Intelligent vibrating screen and operation method thereof

Through the design of intelligent vibrating screen, the screen diameter and angle of the cutting support plate are adjusted by using motor drive screws and gear transmissions, which solves the problem that existing vibrating screens require frequent replacement of screens and large mineral materials to be stuck on the screen plate, realizing the problem of existing vibrating screens, Efficient screening and waste recycling reduce workload and costs.

CN118768200BActive Publication Date: 2025-01-03河南太行重型机械股份有限公司
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Patent Information

Application Number
CN202411271829.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-01-03
Estimated Expiration
2044-09-11

AI Technical Summary

Technical Problem

When screening mineral materials of different diameters, existing vibrating screens need to be frequently replaced. The disassembly and assembly process is cumbersome, and large mineral materials are easily stuck on the screen plate and difficult to clean, resulting in large workload and high cost.

Method used

An intelligent vibrating screen is designed, and the first screw is driven by a second motor to rotate, and the four first screws are rotated simultaneously by bevel gear transmission, the line spacing is adjusted to adapt to the screen diameter of different sizes, and the third The motor adjusts the angle of the cutting support plate to realize automatic recycling and secondary screening of waste materials, reduce the disassembly and assembly workload, and improve the convenience of screen cleaning.

Benefits of technology

There is no need to disassemble and assemble the adaptive screen plate, which reduces the workload, realizes efficient screening of mineral materials of different sizes and secondary screening of waste, saves costs and facilitates screen cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of vibrating screens, and discloses an intelligent vibrating screen and an operating method thereof, comprising a loading box, both sides of which are fixedly connected with side support plates, a lowering support plate is movably installed between the inner sides of the two side support plates, opposite sides of the two side support plates are rotatably connected with mounting brackets, a screen body frame is installed between the two mounting brackets, a device box and an exciter are symmetrically installed on the side of the two side support plates away from each other, and the exciter is located above the device box. This intelligent vibrating screen can adapt to mineral materials of different sizes according to the adjustment of the caliber of the screen, does not need to disassemble and assemble the adaptable screen plate, reduces the workload, and transports the waste from bottom to top to the loading chamber through the feeding chamber, and several irregular protrusions on the inner wall of the feeding chamber and the outer wall of the spiral conveying paddle grind the waste, and then transport it to the screen for screening again through the loading bracket plate, which effectively screens the waste for the second time, saves costs, and facilitates the cleaning of the screen.
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Description

Technical Field

[0001] The present invention relates to the technical field of vibrating screens, and in particular to an intelligent vibrating screen and an operating method thereof. Background Art

[0002] Due to the rapid development of science and technology, vibrating screens have also become intelligent. Intelligent vibrating screens mainly monitor three aspects: vibration (amplitude, vibration direction angle, four-corner swing, vibration frequency), temperature (temperature sensor), and monitoring of the particle size of materials screened by the vibrating screen. The information is wirelessly transmitted to the server through the sensor and calculated into visual information. Although it is intelligent, its operation mode is still similar to that of traditional vibrating screens.

[0003] There are many types of vibrating screens, such as mining vibrating screens. Nowadays, most vibrating screens have too simple structures. The screen plates are generally fixed to the body by bolts and connectors. The screen aperture is fixed and cannot screen mineral materials of different calibers. In order to adapt to the particle size of the materials to be produced, it is often necessary to manually replace the screens with different apertures. The workload is greatly increased during the disassembly and assembly of the screen plates. At the same time, larger mineral materials cannot be screened and are stuck on the screen plates, which is inconvenient to clean and reuse. Summary of the invention

[0004] The object of the present invention is to provide an intelligent vibrating screen and an operating method thereof to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an intelligent vibrating screen and an operating method thereof, comprising a loading box, side support plates are fixedly connected on both sides of the loading box, a lowering support plate is movably installed between the inner sides of the two side support plates, mounting brackets are rotatably connected on the opposite sides of the two side support plates, a screen frame is installed between the two mounting brackets, a device box and an exciter are symmetrically installed on the sides of the two side support plates away from each other, and the exciter is located above the device box, four first screws are installed on the inner side of the screen frame in a rectangular frame arrangement, and the four first screws are of different lengths, a first partition block is fixedly connected to the middle part of the first screw, a plurality of first sliders are threadedly sleeved on the four first screws, and there are first sliders between two adjacent first sliders. There are spacers, and several spacers are distributed in an array and fixedly connected to the first screw rod. A wire body is fixedly connected between a pair of mutually symmetrical first sliders. Both ends of the first screw rod are fixedly sleeved with bevel gears. The two longer first screw rods are symmetrically fixedly connected with first spur gears, and the first spur gears are both located on one side of the bevel gears. A second screw rod is provided above the two longer first screw rods. A second partition block is fixedly connected to the middle of the second screw rod. A symmetrically distributed second slider is threadedly sleeved on the second screw rod. Push rods are rotatably connected to the two second sliders, and a shield is installed between the ends of the two push rods away from the second slider. A stop block is fixedly connected to the top of the second slider. Both ends of the second screw rod are fixedly sleeved with second spur gears.

[0006] Preferably, the first screw and the second screw are respectively provided with an α rod and a β rod with the first partition block and the second partition block as the center, and the threads of the α rod and the β rod are opposite. The α rod and the β rod of the first screw decrease in double increments along the thread diameter away from one end from each other, and the line bodies between the two longer first screws and the line bodies between the two shorter first screws are staggered with each other.

[0007] Preferably, one end of the four first screws respectively extends into the interior of the screen frame, and each first screw is rotatably connected to the screen frame, both ends of the second screw extend into the interior of the screen frame, and each second screw is rotatably connected to the screen frame, the adjacent ends of the two longer first screws and the two shorter first screws are meshed and connected by bevel gears, the two ends of the adjacent first screws and the second screws are meshed and connected by first spur gears and second spur gears, and the bottom end of the shield plate is in contact with the wire body.

[0008] Preferably, a plurality of slots are provided in an array on the inner bottom wall of the mounting bracket, and anti-rotation slots are provided on both sides of the inner top wall of the screen frame. The second sliding block slides in the corresponding anti-rotation slots through anti-rotation blocks. A plurality of built-in slots are provided in an array on both sides of the bottom end of the screen frame, and blocks are fixedly installed in the built-in slots by springs. The screen frame is clamped on the mounting bracket through the cooperation of a plurality of blocks with the corresponding slots, and a second motor is fixedly installed on the outer side wall of the screen frame, and one end of one of the first longer screws is fixedly connected to the output shaft of the second motor.

[0009] Preferably, the bottom ends of the two mounting brackets are movably mounted with a first support rod and a second support rod, and the bottom end of the first support rod is movably mounted at a position corresponding to the top end of the unloading support plate, and the bottom end of the second support rod passes through a through-hole corresponding to the unloading support plate and is movably connected thereto, and a third support rod is movably mounted on the bottom end of the second support rod, and a fourth support rod is fixedly connected between the two third support rods.

[0010] Preferably, a third motor is fixedly installed on a side of one of the device boxes away from the side support plate, and a driving gear and a driven gear are rotatably installed in the two device boxes, and the driven gear is located below the driving gear, and the output end of the third motor passes through the device box and one side of the side support plate and is respectively fixedly connected to the driving gear and one side of the unloading support plate, and a toothed belt is meshed between the driving gear and the driven gear, and one end of the driven gear is fixedly connected to an end of the third support rod away from the fourth support rod.

[0011] Preferably, a loading hopper is fixedly connected to the top of the loading box, a loading cavity is provided at the top of the inner cavity of the loading box, and the bottom end of the loading cavity is an inclined surface, a feeding cavity is provided in the middle of the inner cavity of the loading box, a first motor is fixedly installed at the bottom of the inner cavity of the loading box, a screw conveying paddle is installed in the feeding cavity, and the screw conveying paddle is in contact with the cavity wall of the feeding cavity, and a number of irregular protrusions are provided on the inner wall of the feeding cavity and the outer wall of the screw conveying paddle, a loading bracket plate is movably installed on one side of the loading box through a number of hinges, and the loading bracket plate is located above one end of the screen body frame, a recovery bracket plate is fixedly connected to one side of the loading box, and the recovery bracket plate is located below one end of the unloading support plate.

[0012] Preferably, one end of the screw conveyor paddle is fixedly connected to the output end of the first motor through a movable shaft, and the other end of the screw conveyor paddle passes through the loading chamber and is flush with the bottom end of the loading chamber. The recovery bracket plate is inclined and connected to the feeding chamber. A pair of telescopic rods are movably installed between the bottom end of the loading bracket plate and the side wall of the loading box, and the telescopic rods are inclined.

[0013] Preferably, the rotating shafts rotatably connected to the two mounting brackets and the side support plates are respectively fixedly connected to the corresponding output ends of the exciter, the inclination angles of the unloading support plate and the mounting bracket are consistent, and the top end of the unloading support plate is V-shaped.

[0014] An operation method of an intelligent vibrating screen comprises the following steps:

[0015] a. Transmission mode of the first screw and adjustment of the diameter of the wire

[0016] One of the first screws is driven to rotate by the second motor, and the four first screws are driven by bevel gear meshing. The four first screws rotate synchronously and drive the threads of the first sliders to rotate. Since the two ends of the wire body are fixedly connected to the corresponding first sliders and the wire body is made of rigid material, the first slider slides linearly on the first screw, and the α rod and β rod of the first screw decrease in double increments along the thread diameter away from one end. The threads of the two ends centered on the first partition block face opposite directions, so that the first sliders on both sides of the first partition block slide toward or away from each other, thereby adjusting the spacing between two adjacent wire bodies.

[0017] b. The first screw drives the second screw to rotate and the distance between the shield and the second screw is adjusted

[0018] The first screw drives the second screw to rotate through the meshing of the first spur gear and the second spur gear, and the rotation of the second screw drives a pair of second sliders to move. Since the anti-rotation block at the top of the second slider is limited by the corresponding anti-rotation groove, the second slider slides linearly on the second screw. The threads at both ends of the second screw with the second partition block as the center are in opposite directions, causing the two second sliders to slide towards each other or slide in the opposite directions. The shield plate is pushed by adjusting the angles of the two push rods to adjust the distance between the shield plate and the second screw.

[0019] c. Angle adjustment of the mounting bracket and the blanking support plate

[0020] The third motor drives the driving gear to rotate and drives the unloading support plate to rotate. The unloading support plate drives the mounting bracket to rotate synchronously through the first support rod and the second support rod. The driving gear drives the driven gear to rotate synchronously through the toothed belt, thereby driving the third support rod to rotate. The transmission between the two third support rods is supported by the fourth support rod, so that the angles of the mounting bracket and the unloading support plate are adjusted synchronously.

[0021] d. The feeding box feeds the screen frame and the feeding box recovers the waste from the lower support plate

[0022] The loading hopper puts the material into the loading chamber, and utilizes the inclined surface at the bottom end of the loading chamber and the inclined surface at the top end of the loading bracket plate to convey the material to the screen composed of a plurality of wire bodies. A pair of the telescopic rods telescopically push the loading bracket plate to adjust the angle between the loading bracket plate and the loading box, so as to adapt to the height of one end of the screen frame. A pair of the vibrators drive the mounting bracket and the screen frame to vibrate, so that the screen screens the material. The waste stuck on the screen falls onto the unloading support plate by adjusting the diameter of the wire body. The angle of the unloading support plate is adjusted so that one end of the unloading support plate is aligned with the recovery support plate, and the waste is recovered into the feeding chamber, and the first motor is driven to drive the screw conveying paddle to rotate, and the waste is lifted and transported from bottom to top to the loading chamber through the feeding chamber. In the process of conveying the waste, a plurality of irregular protrusions on the inner wall of the feeding chamber and the outer wall of the screw conveying paddle grind the waste, and then the grinded waste is conveyed to the screen again through the loading bracket plate for screening.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] The present invention drives one of the first screws through a second motor, and the four first screws are driven by bevel gear meshing, so that the four first screws rotate synchronously, and the rotation of the first screw drives a plurality of first sliders to slide. Since the α rod and the β rod of the first screw decrease in double increments along two screw diameters away from one end from each other, and the threads of the α rod and the β rod are opposite, the plurality of first sliders on the α rod and the β rod slide toward each other or oppositely, and the spacing between two adjacent wire bodies is adjusted. Different sizes of mineral materials can be adapted according to the adjusted screen aperture, and there is no need to disassemble and assemble the adapted screen plate, thereby reducing the workload.

[0025] The present invention adjusts several wire bodies to expand the caliber so that the waste stuck on the screen falls onto the unloading support plate, and drives the unloading support plate to rotate by driving the active gear through the third motor, adjusts one end of the unloading support plate to align with the recovery bracket plate to discharge the waste into the feeding cavity, and lifts the waste from bottom to top through the feeding cavity to the loading cavity, and grinds the waste with several irregular protrusions on the inner wall of the feeding cavity and the outer wall of the spiral conveying paddle, and then transports it to the screen for screening again through the loading bracket plate, which effectively performs secondary screening of the waste, saves costs, and facilitates cleaning of the screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the screen frame structure of the present invention;

[0028] Figure 3 This is a schematic diagram of the structure of the first screw and the second screw of the present invention;

[0029] Figure 4It is a structural schematic diagram of the blanking support plate and the mounting bracket of the present invention;

[0030] Figure 5 It is a structural schematic diagram of the feeding box of the present invention;

[0031] Figure 6 It is a cross-sectional structural schematic diagram of the loading box of the present invention;

[0032] Figure 7 It is a structural schematic diagram of the anti-rotation groove of the present invention;

[0033] Figure 8 The present invention is attached Figure 3 A schematic diagram of the enlarged structure at A in the middle;

[0034] Fig. 9 The present invention is attached Figure 3 A schematic diagram of the enlarged structure at B in the middle;

[0035] Fig.10 The present invention is attached Figure 3 Schematic diagram of the enlarged structure at point C in the middle.

[0036] In the figure: 1, feeding box; 11, feeding hopper; 12, feeding chamber; 13, feeding chamber; 14, first motor; 15, screw conveyor paddle; 16, feeding support plate; 161, telescopic rod; 17, recovery support plate; 2, side support plate; 3, unloading support plate; 4, mounting bracket; 41, slot; 5, screen frame; 51, first screw; 511, first partition block; 512, spacer; 513, first slider; 514, line body; 515, bevel gear; 516, first Spur gear; 52, second screw rod; 521, second partition block; 522, second slider; 523, push rod; 524, anti-rotation block; 525, second spur gear; 53, baffle; 54, anti-rotation groove; 55, built-in groove; 56, block; 57, second motor; 6, device box; 61, third motor; 7, first support rod; 71, second support rod; 73, third support rod; 74, fourth support rod; 75, driving gear; 76, driven gear; 77, toothed belt; 8, vibrator. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-10The present invention provides a technical solution: an intelligent vibrating screen, comprising a feeding box 1, both sides of the feeding box 1 are fixedly connected with side support plates 2, a feeding support plate 3 is movably installed between the inner sides of the two side support plates 2, the opposite sides of the two side support plates 2 are rotatably connected with mounting brackets 4, a screen frame 5 is installed between the two mounting brackets 4, a device box 6 and an exciter 8 are symmetrically installed on the side of the two side support plates 2 away from each other, and the exciter 8 is located above the device box 6, and four first screws 51 are installed on the inner side of the screen frame 5 in a rectangular shape. The frame is provided with four first screw rods 51 of different lengths. The middle of each first screw rod 51 is fixedly connected with a first partition block 511. A plurality of first sliders 513 are threadedly sleeved on each of the four first screw rods 51. A spacer 512 is provided between two adjacent first sliders 513. The plurality of spacers 512 are distributed in an array and fixedly connected to the first screw rod 51. A pair of mutually symmetrical first sliders 513 are fixedly connected with a wire body 514. Both ends of the first screw rod 51 are fixedly sleeved with a bevel gear 515. , the two slightly longer first screw rods 51 are symmetrically fixedly connected with the first spur gear 516, and the first spur gear 516 is located on one side of the bevel gear 515, and the second screw rod 52 is arranged above the two slightly longer first screw rods 51, and the second partition block 521 is fixedly connected to the middle of the second screw rod 52, and the second screw rod 52 is threadedly sleeved with symmetrically distributed second sliders 522, and the two second sliders 522 are rotatably connected with push rods 523, and a shielding plate 53 is installed between the ends of the two push rods 523 away from the second sliders 522, and a stop block 524 is fixedly connected to the top of the second slider 522, and the second spur gear 525 is fixedly sleeved at both ends of the second screw rod 52. In the scheme of the present invention, the exciter 8 is built-in with a vibration sensor and a temperature sensor, and a plurality of particle size sensors are installed in the inner array of the screen frame 5 near the bottom end of the first screw 51, and the vibration sensor, temperature sensor and particle size sensor are all connected to the server computing signal, and the wireless transmission to the server is calculated to become visualized information, which is not elaborated in detail for the prior art.

[0039] Furthermore, the first screw 51 and the second screw 52 are respectively provided with an α rod and a β rod with the first partition block 511 and the second partition block 521 as the center, and the threads of the α rod and the β rod are opposite. The α rod and the β rod of the first screw 51 decrease in double increments along the thread diameter away from one end from each other. The line body 514 between the two longer first screws 51 and the line body 514 between the two shorter first screws 51 are arranged alternately. When the first screw 51 rotates, the first slider 513 and the second slider 522 can only slide toward or in opposite directions, thereby limiting the distance synchronization when each first slider 513 slides.

[0040] Furthermore, one end of the four first screw rods 51 respectively extends into the interior of the screen body frame 5, and each first screw rod 51 is rotatably connected to the screen body frame 5, both ends of the second screw rod 52 extend into the interior of the screen body frame 5, and each second screw rod 52 is rotatably connected to the screen body frame 5, the adjacent ends of the two longer first screw rods 51 and the two shorter first screw rods 51 are meshed and connected through a bevel gear 515, and the two ends of the adjacent first screw rods 51 and the second screw rods 52 are meshed and connected through a first spur gear 516 and a second spur gear 525, and the bottom end of the shield plate 53 contacts the wire body 514, and the transmission through the bevel gear 515 facilitates the synchronous rotation of the four first screw rods 51, and the adjacent two first screw rods 51 and the second screw rod 5 The first spur gear 516 and the second spur gear 525 are meshed and connected. The transmission of the first spur gear 516 and the second spur gear 525 facilitates the first screw 51 to synchronously drive the second screw 52 to rotate. The bottom end of the shielding plate 53 contacts the wire body 514. When the first slider 513 is adjusted to drive the diameter of the two adjacent wire bodies 514 to decrease, the four sides of the screen mesh shrink inward, and the gap between the four sides of the screen mesh and the screen body frame 5 becomes larger. At the same time, the second screw 52 rotates, and the two second sliders 522 thereon rotate toward each other. By adjusting the angle between the pair of push rods 523 and the second screw 52, ​​the shielding plate 53 is pushed to cover the existing gap, effectively preventing the screen mesh from falling out of the side gap when screening mineral materials.

[0041] Furthermore, a plurality of slots 41 are provided in an array on the inner bottom wall of the mounting bracket 4, and anti-rotation slots 54 are provided on both sides of the inner top wall of the screen frame 5. The second slider 522 is limited to slide in the corresponding anti-rotation slots 54 by the anti-rotation blocks 524. A plurality of built-in slots 55 are provided in an array on both sides of the bottom end of the screen frame 5, and blocks 56 are fixedly installed in the built-in slots 55 by springs. The screen frame 5 is engaged with the corresponding slots 41 through the cooperation of the plurality of blocks 56 and the corresponding slots 41 and is clamped on the mounting bracket 4. A second motor 57 is fixedly installed on the outer side wall of the screen frame 5, and one end of one of the relatively long first screws 51 is fixedly connected to the output shaft of the second motor 57. By inserting the screen frame 5 from one end of the two mounting brackets 4, the block 56 is designed in a triangular shape, and the inclined surface of its shape can reduce resistance during insertion. When the screen frame 5 as a whole overlaps with the two mounting brackets 4, its plurality of blocks 56 are clamped in the corresponding slots 41 to achieve limited clamping, thereby achieving rapid installation of the screen frame 5 and the mounting bracket 4.

[0042] Furthermore, the bottom ends of the two mounting brackets 4 are movably mounted with a first support rod 7 and a second support rod 71, and the bottom end of the first support rod 7 is movably mounted at a corresponding position on the top of the blanking support plate 3, and the bottom end of the second support rod 71 passes through a through hole corresponding to the blanking support plate 3 and is movably connected thereto, and a third support rod 73 is movably mounted on the bottom end of the second support rod 71, and a fourth support rod 74 is fixedly connected between the two third support rods 73, a third motor 61 is fixedly mounted on one side of one device box 6 away from the side support plate 2, a driving gear 75 and a driven gear 76 are rotatably mounted in the two device boxes 6, and the driven gear 76 is located below the driving gear 75, and the output end of the third motor 61 passes through one side of the device box 6 and the side support plate 2 and is respectively connected to the driving gear 75 and the lower One side of the material support plate 3 is fixedly connected, and a toothed belt 77 is meshed between the driving gear 75 and the driven gear 76. One end of the driven gear 76 is fixedly connected to the end of the third support rod 73 away from the fourth support rod 74. The material discharge support plate 3 and the mounting bracket 4 are transmitted through the first support rod 7, the side support plate 2, the third support rod 73 and the fourth support rod 74. The driving gear 75 and the driven gear 76 are transmitted through the toothed belt 77. The third motor 61 drives the driving gear 75 to synchronously adjust the angles of the mounting bracket 4 and the material discharge support plate 3. The suitable inclined surface can be adjusted according to the different weights of minerals. When the mineral material rolls on the screen and the material discharge support plate 3, it is necessary to avoid excessive or small slopes, which may cause excessive or small inertia and affect incomplete screening and material jamming.

[0043] Furthermore, a loading hopper 11 is fixedly connected to the top of the loading box 1, a loading chamber 12 is provided at the top of the inner cavity of the loading box 1, and the bottom end of the loading chamber 12 is inclined, a feeding chamber 13 is provided in the middle of the inner cavity of the loading box 1, a first motor 14 is fixedly installed at the bottom of the inner cavity of the loading box 1, a screw conveying paddle 15 is installed in the feeding chamber 13, and the screw conveying paddle 15 is in contact with the cavity wall of the feeding chamber 13, and a plurality of irregular protrusions are provided on the inner wall of the feeding chamber 13 and the outer wall of the screw conveying paddle 15, a loading bracket plate 16 is movably installed on one side of the loading box 1 through a plurality of hinges, and the loading bracket plate 16 is located above one end of the screen frame 5, a recovery bracket plate 17 is fixedly connected to one side of the loading box 1, and the recovery bracket plate 17 is located below one end of the lower material support plate 3, and one end of the screw conveying paddle 15 It is fixedly connected to the output end of the first motor 14 through a movable shaft, and the other end of the screw conveying paddle 15 passes through the loading chamber 12 and is flush with the bottom end of the loading chamber 12. The recovery bracket plate 17 is tilted and connected to the feeding chamber 13. A pair of telescopic rods 161 are movably installed between the bottom end of the loading bracket plate 16 and the side wall of the loading box 1, and the telescopic rods 161 are tilted. By driving the pair of telescopic rods 161 to telescopically adjust the inclined surface of the loading bracket plate 16 and the loading chamber 12, it is convenient to load the screen frame 5 with different inclinations. The screw conveying paddle 15 is driven to rotate by the first motor 14, and the waste on the unloading support plate 3 can be transported into the feeding chamber 13 through the recovery bracket plate 17, and then transported to the loading chamber 12, and the loading bracket plate 16 is used to perform secondary loading on the screen.

[0044] Furthermore, the rotating shafts of the two mounting brackets 4 rotatably connected to the side support plates 2 are respectively fixedly connected to the corresponding output ends of the vibrator 8, the unloading support plate 3 and the mounting bracket 4 have the same inclination angle, and the top of the unloading support plate 3 is V-shaped, which is convenient for collecting the mineral materials falling from the screen from both sides to the middle, which is beneficial to the transportation of the screened materials and the discharge of waste materials to the recovery bracket plate 17.

[0045] An operation method of an intelligent vibrating screen comprises the following steps:

[0046] a. Transmission mode of the first screw 51 and diameter adjustment of the wire 514

[0047] One of the first screw rods 51 is driven to rotate by the second motor 57, and the four first screw rods 51 are meshed and driven by the bevel gear 515. The four first screw rods 51 rotate synchronously and drive the first sliders 513 to rotate in a threaded manner. Since the two ends of the wire body 514 are fixedly connected to the corresponding first sliders 513, and the wire body 514 is made of rigid material, the first slider 513 slides linearly on the first screw rod 51, and the α rod and the β rod of the first screw rod 51 decrease in double increments along the thread diameter away from one end. The threads at the two ends centered on the first partition block 511 face opposite directions, causing the first sliders 513 on both sides of the first partition block 511 to slide toward or away from each other, thereby adjusting the spacing between two adjacent wire bodies 514;

[0048] b. The first screw 51 drives the second screw 52 to rotate and the distance between the shield 53 and the second screw 52 is adjusted

[0049] The first screw 51 is meshed with the second spur gear 525 through the first spur gear 516 to drive the second screw 52 to rotate. The rotation of the second screw 52 drives a pair of second sliders 522 to move. Since the anti-rotation block 524 at the top of the second slider 522 is limited by the corresponding anti-rotation groove 54, the second slider 522 slides linearly on the second screw 52. The threads at both ends of the second screw 52 with the second partition block 521 as the center face opposite directions, causing the two second sliders 522 to slide towards each other or oppositely. The shield plate 53 is pushed by adjusting the angles of the two push rods 523, so as to adjust the distance between the shield plate 53 and the second screw 52.

[0050] c. Angle adjustment of mounting bracket 4 and blanking support plate 3

[0051] The third motor 61 drives the driving gear 75 to rotate and drive the unloading support plate 3 to rotate. The unloading support plate 3 drives the mounting bracket 4 to rotate synchronously through the first support rod 7 and the second support rod 71. The driving gear 75 drives the driven gear 76 to rotate synchronously through the toothed belt 77, thereby driving the third support rod 73 to rotate. The transmission is supported by the fourth support rod 74 between the two third support rods 73, so that the angles of the mounting bracket 4 and the unloading support plate 3 are adjusted synchronously.

[0052] d. Feeding box 1 feeds the screen frame 5 and feeding box 1 feeds the unloading support plate 3 to recycle waste

[0053] The loading hopper 11 puts the material into the loading chamber 12, and uses the inclined surface at the bottom end of the loading chamber 12 and the inclined surface at the top end of the loading bracket plate 16 to transport the material to the screen composed of a plurality of wire bodies 514. A pair of telescopic rods 161 telescopically push the loading bracket plate 16 to adjust the angle between the loading bracket plate 16 and the loading box 1 to adapt to the height of one end of the screen frame 5. A pair of vibrators 8 drives the mounting bracket 4 and the screen frame 5 to vibrate so that the screen screens the material. The waste stuck on the screen falls to the screen through the diameter change of the adjusting wire body 514. On the unloading support plate 3, adjust the angle of the unloading support plate 3 so that one end of the unloading support plate 3 is aligned with the recovery bracket plate 17, and recycle the waste into the feeding chamber 13, drive the first motor 14 to drive the screw conveying paddle 15 to rotate, and the waste is lifted and transported from bottom to top to the loading chamber 12 through the feeding chamber 13. In the process of conveying the waste, several irregular protrusions on the inner wall of the feeding chamber 13 and the outer wall of the screw conveying paddle 15 grind the waste, and then the grinded waste is transported to the screen again through the loading bracket plate 16 for screening.

[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent vibrating screen, comprising a feeding box (1), both sides of the feeding box (1) are fixedly connected with side support plates (2), a feeding support plate (3) is movably installed between the inner sides of the two side support plates (2), the opposite sides of the two side support plates (2) are rotatably connected with mounting brackets (4), a screen body frame (5) is installed between the two mounting brackets (4), a device box (6) and an exciter (8) are symmetrically installed on the side of the two side support plates (2) away from each other, and the exciter (8) is located above the device box (6), characterized in that: Four first screws (51) are installed inside the screen body frame (5) in a rectangular frame arrangement, and the four first screws (51) are of different lengths. The middle of each of the first screws (51) is fixedly connected to a first partition block (511), and a plurality of first sliders (513) are threadedly sleeved on each of the four first screws (51), and a spacer (512) is arranged between two adjacent first sliders (513), and the plurality of spacers (512) are distributed in an array and fixedly connected to the first screws (51), and a wire body (514) is fixedly connected between a pair of mutually symmetrical first sliders (513), and bevel gears (515) are fixedly sleeved on both ends of each of the first screws (51), and symmetrical first gears (515) are arranged on the two longer first screws (51). A first spur gear (516) is fixedly connected thereto, and the first spur gear (516) is located on one side of the bevel gear (515); a second screw (52) is provided above the two first screws (51) which are relatively long; a second partition block (521) is fixedly connected to the middle of the second screw (52); a symmetrically distributed second slider (522) is threadedly sleeved on the second screw (52); a push rod (523) is rotatably connected to the two second sliders (522); a shielding plate (53) is installed between the ends of the two push rods (523) away from the second slider (522); a stop block (524) is fixedly connected to the top of the second slider (522); and a second spur gear (525) is fixedly sleeved on both ends of the second screw (52).

2. The intelligent vibrating screen according to claim 1, characterized in that: The first screw rod (51) and the second screw rod (52) are respectively provided with an α rod and a β rod with the first partition block (511) and the second partition block (521) as the center, and the threads of the α rod and the β rod are opposite. The α rod and the β rod of the first screw rod (51) decrease in double increments along the thread diameter away from one end, and the thread body (514) between the two longer first screw rods (51) and the thread body (514) between the two shorter first screw rods (51) are arranged alternately.

3. The intelligent vibrating screen according to claim 2, characterized in that: One end of the four first screw rods (51) respectively extends into the interior of the screen body frame (5), and each first screw rod (51) is rotatably connected to the screen body frame (5); both ends of the second screw rod (52) extend into the interior of the screen body frame (5), and each second screw rod (52) is rotatably connected to the screen body frame (5); the adjacent ends of the two longer first screw rods (51) and the two shorter first screw rods (51) are meshed and connected via bevel gears (515); the two ends of the adjacent first screw rods (51) and second screw rods (52) are meshed and connected via a first spur gear (516) and a second spur gear (525); and the bottom end of the shield plate (53) is in contact with the wire body (514).

4. The intelligent vibrating screen according to claim 3, characterized in that: The inner bottom wall of the mounting bracket (4) is provided with a plurality of slots (41) in an array, and the inner top wall of the screen frame (5) is provided with anti-rotation slots (54) on both sides. The second sliding block (522) is limitedly slid in the corresponding anti-rotation slots (54) by the anti-rotation blocks (524). The bottom end of the screen frame (5) is provided with a plurality of built-in slots (55) in an array on both sides, and the built-in slots (55) are fixedly installed with blocks (56) by springs. The screen frame (5) is connected to the mounting bracket (4) by the cooperation of the plurality of blocks (56) and the corresponding slots (41). The outer side wall of the screen frame (5) is fixedly provided with a second motor (57), and one end of one of the first screw rods (51) which is relatively long is fixedly connected to the output shaft of the second motor (57).

5. The intelligent vibrating screen according to claim 4, characterized in that: The bottom ends of the two mounting brackets (4) are both movably mounted with a first support rod (7) and a second support rod (71), and the bottom end of the first support rod (7) is movably mounted at a position corresponding to the top end of the material removal support plate (3), and the bottom end of the second support rod (71) passes through a through opening corresponding to the material removal support plate (3) and is movably connected thereto, and a third support rod (73) is movably mounted at the bottom end of the second support rod (71), and a fourth support rod (74) is fixedly connected between the two third support rods (73).

6. The intelligent vibrating screen according to claim 5, characterized in that: A third motor (61) is fixedly installed on one side of one of the device boxes (6) away from the side support plate (2); a driving gear (75) and a driven gear (76) are rotatably installed in both of the device boxes (6), and the driven gear (76) is located below the driving gear (75); an output end of the third motor (61) passes through the device box (6) and one side of the side support plate (2) and is fixedly connected to the driving gear (75) and one side of the unloading support plate (3) respectively; a toothed belt (77) is meshedly connected between the driving gear (75) and the driven gear (76); one end of the driven gear (76) is fixedly connected to one end of the third support rod (73) away from the fourth support rod (74).

7. The intelligent vibrating screen according to claim 6, characterized in that: The top of the loading box (1) is fixedly connected to a loading hopper (11), the top of the inner cavity of the loading box (1) is provided with a loading cavity (12), and the bottom of the loading cavity (12) is inclined, the middle of the inner cavity of the loading box (1) is provided with a feeding cavity (13), the bottom of the inner cavity of the loading box (1) is fixedly installed with a first motor (14), a screw conveying paddle (15) is installed in the feeding cavity (13), and the screw conveying paddle (15) is in contact with the cavity wall of the feeding cavity (13), and a plurality of irregular protrusions are provided on the inner wall of the feeding cavity (13) and the outer wall of the screw conveying paddle (15), a loading bracket plate (16) is movably installed on one side of the loading box (1) through a plurality of hinges, and the loading bracket plate (16) is located above one end of the screen frame (5), and a recovery bracket plate (17) is fixedly connected to one side of the loading box (1), and the recovery bracket plate (17) is located below one end of the lower material support plate (3).

8. The intelligent vibrating screen according to claim 7, characterized in that: One end of the screw conveying paddle (15) is fixedly connected to the output end of the first motor (14) via a movable shaft, and the other end of the screw conveying paddle (15) passes through the loading chamber (12) and is flush with the bottom end of the loading chamber (12). The recovery bracket plate (17) is arranged at an angle and is connected to the feeding chamber (13). A pair of telescopic rods (161) are movably installed between the bottom end of the loading bracket plate (16) and the side wall of the loading box (1), and the telescopic rods (161) are arranged at an angle.

9. The intelligent vibrating screen according to claim 8, characterized in that: The rotating shafts of the two mounting brackets (4) rotatably connected to the side support plates (2) are respectively fixedly connected to the corresponding output ends of the exciter (8), the inclination angles of the unloading support plate (3) and the mounting bracket (4) are consistent, and the top end of the unloading support plate (3) is V-shaped.

10. The method for operating an intelligent vibrating screen according to claim 9, characterized in that: The specific steps include: a. Transmission method of the first screw (51) and diameter adjustment of the thread body (514) The second motor (57) drives one of the first screws (51) to rotate, and the four first screws (51) are meshed and driven by bevel gears (515). The four first screws (51) rotate synchronously and drive a plurality of first sliders (513) to rotate in a threaded manner. Since the two ends of the wire body (514) are fixedly connected to the corresponding first sliders (513), and the wire body (514) is made of a rigid material, the first slider (513) slides linearly on the first screw (51). The α rod and the β rod of the first screw (51) decrease in double increments along the thread diameter away from one end. The threads of the two ends centered on the first partition block (511) face opposite directions, so that the plurality of first sliders (513) on both sides of the first partition block (511) slide toward each other or slide in the opposite directions, thereby adjusting the spacing between two adjacent wire bodies (514). b. The first screw (51) drives the second screw (52) to rotate and the distance between the shield (53) and the second screw (52) is adjusted The first screw (51) is meshed with the second spur gear (525) through the first spur gear (516) to drive the second screw (52) to rotate, and the rotation of the second screw (52) drives a pair of second sliders (522) to move. Since the anti-rotation block (524) at the top of the second slider (522) is limited by the corresponding anti-rotation groove (54), the second slider (522) slides linearly on the second screw (52). The threads at both ends of the second screw (52) with the second partition block (521) as the center face in opposite directions, causing the two second sliders (522) to slide towards each other or in the opposite directions. The shielding plate (53) is pushed by adjusting the angles of the two push rods (523), thereby adjusting the distance between the shielding plate (53) and the second screw (52); c. Angle adjustment of the mounting bracket (4) and the blanking support plate (3) The third motor (61) drives the driving gear (75) to rotate, thereby driving the unloading support plate (3) to rotate. The unloading support plate (3) drives the mounting bracket (4) to rotate synchronously through the first support rod (7) and the second support rod (71). The driving gear (75) drives the driven gear (76) to rotate synchronously through the toothed belt (77), thereby driving the third support rod (73) to rotate. The two third support rods (73) are supported and transmitted through the fourth support rod (74), so that the angles of the mounting bracket (4) and the unloading support plate (3) are adjusted synchronously. d. The feeding box (1) feeds the screen frame (5) and the feeding box (1) feeds the unloading support plate (3) to recycle the waste The loading hopper (11) puts the material into the loading chamber (12), and uses the inclined surface at the bottom end of the loading chamber (12) and the inclined surface at the top end of the loading bracket plate (16) to transport the material to the screen composed of a plurality of wire bodies (514). A pair of telescopic rods (161) telescopically push the loading bracket plate (16) to adjust the angle between the loading bracket plate (16) and the loading box (1) to adapt the height of one end of the screen frame (5). A pair of vibrators (8) drive the mounting bracket (4) and the screen frame (5) to vibrate, so that the screen screens the material. The waste stuck on the screen is adjusted by the wire body (514) to change its diameter. The waste is dropped onto the unloading support plate (3), and the angle of the unloading support plate (3) is adjusted so that one end of the unloading support plate (3) is aligned with the recovery support plate (17), and the waste is recovered into the feeding chamber (13), and the first motor (14) is driven to drive the screw conveying paddle (15) to rotate, and the waste is lifted and transported from bottom to top to the loading chamber (12) through the feeding chamber (13). During the waste transportation process, a plurality of irregular protrusions on the inner wall of the feeding chamber (13) and the outer wall of the screw conveying paddle (15) grind the waste, and then the grinded waste is transported to the screen again through the loading support plate (16) for screening.