An automated forming device for producing porous shale bricks
By designing an automated forming device, including a self-turning forming mechanism and a vibrating filler mechanism, the problem of uneven mold jams and fillers in porous shale brick production is solved, automatic cutting and uniform filling are achieved, and molding quality is improved.
Patent Information
- Application Number
- CN202411185579.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-08-27
AI Technical Summary
Existing porous shale brick production and forming equipment is prone to cause mold jams, making it difficult to achieve automated cutting operations, and uneven fillers lead to cavity phenomena, affecting molding quality.
An automated forming device for the production of porous shale bricks is designed, including a self-turning forming mechanism and a vibrating filler mechanism. The self-turning molding mechanism realizes the flip and release of the mold assembly through the driving seat and the gear piece, and the vibrating filler mechanism realizes the uniform filling of the material through high-speed vibration.
Automatic mold release treatment is realized, avoiding mold jamming and ensuring the smooth progress of automatic discharge operation. Through the vibration packing mechanism, the uniform filling of the material is ensured, the cavity phenomenon is avoided, and the molding quality is improved.
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Figure CN118721402B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to the production of porous shale bricks, and specifically to an automated forming device for the production of porous shale bricks. Background Art
[0002] Shale bricks are widely used as building wall materials. They are made of shale and coal gangue as raw materials, which are crushed and mixed, pressed into brick shapes, and fired at high temperatures. Shale bricks are divided into solid bricks, porous bricks and hollow bricks according to the porosity.
[0003] As for porous shale bricks, there are many through holes in their overall structure to reduce their own weight. Porous shale bricks can not only be used for the construction of load-bearing structural walls, but also have good heat dissipation function and are not affected by thermal expansion and contraction. In the production of porous shale bricks, forming devices are usually required to perform pressurized forming operations.
[0004] The porous shale brick production forming device used in the prior art still has certain disadvantages, such as:
[0005] 1. The existing porous shale brick production and molding equipment usually adopts porous shale brick molds to produce and process through pressure forming technology. However, during the production process, the porous shale bricks after pressure forming will be squeezed and closely fit with the inner wall of the mold, which can easily cause the porous shale bricks to be stuck in the mold, making it impossible for the porous shale bricks to be separated from the mold, affecting the subsequent production and unloading operations;
[0006] 2. The existing porous shale brick production and forming equipment needs to fill the porous shale brick mixture into the porous shale brick mold before pressure forming. However, it is not easy to perform automated filling operation during the production of filling. In addition, it is not possible to assist in vibration after filling, which easily leads to uneven filling in the mold, resulting in filling cavities and affecting the subsequent pressure forming of the porous shale bricks.
[0007] Therefore, we propose an automated forming device for producing porous shale bricks in order to solve the above-mentioned problems. Summary of the invention
[0008] The purpose of the present invention is to provide an automated forming device for the production of porous shale bricks to solve the problems raised in the above-mentioned background technology that the mold is easily stuck and demolding is not easy. In addition, during the loading and filling process, it is easy to cause uneven filling and filling cavities, which affects the processing and forming.
[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an automated forming device for producing porous shale bricks, comprising:
[0010] A conveying table, the plate body of which is fixedly connected to the lower end of the carrier frame by bolts;
[0011] Also includes:
[0012] A self-turning forming mechanism, which is placed in the frame cavity of the carrier frame and is used for the automatic forming operation of porous shale bricks. The self-turning forming mechanism uses a self-turning structure to assist the automatic unloading operation and complete the automatic demoulding process during unloading;
[0013] The self-turning forming mechanism comprises a mold assembly, a driving seat, a gear member and a gear condition, the mold assembly forms a turning structure on the driving seat, and the driving seat drives the mold assembly to form a sliding structure on the carrier, and the lower side wall of the driving seat is fixedly connected to the output end of the first hydraulic rod by bolts, and the first hydraulic rod is fixedly installed on the plate body of the conveying table by bolts;
[0014] Wherein, the ends of the front and rear shaft column parts in the mold assembly are fixedly connected with gear parts by bolts, and the gear parts are connected with the gear condition in a meshing manner, and the gear condition is fixedly connected to the frame body of the carrier frame by bolts;
[0015] Wherein, a pin member for positioning is provided at the connection between the shaft column part and the driving seat in the mold assembly, and the pin member forms a telescopic sliding structure in the groove cavity of the driving seat, and a first spring is installed at the connection between the pin member and the driving seat, and the hemispherical end of the pin member is engaged and connected with the shaft column part in the mold assembly;
[0016] A vibrating filling mechanism, which is fixedly arranged directly above the support frame and is used for automated filling operation, and during the operation, the porous shale brick material is fully and evenly filled by means of vibration;
[0017] Wherein, the vibrating filling mechanism comprises a shell frame, a blocking plate frame and a clamping plate member, the shell frame is fixedly connected to the upper end of the bearing frame by bolts, and a through-discharging trough is provided in the middle section of the shell frame, and a hopper is fixedly connected to the notch at the upper end of the discharging trough by bolts, a blocking plate frame is slidably connected in the groove cavity of the right section of the shell frame, and the right end of the blocking plate frame is fixedly connected to the output end of the third hydraulic rod by bolts, and the third hydraulic rod is fixedly installed on the upper shell wall of the shell frame by bolts;
[0018] Wherein, the front and rear brackets of the shell frame are both flipped and connected with a clamping plate, and a torsion spring is installed at the connection between the clamping plate and the shell frame, and a vibration motor is fixedly installed at the left end of the clamping plate;
[0019] The width of the blocking plate frame is greater than the width of the material discharge trough, and the blocking plate frame is connected to the material discharge trough in a shielding manner;
[0020] Wherein, the lower end notch of the discharge trough is plugged and engaged with the upper end of the mold assembly;
[0021] The right section of the clamping plate is provided with a through auxiliary groove, and the left end of the auxiliary groove is arranged in an inclined state, and the left end of the clamping plate is arranged together with the rubber pad to fit the side wall of the mold assembly;
[0022] Wherein, the auxiliary groove is connected to the pin of the connecting plate in the blocking plate frame in a sliding manner.
[0023] Preferably, a pushing piece is slidably connected in the mold cavity of the mold assembly, and a second spring is installed at the connection between the pushing piece and the mold assembly, and the center position of the plate frame part of the pushing piece is fixedly connected to the output end of the second hydraulic rod by bolts, and the second hydraulic rod is fixedly installed at the lower end of the mold assembly by bolts.
[0024] Preferably, a stopper is slidably connected in the groove cavity of the left section of the shell frame, and a third spring is installed at the connection between the stopper and the shell frame, and the stopper and the sealing plate frame are connected in a corresponding pressing and fitting manner.
[0025] Compared with the prior art, the invention has the following beneficial effects: the automatic forming device for producing porous shale bricks realizes automatic demoulding, avoids the phenomenon of mold jamming, cooperates with automatic flipping to assist in automatic unloading operation, ensures the automation performance, and realizes full and uniform filling in the filler by high-speed vibration, avoids the cavity phenomenon in the filling;
[0026] 1. A mold assembly and a driving seat are provided. The driving seat drives the mold assembly to form a lifting and sliding structure on the carrier. The mold assembly forms a rotating structure on the driving seat through the shaft column part. Through the meshing action between the gear part and the gear condition, the mold assembly is driven to form a flipping structure on the driving seat. When the self-flipping forming mechanism is separated from the vibrating filling mechanism, the automatic flipping operation is realized, which is easy to dock with the conveyor belt in the conveying table, and assists in the automatic unloading operation, thereby ensuring the automation performance of the porous shale brick forming device;
[0027] Furthermore, the pin member is arranged at the connection between the shaft column part and the driving seat in the mold assembly, and a hemispherical end is arranged on the pin member. After the mold assembly is flipped, the engagement limit between the hemispherical end in the pin member and the shaft column part in the mold assembly is utilized, and the stability after flipping is ensured through the setting of the positioning operation, so as to avoid affecting the blanking operation due to shaking or angle error, resulting in damage to the blanked porous shale bricks;
[0028] Furthermore, the pushing member is driven by the second hydraulic rod, so that the push plate part in the pushing member forms a sliding structure in the mold cavity of the mold assembly, which cooperates with the sealing plate frame to complete the automatic extrusion molding operation, and realizes the automatic demolding of the porous shale brick after molding, avoiding the phenomenon of mold jam, and achieving the convenient and complete separation of the porous shale brick after molding, ensuring the subsequent production unloading;
[0029] 2. A plugging plate frame and a clamping plate are provided. The plugging plate frame forms a telescopic sliding structure in the shell cavity of the shell frame, which plays the role of a valve plate and can cover or open the discharge trough to avoid leakage after the self-turning molding mechanism and the vibration filling mechanism are separated, and assist in the automatic filling operation. Through the cooperation between the auxiliary trough and the pin in the plugging plate frame, the clamping plate is automatically and synchronously controlled to flip, unfold or fold, thereby optimizing the overall structure and ensuring the automation performance;
[0030] Furthermore, a rubber pad is fixedly provided on the left end of the splint, and a vibration motor is fixedly installed on the left end. After the splint is flipped over, the rubber pad is fitted with the side wall of the mold assembly, and the vibration motor is used to generate vibration. Through high-speed vibration, sufficient and uniform filling of the porous shale brick material is achieved, avoiding the occurrence of cavities during filling, resulting in insufficient filling of the porous shale brick material, and avoiding affecting the subsequent pressurization molding, thereby ensuring the quality and yield rate of the porous shale bricks. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the front view of the three-dimensional structure of the present invention;
[0032] Figure 2 It is a schematic diagram of the three-dimensional structure of the self-turning forming mechanism of the present invention from a side view;
[0033] Figure 3 It is a schematic diagram of a top-view cross-sectional three-dimensional structure of the connection between the mold assembly and the drive seat of the present invention;
[0034] Figure 4 It is a schematic diagram of the three-dimensional structure of the gear member and the gear condition connected to each other from the side view of the present invention;
[0035] Figure 5 It is a schematic diagram of the front view cross-section of the three-dimensional structure of the connection between the mold assembly and the pushing member of the present invention;
[0036] Figure 6 It is a schematic diagram of the front cross-sectional three-dimensional structure of the vibrating packing mechanism of the present invention;
[0037] Figure 7 It is a schematic diagram of the front view cross-section of the three-dimensional structure of the connection between the discharge trough and the mold assembly of the present invention;
[0038] Figure 8 It is a schematic diagram of a front view cross-section of a three-dimensional structure of a shell frame and a plugging plate frame connected to each other in the present invention;
[0039] Fig. 9 It is a top view cross-sectional three-dimensional structural schematic diagram of the connection between the clamping plate member and the blocking plate frame of the present invention.
[0040] In the figure: 1. conveying table; 2. bearing frame; 3. self-turning forming mechanism; 4. vibrating filling mechanism; 5. mold assembly; 6. driving seat; 7. first hydraulic rod; 8. gear member; 9. gear condition; 10. pin member; 11. first spring; 12. pushing member; 13. second spring; 14. second hydraulic rod; 15. shell frame; 1501, discharge trough; 16. hopper; 17. sealing plate frame; 18. third hydraulic rod; 19. clamping plate member; 1901, auxiliary groove; 20. torsion spring; 21. vibration motor; 22. block; 23. third spring. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] See also Figure 1-9 The present invention provides a technical solution: an automated forming device for producing porous shale bricks, comprising a conveying table 1, a self-turning forming mechanism 3 and a vibrating filling mechanism 4.
[0043] When the automatic forming device for producing porous shale bricks is in use, the vibrating filling mechanism 4 is placed in a vertical upward state and fixedly placed directly above the carrier 2. It is used for automatic filling operation, and during the operation, the porous shale brick material is fully and evenly filled by vibration. The self-turning forming mechanism 3 is placed in the frame cavity of the carrier 2, and a lifting structure is formed in the frame cavity of the carrier 2. After the filling is completed, it is used for the automatic forming operation of the porous shale bricks, and the self-turning structure is used to assist the automatic unloading operation to complete the automatic demoulding process during unloading. The plate body of the conveying table 1 is fixedly connected to the lower end of the carrier 2 by bolts. The mold assembly 5 in the self-turning forming mechanism 3 is adapted to the conveyor belt in the conveying table 1 and is arranged in an upper and lower corresponding state. After the demoulding and unloading are completed, the conveyor belt in the conveying table 1 is used to transport the finished porous shale bricks.
[0044] When the packing operation is performed by the vibrating packing mechanism 4, specifically, according to the attached Figure 1 , Figure 6 , Figure 7 , Figure 8 and Fig. 9As shown, after the shell frame 15 is placed, it is fixedly connected to the upper end of the carrier frame 2 by bolts and is arranged in a horizontal state. Since the blocking plate frame 17 is inserted into the right section shell cavity of the shell frame 15 in an active state after being placed, its front and rear sides are respectively movably clamped on the front and rear side shell cavity walls of the shell frame 15, so that the blocking plate frame 17 is positioned in the shell cavity of the shell frame 15 in an active state. Since the third hydraulic rod 18 is fixedly installed on the upper side shell wall of the shell frame 15 by bolts after being placed, it is arranged in a horizontal rightward state, and its output end is fixedly connected to the right end of the blocking plate frame 17 by bolts, the third hydraulic rod 18 is started to extend and operate, driving the blocking plate frame 17 to slide and extend in the right section groove cavity of the shell frame 15, and after extending, it is flush with the right groove wall of the discharge groove 1501;
[0045] Since the middle section of the shell frame 15 is provided with a through discharge groove 1501, after the blocking plate frame 17 is driven to slide out, it loses the shielding of the discharge groove 1501, so that the discharge groove 1501 is set in an open state;
[0046] Since the cross section of the stopper 22 is a "convex" shaped structure, after it is installed, it is movably clamped in the left section of the housing frame 15, and is positioned in an active state, and it is set in a corresponding state with the blocking plate frame 17. In addition, since a third spring 23 is installed at the connection between the stopper 22 and the housing frame 15, the third spring 23 is set at an equal spacing on the stopper 22. After it is installed, one end of the third spring 23 is movably inserted in the spring bin of the stopper 22 and pressed against the bin wall, and the other end of the third spring 23 is movably inserted in the spring bin of the stopper 22. In the spring bin at the left end of the shell frame 15, it is pressed against the bin wall. When the blocking plate frame 17 is driven to slide out, the stopper 22 loses the pressing and fitting contact with the blocking plate frame 17. The elastic deformation of the third spring 23 is used to reset the stopper 22, driving it to slide out in the left section of the slot cavity of the shell frame 15. After extending, it is flush with the left slot wall of the discharge slot 1501, and the blocking treatment is performed to avoid the porous shale brick material from blocking the slot cavity and affecting the subsequent plugging of the blocking plate frame 17.
[0047] Since the lower end of the hopper 16 is arranged in a funnel-shaped structure, after being placed, the lower end is clamped and fixedly connected to the upper end notch of the discharge chute 1501 by bolts, and since the lower end notch of the discharge chute 1501 is plugged and clamped with the upper end of the mold assembly 5, the mold cavity size of the mold assembly 5 and the size of the discharge tube cavity of the hopper 16 are both adapted to the groove cavity size of the discharge chute 1501. When the discharge chute 1501 is in an open state, the porous shale brick material in the hopper 16 automatically slides down, passes through the discharge chute 1501, and is filled into the mold cavity of the mold assembly 5, completing the automatic filling operation;
[0048] Since the lower side wall of the blocking plate frame 17 is vertically downwardly provided with a connecting plate of an integrated structure, both ends of the connecting plate are plugged in and fixedly connected with pins by bolts, and since the auxiliary groove 1901 is opened in a through state on the right section of the clamping plate member 19, it is arranged in a straight structure, and its left end is arranged in an inclined state, and since the right end of the clamping plate member 19 is movably clamped in the groove cavity of the connecting plate in the blocking plate frame 17, the pin of the connecting plate in the blocking plate frame 17 movably penetrates through the auxiliary groove 1901, and when the blocking plate frame 17 is initially extended and slid, the pin in the blocking plate frame 17 slides along the inclined section in the auxiliary groove 1901, and through the mutual cooperation between the inclined section in the auxiliary groove 1901 and the pin in the blocking plate frame 17, the clamping plate member 19 is pushed by the connecting plate in the blocking plate frame 17;
[0049] Since the front and rear sides of the right section of the shell frame 15 are fixedly connected with the bracket of the integrated structure, wherein the bracket is arranged in a vertical downward state, a clamping plate 19 is arranged on the front and rear two brackets, and the middle part of the clamping plate 19 is rotatably connected with the shaft bolt, and the middle part is movably clamped on the bracket of the shell frame 15 after being placed, and the two ends of the shaft bolt are respectively inserted and fixedly connected to the groove walls on both sides of the bracket in the shell frame 15 by bolts, and since a torsion spring 20 is installed at the connection between the clamping plate 19 and the shell frame 15, the torsion spring 20 is movably sleeved after being placed. On the central axis of the clamping plate 19, one end of the clamping plate 19 is clamped on the central plate of the clamping plate 19, and the other end of the clamping plate 19 is clamped on the bracket in the shell frame 15. After being pushed, the clamping plate 19 is turned over and folded on the bracket of the shell frame 15, so that the turning directions of the left and right clamping plates 19 are set in opposite directions, and the torsion spring 20 is squeezed and elastically deformed. When the blocking plate frame 17 continues to extend and slide, the pin in the blocking plate frame 17 slides along the straight section in the auxiliary groove 1901. After the two cooperate, the clamping plate 19 is kept in a turned over and folded state;
[0050] Since the left end of the clamping plate 19 is fixedly connected to the side of the mold assembly 5, the vibration motor 21 is fixedly arranged on the side of the left end of the clamping plate 19 facing away from the mold assembly 5, after the clamping plate 19 is turned over and folded, the left end of the clamping plate 19 together with the rubber pad fits the side wall of the mold assembly 5, and the vibration motor 21 is started to work, after the vibration is generated, the cavity of the mold assembly 5 is eliminated, and the porous shale brick material is fully and evenly filled;
[0051] When the molding and demoulding operation is performed by the self-turning molding mechanism 3, specifically, according to the attached Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, since the width of the blocking plate frame 17 is larger than the width of the discharge trough 1501, according to the above, the third hydraulic rod 18 is started to shrink and operate, driving the blocking plate frame 17 to slide and shrink in the right section of the groove cavity of the shell frame 15, and the blocking plate frame 17 is close to the upper end of the mold assembly 5 to scrape off the excess porous shale brick material. After the blocking plate frame 17 slides and shrinks, it pushes the stopper 22, causing the stopper 22 to slide and shrink, and the third spring 23 is squeezed and elastically deformed. When the blocking plate frame 17 slides and shrinks, , which is movably inserted on the left groove wall of the material discharge groove 1501, and blocks the material discharge groove 1501 through the blocking plate frame 17, so that the material discharge groove 1501 is in a closed state, and blocks the upper end opening of the mold assembly 5. When the blocking plate frame 17 slides and shrinks, the pin in the blocking plate frame 17 cooperates with the auxiliary groove 1901, and the elastic deformation of the torsion spring 20 is used to reset, driving the clamping plate 19 to flip and unfold, and causing the left end of the clamping plate 19 to lose contact with the side wall of the mold assembly 5;
[0052] Since the pushing member 12 is composed of a push plate portion, a connecting rod portion and a plate frame portion, wherein the front, rear, left, and right corners of the push plate portion are all provided with connecting rod portions of an integrated structure, and wherein the connecting rod portions are provided in a vertical downward state, and wherein the lower ends of the four connecting rod portions are respectively fixedly connected to the front, rear, left, and right corners of the plate frame portion by bolts, after the pushing member 12 is placed, the push plate portion is movably clamped in the mold cavity of the mold assembly 5, and wherein the connecting rod portion movably penetrates through the lower mold cavity wall of the mold assembly 5 and extends outward, and since the second liquid After being installed, the pressure rod 14 is fixedly installed at the lower end of the mold assembly 5 by bolts, and is arranged in a vertical downward state, wherein the output end is plugged and fixedly connected to the center position of the plate frame part of the pushing member 12 by bolts, and the second hydraulic rod 14 is started to shrink and operate, so that the plate frame part in the pushing member 12 is driven, and the push plate part is driven to move synchronously through the connecting rod part in the pushing member 12, and the push plate part in the pushing member 12 slides in the mold cavity of the mold assembly 5, and cooperates with the sealing plate frame 17 to extrude the porous shale brick material, completing the automatic molding operation;
[0053] Since the second spring 13 is installed at the connection between the pushing member 12 and the mold assembly 5, the second spring 13 is movably sleeved on the connecting rod part of the pushing member 12 after being installed, one end of the second spring 13 presses against the lower side wall of the mold assembly 5, and the other end of the second spring 13 presses against the plate frame part of the pushing member 12. When the pushing member 12 is driven to slide, the second spring 13 is squeezed and elastically deformed. When the pushing member 12 is driven to reset and slide, the elastic deformation of the second spring 13 is used to reset, thereby assisting the pushing member 12 to stabilize and reset and slide.
[0054] Since the carrier frame 2 is vertically upward after being installed, it is arranged in a frame structure. The first hydraulic rod 7 is in a vertically upward state after being installed. It is fixedly installed on the lower side wall of the plate body of the conveying table 1 by bolts, and the output end thereof movably penetrates through the plate body of the conveying table 1 and extends into the frame cavity of the carrier frame 2. Since a through-shaped slide groove is provided on the frame body of the carrier frame 2, the driving seat 6 is inserted through the slide groove in the carrier frame 2 after being installed and movably clamped on the frame body of the carrier frame 2. The lower side wall thereof is fixedly connected to the output end of the first hydraulic rod 7 by bolts, so that the driving seat 6 is positioned on the carrier frame 2 in an active state, and the first hydraulic rod 7 is started to retract and operate, so that the driving seat 6 drives the mold assembly 5 to slide downward on the carrier frame 2;
[0055] Since the front and rear sides of the lower end of the mold assembly 5 are both provided with shaft column parts of an integrated structure, wherein the shaft column parts are arranged in a vertical state, and the front and rear shaft column parts are both fixedly connected with bearings, and since the front and rear shaft column parts of the mold assembly 5 are both provided with driving seats 6, after the mold assembly 5 is installed, the shaft column parts and the bearings are movably inserted through the driving seat 6 and extend outward, and after the driving seat 6 slides downward, it drives the mold assembly 5 to perform synchronous downward movement, so that the upper end of the mold assembly 5 loses the plug-in engagement with the lower end notch of the discharge trough 1501, that is, the connection between the vibration filling mechanism 4 and the self-turning molding mechanism 3 is released, and at this time, the discharge trough 1501 is blocked by the blocking plate frame 17 to avoid leakage;
[0056] Since the gear condition 9 is symmetrically arranged front and back about the vertical center axis of the carrier frame 2, it is clamped and connected to the frame body of the carrier frame 2 by bolts after being installed, and since the ends of the front and rear shaft columns in the mold assembly 5 are both provided with gear parts 8, the gear parts 8 are sleeved and connected to the ends of the shaft column in the mold assembly 5 by bolts after being installed, when the driving seat 6 drives the mold assembly 5 to continuously slide down, the gear parts 8 and the gear condition 9 are contacted, meshed and connected together, and through the mutual cooperation between the gear parts 8 and the gear condition 9, the shaft column in the mold assembly 5 is assisted by the bearing to rotate on the driving seat 6, and the mold assembly 5 is turned over on the driving seat 6, ensuring that the maximum turning angle is 180 degrees;
[0057] Since a pin 10 for positioning is provided at the connection between the shaft column portion and the drive seat 6 in the mold assembly 5, the pin 10 is provided in a nail-shaped structure, and after being installed, the pin tail portion thereof is movably clamped in the groove cavity of the drive seat 6, and since a first spring 11 is installed at the connection between the pin 10 and the drive seat 6, the first spring 11 is movably inserted in the spring bin of the pin 10 after being installed, and one end of the first spring 11 is pressed against the wall of the spring bin of the pin 10, and the other end of the first spring 11 is pressed against the end cover (the end cover is threadedly fixed at the groove notch of the groove cavity in the drive seat 6), and since the pin 10 is The nail head part is set in a hemispherical structure. When the mold assembly 5 is initially rotated and turned over, the pin member 10 is pushed and squeezed to shrink and slide in the groove cavity of the driving seat 6, so that the shaft column part of the mold assembly 5 and the hemispherical end of the pin member 10 lose the engagement connection, and the first spring 11 is squeezed and elastically deformed. When the mold assembly 5 completes the rotation and turning, the elastic deformation of the first spring 11 is used to reset, so that the pin member 10 slides out in the groove cavity of the driving seat 6, and the hemispherical end of the pin member 10 is re-engaged and connected with the shaft column part of the mold assembly 5, so as to position the turned mold assembly 5;
[0058] According to the attached Figure 1 and Figure 2 As shown, since the conveying table 1 is fixed to the cabinet by bolts after being placed (the above cabinet is the prior art, and is not described in detail in the drawings of the specification), and since a conveyor belt for conveying the formed porous shale bricks is provided in the middle of the conveying table 1 (the above conveyor belt is an electric conveyor belt, which is the prior art, and is not described in detail in the drawings of the specification), according to the above, the second hydraulic rod 14 is started to shrink and operate, driving the pushing member 12 to move, and the pushing plate part in the pushing member 12 slides in the mold cavity of the mold assembly 5, so that the formed porous shale bricks are smoothly pushed out from the mold cavity of the mold assembly 5 and placed on the conveyor belt in the conveying table 1, completing the automatic unloading and demoulding process, and assisting in the finished product transportation;
[0059] This is the entire working process of the automated forming device for producing porous shale bricks. Contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0060] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0061] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automated forming device for producing porous shale bricks, comprising: A conveying platform (1), wherein a plate body of the conveying platform (1) and a lower end of a carrier frame (2) are fixedly connected together by bolts; It is characterized by further comprising: A self-turning forming mechanism (3), the self-turning forming mechanism (3) being arranged in the frame cavity of the carrier frame (2), and being used for the automatic forming operation of porous shale bricks, and utilizing the self-turning structure to assist the automatic unloading operation, thereby completing the automatic demoulding process during unloading; The self-turning forming mechanism (3) comprises a mold assembly (5), a drive seat (6), a gear member (8) and a gear condition (9); the mold assembly (5) forms a turning structure on the drive seat (6), and the drive seat (6) drives the mold assembly (5) to form a sliding structure on the carrier (2); the lower side wall of the drive seat (6) is fixedly connected to the output end of the first hydraulic rod (7) by bolts, and the first hydraulic rod (7) is fixedly mounted on the plate body of the conveying table (1) by bolts; The ends of the front and rear shaft columns in the mold assembly (5) are both fixedly connected to a gear member (8) by means of bolts, and the gear member (8) is connected to a gear condition (9) in a meshing manner, and the gear condition (9) is fixedly connected to the frame body of the carrier frame (2) by means of bolts; A pin member (10) for positioning is provided at the connection between the central axis column of the mold assembly (5) and the drive seat (6), and the pin member (10) forms a telescopic sliding structure in the groove cavity of the drive seat (6), and a first spring (11) is installed at the connection between the pin member (10) and the drive seat (6), and the hemispherical end of the pin member (10) is snap-fitted and connected with the central axis column of the mold assembly (5); A vibrating filling mechanism (4), the vibrating filling mechanism (4) being fixedly arranged directly above the support frame (2), and being used for automated filling operation, and in the operation, vibrating to fully and evenly fill the porous shale brick material; The vibrating filling mechanism (4) comprises a shell frame (15), a blocking plate frame (17) and a clamping plate member (19); the shell frame (15) is fixedly connected to the upper end of the bearing frame (2) by bolts, and a through-flowing discharge trough (1501) is provided in the middle section of the shell frame (15), and a hopper (16) is fixedly connected to the notch at the upper end of the discharge trough (1501) by bolts, a blocking plate frame (17) is slidably connected in the groove cavity of the right section of the shell frame (15), and the right end of the blocking plate frame (17) is fixedly connected to the output end of the third hydraulic rod (18) by bolts, and the third hydraulic rod (18) is fixedly mounted on the upper shell wall of the shell frame (15) by bolts; Wherein, the front and rear brackets of the shell frame (15) are both flipped and connected with a clamping plate (19), and a torsion spring (20) is installed at the connection between the clamping plate (19) and the shell frame (15), and a vibration motor (21) is fixedly installed at the left end of the clamping plate (19); The width of the blocking plate frame (17) is greater than the width of the material discharge trough (1501), and the blocking plate frame (17) and the material discharge trough (1501) are connected in a shielding manner; The lower end notch of the discharge trough (1501) is plugged and engaged with the upper end of the mold assembly (5); The right section of the clamping plate (19) is provided with a through auxiliary groove (1901), and the left end of the auxiliary groove (1901) is arranged in an inclined state, and the left end of the clamping plate (19) together with the rubber pad is arranged to fit the side wall of the mold assembly (5); The auxiliary groove (1901) is connected to the pin of the connecting plate in the blocking plate frame (17) in a sliding manner.
2. The automatic forming device for producing porous shale bricks according to claim 1 is characterized in that: A pushing piece (12) is slidably connected in the mold cavity of the mold assembly (5), and a second spring (13) is installed at the connection between the pushing piece (12) and the mold assembly (5), and the center position of the plate frame portion of the pushing piece (12) is fixedly connected to the output end of the second hydraulic rod (14) by bolts, and the second hydraulic rod (14) is fixedly installed on the lower end of the mold assembly (5) by bolts.
3. The automatic forming device for producing porous shale bricks according to claim 1 is characterized in that: A stopper (22) is slidably connected in the left groove of the shell frame (15), and a third spring (23) is installed at the connection between the stopper (22) and the shell frame (15). The stopper (22) and the sealing plate frame (17) are connected in a corresponding pressing and fitting manner.
Citation Information
Patent Citations
Concrete prefabricated column demolding turnover device
CN118205092A
Pressurizing vibration forming machine for mullite brick production
CN213290666U