounting groove, and the first feed port is connected to the lower material distribution mechanism through a first outer track, and a second feed port is provided at the other end of the mounting groove, and the second feed port is connected to the upper material distribution mechanism through a second outer track, and the push plate and the baffle plate are respectively arranged on both sides of the mounting groove.
[0008] Furthermore, the sorting assembly is further provided with a cylinder and a first motor, the cylinder is provided with a cover plate, a partition plate and a sealing plate, an upper material distribution bin is provided between the cover plate and the partition plate, the upper material distribution mechanism is provided in the upper material distribution bin, a lower material distribution bin is provided between the partition plate and the sealing plate, and the lower material distribution mechanism is provided in the lower material distribution bin;
[0009] A second gear is provided at the end of the rotating shaft, and the second gear is connected to the first motor through a first gear transmission, and the first motor drives the rotating shaft to rotate.
[0010] Furthermore, the upper material distributing mechanism comprises a first material loading port, a first rotating disk and a first inner guide rail, and the first material loading port is arranged on the cover plate;
[0011] The first rotating disk is disposed on the upper portion of the partition, the first rotating disk is fixedly connected to the rotating shaft, the rotating shaft drives the first rotating disk to rotate, and the first rotating disk is slidably connected to the inner wall of the cylinder.
[0012] The first inner guide rail is arranged on the upper part of the first rotating disk, the first inner guide rail is fixedly connected to the inner wall of the cylinder, the first inner guide rail is arranged in a spiral shape, and a plurality of protrusions are arranged on the upper part of the first rotating disk.
[0013] Furthermore, the lower material dispensing mechanism comprises a second loading port, a second rotating disk and a second inner guide rail, the second loading port is fixedly connected to the outer wall of the cylinder, and the second loading port is arranged at the lower part of the partition;
[0014] The second rotating disk is arranged on the upper part of the sealing plate, the second rotating disk is fixedly connected to the rotating shaft, the rotating shaft drives the second rotating disk to rotate, and the second rotating disk is slidably connected to the inner wall of the cylinder;
[0015] The second inner guide rail is arranged on the upper part of the second rotating disk, the second inner guide rail is fixedly connected to the inner wall of the cylinder, the second inner guide rail is arranged in a spiral shape, and a plurality of protrusions are arranged on the upper part of the second rotating disk.
[0016] Further, the support assembly includes an upper fixing plate and a lower fixing plate, a support column is provided between the upper fixing plate and the lower fixing plate, the upper fixing plate is fixedly connected to the cylinder, a connecting hole is provided on the upper fixing plate, and the rotating shaft is arranged corresponding to the connecting hole;
[0017] The lower fixed plate is provided with a first support frame, a slot and a stripper plate, the first support frame is arranged at the lower part of the connecting hole, the first motor is arranged at the upper part of the first support member, the slot is arranged corresponding to the support column of the weldment bearing assembly, the stripper plate is arranged corresponding to the baffle plate, and the stripper plate is used to receive the welded resistor;
[0018] Two transverse plates are arranged between the support columns, one of the transverse plates is fixedly connected to the first outer rail, and the other transverse plate is fixedly connected to the second outer rail.
[0019] Further, the electric welding assembly comprises an upper welding head and a lower welding head, the upper welding head is arranged corresponding to the lower welding head, the upper end of the upper welding head is connected to a driving rod, and the driving rod drives the upper welding head to move;
[0020] The driving rod is fixedly connected to one end of the fixing rod, and the other end of the fixing rod is fixedly connected to a connecting plate, and the connecting plate is arranged on the lower fixing plate;
[0021] The upper welding head is provided with a fixing piece, and the fixing piece is used to fix the fin;
[0022] The lower welding head is fixedly connected to the lower fixing plate.
[0023] Furthermore, the weldment bearing assembly further includes a second support frame and a second motor, wherein the second support frame is arranged at one side of the bearing platform, the second motor is arranged on the second support frame, the output end of the second motor is fixedly connected to the push plate, and the second motor is used to drive the push plate to move;
[0024] The lower part of the baffle is fixedly connected to one end of the telescopic rod, and the other end of the telescopic rod is fixedly connected to the lower fixed plate;
[0025] The bearing platform is provided with an avoidance hole, the avoidance hole is arranged corresponding to the lower welding head, and the lower part of the bearing platform is provided with a plurality of support columns, and the plurality of support columns are arranged one by one corresponding to the plurality of slots;
[0026] The carrying platform is provided with a blocking mechanism, the blocking mechanism and the push plate are arranged on the same side, and the blocking mechanism is used to prevent the fins from falling;
[0027] The blocking mechanism is provided with a second telescopic rod and a blocking plate, the second telescopic rod is fixedly connected to the blocking plate, and the blocking plate is connected to the second outer track.
[0028] Furthermore, the first outer rail is connected to the second inner rail via a first connecting port, and the first connecting port is arranged on the cylinder.
[0029] Furthermore, the second outer rail is connected to the first inner rail via a second connection port, the second connection port is arranged on the cylinder, the second outer rail is provided with a spiral turning portion, and the second outer rail is used to turn the fin for transportation.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] The upper and lower material distribution mechanisms are used to sort the metal bottom sheets and fins respectively, so as to realize continuous material supply for welding operation and improve welding efficiency;
[0032] The coordination of the mounting groove, the push plate and the baffle plate ensures the accuracy of the welding position, improves the quality of welding, and further improves the efficiency of welding, thereby achieving rapid production. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 A three-dimensional schematic diagram of a welding device for a manganese-copper resistor according to an embodiment of the present invention;
[0034] Figure 2 for Figure 1 A three-dimensional schematic diagram of the middle support assembly and the electric welding assembly;
[0035] Figure 3 for Figure 1 A left schematic diagram of the middle support assembly and the electric welding assembly;
[0036] Figure 4 for Figure 1 A front view schematic diagram of a middle support assembly and an electric welding assembly;
[0037] Figure 5 for Figure 1 A three-dimensional schematic diagram of the weldment bearing assembly;
[0038] Figure 6 for Figure 1 A schematic rear view of the central weldment bearing assembly;
[0039] Figure 7 for Figure 1 A top view schematic diagram of the load-bearing assembly of the weldment;
[0040] Figure 8 for Figure 1 A top view of the sorting component in FIG.
[0041] Fig. 9 for Figure 8 A schematic cross-sectional view along line AA;
[0042] Fig.10 FIG. 4 is a three-dimensional schematic diagram of a resistor according to an embodiment of the present invention.
[0043] In the figure:
[0044] 1. Sorting assembly; 110. Upper material dispensing mechanism; 120. Cylinder; 130. First gear; 140. First motor; 150. Second gear; 160. Rotating shaft; 170. Lower material dispensing mechanism; 111. First material loading port; 112. First rotating disk; 113. First inner guide rail; 121. Closing plate; 122. Partition plate; 123. Cover plate; 171. Second rotating disk; 172. Second inner guide rail; 173. Second material loading port;
[0045] 2. Support assembly; 201. Upper fixing plate; 202. First supporting frame; 203. Lower fixing plate; 204. Slot; 205. Unloading plate; 206. Horizontal plate; 207. Connecting column; 208. Connecting hole;
[0046] 3. Resistor; 301. Metal bottom plate; 302. Fin;
[0047] 4. Welding bearing assembly; 401. Bearing platform; 402. Second support frame; 403. Second motor; 404. Blocking mechanism; 4041. Blocking plate; 4042. Second telescopic rod; 405. Avoidance hole; 406. Mounting slot; 407. Baffle; 408. Push plate; 409. First telescopic rod; 410. Second feed port; 411. First feed port; 412. Support column;
[0048] 5. Electric welding assembly; 501. upper welding head; 502. lower welding head; 503. connecting plate; 504. fixing rod; 505. driving rod; 506. fixing piece;
[0049] 6. The first outer track;
[0050] 7. The second outer track. DETAILED DESCRIPTION
[0051] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0052] The process of welding manganese copper resistors is challenging. Specifically, when the metal base is placed in the bearing mold, the fin is placed at one end of the base, and then welded by the welder, the positioning accuracy of the fin is often affected by operating errors, resulting in the need for repeated positioning, which not only reduces production efficiency but also has a negative impact on product quality.
[0053] Although some production links have introduced automated equipment for welding, in actual operation, the uneven arrangement of metal plates and fins still leads to a decrease in welding quality. Therefore, an embodiment of the present invention provides a welding device for manganese-copper resistors to improve the accuracy and efficiency of welding.
[0054] like Figure 1 , Figure 5 and Fig. 9 As shown, in some embodiments, the welding equipment for manganese copper resistors includes a support component 2. The support component 2 serves as the supporting base of the equipment and not only plays a supporting role but also serves to connect the sorting component 1, the weldment bearing component 4 and the electric welding component 5.
[0055] The sorting component 1 is arranged on the upper part of the supporting component 2, and is mainly used for sorting and sorting the metal bottom sheet 301 and the fin 302 respectively.
[0056] It is worth noting that an upper dividing mechanism 110 and a lower dividing mechanism 170 are provided in the sorting component 1. The dividing mechanisms are connected via a rotating shaft 160. The upper dividing mechanism 110 is located at the upper part of the lower dividing mechanism 170 and is mainly used for sorting and sorting the fins 302. The lower dividing mechanism 170 is mainly used for sorting and sorting the metal bottom sheet 301.
[0057] Secondly, a bearing platform 401 is provided in the weldment bearing assembly 4, a mounting groove 406 is provided in the middle of the bearing platform 401, and a push plate 408 and a baffle 407 are provided on both sides of the mounting groove 406, respectively. The push plate 408 is slidably connected with the bearing platform 401. When the metal bottom plate 301 is welded with the fin 302 at the mounting groove 406 to form a resistor 3, the baffle 407 is in a high position, which plays a role in fixing the resistor 3 and preventing the position of the metal bottom plate 301 and the fin 302 from shifting. When the resistor 3 is welded, the baffle 407 moves downward and is in a low position, which is slightly lower than the height of the bottom of the mounting groove 406. The push plate 408 is pushed forward to push the resistor 3 out of the mounting groove 406, so that it is drawn out of the weldment bearing assembly 4 from the stripper plate 205, and the welding operation of a resistor 3 is completed.
[0058] It should be particularly noted that a first feed port 411 is provided at one end of the mounting groove 406, and the first feed port 411 is connected to the lower material distribution mechanism 170 via the first outer track 6. Specifically, after the metal bottom sheet 301 is sorted and sequenced by the lower material distribution mechanism 170, it is transferred by the first outer track 6 and enters the mounting groove 406 from the first feed port 411, at which time the top end of the metal bottom sheet 301 is against the other end of the mounting groove 406.
[0059] At the same time, a second feed port 410 is provided at the other end of the mounting groove 406, and the second feed port 410 is connected to the upper material distribution mechanism 110 through the second outer track 7. Specifically, after the fins 302 are sorted and arranged by the upper material distribution mechanism 110, they are transferred and turned by the second outer track 7, and fall from the second feed port 410 to the upper part of the metal bottom sheet 301, and are welded into a resistor 3 by the electric welding assembly 5.
[0060] like Figure 8 and Fig. 9 As shown, in some embodiments, the sorting assembly 1 is further provided with a cylinder 120 and a first motor 140. A cover plate 123 and a sealing plate 121 are respectively provided at both ends of the cylinder 120, and a partition plate 122 parallel to the cover plate 123 is provided at the center of the cylinder 120. An upper material distribution bin is formed between the cover plate 123 and the partition plate 122, and the upper material distribution mechanism 110 is arranged in the upper material distribution bin. A lower material distribution bin is formed between the partition plate 122 and the sealing plate 121, and the lower material distribution mechanism 170 is arranged in the lower material distribution bin. The partition plate 122 serves to separate the upper and lower material distribution bins and support the upper material distribution bin.
[0061] A second gear 150 is provided at the end of the rotating shaft 160 . The second gear 150 is connected to the first motor 140 through the first gear 130 . The first motor 140 drives the rotating shaft 160 to rotate. The rotation of the rotating shaft 160 completes the material dividing operation of the upper and lower material dividing mechanisms.
[0062] Furthermore, in some embodiments, the upper material dispensing mechanism 110 includes a first loading port 111 , a first rotating disk 112 and a first inner guide rail 113 .
[0063] Specifically, the first loading port 111 is arranged on the cover plate 123, and such a design can facilitate the loading of materials and improve the working efficiency. The fins 302 to be welded pass through the first loading port 111 and are stacked on the first rotating disk 112. The first rotating disk 112 is arranged on the upper part of the partition plate 122 and is welded and fixed to the rotating shaft 160. A first inner guide rail 113 is also arranged on the upper part of the first rotating disk 112, and the guide rail is fixedly connected to the inner wall of the cylinder 120 to ensure the stability of the first inner guide rail 113.
[0064] The function of the rotating shaft 160 is to drive the first rotating disk 112 to rotate. During the rotation, the fins 302 continuously enter the first inner guide rail 113. The first rotating disk 112 is also slidably connected to the inner wall of the cylinder 120 to ensure that the first rotating disk 112 can effectively drive the rotation of the fins 302.
[0065] In particular, the first inner guide rail 113 is designed to be spiral, which can improve the fluidity of the fins 302 and improve their efficiency in sorting and sorting. In addition, the upper surface of the first rotating disk 112 is also provided with a plurality of protrusions, which can make the fins 302 slightly vibrate up and down while the first rotating disk 112 rotates, which can further promote the movement of the fins 302.
[0066] Furthermore, in some embodiments, the lower material distributing mechanism 170 includes a second loading port 173, a second rotating disk 171 and a second inner guide rail 172. The second loading port 173 is welded and fixed to the outer wall of the cylinder 120, and the second loading port 173 is located at the lower part of the partition 122. The metal bottom sheet 301 enters the lower material distributing bin through the second loading port 173 and is stacked on the second rotating disk 171.
[0067] The second rotating disk 171 is disposed on the upper portion of the sealing plate 121, and the second rotating disk 171 is welded and fixed to the rotating shaft 160, and the rotating shaft 160 drives the second rotating disk 171 to rotate, and the second rotating disk 171 is slidably connected to the inner wall of the cylinder 120, so as to ensure that the second rotating disk 171 can effectively drive the metal bottom sheet 301 to rotate. The second inner guide rail 172 is disposed on the upper portion of the second rotating disk 171, and the second inner guide rail 172 is fixedly connected to the inner wall of the cylinder 120 to ensure the stability of the second inner guide rail 172.
[0068] In particular, the second inner guide rail 172 is designed to be spiral, which can improve the fluidity of the metal bottom sheet 301 and improve its efficiency in sorting and sorting. In addition, the upper surface of the second rotating disk 171 is provided with a plurality of protrusions, which can make the metal bottom sheet 301 slightly vibrate up and down as the second rotating disk 171 rotates, which can further promote the movement of the metal bottom sheet 301.
[0069] like Figure 2 , Figure 3 and Figure 4 As shown, in some embodiments, the support assembly 2 includes an upper fixed plate 201 and a lower fixed plate 203, and a connecting column 207 is provided between the upper fixed plate 201 and the lower fixed plate 203. The connecting column 207 forms a stable structural frame with the upper fixed plate 201 and the lower fixed plate 203 to ensure the stability of the entire support assembly 2.
[0070] The upper fixing plate 201 is fixed to the cylinder 120 by welding. A connecting hole 208 is provided on the upper fixing plate 201 , and the hole is used to connect with the rotating shaft 160 .
[0071] A first support frame 202 is provided on the lower fixing plate 203 . The first support frame 202 is located at the lower part of the connecting hole 208 and provides a stable support platform for the first motor 140 , so that the first motor 140 can drive the rotating shaft 160 to rotate smoothly.
[0072] There are multiple slots 204, which correspond to the support columns 412 of the weldment bearing assembly 4, so as to ensure that the bearing platform 401 is stably placed on the support assembly 2 during the welding process. The unloading plate 205 corresponds to the baffle 407 and is used to collect the resistors 3 that have been welded, thereby improving work efficiency.
[0073] Two cross plates 206 are provided between the connecting posts 207 to fix the two outer rails. One of the cross plates 206 is fixedly connected to the first outer rail 6, and the other cross plate 206 is fixedly connected to the second outer rail 7. Such a design makes the whole structure more solid.
[0074] Furthermore, in some embodiments, the electric welding assembly 5 includes an upper welding head 501 and a lower welding head 502, and the upper welding head 501 and the lower welding head 502 are correspondingly arranged to ensure the accuracy and stability of the welding process.
[0075] The upper end of the upper welding head 501 is connected to the driving rod 505. The driving rod 505 is used to drive the upper welding head 501 to move up and down, thereby achieving precise welding of the manganese-copper resistor.
[0076] The driving rod 505 is fixedly connected to one end of the fixing rod 504, and the other end of the fixing rod 504 is welded and fixed to the connecting plate 503, and the connecting plate 503 is tightly connected to the lower fixing plate 203. Such a structural design enables the upper welding head 501 to be stably installed on the lower fixing plate 203, thereby improving the stability of the welding process.
[0077] The upper welding head 501 is provided with a fixing piece 506 , which is designed to be C-shaped and connects the long sides of the fins 302 to fix the fins 302 to prevent the position of the fins 302 from moving during the welding process.
[0078] The corresponding lower welding head 502 is fixedly connected to the lower fixing plate 203. This design can ensure that the lower welding head 502 remains stable during the welding process, thereby improving the welding quality.
[0079] like Figure 5 , Figure 6 and Figure 7 As shown, in some embodiments, the weldment bearing assembly 4 further includes a second support frame 402 and a second motor 403. The second support frame 402 is arranged on one side of the bearing platform 401, and it provides a solid auxiliary support for the entire structure. The second motor 403 is arranged on the second support frame 402, and the output end of the second motor 403 is fixedly connected to the push plate 408, so that the push plate 408 can be moved as needed. The use of the second motor 403 allows the push plate 408 to move forward and backward as needed. After the resistor 3 is welded, the push plate 408 pushes the resistor 3 away from the installation slot 406, completing the automatic unloading of the resistor 3, which greatly improves the work efficiency.
[0080] The lower part of the baffle 407 is fixedly connected to one end of the first telescopic rod 409, and the other end of the first telescopic rod 409 is fixedly connected to the lower fixed plate 203. Such a structural design enables the baffle 407 to move up and down stably.
[0081] The support platform 401 is provided with an avoidance hole 405 , which is arranged corresponding to the lower welding head 502 , so that the welding process can be smoother and the welding problems caused by the interference of components can be avoided.
[0082] In addition, a plurality of support columns 412 are provided at the lower portion of the support platform 401 , and the plurality of support columns 412 are arranged in one-to-one correspondence with the plurality of slots 204 , so that the support platform 401 can be stably arranged on the lower fixing plate 203 , further enhancing the stability of the entire structure.
[0083] Finally, a blocking mechanism 404 is also provided on the supporting platform 401 . The blocking mechanism 404 is arranged on the same side as the push plate 408 and on the left side of the push plate 408 . The function of the blocking mechanism 404 is to prevent the fin 302 from falling.
[0084] The blocking mechanism 404 is provided with a second telescopic rod 4042 and a blocking plate 4041, the second telescopic rod 4042 is fixedly connected to the blocking plate 4041, and the blocking plate 4041 is connected to the second outer track 7. Specifically, after the resistor 3 is welded, the push plate 408 is pushed forward to push it away from the mounting groove 406, and at this time, the baffle 407 is driven by the first telescopic rod 409 to move downward to provide space for the unloading of the resistor 3, and the resistor 3 is unloaded by the unloading plate 205. In this process, the second telescopic rod 4042 pushes the blocking plate 4041 to extend forward, so that the blocking plate 4041 blocks the exit of the second outer track 7 to prevent the fin 302 from falling.
[0085] After the resistor 3 is pushed away, the second motor 403 drives the push plate 408 to move backward, and the subsequent metal base plate 301 moves forward, with the front end resting against the second feed port 410 of the mounting groove 406. The second telescopic rod 4042 drives the blocking plate 4041 to extend and retract backward, and the fin 302 falls from the exit of the second outer track 7 onto the metal base plate 301. The upper welding head 501 moves downward and works together with the lower welding head 502 to weld the fin 302 to the metal base plate 301.
[0086] like Figure 1 and Fig.10 As shown, in some embodiments, the first outer rail 6 is connected to the second inner guide rail 172 through a first connecting port, and the first connecting port is arranged on the cylinder 120. This first connecting port is arranged at the lower material bin. After the metal bottom sheet 301 is sorted by the second inner guide rail 172, it is transferred to the first outer rail 6 through the first connecting port.
[0087] Further, in some embodiments, the second outer rail 7 is connected to the first inner rail 113 through a second connection port, and the second connection port is provided on the cylinder 120. The second connection port is provided at the upper material bin, and the fins 302 are transferred to the second outer rail 7 through the second connection port after being sorted by the first inner rail 113. It should be particularly noted that the fins 302 are provided with long sides and short sides. At the second connection port, the fins 302 are sorted, and the long sides are at the bottom. At the spiral turning point of the second outer rail 7, the long sides are turned to the top, and finally at the exit, the short sides are welded to the metal bottom sheet 301 as a whole, completing the welding work of the resistor 3.
[0088] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A welding device for manganese copper resistors, comprising a support assembly (2), characterized in that: A sorting assembly (1) arranged on the upper part of the support assembly (2), and a weldment bearing assembly (4) and an electric welding assembly (5) arranged inside the support assembly (2); The sorting assembly (1) is provided with an upper material dividing mechanism (110), a lower material dividing mechanism (170) and a rotating shaft (160); the upper material dividing mechanism (110) is arranged on the upper part of the lower material dividing mechanism (170); the rotating shaft (160) is connected to the upper material dividing mechanism (110) and the lower material dividing mechanism (170) respectively; the upper material dividing mechanism (110) is used for sorting and sorting fins (302); and the lower material dividing mechanism (170) is used for sorting and sorting metal bottom sheets (301); The weldment bearing assembly (4) is provided with a bearing platform (401), and the bearing platform (401) is provided with a mounting groove (406), a push plate (408) and a baffle (407); the mounting groove (406) is used to mount the metal bottom plate (301); one end of the mounting groove (406) is provided with a first feed port (411), and the first feed port (411) is connected to the lower material distribution mechanism (170) via a first outer track (6); the other end of the mounting groove (406) is provided with a second feed port (410), and the second feed port (410) is connected to the upper material distribution mechanism (110) via a second outer track (7); the push plate (408) and the baffle (407) are respectively arranged on both sides of the mounting groove (406); The sorting assembly (1) is further provided with a cylinder (120) and a first motor (140); the cylinder (120) is provided with a cover plate (123), a partition plate (122) and a sealing plate (121); an upper material distribution bin is provided between the cover plate (123) and the partition plate (122); the upper material distribution mechanism (110) is provided in the upper material distribution bin; a lower material distribution bin is provided between the partition plate (122) and the sealing plate (121); the lower material distribution mechanism (170) is provided in the lower material distribution bin; A second gear (150) is provided at the end of the rotating shaft (160); the second gear (150) is transmission-connected to the first motor (140) via a first gear (130); and the first motor (140) drives the rotating shaft (160) to rotate; The upper material dispensing mechanism (110) comprises a first material loading port (111), a first rotating disk (112) and a first inner guide rail (113); the first material loading port (111) is arranged on the cover plate (123); The first rotating disk (112) is disposed on the upper part of the partition (122), the first rotating disk (112) is fixedly connected to the rotating shaft (160), the rotating shaft (160) drives the first rotating disk (112) to rotate, and the first rotating disk (112) is slidably connected to the inner wall of the cylinder (120); The first inner guide rail (113) is arranged on the upper part of the first rotating disk (112), the first inner guide rail (113) is fixedly connected to the inner wall of the cylinder (120), the first inner guide rail (113) is arranged in a spiral shape, and a plurality of protrusions are arranged on the upper part of the first rotating disk (112); The lower material dispensing mechanism (170) comprises a second material loading port (173), a second rotating disk (171) and a second inner guide rail (172); the second material loading port (173) is fixedly connected to the outer wall of the cylinder (120); the second material loading port (173) is arranged at the lower part of the partition (122); The second rotating disk (171) is arranged on the upper part of the sealing plate (121), the second rotating disk (171) is fixedly connected to the rotating shaft (160), the rotating shaft (160) drives the second rotating disk (171) to rotate, and the second rotating disk (171) is slidably connected to the inner wall of the cylinder (120); The second inner guide rail (172) is arranged on the upper part of the second rotating disk (171), the second inner guide rail (172) is fixedly connected to the inner wall of the cylinder (120), the second inner guide rail (172) is arranged in a spiral shape, and a plurality of protrusions are arranged on the upper part of the second rotating disk (171); The support assembly (2) comprises an upper fixing plate (201) and a lower fixing plate (203); a connecting column (207) is provided between the upper fixing plate (201) and the lower fixing plate (203); the upper fixing plate (201) is fixedly connected to the cylinder (120); a connecting hole (208) is provided on the upper fixing plate (201); and the rotating shaft (160) is arranged corresponding to the connecting hole (208); The lower fixed plate (203) is provided with a first support frame (202), a slot (204) and a stripper plate (205); the first support frame (202) is arranged at the lower part of the connecting hole (208); the first motor (140) is arranged at the upper part of the first support member; the slot (204) is arranged corresponding to the support column (412) of the weldment bearing assembly (4); the stripper plate (205) is arranged corresponding to the baffle plate (407); and the stripper plate (205) is used to receive the welded resistor (3); Two transverse plates (206) are provided between the connecting columns (207), wherein one of the transverse plates (206) is fixedly connected to the first outer rail (6), and the other transverse plate (206) is fixedly connected to the second outer rail (7); The weldment bearing assembly (4) further comprises a second support frame (402) and a second motor (403), wherein the second support frame (402) is arranged on one side of the bearing platform (401), the second motor (403) is arranged on the second support frame (402), the output end of the second motor (403) is fixedly connected to the push plate (408), and the second motor (403) is used to drive the push plate (408) to move; The lower part of the baffle (407) is fixedly connected to one end of the first telescopic rod (409), and the other end of the first telescopic rod (409) is fixedly connected to the lower fixed plate (203); The bearing platform (401) is provided with an avoidance hole (405), the avoidance hole (405) is arranged corresponding to the lower welding head (502), and a plurality of support columns (412) are arranged at the lower part of the bearing platform (401), and the plurality of support columns (412) are arranged in a one-to-one correspondence with the plurality of slots (204); The support platform (401) is provided with a blocking mechanism (404), the blocking mechanism (404) and the push plate (408) are arranged on the same side, and the blocking mechanism (404) is used to block the fin (302) from falling; The blocking mechanism (404) is provided with a second telescopic rod (4042) and a blocking plate (4041); the second telescopic rod (4042) is fixedly connected to the blocking plate (4041); and the blocking plate (4041) is connected to the second outer track (7).
2. The welding equipment for manganese-copper resistor according to claim 1, characterized in that: The electric welding assembly (5) comprises an upper welding head (501) and a lower welding head (502), the upper welding head (501) and the lower welding head (502) being arranged correspondingly, the upper end of the upper welding head (501) being connected to a driving rod (505), and the driving rod (505) driving the upper welding head (501) to move; The driving rod (505) is fixedly connected to one end of the fixing rod (504), and the other end of the fixing rod (504) is fixedly connected to a connecting plate (503), and the connecting plate (503) is arranged on the lower fixing plate (203); The upper welding head (501) is provided with a fixing piece (506), and the fixing piece (506) is used to fix the fin (302); The lower welding head (502) is fixedly connected to the lower fixing plate (203).
3. The welding equipment for manganese-copper resistor according to claim 1, characterized in that: The first outer rail (6) is connected to the second inner rail (172) via a first connection port, and the first connection port is provided on the cylinder (120).
4. The welding equipment for manganese-copper resistor according to claim 1, characterized in that: The second outer rail (7) is connected to the first inner rail (113) via a second connection port, the second connection port being arranged on the cylinder (120), the second outer rail (7) being provided with a spiral turning portion, and the second outer rail (7) being used to turn the fin (302) for transportation.
