A data line crystal head processing positioning docking device and method

Abstract

The invention relates to the technical field of data line processing, and is used to solve the problem that the data line and the metal sheet in the crystal head are not in contact during the data line processing, resulting in a decrease in the yield rate. Specifically, it is a data line crystal head processing positioning and docking device and method. The invention comprises a bottom plate, a base is fixedly installed on the top of the bottom plate, a rotating column is movably connected to the top of the base through a bearing, a plurality of groups of support frames are fixedly connected to the top of the bottom plate in an annular array, a ring plate is fixedly connected to the top of the support frame, a tray one is fixedly connected to the top of the rotating column by bolts, and a connecting column is fixedly connected at the center of the top of the tray one. Compared with the prior art, the invention automatically fixes the crystal head and the data line, and further moves them after fixation, so as to make the metal sheet contact with the data line more fully, and the rotating feeding processing is performed, so as to further improve the processing efficiency of the data line.

Description

Technical Field

[0001] The invention relates to the technical field of data line processing, and in particular to a data line crystal head processing positioning and docking device and method. Background Art

[0002] When docking the data cable and the crystal plug, pay attention to the appropriate length when stripping the data cable sheath. It should not be too long or too short to avoid affecting the connection quality. At the same time, ensure that the specifications of the crystal plug and the data cable match, such as the type of network cable (such as Category 5, Category 5e, Category 6, etc.), and arrange the wires in the data cable strictly according to the standard wire sequence, such as the common 568B wire sequence, to ensure that the wire sequence is accurate, and the stripped wires should be arranged neatly without crossing or entanglement, so as to smoothly insert the crystal plug, and then insert the arranged wires completely into the crystal plug, ensuring that each wire is in full contact with the metal sheet of the crystal plug, and finally use a special crimping pliers for crimping to ensure that the crystal plug and the wire are tightly combined to avoid looseness. After the docking is completed, check whether the crystal head is firmly installed and whether the wire is exposed.

[0003] During the whole process of docking the data cable with the crystal head, the arranged data cable needs to be completely inserted into the crystal head to ensure that each data cable can achieve full contact with the metal sheet of the crystal head. However, the outer side of the data cable is usually made of silicone or thermoplastic elastomer, which makes the data cable itself have a certain elasticity. When the data cable and the crystal head are docked, due to the gravity factor of the data cable itself or the expansion and contraction effect of its elastic force, the data cable may be separated from the contact with the metal sheet of the crystal head. The data cable after crimping cannot be put into use normally, which seriously reduces the yield rate of the product. Summary of the invention

[0004] The object of the present invention is to provide a data line crystal head processing positioning docking device and method, which is used to solve the problem that the data line and the metal sheet in the crystal head are not in contact during the data line processing, resulting in a decrease in yield and low docking efficiency.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a data cable crystal head processing positioning and docking device, comprising a bottom plate, a base is fixedly installed on the top of the bottom plate, a rotating column is movably connected to the top of the base through a bearing, a plurality of groups of support frames are fixedly connected to the top of the bottom plate in an annular array, a ring plate is fixedly connected to the top of the support frame, the top of the rotating column is fixedly connected to tray one through bolts, a connecting column is fixedly connected to the top center of the tray one, the top of the connecting column is fixedly connected to tray two, and a positioning component is arranged at the bottom of tray one.

[0006] Furthermore, the positioning assembly also includes a plurality of positioning frames fixed on the top of tray one, the positioning frames are arranged in a circular array on the top of tray one, the side walls of the positioning frames are provided with slots, a clamping block is slidably connected in the slots, the bottom end of the clamping block is arranged as an inclined surface, a compression spring one is fixedly connected between the clamping block and the side wall of the positioning frame, a through slot one is penetrated through the bottom of the positioning frame, a through slot two is penetrated through the top of the tray one in a circular array, and through slot one and through slot two are communicated with each other.

[0007] Furthermore, the bottom of the tray one is fixedly connected with a sleeve corresponding to the number of clamping blocks in a circular array, the top of the sleeve is connected with the through slot two, a sliding rod is slidably connected inside the sleeve, and an inclined slider is also slidably connected inside the positioning frame, the top of the sliding rod is fixedly connected to the bottom of the inclined slider, and the inclined slider cooperates with the inclined surface of the clamping block.

[0008] Furthermore, a second compression spring is arranged in the sleeve, and the second compression spring is sleeved on the outside of the sliding rod, and the bottom end of the sliding rod is fixedly connected to a limiting block.

[0009] Furthermore, the top of the annular plate is fixedly connected with an arc track 1, the top of the bottom plate is fixedly connected with an electric push rod 1 and an electric push rod 2, the top of the electric push rod 1 is fixedly connected with an arc track 2 via an annular plate, the top of the electric push rod 2 is fixedly connected with an arc track 3 via an annular plate, and I-shaped grooves are provided inside the arc track 1, the arc track 2 and the arc track 3, and the limit blocks are slidably connected to the arc track 1, the arc track 2 and the arc track 3.

[0010] Furthermore, the top of the tray 2 is fixedly connected to multiple sets of slide rails in a circular array, a slide seat is slidably connected inside the slide rail, a clamping groove for placing a crystal head is opened on the top of the slide seat, and a compression spring 3 is fixedly connected between the slide seat and the slide rail.

[0011] Furthermore, the other side wall of the sliding seat is fixedly connected with an arc-shaped limit clamp, the top of the base plate is fixedly connected with a frame, the bottom of the frame is fixedly connected with a connecting frame, the outer side of the connecting frame is fixedly connected with an arc-shaped limit plate 1, the side wall of the frame is fixedly connected with an electric push cylinder, and the output end of the electric push cylinder is fixedly connected with an arc-shaped limit plate 2.

[0012] Furthermore, the arc-shaped limit clamp is slidably connected to the outer sides of the arc-shaped limit plate 1 and the arc-shaped limit plate 2, and the bottom of the frame is also fixedly connected with a lifting and crimping mechanism.

[0013] The present invention also provides a data line crystal head processing positioning and docking method, comprising the following steps:

[0014] Step 1: Place the plugged data cable together with the crystal head in the clamp block and the clamping groove respectively, push the arc track 2 to rise synchronously and the arc track 3 to rise to the same horizontal height. During the rising process of the arc track 2, the limit block pushes the inclined slider to rise synchronously through the slide rod, thereby pushing the clamp blocks to approach each other and clamp the data cable. At this time, the arc limit clamp set on the other side of the sliding seat is slidably connected to the outside of the arc limit plate 2. The electric push cylinder pushes the arc limit plate 2 to make the sliding seat drive the crystal head to move in the direction of the data cable. At this time, the crystal head is close to the data cable and the effective contact between the end of the data cable and the metal sheet in the crystal head is more sufficient. Then the lifting and crimping mechanism descends and crimps the crystal head and the data cable;

[0015] Step 2: After the data cable and crystal head are crimped, the motor drives the rotating column to rotate, and the rotating column drives tray one and tray two to rotate synchronously, and the limit block slides from arc track two to arc track three, and arc track two and arc track three then drop synchronously to be flush with the horizontal height of arc track one. At this time, the clamp holding the crimped crystal head and data cable moves from the top of arc track three to the top of arc track one again. At this time, the clamp slides to the initial position by itself under the action of the inclined slider and compression spring one, which is convenient for the continuous placement of the next data cable and crystal head, and the operator takes out the crimped crystal head and data cable from between the other clamp blocks, thereby realizing continuous processing of the crystal head and data cable, and further improving processing efficiency.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] When the present invention is in use, synchronously rotating trays 1 and 2 are provided, and the clamping grooves and clamping blocks are matched, so as to realize the high-efficiency feeding, processing and discharging of the data line and the crystal head by continuous rotation. The liftable arc track 2 and arc track 3 cooperate with the arc track 1, so as to realize the automatic clamping and automatic releasing of the data line by the control clamping block, thereby shortening the placement time of the data line. At the same time, the electric push cylinder pushes the arc limit plate 2 to make the sliding seat drive the crystal head to move in the direction of the data line, so as to make the effective contact between the end of the data line and the metal sheet in the crystal head more sufficient, thereby improving the docking accuracy of the data line and the crystal head. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings;

[0019] Figure 1 It is a schematic diagram of the structures of the arc track 1, the arc track 2 and the arc track 3 of the present invention;

[0020] Figure 2 It is a schematic diagram of the structure of the second arc-shaped limiting plate of the present invention;

[0021] Figure 3 It is a schematic diagram of the clamping block structure in the present invention;

[0022] Figure 4 A cross-sectional view of the internal structure of the tray 1 and the positioning frame in the present invention;

[0023] Figure 5 It is a top view of the structure of tray 1 and tray 2 in the present invention;

[0024] Figure 6 It is a front view of the overall structure of the present invention.

[0025] Figure numerals: 1, bottom plate; 2, base; 3, rotating column; 4, support frame; 5, annular plate; 6, tray one; 7, tray two; 8, positioning assembly; 801, positioning frame; 802, clamping block; 803, sleeve; 804, slide rod; 805, inclined slide block; 806, compression spring two; 807, limit block; 9, arc track one; 10, arc track two; 11, electric push rod one; 12, electric push rod two; 13, arc track three; 14, clamping groove; 15, compression spring three; 16, arc limit clamp; 17, frame; 18, connecting frame; 19, arc limit plate one; 20, electric push cylinder; 21, arc limit plate two; 22, sliding seat; 23, slide rail. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Example: Figure 1-Figure 6 As shown, during the docking process between the data cable and the crystal head, the arranged data cable needs to be fully inserted into the crystal head to ensure that each data cable is fully in contact with the metal sheet of the crystal head. However, the outer side of the data cable is made of silicone or thermoplastic elastomer, which makes the data cable itself have a certain elasticity. During the docking process between the data cable and the crystal head, due to the gravity or elastic expansion of the data cable itself, the data cable is out of contact with the metal sheet of the crystal head, so that the crimped data cable cannot be used normally. To solve this problem, the specific improvements are as follows:

[0028] A data line crystal head processing positioning docking device, comprising a bottom plate 1, a base 2 is fixedly installed on the top of the bottom plate 1, a rotating column 3 is movably connected to the top of the base 2 through a bearing, a motor for driving the rotating column 3 to rotate is arranged at the bottom of the base 2, a plurality of groups of support frames 4 are fixedly connected to the top of the bottom plate 1 in an annular array, an annular plate 5 is fixedly connected to the top of the support frame 4, a tray 1 6 is fixedly connected to the top of the rotating column 3 through bolts, a connecting column is fixedly connected to the center of the top of the tray 1 6, a tray 2 7 is fixedly connected to the top of the connecting column, and a positioning component 8 is arranged at the bottom of the tray 1 6;

[0029] The top of the tray 2 7 is fixedly connected with a plurality of slide rails 23 in a circular array, and a slide seat 22 is slidably connected inside the slide rail 23. A clamping groove 14 for placing a crystal head is provided on the top of the slide seat 22. It should be noted that the clamping groove 14 is in line with the appearance of the crystal head, so as to facilitate the rapid clamping and positioning of the crystal head.

[0030] The positioning assembly 8 also includes a plurality of positioning frames 801 fixed on the top of the tray 6. The positioning frames 801 are arranged in a circular array on the top of the tray 6. The side walls of the positioning frames 801 are provided with slots, and a clamping block 802 is slidably connected in the slots. The bottom end of the clamping block 802 is set as an inclined surface, and a compression spring 1 is fixedly connected between the clamping block 802 and the side wall of the positioning frame 801. A through slot 1 is penetrated through the bottom of the positioning frame 801, and a through slot 2 is penetrated through the top of the tray 6 in a circular array, and the through slots 1 and 2 are connected.

[0031] The bottom of the tray 1 6 is fixedly connected with sleeves 803 in a circular array corresponding to the number of clamping blocks 802. The top of the sleeve 803 is connected to the through slot 2. The sleeve 803 is slidably connected with a slide bar 804. The interior of the positioning frame 801 is also slidably connected with an inclined slider 805. The top of the slide bar 804 is fixedly connected to the bottom of the inclined slider 805. The inclined slider 805 cooperates with the inclined surface of the clamping block 802. Figure 4 As shown, when the inclined slider 805 slides upward, the inclined surface of the inclined slider 805 contacts the inclined surface of the clamping block 802, thereby pushing the clamping block 802 to slide horizontally. A compression spring 806 is arranged in the sleeve 803, and the compression spring 806 is sleeved on the outer side of the sliding rod 804. The bottom end of the sliding rod 804 is fixedly connected to the limiting block 807.

[0032] The top of the annular plate 5 is fixedly connected with an arc track 1 9, the top of the bottom plate 1 is fixedly connected with an electric push rod 1 11 and an electric push rod 2 12, the top of the electric push rod 1 11 is fixedly connected with an arc track 2 10 through the annular plate 5, the top of the electric push rod 2 12 is fixedly connected with an arc track 3 13 through the annular plate 5, and the insides of the arc track 1 9, the arc track 2 10 and the arc track 3 13 are provided with I-shaped grooves, and the limit blocks 807 are slidably connected to the arc track 1 9, the arc track 2 10 and the arc track 3 13.

[0033] When setting up specifically, first place the plugged-in data cable and the crystal head in the corresponding positions, place the crystal head in the clamping slot 14, and place the data cable in the clamping block 802. At this time, the electric push rod 11 pushes the arc track 2 10 to rise synchronously, and the electric push rod 2 12 pushes the arc track 3 13 to rise synchronously until the arc track 2 10 and the arc track 3 13 are at the same horizontal height. The arc track 2 10 drives the limit block 807 to rise synchronously during the synchronous rise. The limit block 807 is in the process of rising. The inclined slider 805 is pushed to rise synchronously by the slide bar 804. During the process of the inclined slider 805 continuing to rise, the inclined slider 805 contacts and cooperates with the inclined surface of the clamp block 802, thereby pushing the clamp blocks 802 to approach each other, so that the clamp blocks 802 clamp and fix the data line, and the crystal head is clamped and fixed by the clamping groove 14. The data line is clamped and fixed by the adaptive clamp block 802, thereby achieving the fixation of the whole, avoiding the problem that the data line is out of contact with the metal sheet of the crystal head due to shaking during the movement and docking process;

[0034] The top of the base plate 1 is fixedly connected to a frame 17, and the bottom of the frame 17 is also fixedly connected to a lifting and pressing mechanism. It should be noted here that the lifting and pressing mechanism is an existing device, and its function is to fix the crystal head metal sheet and the end of the data cable as a whole. A compression spring three 15 is fixedly connected between the sliding seat 22 and the slide rail 23, and the other side wall of the sliding seat 22 is fixedly connected to an arc limit clamp 16. The bottom of the frame 17 is fixedly connected to a connecting frame 18, and the outer side of the connecting frame 18 is fixedly connected to an arc limit plate 19. The side wall of the frame 17 is fixedly connected to an electric push cylinder 20, and the output end of the electric push cylinder 20 is fixedly connected to an arc limit plate 21. The arc limit clamp 16 is slidably connected to the outer sides of the arc limit plate 19 and the arc limit plate 21.

[0035] The data line connected to the crystal head is straightened and placed between the two clamping blocks 802. When the data line and the crystal head are fixed, the arc-shaped limit clamp 16 arranged on the other side of the sliding seat 22 is slidably connected to the outer side of the arc-shaped limit plate 21. In order to make the end of the data line fit more closely with the metal sheet inside the crystal head, the electric push cylinder 20 pushes the arc-shaped limit plate 21, thereby making the sliding seat 22 slide along the slide rail 23. The sliding seat 22 drives the crystal head to move in the direction of the data line. Since the data line is clamped by the clamping block 802 and cannot move, the crystal head is close to the data line at this time, and the end of the data line is forced to contact more with the metal sheet inside the crystal head. Then the lifting and crimping mechanism descends and crimps the crystal head and the data line to fix them.

[0036] After the data line and the crystal head are crimped, the motor drives the rotating column 3 to rotate, and the rotating column 3 drives the tray 1 6 and the tray 2 7 to rotate synchronously. During the rotation process, the tray 1 6 drives the sliding rod 804 and the limit block 807 to move synchronously through the sleeve 803. The limit block 807 slides from the arc track 2 10 to the arc track 3 13. Then, under the action of the electric push rod 1 11 and the electric push rod 2 12, the arc track 2 10 and the arc track 3 13 are synchronously lowered to be flush with the horizontal height of the arc track 1 9. At this time, the crystal head and the data line that have been crimped are clamped and moved from the top of the arc track 3 13 to the top of the arc track 1 9 again;

[0037] Since the height of the arc track 2 10 and the arc track 3 13 is flush with the horizontal height of the arc track 1 9, the clamping block 802 slides to the initial position by itself under the action of the inclined slider 805 and the compression spring 1, which is convenient for the continuous placement of the next data line and crystal head, and the operator takes out the crystal head and data line that have been crimped from between another clamping block 802, and through the provision of the tray 1 6 and the tray 2 7 that rotate in a circle, the continuous processing of the crystal head and the data line is realized, and the processing efficiency is further improved. The clamping groove 14 and the clamping block 802 respectively clamp and fix the crystal head and the data line quickly, and then cooperate with the electric push cylinder 20 and the arc limit plate 2 21 to make the metal sheet inside the crystal head and the data line contact more fully, so as to further improve the yield rate of the crystal head and the data line after crimping.

[0038] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A data cable crystal head processing positioning docking device, comprising a bottom plate (1), a base (2) fixedly mounted on the top of the bottom plate (1), a rotating column (3) movably connected to the top of the base (2) via a bearing, characterized in that: The top of the bottom plate (1) is fixedly connected to a plurality of support frames (4) in an annular array, the top of the support frame (4) is fixedly connected to an annular plate (5), the top of the rotating column (3) is fixedly connected to a tray 1 (6) by bolts, the top center of the tray 1 (6) is fixedly connected to a connecting column, the top of the connecting column is fixedly connected to a tray 2 (7), and the bottom of the tray 1 (6) is provided with a positioning assembly (8); The positioning assembly (8) further comprises a plurality of positioning frames (801) fixed on the top of the tray one (6), the positioning frames (801) being arranged in an annular array on the top of the tray one (6), the side walls of the positioning frames (801) being provided with slots, a clamping block (802) being slidably connected in the slots, the bottom end of the clamping block (802) being arranged as an inclined surface, a compression spring one being fixedly connected between the clamping block (802) and the side wall of the positioning frame (801), a through slot one being provided through the bottom of the positioning frame (801), and a through slot two being provided through the top of the tray one (6) in an annular array, and the through slots one and two being connected; The bottom of the tray 1 (6) is fixedly connected to sleeves (803) in a circular array corresponding to the number of clamping blocks (802), the top of the sleeve (803) is connected to the through slot 2, a slide rod (804) is slidably connected inside the sleeve (803), an inclined slider (805) is also slidably connected inside the positioning frame (801), the top of the slide rod (804) is fixedly connected to the bottom of the inclined slider (805), the inclined slider (805) cooperates with the inclined surface of the clamping block (802), and the bottom end of the slide rod (804) is fixedly connected to a limiting block (807); The top of the annular plate (5) is fixedly connected to an arc track 1 (9), the top of the bottom plate (1) is fixedly connected to an electric push rod 1 (11) and an electric push rod 2 (12), the top of the electric push rod 1 (11) is fixedly connected to an arc track 2 (10) through the annular plate (5), the top of the electric push rod 2 (12) is fixedly connected to an arc track 3 (13) through the annular plate (5), the inside of the arc track 1 (9), the arc track 2 (10) and the arc track 3 (13) is provided with an I-shaped groove, and the limit block (807) is slidably connected to the arc track 1 (9), the arc track 2 (10) and the arc track 3 (13).

2. A data line crystal head processing positioning and docking device according to claim 1, characterized in that: A second compression spring (806) is arranged inside the sleeve (803), and the second compression spring (806) is sleeved on the outside of the sliding rod (804).

3. A data line crystal head processing positioning and docking device according to claim 1, characterized in that: The top of the tray 2 (7) is fixedly connected to a plurality of slide rails (23) in an annular array, a slide seat (22) is slidably connected inside the slide rail (23), a clamping groove (14) for placing a crystal head is provided on the top of the slide seat (22), and a compression spring 3 (15) is fixedly connected between the slide seat (22) and the slide rail (23).

4. A data line crystal head processing positioning and docking device according to claim 3, characterized in that: A side wall of the sliding seat (22) is fixedly connected to an arc-shaped limit clamp (16), the top of the base plate (1) is fixedly connected to a frame (17), the bottom of the frame (17) is fixedly connected to a connecting frame (18), the outer side of the connecting frame (18) is fixedly connected to an arc-shaped limit plate 1 (19), the side wall of the frame (17) is fixedly connected to an electric push cylinder (20), and the output end of the electric push cylinder (20) is fixedly connected to an arc-shaped limit plate 2 (21).

5. A data line crystal head processing positioning and docking device according to claim 4, characterized in that: The arc-shaped limit clamp (16) is slidably connected to the outer sides of the first arc-shaped limit plate (19) and the second arc-shaped limit plate (21), and the bottom of the frame (17) is also fixedly connected to a lifting and crimping mechanism.

6. A method for processing, positioning and docking a data line crystal head, using the data line crystal head processing, positioning and docking device as claimed in any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: Place the plugged data cable together with the crystal head in the clamping block (802) and the clamping groove (14) respectively, and push the arc track 2 (10) to rise synchronously and the arc track 3 (13) to the same horizontal height. During the rising process of the arc track 2 (10), the limit block (807) pushes the inclined slider (805) to rise synchronously through the slide rod (804), thereby pushing the clamping blocks (802) to approach each other and clamp the data cable. At this time, the arc limit clamp (16) provided on one side of the sliding seat (22) is slidably connected to the outer side of the arc limit plate 2 (21). The electric push cylinder (20) pushes the arc limit plate 2 (21) to make the sliding seat (22) drive the crystal head to move in the direction of the data cable. At this time, the crystal head is close to the data cable and the effective contact between the end of the data cable and the metal sheet in the crystal head is more sufficient. Then, the lifting and crimping mechanism descends and crimps the crystal head and the data cable; Step 2: After the data cable and the crystal head are crimped, the motor drives the rotating column (3) to rotate, and the rotating column (3) drives the tray 1 (6) and the tray 2 (7) to rotate synchronously, and the limit block (807) slides from the arc track 2 (10) to the arc track 3 (13), and the arc track 2 (10) and the arc track 3 (13) then synchronously descend to be flush with the horizontal height of the arc track 1 (9). At this time, the limit block (807) holding the crimped crystal head and data cable moves from the top of the arc track 3 (13) to the top of the arc track 1 (9) again. At this time, the clamping block (802) slides to the initial position by itself under the action of the inclined slider (805) and the compression spring 1, so as to facilitate the continuous placement of the next data cable and crystal head, and the operator takes out the crimped crystal head and data cable from between another clamping block (802), thereby realizing the continuous processing of the crystal head and data cable, and further improving the processing efficiency.

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