A fully automatic plasma cutting device for die-cast parts
By introducing feeding mechanism and blowing mechanism into the plasma cutting device, the powder debris on the die-cast parts are automatically cleaned, and the smoke discharge is accelerated through the flue gas discharge pipe, the problem of powder debris and smoke splashing in traditional cutting machines is solved. Improves the safety and productivity of the working environment.
Patent Information
- Application Number
- CN202410731597.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-06-06
AI Technical Summary
Traditional plasma cutting machines produce a large amount of powder debris and waste when cutting die castings, causing debris to splash, harming staff, and the scattered debris and waste are not easy to collect in a centralized manner, causing trouble for cleaning work.
A fully automatic plasma cutting device is designed, including a cutting chamber, a plasma cutting machine, a feeding mechanism, a blowing mechanism and a flue gas discharge pipe. The die-cast parts are fixed through the feeding mechanism and the powder debris are automatically cleaned, and the blowing mechanism is used to discharge the material. When blowing off the powder debris, the flue gas discharge pipe will accelerate the flue gas discharge to prevent powder debris and smoke from dissipating.
It effectively prevents the dispersion of waste debris and smoke, simplifies the cleaning process, improves the cleanliness of the working environment, reduces the harm to staff, reduces energy consumption, and saves production costs.
Smart Images

Figure CN118720371B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of plasma cutting devices and relates to a fully automatic plasma cutting device for die-casting parts. Background Art
[0002] Plasma cutting machine is a machine that processes metal materials with the help of plasma cutting technology. Plasma cutting is a processing method that uses the heat of high-temperature plasma arc to partially or partially melt (and evaporate) the metal at the cut of the workpiece, and uses the momentum of high-speed plasma to remove the molten metal to form a cut. Plasma cutting machines are widely used in various industries such as automobiles, locomotives, pressure vessels, chemical machinery, nuclear industry, general machinery, engineering machinery, steel structures, etc.
[0003] Die casting is a kind of pressure casting part. It uses a pressure casting mechanical die casting machine with a casting mold installed. The heated liquid copper, zinc, aluminum or aluminum alloy metal is poured into the feed port of the die casting machine. The die casting machine casts copper, zinc, aluminum or aluminum alloy parts of the shape and size limited by the mold. Such parts are usually called die castings. After the die casting is die-cast, the excess part of the edge is generally cut off by a cutting machine and then polished, and most of them are cut by a fully automatic plasma cutting machine. When cutting the die casting, a large amount of powder debris and waste will be generated. The debris and waste generally fall directly on the workbench, and there are no corresponding protective measures, resulting in debris splashing, which is easy to cause harm to the staff. At the same time, the scattered debris and waste are not easy to collect in a centralized manner, which brings great trouble to the subsequent cleaning work. Therefore, we propose a fully automatic plasma cutting device for die casting parts to solve the above-mentioned problems. Summary of the invention
[0004] In view of this, the present invention provides a fully automatic plasma cutting device for die-cast parts in order to solve the problem that a large amount of debris and waste are generated when traditional plasma cutting machines cut die-cast parts. The debris and waste generally fall directly on the workbench without corresponding protective measures, resulting in debris splashing and easily causing harm to the staff. At the same time, the scattered debris and waste are not easy to be collected, which brings great trouble to the subsequent cleaning work.
[0005] To achieve the above object, the present invention provides the following technical solution: comprising a cutting chamber, and further comprising:
[0006] The plasma cutting machine, which is located on one side of the top wall of the cutting chamber, is used to complete the cutting of the die-cast parts inside the cutting chamber;
[0007] A feed port is provided on one side of the cutting chamber and is used for the entry and exit of die-cast parts. A blocking mechanism for blocking the feed port is provided on the inner wall of the cutting chamber near the feed port;
[0008] The feeding mechanism is used in conjunction with the feed port. The die-cast parts are fixed on the feeding mechanism and fed into the cutting chamber from the feed port. The plasma cutting machine is then used to cut the parts. The blocking mechanism is automatically opened during the feeding process and automatically closed after the parts are discharged.
[0009] The air blowing mechanism is arranged in the cutting chamber and is used in conjunction with the feeding mechanism, so that the feeding mechanism automatically inhales air during the feeding process, and then blows air during the discharging process to blow off the powder and debris attached to the die-casting parts, thereby achieving an automatic cleaning effect and avoiding the powder and debris being taken out;
[0010] The smoke exhaust pipe is fixedly connected to one side of the top of the cutting room, and the other end thereof is connected to the smoke recovery and treatment device or directly discharged to the outside. The smoke generated during the cutting process is discharged from the smoke exhaust pipe, and the exhaust of the smoke is accelerated during the blowing process of the blowing mechanism, which also plays the role of replacing the air in the cutting room to avoid excessive smoke retention;
[0011] The chamber door is arranged on a side of the cutting chamber away from the feed port. The powder debris inside the cutting chamber can be cleaned by opening the chamber door.
[0012] Furthermore, the sealing mechanism includes two mounting blocks symmetrically fixedly connected to the inner wall of the cutting chamber on one side close to the feed port, a first rotating rod is rotatably connected between the two mounting blocks, a sealing baffle for sealing the feed port is fixedly sleeved on the outer wall of the first rotating rod, two first torsion springs located on both sides of the sealing baffle are sleeved on the first rotating rod, and two ends of the first torsion spring are respectively fixedly connected to one side of the corresponding mounting block and one side of the sealing baffle.
[0013] Furthermore, the feeding mechanism includes a moving column used in conjunction with the feed port, a placing rack is provided at one end of the moving column, a placing hole is provided on the top of the placing rack, a plurality of placing bars for placing die-cast parts are fixedly connected side by side and equidistantly inside the placing hole, and a clamping assembly for clamping and fixing the die-cast parts is provided in the placing hole.
[0014] Furthermore, the clamping assembly includes a groove opened on the inner wall of one side of the placement hole, a bidirectional screw rod is connected in the groove for transverse rotation, and one end of the bidirectional screw rod rotates and extends to the outer side of the placement frame away from the movable column, and two nut blocks are symmetrically threaded on the positive and negative thread segments of the bidirectional screw rod, and the two nut blocks are both slidably connected in the groove, and one side of the two nut blocks is fixedly connected with a clamping block for clamping the die-cast parts.
[0015] Furthermore, one side of the movable column is symmetrically fixedly connected to two horizontal plates located below the placement rack, the tops of the two horizontal plates are symmetrically fixedly connected to two guide rods, and the placement rack is slidably sleeved on the four guide rods, one side of the placement rack is slidably connected to one side of the movable column, the outer walls of the four guide rods are sleeved with a first spring, and the two ends of the first spring are respectively fixedly connected to the bottom of the placement rack and the top of the horizontal plate.
[0016] Furthermore, one side of the top of the two horizontal plates is fixedly connected to a same support bar, and the bottom of the placement rack is in contact with the top of the support bar.
[0017] Furthermore, the blowing mechanism includes a piston box fixedly connected to the inside of the cutting chamber and located above the feed port, the piston box is internally sealed and slidably connected to a piston plate, one side of the piston plate is symmetrically fixedly connected to two piston rods, and one end of the two piston rods extends outward and is respectively located on both sides of the plasma cutting machine, and the ends of the two piston rods away from the piston plate are fixedly connected to movable plates corresponding to the two cross plates, one side of the top of the piston box is penetrated and fixedly connected with a one-way air inlet pipe, one end of the one-way air inlet pipe extends to the outside of the cutting chamber, and the bottom of the piston box is symmetrically penetrated and fixedly connected with two one-way air outlet hoses, one side of the two movable plates is fixedly connected to the same U-shaped plate located above the placement rack, and the cutting head of the plasma cutting machine is located on the inner side of the U-shaped plate, and an air supply pipe is horizontally penetrated and fixedly connected in the U-shaped plate, and the two ends of the air supply pipe are respectively fixedly connected to one end of the two one-way air outlet hoses, and the outer wall of the air supply pipe is inclined to provide a plurality of air outlet heads, and the air outlet angles of the air outlet heads are aligned with the placement holes.
[0018] Furthermore, the two movable plates are fixedly connected to a fixed block at the bottom of one side close to the corresponding horizontal plate, a sliding rod slides through the top of the fixed block, the top of the sliding rod extends upward and is fixedly connected to the movable block, the bottom end of the sliding rod extends downward and is fixedly sleeved with a rectangular block, the outer wall of the sliding rod is sleeved with a second spring, and the two ends of the second spring are respectively fixedly connected to the bottom of the fixed block and the top of the rectangular block, the bottom edge of the two horizontal plates away from the moving column is fixedly connected to a clamping block that is engaged with the corresponding movable block, and the side of the movable block away from the movable plate is provided with an inclined surface used in conjunction with the clamping block.
[0019] Furthermore, the two rectangular blocks are fixedly connected to a stop block on one side away from the corresponding movable plate, and the bottom inner wall of the cutting chamber is fixedly connected to four vertical rods arranged in a rectangular shape, and the top ends of the four vertical rods are fixedly connected to the same fixed seat, and the fixed seats are symmetrically fixedly connected to two L-shaped stop rods used in conjunction with the corresponding stop blocks on one side away from each other, and one side of the stop block is provided with an inclined surface used in conjunction with the L-shaped stop rod.
[0020] Furthermore, a plurality of through holes are arranged in parallel and equidistantly on the top of the fixing seat, a second rotating rod is connected to an inner side of the through hole in a transversely rotatable manner, a rotating block is fixedly sleeved on the outer wall of the second rotating rod, two second torsion springs are respectively arranged on the outer wall of the second rotating rod and are respectively fixedly connected to the inner wall of the through hole and one side of the rotating block, a top block used in conjunction with the rotating block is fixedly connected to one side of the bottom of the placement rack, and an inclined surface used in conjunction with the rotating block is provided on the side of the top block close to the movable column.
[0021] The beneficial effects of the present invention are:
[0022] The present invention places the die-casting part on the placement rack, rotates the bidirectional screw rod to clamp and fix it with the clamping block, and then sends the entire placement rack into the cutting chamber through the moving column, so that the entire cutting process is completed in the cutting chamber, and the debris and smoke generated during the cutting will not be scattered; and in the feeding process, the air outside the cutting chamber can be sucked into the piston box for temporary storage, and then in the process of discharging after cutting, the temporarily stored air in the piston box can be blown out from the air outlet head, and the surface of the die-casting part is blown and cleaned, and at the same time, the placement rack can be vibrated during discharging, so as to further improve the cleaning effect of powder debris and waste on the surface of the die-casting part, which can not only prevent the waste debris from being brought out and the smoke from being scattered, but also reduce the trouble of the staff to clean up after taking it out, and can also replace the air in the cutting chamber, discharge the generated smoke to the outside, and improve the speed of smoke dissipation, and at the same time, the waste debris can be collected in a centralized manner, which is convenient for cleaning, and the cleanliness of the working environment is improved, and the harm to the staff is reduced; compared with the traditional method, there is no need for an air suction device to perform additional smoke removal, which effectively reduces energy consumption, saves production costs, and greatly improves practicality.
[0023] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:
[0025] Figure 1 It is a left-side stereoscopic view of the overall structure of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0026] Figure 2 It is a right-side stereoscopic view of the overall structure of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0027] Figure 3 It is a left-side stereoscopic cross-sectional view of the overall structure of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0028] Figure 4 It is a three-dimensional cross-sectional view of the cutting chamber structure of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0029] Figure 5 A three-dimensional diagram of the overall structure of the interior of a cutting chamber of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0030] Figure 6 This invention is a fully automatic plasma cutting device for die-cast parts Figure 5 A three-dimensional bottom view of the overall structure;
[0031] Figure 7 It is a left-side stereogram of a piston box connection structure of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0032] Figure 8 It is a right-side stereoscopic cross-sectional view of the blowing mechanism structure of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0033] Fig. 9 A three-dimensional diagram of the connection structure of a placement rack of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0034] Fig.10 This invention is a fully automatic plasma cutting device for die-cast parts Fig. 9 A three-dimensional bottom view of the overall structure;
[0035] Fig.11 It is a three-dimensional cross-sectional view of a placement rack connection structure of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0036] Fig.12 A three-dimensional diagram of the connection structure of a fixed seat of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0037] Fig.13 It is a partial three-dimensional diagram of the matching structure of the movable plate and the horizontal plate of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0038] Fig.14 This is a front and sectional view of the overall structure of a fully automatic plasma cutting device for die-cast parts of the present invention;
[0039] Fig.15 This invention is a fully automatic plasma cutting device for die-cast parts Fig.14 Another state structure diagram of .
[0040] Figure numerals: 1, cutting chamber; 2, moving column; 3, smoke exhaust pipe; 4, plasma cutting machine; 5, piston box; 6, piston plate; 7, one-way air inlet pipe; 8, piston rod; 9, movable plate; 10, feed inlet; 11, horizontal plate; 12, guide rod; 13, placement rack; 14, chamber door; 15, mounting block; 16, first rotating rod; 17, sealing baffle; 18, first torsion spring; 19, first spring; 20, placement hole; 21, clamping block; 22, placement strip; 23, Support bar; 24. groove; 25. two-way screw rod; 26. nut block; 27. clamping block; 28. top block; 29. U-shaped plate; 30. air pipe; 31. one-way air outlet hose; 32. air outlet head; 33. vertical rod; 34. fixed seat; 35. through hole; 36. second rotating rod; 37. rotating block; 38. second torsion spring; 39. L-shaped push rod; 40. fixed block; 41. sliding rod; 42. movable block; 43. rectangular block; 44. second spring; 45. push block. DETAILED DESCRIPTION
[0041] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
[0042] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0043] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0044] Example 1
[0045] like Figure 1 - Figure 4 As shown, a fully automatic plasma cutting device for die-cast parts includes a cutting chamber 1, a smoke exhaust pipe 3, a feed port 10 and a chamber door 14, and also includes a plasma cutting machine 4 arranged on one side of the top wall of the cutting chamber 1. The die-cast parts are cut inside the cutting chamber 1. The feed port 10 is opened on one side of the cutting chamber 1 for the entry and exit of the die-cast parts. Two mounting blocks 15 are symmetrically fixedly connected to the inner wall of the cutting chamber 1 on one side close to the feed port 10. The same first rotating rod 16 is rotatably connected between the two mounting blocks 15. The outer wall of the first rotating rod 16 is fixedly sleeved with a sealing baffle 17 for sealing the feed port 10. The first rotating rod 16 is sleeved with two first torsion springs 18 located on both sides of the sealing baffle 17, and the two ends of the first torsion spring 18 are respectively fixedly connected to one side of the corresponding mounting block 15 and one side of the sealing baffle 17. When no die-cast parts are fed into the cutting chamber 1, the sealing baffle 17 is in a vertical state under the elastic force of the first torsion spring 18, and the feed port 10 is blocked, so that the air in the cutting chamber 1 cannot be discharged from the feed port 10 and can only be discharged from the smoke exhaust pipe 3; when the feeding mechanism feeds the die-cast parts inward from the feed port 10, it can resist the sealing baffle 17 and automatically push it to flip, and the first torsion spring 18 is in a torsion storage state to realize feeding; and after the feeding mechanism takes out the cut die-cast parts, it can be taken out by the elastic force of the first torsion spring 18. The dynamic sealing baffle 17 automatically flips and resets to automatically seal the feed port 10 again. The smoke exhaust pipe 3 is fixedly connected to the top side of the cutting chamber 1, and the other end is connected to the smoke recovery and treatment device or directly discharged to the outside. The smoke generated during the cutting process is discharged outward from the smoke exhaust pipe 3, and the exhaust of the smoke will be accelerated during the blowing process of the blowing mechanism. At the same time, it also plays the role of air replacement in the cutting chamber 1 to avoid excessive smoke retention. The chamber door 14 is arranged on the side of the cutting chamber 1 away from the feed port 10. Opening the chamber door 14 facilitates the cleaning of powder debris inside the cutting chamber 1.
[0046] Example 2
[0047] This embodiment is a further improvement of the previous embodiment: Figure 1 - Fig.11As shown, a fully automatic plasma cutting device for die-cast parts is used in the field of plasma cutting, and also includes a feeding mechanism used in conjunction with a feed port 10. The die-cast parts are fixed on the feeding mechanism and fed into a cutting chamber 1 from the feed port 10, and then cut by a plasma cutting machine 4. The blocking mechanism is automatically opened during the feeding of the die-cast parts, and is automatically closed after the material is discharged; the feeding mechanism includes a moving column 2 used in conjunction with the feed port 10, a placing frame 13 is provided at one end of the moving column 2, a placing hole 20 is opened at the top of the placing frame 13, a plurality of placing bars 22 for placing the die-cast parts are fixedly connected side by side and equidistantly inside the placing hole 20, and a clamping assembly for clamping and fixing the die-cast parts is provided in the placing hole 20. First, the die-cast part is placed on the placement bar 22 in the placement hole 20, and then the die-cast part is fixed and clamped by the clamping assembly, and then it is sent into the cutting chamber 1 through the feed port 10, and the die-cast part is located directly under the plasma cutting machine 4, and then the die-cast part is plasma cut, and the fragments and debris generated by the cutting can fall from the gap between the placement bars 22 to the bottom of the cutting chamber 1 for stacking and storage.
[0048] In one aspect of the present embodiment, the clamping assembly includes a groove 24 provided on the inner wall of one side of the placement hole 20, a bidirectional screw 25 is connected in a lateral rotation in the groove 24, and one end of the bidirectional screw 25 is rotated to extend to the outside of the placement frame 13 away from the moving column 2, and two nut blocks 26 are symmetrically threaded on the positive and negative thread segments of the bidirectional screw 25, and the two nut blocks 26 are both slidably connected in the groove 24, and one side of the two nut blocks 26 is fixedly connected with a clamping block 27 for clamping the die-casting part. After the die-casting part is placed in the placement hole 20, the bidirectional screw 25 is rotated to drive the two nut blocks 26 to move closer to each other, and at the same time drive the two clamping blocks 27 to move closer to each other, so as to clamp and fix the die-casting part, which is convenient for stable cutting.
[0049] In one aspect of the present embodiment, two horizontal plates 11 located below the placement rack 13 are symmetrically fixedly connected to one side of the moving column 2, two guide rods 12 are symmetrically fixedly connected to the tops of the two horizontal plates 11, and the placement rack 13 is slidably sleeved on the four guide rods 12, one side of the placement rack 13 is slidably connected to one side of the moving column 2, the outer walls of the four guide rods 12 are sleeved with first springs 19, the two ends of the first springs 19 are respectively fixedly connected to the bottom of the placement rack 13 and the top of the horizontal plate 11, and the top side of the two horizontal plates 11 is fixedly connected to the same support bar 23, and the bottom of the placement rack 13 is in contact with the top of the support bar 23. The four guide rods 12 can play a stabilizing effect of sliding guide for the placement rack 13, and the setting of the support bar 23 can play a role in limiting the downward movement of the placement rack 13, and at the same time can play a stabilizing support effect for the placement rack 13, so as to prevent the die-cast parts and the placement rack 13 from moving downward when the die-cast parts are cut.
[0050] Example 3
[0051] This embodiment is a further improvement of the previous embodiment: Figure 1 - Figure 8As shown, a fully automatic plasma cutting device for die-cast parts also includes an air blowing mechanism arranged in the cutting chamber 1, which is used in conjunction with the feeding mechanism, so that the feeding mechanism automatically inhales air during the feeding process, and then the feeding mechanism blows air during the discharging process to blow off the powder debris attached to the die-cast parts, thereby achieving an automatic cleaning effect and avoiding the powder debris from being taken out; the air blowing mechanism includes a piston box 5 fixedly connected to the inside of the cutting chamber 1 and located above the feed port 10, the piston box 5 is internally sealed and slidably connected to a piston plate 6, one side of the piston plate 6 is symmetrically fixedly connected with two piston rods 8, and one end of the two piston rods 8 extends outward and is respectively located on both sides of the plasma cutting machine 4, and the two piston rods 8 are fixedly connected at one end away from the piston plate 6. A movable plate 9 is fixedly connected to the two horizontal plates 11, and a one-way air inlet pipe 7 is fixedly connected to one side of the top of the piston box 5. One end of the one-way air inlet pipe 7 extends to the outside of the cutting chamber 1. Two one-way air outlet hoses 31 are symmetrically fixedly connected to the bottom of the piston box 5. One side of the two movable plates 9 is fixedly connected to the same U-shaped plate 29 located above the placement rack 13, and the cutting head of the plasma cutting machine 4 is located on the inner side of the U-shaped plate 29. An air supply pipe 30 is fixedly connected to the U-shaped plate 29 in a horizontal manner, and both ends of the air supply pipe 30 are respectively fixedly connected to one end of the two one-way air outlet hoses 31. The outer wall of the air supply pipe 30 is inclined and provided with a plurality of air outlet heads 32, and the air outlet angle of the air outlet head 32 is aligned with the placement hole 20. When the moving column 2 brings the placement rack 13 into the cutting chamber 1 from the feed port 10, the two horizontal plates 11 first push the sealing baffle 17 to flip, and then one end of the two horizontal plates 11 respectively contacts one side of the two movable plates 9. As the moving column 2 continues to move, the horizontal plate 11 can push the movable plate 9 to move, and at the same time drive the piston rod 8 to move, and then drive the piston plate 6 to move. At this time, the air outside the cutting chamber 1 can be sucked into the piston box 5 from the one-way air inlet pipe 7 for storage, and the movable plate 9 also drives the U The mold plate 29 moves, and drives the air outlet head 32 to move synchronously with the placement rack 13 through the air supply pipe 30, so that the air outlet head 32 is always aligned with the placement hole 20; through the setting of the one-way air outlet hose 31, the U-shaped plate 29 can be easily moved back and forth with the movable plate 9; when one side of the movable plate 9 conflicts with the inner wall of one side of the cutting chamber 1, the movable column 2 cannot continue to move, and the placement rack 13 drives the die-cast parts to be located just below the plasma cutting machine 4, and then the plasma cutting of the die-cast parts is achieved through adjustment operations.
[0052] Example 4
[0053] This embodiment is a further improvement of the previous embodiment: Figure 1 - Fig.10As shown, the bottom of the two movable plates 9 close to the corresponding horizontal plate 11 are fixedly connected with a fixed block 40, the top of the fixed block 40 is slidably penetrated by a sliding rod 41, the top of the sliding rod 41 extends upward and is fixedly connected with a movable block 42, the bottom end of the sliding rod 41 extends downward and is fixedly sleeved with a rectangular block 43, the outer wall of the sliding rod 41 is sleeved with a second spring 44, and the two ends of the second spring 44 are respectively fixedly connected to the bottom of the fixed block 40 and the top of the rectangular block 43, the bottom of the two horizontal plates 11 is away from the movable column 2. The side edge is fixedly connected with a clamping block 21 that is engaged with the corresponding movable block 42, and the movable block 42 is provided with an inclined surface that cooperates with the clamping block 21 on the side away from the movable plate 9. When the cross plate 11 enters the cutting chamber 1 from the feed port 10 along with the moving column 2, the cross plate 11 drives the clamping block 21 to move, and makes the clamping block 21 first conflict with the inclined surface of the movable block 42. In the process of continuing to move, the movable block 42 will be squeezed to move downward, and at the same time, the slide bar 41 will be driven to move downward and stretch the second spring 44. When one side of the cross plate 11 contacts one side of the movable plate 9, the clamping block 21 is just misaligned with the movable block 42, and the movable block 42 is reset upward along with the slide bar 41 under the elastic force of the second spring 44, and the clamping block 21 is stuck between the movable plate 9 and the movable block 42; the cross plate 11 pushes the movable plate 9 to move, and drives the piston plate 6 to move, and the air outside the cutting chamber 1 is sucked into the piston box 5 through the one-way air inlet pipe 7; when the cutting of the die-cast parts is completed, the movable column 2 is pulled outward, and the placement rack 13 is driven to move outward to take the cut die-cast parts. The movable plate 9 is pulled back to its original position in the direction of the feed port 10 by the contact between the clamping block 21 and the movable block 42. At the same time, the piston plate 6 is pushed back to its original position by the piston rod 8. At this time, the air sucked into the piston box 5 can be pushed out into the air pipe 30 through the one-way air outlet hose 31, and then sprayed out from the air outlet head 32. Since the air pipe 30 and the air outlet head 32 move synchronously with the movable plate 9 through the U-shaped plate 29, and the air outlet head 32 is always aligned with the placement hole 20, the die-cast parts can be continuously blown and cleaned during the process of being taken out by the air outlet head 32, and the powder and debris remaining on the surface of the die-cast parts during cutting can be blown off and left in the cutting chamber 1, so as to avoid bringing some powder and debris out of the cutting chamber 1, and also reduce the trouble of cleaning after the staff takes it out.When the air outside the cutting chamber 1 is blown into the cutting chamber 1 from the air outlet head 32, on the one hand, the powder debris remaining when the surface of the die-cast parts is cut can be cleaned up, and on the other hand, the air inside the cutting chamber 1 can be replaced. When the die-cast parts are plasma cut, a large amount of smoke will be generated. Since the air inside the cutting chamber 1 is not circulated, the smoke dissipates very slowly in the cutting chamber 1. If the smoke is not sucked out by the suction device, a large amount of it will remain in the cutting chamber 1. If the suction device is used to smoke, since the suction intensity of the suction device is generally very large, the metal dust fragments in the smoke will inevitably be sucked away, which is not convenient for subsequent smoke treatment. If it is discharged directly, it will also have a certain impact on the air environment. At this time, by replacing the air, the outside air can be used, and the pressure difference between the inside and the outside can be used to discharge the smoke inside the cutting chamber 1 to the outside, which accelerates the dissipation of the smoke and reduces the emission of metal dust. At the same time, no additional suction device is required to work, thereby reducing energy consumption.
[0054] Example 5
[0055] This embodiment is a further improvement of the previous embodiment: Figure 1 - Fig.13 As shown, the two rectangular blocks 43 are fixedly connected to the side away from the corresponding movable plate 9 with a stopper 45, and the bottom inner wall of the cutting chamber 1 is arranged in a rectangular shape and fixedly connected with four vertical rods 33, and the tops of the four vertical rods 33 are fixedly connected with the same fixed seat 34, and the fixed seat 34 is symmetrically fixedly connected to the side away from each other with two L-shaped stoppers 39 used in conjunction with the corresponding stopper 45, and one side of the stopper 45 is provided with an inclined surface used in conjunction with the L-shaped stopper 39. When the movable plate 9 is in the initial state, as shown in FIG. Fig.15 As shown, at this time, the L-shaped support rod 39 is in a state of resistance to the support block 45, and at the same time, the slide rod 41 is moved downward and the second spring 44 is in a stretched state, and the bottom of the movable block 42 is in contact with the top of the fixed block 40; when the horizontal plate 11 enters the cutting chamber 1 along with the movable column 2 and contacts the movable plate 9, the block 21 can just pass over the top of the movable block 42, and then as the horizontal plate 11 pushes the movable plate 9, the support block 45 begins to move away from the L-shaped support rod 39 and gradually leaves the state of resistance. At this time, the movable block 42 will move upward under the elastic force of the second spring 44 After the movable plate 9 is reset, the card block 21 is clamped between the movable plate 9 and the movable block 42, so that the movable plate 9 can be automatically brought back when the horizontal plate 11 is pulled outward, thereby achieving the effect of blowing; and in the overall return process, after the block 45 contacts the L-shaped contact rod 39, the movable block 42 will be automatically driven downward through the sliding rod 41 to release the clamping of the card block 21, so that when the movable plate 9 is returned to the initial state, the conflict between the card block 21 and the movable block 42 is automatically released, so that the horizontal plate 11 and the placement rack 13 can be moved outward normally along with the movable column 2.
[0056] Example 6
[0057] This embodiment is a further improvement of the previous embodiment: Figure 1 - Fig.14 As shown, the top of the fixed seat 34 is provided with a plurality of through holes 35 arranged side by side and at equal intervals, and a second rotating rod 36 is connected to the inner side of the through hole 35 in a transversely rotatable manner, and a rotating block 37 is fixedly sleeved on the outer wall of the second rotating rod 36, and two second torsion springs 38 are sleeved on the outer wall of the second rotating rod 36, respectively located on both sides of the rotating block 37, and the two ends of the second torsion spring 38 are respectively fixedly connected to the inner wall of the through hole 35 and one side of the rotating block 37, and a top block 28 used in conjunction with the rotating block 37 is fixedly connected to one side of the bottom of the placement frame 13, and a slope used in conjunction with the rotating block 37 is provided on the side of the top block 28 close to the moving column 2. First, as shown in FIG. Fig.15 As shown, when the moving column 2 does not move the placement rack 13 into the cutting chamber 1 or the cross plate 11 does not push the movable plate 9 to move, the rotating block 37 is in a vertical state with its top extending upward. When the moving column 2 drives the placement rack 13 into the cutting chamber 1 and pushes the movable plate 9 to move, the top block 28 first contacts the rotating block 37 and can push the rotating block 37 to rotate as it moves, which will not affect the normal feeding of the die-cast parts. When the top block 28 is free from the contact with the rotating block 37, it will automatically reset the rotating block 37 under the elastic force of the second torsion spring 38. After the moving column 2 has completely fed the die-cast parts into place, as shown in FIG. Fig.14 As shown, the top block 28 completely passes over all the rotating blocks 37, while some of the rotating blocks 37 are pressed by the moving column 2 and cannot be reset, but it does not affect the use of the entire device and the cutting operation; when the die-casting parts are cut, the moving column 2 pulls the placement rack 13 to move outward for discharging, at this time, the top block 28 and the rotating block 37 move in the opposite direction to contact, because the rotating block 37 is resisted by the inner wall of the through hole 35 and cannot rotate clockwise, thereby playing the role of rotation limit, at this time, through the inclined surface on the top block 28 and the resistance of the rotating block 37, the top block 28 can be driven to move upward, thereby driving the placement rack 13 to slide upward and stretch the first spring 19, when the top block 28 is separated from the resistance with the rotating block 37, the placement rack 13 is driven to reset downward under the elastic force of the first spring 19, thereby achieving the effect of vibrating the placement rack 13, thereby achieving the effect of vibrating the die-casting parts clamped inside, and can shake off the powder debris remaining on the die-casting parts during cutting, and cooperate with blowing to further improve the cleaning effect. By providing a plurality of rotating blocks 37 , a vibration can be achieved each time a rotating block 37 passes through, thereby greatly improving the cleaning effect of powder debris on the die-casting parts.
[0058] However, as is well known to those skilled in the art, the working principle and wiring method of the plasma cutting machine 4 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selections according to their needs or convenience.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the present invention.
Claims
1. A fully automatic plasma cutting device for die-cast parts, comprising a cutting chamber (1), characterized in that: Also includes: A plasma cutting machine (4) disposed on one side of the top wall of the cutting chamber (1) and used to complete cutting of the die-cast parts inside the cutting chamber (1); A feed port (10) is provided on one side of the cutting chamber (1) and is used for the entry and exit of die-cast parts; a blocking mechanism for blocking the feed port (10) is provided on an inner wall of the cutting chamber (1) on one side close to the feed port (10); The feeding mechanism is used in conjunction with the feeding port (10), the die-casting parts are fixed on the feeding mechanism, and are fed into the cutting chamber (1) through the feeding port (10), and then cut by the plasma cutting machine (4). The blocking mechanism is automatically opened during the feeding process, and the blocking mechanism is automatically closed after the material is discharged; The feeding mechanism comprises a moving column (2) used in conjunction with a feeding port (10); a placement frame (13) is provided at one end of the moving column (2); a placement hole (20) is provided at the top of the placement frame (13); Two horizontal plates (11) located below the placement rack (13) are symmetrically and fixedly connected to one side of the movable column (2); The air blowing mechanism is arranged in the cutting chamber (1) and is used in conjunction with the feeding mechanism, so that the feeding mechanism automatically sucks air during the feeding process, and then blows air during the discharging process to blow off the powder and debris attached to the die-cast parts, thereby achieving an automatic cleaning effect and preventing the powder and debris from being carried out; A smoke exhaust pipe (3) is fixedly connected to one side of the top of the cutting chamber (1), and the other end of the smoke exhaust pipe is connected to a smoke recovery and treatment device or is directly exhausted to the outside. The smoke generated during the cutting process is exhausted from the smoke exhaust pipe (3), and the exhaust of the smoke is accelerated during the blowing process of the blowing mechanism. At the same time, it also plays the role of replacing the air in the cutting chamber (1) to avoid excessive smoke accumulation; A chamber door (14) is arranged on a side of the cutting chamber (1) away from the feed opening (10); the chamber door (14) is opened to facilitate cleaning of powder debris inside the cutting chamber (1); The blowing mechanism comprises a piston box (5) fixedly connected to the inside of the cutting chamber (1) and located above the feed port (10); a piston plate (6) is sealingly and slidably connected to the inside of the piston box (5); two piston rods (8) are symmetrically and fixedly connected to one side of the piston plate (6); one end of the two piston rods (8) extends outward and is respectively located on two sides of the plasma cutting machine (4); one end of the two piston rods (8) away from the piston plate (6) is fixedly connected to a movable plate (9) corresponding to the two transverse plates (11); a one-way air inlet pipe (7) is fixedly connected to one side of the top of the piston box (5); one end of the one-way air inlet pipe (7) extends to the cutting machine (4); On the outside of the cutting chamber (1), two one-way air outlet hoses (31) are symmetrically penetrated and fixedly connected to the bottom of the piston box (5), one side of the two movable plates (9) is fixedly connected to the same U-shaped plate (29) located above the placement rack (13), and the cutting head of the plasma cutting machine (4) is located on the inner side of the U-shaped plate (29), and an air supply pipe (30) is horizontally penetrated and fixedly connected in the U-shaped plate (29), and the two ends of the air supply pipe (30) are respectively fixedly connected to one end of the two one-way air outlet hoses (31), and the outer wall of the air supply pipe (30) is provided with a plurality of air outlet heads (32) in an inclined shape, and the air outlet angles of the air outlet heads (32) are aligned with the placement hole (20); The bottom of the two movable plates (9) close to the corresponding transverse plate (11) is fixedly connected to a fixed block (40), the top of the fixed block (40) is slidably penetrated by a slide rod (41), the top of the slide rod (41) extends upward and is fixedly connected to a movable block (42), the bottom of the slide rod (41) extends downward and is fixedly sleeved with a rectangular block (43), the outer wall of the slide rod (41) is sleeved with a second spring (44), and the two ends of the second spring (44) are respectively fixedly connected to the bottom of the fixed block (40) and the top of the rectangular block (43), the bottom edge of the two transverse plates (11) away from the movable column (2) is fixedly connected to a clamping block (21) engaged with the corresponding movable block (42), and the side of the movable block (42) away from the movable plate (9) is provided with an inclined surface for use with the clamping block (21).
2. A fully automatic plasma cutting device for die-cast parts as claimed in claim 1, characterized in that: The blocking mechanism comprises two mounting blocks (15) symmetrically fixedly connected to the inner wall of the cutting chamber (1) on one side close to the feed inlet (10); a first rotating rod (16) is rotatably connected between the two mounting blocks (15); a sealing baffle (17) for blocking the feed inlet (10) is fixedly sleeved on the outer wall of the first rotating rod (16); two first torsion springs (18) located on both sides of the sealing baffle (17) are sleeved on the first rotating rod (16); and two ends of the first torsion spring (18) are respectively fixedly connected to one side of the corresponding mounting block (15) and one side of the sealing baffle (17).
3. A fully automatic plasma cutting device for die-cast parts as claimed in claim 2, characterized in that: A plurality of placement bars (22) for placing die-cast parts are fixedly connected side by side and equidistantly inside the placement hole (20), and a clamping assembly for clamping and fixing the die-cast parts is provided inside the placement hole (20).
4. A fully automatic plasma cutting device for die-cast parts as claimed in claim 3, characterized in that: The clamping assembly comprises a groove (24) formed on an inner wall of one side of the placement hole (20), a bidirectional screw rod (25) being rotatably connected in the groove (24), and one end of the bidirectional screw rod (25) being rotatably extended to the outer side of the placement frame (13) away from the movable column (2), two nut blocks (26) being symmetrically threadedly sleeved on the positive and negative thread segments of the bidirectional screw rod (25), the two nut blocks (26) being slidably connected in the groove (24), and one side of the two nut blocks (26) being fixedly connected with a clamping block (27) for clamping the die-casting part.
5. A fully automatic plasma cutting device for die-cast parts as claimed in claim 4, characterized in that: The tops of the two transverse plates (11) are symmetrically fixedly connected to two guide rods (12), and the placement frame (13) is slidably sleeved on the four guide rods (12), one side of the placement frame (13) is slidably connected to one side of the movable column (2), and the outer walls of the four guide rods (12) are sleeved with a first spring (19), and the two ends of the first spring (19) are respectively fixedly connected to the bottom of the placement frame (13) and the top of the transverse plate (11).
6. A fully automatic plasma cutting device for die-cast parts as claimed in claim 5, characterized in that: The top side of the two horizontal plates (11) is fixedly connected to a same support bar (23), and the bottom of the placement rack (13) is in contact with the top of the support bar (23).
7. The fully automatic plasma cutting device for die-cast parts according to claim 1, characterized in that: The two rectangular blocks (43) are fixedly connected to a stopper (45) on one side away from the corresponding movable plate (9); the bottom inner wall of the cutting chamber (1) is fixedly connected to four vertical rods (33) arranged in a rectangular shape; the tops of the four vertical rods (33) are fixedly connected to the same fixed seat (34); the fixed seat (34) is symmetrically fixedly connected to two L-shaped stoppers (39) respectively used in conjunction with the corresponding stopper (45) on one side away from each other; and a slope used in conjunction with the L-shaped stopper (39) is provided on one side of the stopper (45).
8. A fully automatic plasma cutting device for die-cast parts as claimed in claim 7, characterized in that: The top of the fixed seat (34) is provided with a plurality of through holes (35) arranged in parallel and equidistantly, a second rotating rod (36) is connected to the inner side of the through hole (35) in a transversely rotatable manner, a rotating block (37) is fixedly sleeved on the outer wall of the second rotating rod (36), two second torsion springs (38) are sleeved on the outer wall of the second rotating rod (36) and are respectively located on both sides of the rotating block (37), and two ends of the second torsion spring (38) are respectively fixedly connected to the inner wall of the through hole (35) and one side of the rotating block (37), a top block (28) used in conjunction with the rotating block (37) is fixedly connected to the bottom side of the placement frame (13), and a slope used in conjunction with the rotating block (37) is provided on the side of the top block (28) close to the movable column (2).
Citation Information
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