Fault prediction device for disc tool magazine based on condition monitoring data

Abstract

The present invention discloses a disc tool magazine fault prediction device for status monitoring data, which relates to the technical field of disc tool magazines and includes a mounting seat, a top surface of the mounting seat is fixedly connected to a supporting plate, an avoidance through-hole is opened inside the supporting plate, a cutter head is arranged inside the supporting plate, and also includes: a dust-proof cleaning component, the dust-proof cleaning component is arranged above the supporting plate, and is used to prevent dust from contacting the cutter head; a knife-pushing detection mechanism, the knife-pushing detection mechanism is arranged between the supporting plate and the oiling protection component, and is used to push the cutter head to flip. Through the set knife-pushing detection mechanism, when the laser scanner fails to detect the cutter head, an alarm signal can be transmitted to the controller, and the controller controls the buzzer to sound an alarm, so as to prompt the staff to replenish the cutter head, which is beneficial for the disc tool magazine to detect the cutter head before supplying the knife, avoid the situation where there is no knife to be replaced, which causes a failure in the tool change of the disc tool magazine, and increase the device's tool head replacement failure prevention function.

Description

Technical Field

[0001] The present invention relates to the technical field of disc tool magazines, and in particular to a disc tool magazine fault prediction device for status monitoring data. Background Art

[0002] The tool magazine system is a device that provides the tool storage and tool changing needs required in the automated machining process. Its automatic tool changing mechanism and tool magazine that can store multiple tools have changed the traditional human-centered production method. Through the control of computer programs, it can complete various processing needs such as milling, drilling, boring, tapping, etc., greatly shortening the processing schedule and reducing production costs. This is the biggest feature of the tool magazine system. The disc tool magazine can be used to store tools of different types and specifications. The machine tool can automatically select and change tools as needed.

[0003] In the prior art, the disc tool magazine is usually filled with pre-replacement tool heads by workers. When changing tools, the tool changing component in the machining center is controlled to replace the pre-replacement tool head with the tool head in use. The workers are physically and mentally exhausted from long hours of work, and it is inevitable that a tool head will be missed. As a result, when the tool changing component is used to change tools later, there will be no tool to change, causing the disc tool magazine to malfunction.

[0004] In addition, the existing disc-type tool magazine generally has a simple structure and lacks a cleaning function for the pre-inserted cutter head. The tool holder of the pre-inserted cutter head is placed exposed, which will cause dust and debris to easily adhere to the tool holder of the pre-inserted cutter head. The dust and debris fill the groove of the tool holder of the pre-inserted cutter head, making it difficult to clamp the subsequent tool holder, causing the tool change operation to fail.

[0005] In view of this, the present invention proposes a disc tool magazine fault prediction device for condition monitoring data to remedy and improve the shortcomings of the prior art. Summary of the Invention

[0006] In order to solve the above technical problems, the present invention provides a disc tool magazine fault prediction device that can prevent dust from contacting the cutter head; can push the cutter head and flip it after detecting the cutter head; and can be used for status monitoring data to solve the corresponding technical problems raised in the above background technology.

[0007] To achieve the above objectives, the present invention adopts a technical solution: a disc tool magazine fault prediction device for condition monitoring data, comprising a mounting seat, a supporting plate fixedly connected to the top surface of the mounting seat, an avoidance through hole formed inside the supporting plate, a tool head disposed inside the supporting plate, and the disc tool magazine fault prediction device for condition monitoring data comprises:

[0008] A dust-blocking cleaning component is disposed above the carrier tray and is used to prevent dust from contacting the cutter head;

[0009] An oil injection protection component is provided at the center of the bottom surface of the supporting plate, and is used to apply cutting fluid to the cutter head;

[0010] The knife-pushing detection mechanism is arranged between the supporting plate and the oil filling protection component, and the knife-pushing detection mechanism is used to push the knife head to flip it.

[0011] Preferably, the dust-blocking cleaning assembly includes a protective cover threadedly connected to the top of the supporting tray, the top surface of the protective cover is fixedly connected to an observation window, the inner wall of the protective cover is fixedly connected to a cleaning ring, the inner wall of the cleaning ring is fixedly connected to a positioning frame, and a knife hole is opened inside the protective cover.

[0012] Preferably, the protective cover is internally rotatably connected to a movable ring, the outer surface of the movable ring is fixedly connected to a baffle, a shifting groove is provided inside the protective cover, the shifting groove is connected to the knife hole, and the shifting groove is used to provide sliding space for the baffle.

[0013] Preferably, the push-knife detection mechanism includes a rotating shaft rotatably connected to the center of the bottom surface of the supporting plate, the outer surface of the rotating shaft is fixedly connected to a rotating ring, the outer surface of the rotating ring is fixedly connected to a clamping block, the inner wall of the clamping block is hinged with a knife carrier cylinder, and the open end of the knife carrier cylinder is magnetically connected to the knife head, the inside of the clamping block is fixedly connected to a reset spring, and the end of the reset spring away from the clamping block is fixedly connected to the knife carrier cylinder.

[0014] Preferably, the push-knife detection mechanism also includes a controller fixedly connected to the top of the positioning frame, a laser scanner is fixedly installed on the top of the controller, an electric telescopic rod is fixedly installed on the bottom of the controller, and the telescopic end of the electric telescopic rod is fixedly connected to a shift block.

[0015] Preferably, the oil filling protection assembly includes an oil storage tank fixedly connected to the top of the rotating shaft, a pump is fixedly installed on the outer surface of the oil storage tank, the water pumping end of the pump is connected to the oil storage tank, the water discharge end of the pump is connected to an oil injection pipe, and the end of the oil injection pipe away from the pump is connected to the knife carrier.

[0016] Preferably, the oil injection protection assembly further includes a sponge cylinder slidably connected to the inner wall of the knife carrier cylinder, the interior of the oil storage tank is filled with cutting fluid, and the cutting fluid is used to maintain the cutter head.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] (1) The tool head can be scanned by a laser scanner through the tool push detection mechanism. If the laser scanner detects the tool head, the driving signal is transmitted to the controller, and the controller controls the electric telescopic rod to extend, thereby turning the tool head over and over. If the laser scanner does not detect the tool head, the alarm signal is transmitted to the controller, and the controller controls the buzzer to sound an alarm, thereby prompting the staff to replenish the tool head. The setting of the tool push detection mechanism is conducive to the detection of the tool head before the disc tool magazine supplies the tool, avoiding the situation where there is no tool to be replaced, causing the tool change failure of the disc tool magazine, and increasing the fault prevention function of the device;

[0019] (2) The dust-blocking cleaning component is provided, and the sliding of the baffle can be carried by the movable ring to control the blocking and penetrating of the knife hole by the baffle. When the baffle blocks the knife hole, dust and debris are prevented from contacting the cutter head. When the baffle penetrates the knife hole, it is convenient for the cutter head to be replenished. The cleaning cotton adhered to the outer surface of the cleaning ring facilitates the cleaning of the cutter head handle by the cleaning cotton when the cutter head moves. The setting of the dust-blocking cleaning component prevents the cutter head handle from being exposed and adhering to dust and debris, which is beneficial to blocking the cutter head from dust while using the cleaning cotton to clean the cutter head handle, thereby increasing the cleaning function of the device.

[0020] (3) The oil injection protection component is set up to control the pump to extract the cutting fluid filled in the oil tank, and the pump will drip the extracted cutting fluid into the sponge tube through the oil spray pipe, and the wetted sponge tube will apply the cutting fluid to the outer surface of the cutter head. The setting of the oil injection protection component is conducive to applying the cutting fluid to the outer surface of the cutter head, avoiding the complicated and tedious manual application of cutting fluid to the outer surface of the cutter head, and improving the efficiency of the cutting fluid coating maintenance of the cutter head. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Schematic diagram of the overall structure of a preferred embodiment of the present invention;

[0022] Figure 2 This is a schematic diagram of the disassembled structure of the mounting base, the supporting plate and the protective cover shown in the present invention;

[0023] Figure 3 This is a schematic diagram of the protective cover and movable ring disassembly structure shown in the present invention;

[0024] Figure 4 This is a schematic diagram of the disassembly structure of the supporting plate, rotating ring and cutter head shown in the present invention;

[0025] Figure 5 It is an enlarged schematic diagram of the connection structure between the knife carrier cylinder and the clamping block shown in the present invention;

[0026] Figure 6 It is a schematic cross-sectional view of the overall structure of the present invention;

[0027] Figure 7 It is an enlarged schematic diagram of the installation structure of the knife-carrying cylinder and the electric telescopic rod shown in the present invention;

[0028] Figure 8 This is a schematic diagram of the electric telescopic rod extruding the knife-carrying barrel flipping structure shown in the present invention.

[0029] The numbers in the figure are:

[0030] 1. Mounting base; 2. Support tray; 3. Push-knife detection mechanism; 4. Dust-blocking cleaning assembly; 5. Oiling protection assembly; 6. Knife head; 7. Avoidance hole; 8. Positioning frame;

[0031] 31. Rotating ring; 32. Clamping block; 33. Return spring; 34. Knife carrier; 35. Electric telescopic rod; 36. Shifting block; 37. Laser scanner; 38. Controller; 39. Rotating axis;

[0032] 41. Protective cover; 42. Observation window; 43. Knife hole; 44. Moving ring; 45. Blocking piece; 46. Cleaning ring;

[0033] 51. Oil storage tank; 52. Pump; 53. Oil injection pipe; 54. Sponge tube. DETAILED DESCRIPTION

[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] Embodiments of the present invention

[0036] Please refer to Figures 1 to 8 As shown, the disc tool magazine fault prediction device for condition monitoring data includes a mounting base 1, a supporting plate 2 is fixedly connected to the top surface of the mounting base 1, an avoidance through hole 7 is opened inside the supporting plate 2, and a tool head 6 is arranged inside the supporting plate 2. The disc tool magazine fault prediction device for condition monitoring data includes:

[0037] The dust-blocking cleaning component 4 is disposed above the supporting tray 2 and is used to prevent dust from contacting the cutter head 6;

[0038] The oil injection protection component 5 is arranged at the center of the bottom surface of the supporting plate 2, and the oil injection protection component 5 is used to apply cutting fluid to the cutter head 6;

[0039] The push-knife detection mechanism 3 is provided between the supporting plate 2 and the oil filling protection component 5, and is used to push the knife head 6 to flip;

[0040] The dust-blocking cleaning assembly 4 includes a protective cover 41 threadedly connected to the top of the supporting tray 2. An observation window 42 is fixedly connected to the top surface of the protective cover 41. A cleaning ring 46 is fixedly connected to the inner wall of the protective cover 41. The inner wall of the cleaning ring 46 is fixedly connected to the positioning frame 8. A knife hole 43 is opened inside the protective cover 41.

[0041] The protective cover 41 is internally connected to a movable ring 44, and a baffle 45 is fixedly connected to the outer surface of the movable ring 44. A shifting groove is provided inside the protective cover 41, which is connected to the knife hole 43 and is used to provide a sliding space for the baffle 45.

[0042] The push-knife detection mechanism 3 includes a rotating shaft 39 rotatably connected to the center of the bottom surface of the supporting plate 2, the outer surface of the rotating shaft 39 is fixedly connected to a rotating ring 31, the outer surface of the rotating ring 31 is fixedly connected to a clamping block 32, the inner wall of the clamping block 32 is hinged to a knife carrier cylinder 34, and the open end of the knife carrier cylinder 34 is magnetically connected to the knife head 6, the interior of the clamping block 32 is fixedly connected to a return spring 33, and the end of the return spring 33 away from the clamping block 32 is fixedly connected to the knife carrier cylinder 34;

[0043] The push-blade detection mechanism 3 also includes a controller 38 fixedly connected to the top of the positioning frame 8, a laser scanner 37 is fixedly installed on the top of the controller 38, an electric telescopic rod 35 is fixedly installed on the bottom of the controller 38, and a shift block 36 is fixedly connected to the telescopic end of the electric telescopic rod 35;

[0044] Among them: the clamping block 32, the return spring 33, the knife carrier cylinder 34, the oil injection pipe 53, the knife head 6, the baffle 45 and the knife hole 43 constitute a knife carrier component, and there are several knife carrier components;

[0045] The baffle 45 is U-shaped, and the width of the baffle 45 is greater than the diameter of the through-hole 43;

[0046] The diameter of the through-hole 43 is larger than the width of the cutter head 6, and the through-hole 43 is used to take out and place the cutter head 6;

[0047] The controller 38 is electrically connected to the laser scanner 37 , the controller 38 is electrically connected to the electric telescopic rod 35 , and the controller 38 is electrically connected to the buzzer;

[0048] Cleaning cotton is bonded to the outer surface of the cleaning ring 46;

[0049] A motor is fixedly mounted on the top surface of the mounting base 1 , and an output end of the motor is fixedly connected to the rotating shaft 39 .

[0050] The effects achieved by this embodiment are as follows: In the prior art, the disc-type tool magazine is usually filled with pre-replacement cutter heads 6 manually by the staff. When changing the tool, the tool changing component in the machining center is controlled to replace the pre-replacement cutter head 6 with the used cutter head 6. The staff is physically and mentally exhausted after working for a long time, and it is inevitable that the cutter head 6 will be missed, resulting in a situation where there is no tool to be replaced when the subsequent tool changing component changes the tool, causing the disc-type tool magazine to malfunction in tool changing. Compared with the prior art, the tool push detection mechanism 3 is set, and the laser scanner 37 can be used to scan the cutter head 6. If the laser scanner 37 is excited, the cutter head 6 will be scanned. When the optical scanner 37 detects the cutter head 6, it transmits a driving signal to the controller 38, which controls the electric telescopic rod 35 to extend, thereby turning and moving the cutter head 6. If the laser scanner 37 does not detect the cutter head 6, it transmits an alarm signal to the controller 38, which controls the buzzer to sound an alarm, thereby prompting the staff to replenish the cutter head 6. The setting of the push-knife detection mechanism 3 is conducive to detecting the cutter head 6 before the disc tool magazine supplies the knife, avoiding the situation where there is no knife to be replaced, causing the disc tool magazine to malfunction in the knife change, and increasing the device fault prevention function;

[0051] In addition, the existing disc tool magazine structure is generally single and lacks the cleaning function for the pre-inserted cutter head 6. The tool handle of the pre-inserted cutter head 6 is exposed, which will cause dust and debris to easily adhere to the tool handle of the pre-inserted cutter head 6. The dust and debris fill the tool handle groove of the pre-inserted cutter head 6, which will make it difficult to clamp the subsequent tool handle, causing the tool change operation to fail. Compared with the existing technology, the dust-proof cleaning component 4 is set, and the sliding of the baffle 45 with the moving ring 44 can be used to control the baffle 45 to block and penetrate the through-hole 4. 3. When the blocking piece 45 blocks the through-hole 43, it blocks dust and debris from contacting the cutter head 6. When the blocking piece 45 passes through the through-hole 43, it provides convenience for replenishing the contact with the cutter head 6. In addition, the cleaning cotton adhered to the outer surface of the cleaning ring 46 facilitates the cleaning cotton to clean the handle of the cutter head 6 when the cutter head 6 moves. The setting of the dust-blocking cleaning component 4 prevents the handle of the cutter head 6 from being exposed and adhering to dust and debris, which is beneficial to blocking dust from the cutter head 6 while using the cleaning cotton to clean the handle of the cutter head 6, thereby increasing the cleaning function of the device.

[0052] Further examples:

[0053] Please refer to Figures 1 to 6 As shown, the oil filling protection assembly 5 includes an oil storage tank 51 fixedly connected to the top of the rotating shaft 39. A pump 52 is fixedly mounted on the outer surface of the oil storage tank 51. The pumping end of the pump 52 is connected to the oil storage tank 51. The drainage end of the pump 52 is connected to an oil injection pipe 53. The end of the oil injection pipe 53 away from the pump 52 is connected to the knife carrier cylinder 34.

[0054] The oil filling protection assembly 5 further includes a sponge cylinder 54 slidably connected to the inner wall of the knife carrier cylinder 34 . The interior of the oil storage tank 51 is filled with cutting fluid, and the cutting fluid is used to maintain the cutter head 6 .

[0055] The oil injection pipe 53 is a corrugated pipe, and one end of the oil injection pipe 53 away from the pump 52 is connected to an oil drip nozzle.

[0056] The effects achieved by this embodiment are as follows: compared with the prior art, the oil injection protection component 5 is set up to control the pump 52 to extract the cutting fluid filled in the oil storage tank 51, and the pump 52 drips the extracted cutting fluid to the sponge tube 54 through the oil spray pipe 53, and the wetted sponge tube 54 applies the cutting fluid to the outer surface of the cutter head 6. The setting of the oil injection protection component 5 is conducive to coating the cutting fluid on the outer surface of the cutter head 6, avoiding the complicated and tedious manual coating of the cutting fluid on the outer surface of the cutter head 6, and improving the maintenance efficiency of the cutting fluid coating on the cutter head 6.

[0057] The complete usage steps and working principle of the above embodiment are as follows:

[0058] The following is the working process of the dust blocking cleaning component 4 to prevent dust from contacting the cutter head 6:

[0059] Preliminary preparation: The staff holds the protective cover 41 and screws the protective cover 41 onto the top of the supporting tray 2;

[0060] In the blocking state: the staff rotates the movable ring 44, causing the movable ring 44 to drive the baffle 45 fixed thereto to rotate until the baffle 45 completely covers the cutter hole 43. At this time, the protective cover 41 and the baffle 45 cooperate to prevent dust from contacting the cutter head 6.

[0061] In the through state: the staff rotates the movable ring 44, so that the movable ring 44 and the baffle 45 fixed thereto rotate along with it, until the baffle 45 completely leaves the covering position of the through-hole 43. At this time, the staff can hold the cutter head 6 through the through-hole 43 to place and replenish it;

[0062] In the cleaning state, the cutter head 6 rotates along with the cutter carrier 34, and the cleaning cotton adhered to the outer surface of the cleaning ring 46 is attached to the handle of the cutter head 6. The cutter head 6 is cleaned by the cleaning cotton while rotating.

[0063] The setting of the dust-blocking cleaning component 4 prevents the handle of the cutter head 6 from being exposed and adhering to dust and debris, which is beneficial for blocking the cutter head 6 from dust while using cleaning cotton to clean the handle of the cutter head 6, thereby increasing the cleaning function of the device;

[0064] Supplementary note: For the specific movement steps of “the cutter head 6 follows the rotation of the cutter carrier 34”, please refer to the description of the working process of the push-knife detection mechanism 3 below;

[0065] Please refer to the above working process Figures 1 to 6 .

[0066] The following is the working process of pushing the cutter head 6 and flipping it after the cutter head 6 is detected by the push-cut detection mechanism 3:

[0067] Furthermore, in the knife feeding state: the staff drives the motor to rotate the rotating shaft 39. Since the outer surface of the rotating shaft 39 is fixedly connected to the rotating ring 31, the rotating ring 31 rotates along with the rotating shaft 39. As the rotating ring 31 rotates, the clamping block 32 fixedly connected to the outer surface of the rotating ring 31 rotates along with it. At this time, the knife carrier cylinder 34 hinged to the clamping block 32 rotates along with the clamping block 32. Finally, the knife head 6 magnetically connected to the knife carrier cylinder 34 rotates along with it until the knife head 6 and the avoidance through hole 7 are on the same horizontal line.

[0068] In the flipping state: the laser scanner 37 emits a laser toward the avoidance through-hole 7. When the laser contacts the cutter head 6, the laser scanner 37 transmits a driving signal to the controller 38. At this time, the controller 38 receives the driving signal and controls the electric telescopic rod 35 to extend. The telescopic end of the electric telescopic rod 35 drives the shifting block 36 to move toward the knife carrier 34, so that the knife carrier 34 carries the cutter head 6 and flips along the clamping block 32 until the cutter head 6 extends out of the avoidance through-hole 7, so that the subsequent clamping components of the device can move and replace the extended cutter head 6 and the cutter head 6 to be replaced. After the cutter head 6 is replaced, the controller 38 controls the electric telescopic rod 35 to retract. Since the end of the reset spring 33 away from the clamping block 32 is fixedly connected to the cutter carrier 34, the cutter carrier 34 carries the replaced cutter head 6 to reset and flip, so that the subsequent cutter head 6 can be continuously replaced.

[0069] In the alarm state: the laser scanner 37 emits laser light toward the avoidance through-hole 7, but the laser light does not contact the cutter head 6. The controller 38 receives the alarm signal transmitted by the laser scanner 37, and then controls the buzzer to sound an alarm, prompting the staff to replenish the cutter head 6 in the cutter cylinder 34.

[0070] The setting of the push-knife detection mechanism 3 is conducive to the detection of the built-in cutter head 6 of the cutter cylinder 34 before the disc tool magazine supplies the cutter, so as to avoid the situation where the cutter head 6 is not inserted into the cutter cylinder 34, and to prevent the situation where there is no cutter to be replaced, which causes the disc tool magazine to fail in tool changing, thereby increasing the fault prevention function of the device;

[0071] Supplementary explanation: The return spring 33 is an irregular spring, such as the spring in a book clip, etc. The return spring 33 is used to make the angle between the knife carrier 34 and the clamping block 32 be 90 degrees when the knife carrier 34 is not under force;

[0072] Please refer to the above working process Figures 1 to 8 .

[0073] The following is the working process of the oil injection protection component 5 coating the cutting fluid on the cutter head 6:

[0074] Furthermore, in the preliminary preparation, the staff fills the oil tank 51 with cutting fluid;

[0075] In the dripping state: the staff controls the pump 52 to extract the cutting fluid from the oil storage tank 51, and then the pump 52 injects the extracted cutting fluid into the knife carrier cylinder 34 through the oil injection pipe 53. Since the sponge cylinder 54 is slidably connected to the knife carrier cylinder 34, the sponge cylinder 54 absorbs the cutting fluid. After the sponge cylinder 54 reaches saturation, the sponge cylinder 54 wets the outer surface of the cutter head 6, thereby completing the coating of the cutting fluid on the outer surface of the cutter head 6. The setting of the oil injection protection component 5 is conducive to coating the cutting fluid on the outer surface of the cutter head 6, avoiding the complicated and tedious manual coating of the cutting fluid on the outer surface of the cutter head 6, and improving the efficiency of the maintenance of the cutting fluid coating on the cutter head 6;

[0076] Please refer to the above working process Figures 1 to 6 .

[0077] Overview: Through the arrangement of the push-knife detection mechanism 3, the laser scanner 37 can be used to scan the cutter head 6. If the laser scanner 37 detects the cutter head 6, the driving signal is transmitted to the controller 38, and the controller 38 controls the electric telescopic rod 35 to extend, thereby turning and moving the cutter head 6. If the laser scanner 37 does not detect the cutter head 6, the alarm signal is transmitted to the controller 38, and the controller 38 controls the buzzer to sound an alarm, thereby prompting the staff to replenish the cutter head 6. The arrangement of the push-knife detection mechanism 3 is conducive to the detection of the cutter head 6 before the disc tool magazine supplies the knife, thereby avoiding the situation where there is no knife to be replaced, causing the disc tool magazine to malfunction in the tool change, and increasing the device fault prevention function. Through the arrangement of the dust-proof cleaning component 4, the movable ring 44 can be used to carry the sliding of the baffle 45, thereby controlling the baffle 45 to block and penetrate the knife hole 43. When the baffle 45 blocks the knife hole 43, it blocks When dust and debris contact the cutter head 6, when the baffle 45 passes through the cutter hole 43, it is convenient to replenish the cutter head 6, and the cleaning cotton adhered to the outer surface of the cleaning ring 46 facilitates the cleaning cotton to clean the cutter head 6 handle when the cutter head 6 moves. The setting of the dust-proof cleaning component 4 prevents the cutter head 6 handle from being exposed and adhering to dust and debris, which is beneficial to dust-proofing the cutter head 6. At the same time, the cleaning cotton is used to clean the cutter head 6 handle, thereby increasing the cleaning function of the device. The oiling protection component 5 is set up, and the pump 52 can control the cutting fluid filled in the oil storage tank 51, and the pump 52 drips the extracted cutting fluid to the sponge tube 54 through the oil spray pipe 53, and the wetted sponge tube 54 applies the cutting fluid to the outer surface of the cutter head 6. The setting of the oiling protection component 5 is beneficial to coating the outer surface of the cutter head 6 with cutting fluid, avoiding the complicated and tedious manual coating of the cutting fluid on the outer surface of the cutter head 6, and improving the maintenance efficiency of the cutting fluid coating on the cutter head 6.

[0078] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0079] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A disc tool magazine fault prediction device for condition monitoring data, comprising a mounting seat (1), a supporting plate (2) fixedly connected to the top surface of the mounting seat (1), an avoidance through hole (7) being provided inside the supporting plate (2), and a tool head (6) being provided inside the supporting plate (2), characterized in that: Also included are: A dust-blocking cleaning component (4), the dust-blocking cleaning component (4) being arranged above the supporting tray (2), and the dust-blocking cleaning component (4) being used to block dust from contacting the cutter head (6); An oil injection protection component (5), the oil injection protection component (5) is arranged at the center of the bottom surface of the supporting plate (2), and the oil injection protection component (5) is used to apply cutting fluid to the cutter head (6); A knife-pushing detection mechanism (3), the knife-pushing detection mechanism (3) is arranged between the supporting plate (2) and the oil injection protection component (5), and the knife-pushing detection mechanism (3) is used to push the knife head (6) to flip; The dust-blocking cleaning assembly (4) includes a protective cover (41) threadedly connected to the top of the supporting plate (2), an observation window (42) fixedly connected to the top surface of the protective cover (41), a cleaning ring (46) fixedly connected to the inner wall of the protective cover (41), a positioning frame (8) fixedly connected to the inner wall of the cleaning ring (46), and a knife hole (43) opened inside the protective cover (41); The protective cover (41) is internally rotatably connected to a movable ring (44), and the outer surface of the movable ring (44) is fixedly connected to a blocking piece (45). The protective cover (41) is internally provided with a shifting groove, the shifting groove is communicated with the through-knife hole (43), and the shifting groove is used to provide a sliding space for the blocking piece (45); The push-knife detection mechanism (3) includes a rotating shaft (39) rotatably connected to the center of the bottom surface of the supporting plate (2), the outer surface of the rotating shaft (39) is fixedly connected to a rotating ring (31), the outer surface of the rotating ring (31) is fixedly connected to a clamping block (32), the inner wall of the clamping block (32) is hinged with a knife carrier (34), and the open end of the knife carrier (34) is magnetically connected to the knife head (6), the interior of the clamping block (32) is fixedly connected to a reset spring (33), and the end of the reset spring (33) away from the clamping block (32) is fixedly connected to the knife carrier (34).

2. The disc tool magazine fault prediction device for condition monitoring data according to claim 1, characterized in that: The push-knife detection mechanism (3) further includes a controller (38) fixedly connected to the top of the positioning frame (8), a laser scanner (37) fixedly mounted on the top of the controller (38), an electric telescopic rod (35) fixedly mounted on the bottom of the controller (38), and a shifting block (36) fixedly connected to the telescopic end of the electric telescopic rod (35).

3. The disc tool magazine fault prediction device for condition monitoring data according to claim 1, characterized in that: The oil filling protection component (5) includes an oil storage tank (51) fixedly connected to the top end of the rotating shaft (39), a pump (52) is fixedly installed on the outer surface of the oil storage tank (51), the water pumping end of the pump (52) is connected to the oil storage tank (51), the water discharge end of the pump (52) is connected to an oil injection pipe (53), and the end of the oil injection pipe (53) away from the pump (52) is connected to the knife carrier cylinder (34).

4. The disc tool magazine fault prediction device for condition monitoring data according to claim 3, characterized in that: The oil injection protection component (5) further includes a sponge cylinder (54) slidably connected to the inner wall of the knife carrier cylinder (34). The interior of the oil storage tank (51) is filled with cutting fluid, and the cutting fluid is used to maintain the cutter head (6).

Images