A sheet metal stamping die for new energy vehicles

By using a combination design of transfer components and drive components in new energy vehicle sheet metal stamping molds, automatic feeding and quick board replacement of the board are realized, solving the problem of position shift caused by hasty placement of the board in the prior art, and improving the Stamping efficiency and reduce defective rate.

CN118768479BActive Publication Date: 2024-12-10WEI FANG SHENG SHI QI CHE XI TONG YOU XIAN GONG SI
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Patent Information

Application Number
CN202411253490.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2024-12-10
Estimated Expiration
2044-09-09

AI Technical Summary

Technical Problem

During the continuous stamping of existing automotive panels, the hasty placement of the board leads to a shift in position, which increases the problem of defective yield and low production efficiency.

Method used

A new energy vehicle sheet metal stamping mold is designed, including a stamping table, a transfer assembly, a first drive assembly and a second drive assembly. The second drive assembly drives the punch downward and approaches the stamping groove, and the first drive assembly drives the transfer. The component slides, transfers the sheet to be stamped to above the stamping groove, and slides in reverse after the punch is pressed into it, realizing automatic feeding of the sheet and quick plate replacement.

Benefits of technology

The stamping efficiency and continuous stamping efficiency of the sheet are improved, the defective rate of the products after forming is reduced, the automatic and accurate transfer and feeding of the sheet is achieved, and sufficient time to replace the plate is reserved.

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Abstract

The present invention provides a sheet metal stamping die for new energy vehicles, which belongs to the technical field of sheet metal stamping dies, and includes a stamping table, a transfer assembly, a first drive assembly, a punch and a second drive assembly. A stamping groove is provided on the upper part of the stamping table, and the punch is arranged above the stamping groove. A U-shaped bracket plate is fixedly arranged on the upper part of the stamping table, and the second drive assembly is fixedly installed on the inner top of the U-shaped bracket plate. Compared with the prior art, the embodiment of the present invention can automatically and accurately transfer the automobile sheet to the upper position of the stamping groove when stamping the automobile sheet, thereby realizing automatic feeding of the sheet, and after the transfer and feeding of the current sheet is completed, the transfer assembly can be promptly withdrawn from the upper position of the stamping groove, thereby reserving sufficient time for the placement of subsequent sheets, thereby improving the continuous stamping efficiency of automobile sheets and reducing the defective rate of formed products.
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Description

Technical Field

[0001] The invention belongs to the technical field of sheet metal stamping dies, and in particular is a sheet metal stamping die for new energy vehicles. Background Art

[0002] Automotive sheet metal is a common component of automobiles. When it is produced in large quantities, it needs to be quickly stamped using a forming die. A pressure processing method is used to apply pressure to the material at room temperature using a die installed on a press to cause separation or plastic deformation, thereby obtaining the required parts.

[0003] The existing continuous stamping process of automobile sheets is roughly as follows: first, the staff places the sheet to be stamped on the top of the punch die, and then the punch in the punch moves down to press the sheet into the corresponding die to complete the processing, and then the punch of the punch moves up and returns to take the formed product out of the die, and then the subsequent sheet to be stamped is placed on the die again, and the punch moves down again... This reciprocating cycle is used to achieve continuous stamping of automobile sheets. The continuous stamping of the above sheets requires the staff to repeatedly place the sheets on the die, and each placement of the sheets can only be carried out after the previous stamping is completed and the punch moves up. Therefore, the time available for placing the sheets is relatively rushed each time, and the position between the sheet and the die is prone to offset when the sheets are placed hastily, resulting in a high defective rate of the products after stamping. Summary of the invention

[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the embodiments of the present invention is to provide a sheet metal stamping die for a new energy vehicle.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A sheet metal stamping die for a new energy vehicle comprises a stamping table, a transfer assembly, a first drive assembly, a punch and a second drive assembly.

[0007] A punching groove is provided on the upper portion of the punching table, and the punch is arranged above the punching groove.

[0008] A U-shaped bracket plate is fixedly arranged on the upper part of the punching table, and the second driving assembly is fixedly installed on the inner top of the U-shaped bracket plate to drive the punch to move up and down.

[0009] The transfer assembly is slidably arranged on the upper part of the punching table, and the first driving assembly is arranged on the side of the transfer assembly.

[0010] While the second driving assembly drives the punch to move downward and approach the punching slot, the first driving assembly drives the transfer assembly to slide along the upper portion of the punching table to transfer the sheet to be punched to above the punching slot; when the punch presses the sheet to be punched into the punching slot, the first driving assembly drives the transfer assembly to slide in the opposite direction along the upper portion of the punching table.

[0011] As a further improvement of the present invention: the transfer assembly includes a carrier frame and a limit strip fixedly arranged on the inner wall of the carrier frame,

[0012] The first driving assembly includes a support rod, a first rack, a gear and a second rack.

[0013] A support plate is rotatably provided on the side wall of the gear, and the support plate is fixedly mounted on the upper part of the stamping platform. One end of the support rod is fixedly connected to the side wall of the punch, and the other end extends to one side of the gear. The first rack is fixedly provided on the side wall of the support rod and can mesh with the gear. One end of the second rack is fixedly connected to the side wall of the carrier frame, and the other end extends to one side of the gear and meshes with the gear.

[0014] As a further improvement of the present invention: a baffle is fixedly arranged on the upper part of the stamping platform, one side of the carrier frame is connected to the baffle through a first elastic member, the first elastic member is used to provide elastic pulling force to the carrier frame, and a notch is opened on one side of the carrier frame facing the stamping groove.

[0015] As a further improvement of the present invention: a slide rail is fixedly provided on the upper portion of the stamping table at the edge of the stamping groove, and a slide groove slidably matched with the slide rail is provided at the bottom of the plate carrier frame.

[0016] As a further improvement of the present invention: a socket is provided at the bottom of the stamping groove, a push rod is movably inserted inside the socket, a third elastic member is also provided inside the socket, and the third elastic member is used to provide elastic support for the push rod.

[0017] As a further improvement of the present invention: a push rod is hingedly provided in the notch on one side of the carrier frame, one side of the push rod is connected to the inner wall of the carrier frame through a second elastic member, and the second elastic member is used to provide elastic pulling force to the push rod.

[0018] As a further improvement of the present invention: the first elastic member, the second elastic member and the third elastic member are springs or metal springs.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] In an embodiment of the present invention, when stamping an automobile sheet, the sheet to be stamped can be placed on a transfer assembly, and then the second drive assembly drives the punch to move downward so that the punch gradually approaches the stamping groove. At this time, the first drive assembly drives the transfer assembly to slide along the upper part of the stamping table to transfer the sheet to be stamped to the upper part of the stamping groove, and then the downward-moving punch acts on the sheet and presses the sheet into the inside of the stamping groove to realize the stamping forming of the sheet. At the same time, the first drive assembly drives the transfer assembly to slide in the opposite direction along the upper part of the stamping table, so that the transfer assembly is removed from the position of the stamping groove, so that the staff can promptly place the subsequent sheet to be stamped back on the transfer assembly, thereby improving the stamping efficiency of the sheet. Compared with the prior art, when stamping an automobile sheet, the transfer assembly can automatically and accurately transfer the automobile sheet to the upper position of the stamping groove, thereby realizing automatic feeding of the sheet, and after the transfer and feeding of the current sheet is completed, the transfer assembly can be promptly withdrawn from the upper position of the stamping groove, thereby reserving sufficient time for the placement of subsequent sheets, thereby improving the continuous stamping efficiency of the automobile sheet and reducing the defective rate of the formed product. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of a sheet metal stamping die for new energy vehicles;

[0022] Figure 2 for Figure 1 A magnified schematic diagram of the middle A area;

[0023] Figure 3 for Figure 1 A magnified schematic diagram of the middle B area;

[0024] Figure 4 for Figure 1 Enlarged schematic diagram of the middle C area;

[0025] In the figure: 10-stamping table, 101-stamping groove, 102-slide rail, 103-blocking bar, 104-U-shaped bracket plate, 105-jack, 20-transfer assembly, 201-first elastic member, 202-carrier frame, 203-limiting bar, 204-push rod, 205-second elastic member, 30-first driving assembly, 301-driving rod, 302-first rack, 303-gear, 304-support plate, 305-second rack, 40-punch, 50-second driving assembly, 60-thrust rod. DETAILED DESCRIPTION

[0026] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.

[0027] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0028] See also Figure 1 The present embodiment provides a sheet metal stamping die for a new energy vehicle, including a stamping table 10, a transfer assembly 20, a first drive assembly 30, a punch 40 and a second drive assembly 50. The stamping table 10 has a stamping slot 101 on the top, the punch 40 is arranged above the stamping slot 101, a U-shaped bracket plate 104 is fixedly arranged on the top of the U-shaped bracket plate 104, and the second drive assembly 50 is fixedly installed on the top of the inner side of the U-shaped bracket plate 104 to drive the punch 40 to move up and down. The transfer assembly 20 is slidably arranged on the stamping The first driving component 30 is arranged on the side of the transfer component 20 on the upper part of the punch table 10. When the second driving component 50 drives the punch 40 to move downward and approach the punching groove 101, the first driving component 30 drives the transfer component 20 to slide along the upper part of the punch table 10 to transfer the sheet to be punched to above the punching groove 101. When the punch 40 presses the sheet to be punched into the inside of the punching groove 101, the first driving component 30 drives the transfer component 20 to slide in the opposite direction along the upper part of the punch table 10.

[0029] When stamping automobile sheets, the sheet to be stamped can be placed on the transfer assembly 20, and then the second drive assembly 50 drives the punch 40 to move downward, so that the punch 40 gradually approaches the stamping groove 101. At this time, the first drive assembly 30 drives the transfer assembly 20 to slide along the upper part of the stamping table 10 to transfer the sheet to be stamped to the upper part of the stamping groove 101. Then the downward-moving punch 40 acts on the sheet and presses the sheet into the inside of the stamping groove 101 to realize the stamping forming of the sheet. At the same time, the first drive assembly 30 drives the transfer assembly 20 to slide in the opposite direction along the upper part of the stamping table 10, so that the transfer assembly 20 is removed from the position of the stamping groove 101, so that the staff can promptly place the subsequent sheet to be stamped back on the transfer assembly 20, thereby improving the stamping efficiency of the sheet.

[0030] See also Figure 1 as well as Figure 2In one embodiment, the transfer assembly 20 includes a carrier frame 202 and a limit bar 203 fixedly arranged on the inner wall of the carrier frame 202, the first driving assembly 30 includes a support rod 301, a first rack 302, a gear 303 and a second rack 305, the side wall of the gear 303 is rotatably provided with a support plate 304, the support plate 304 is fixedly installed on the upper part of the stamping table 10, one end of the support rod 301 is fixedly connected to the side wall of the punch 40, and the other end extends to one side of the gear 303, the first rack 302 is fixedly arranged on the side wall of the support rod 301 and can mesh with the gear 303, one end of the second rack 305 is fixedly connected to the side wall of the carrier frame 202, and the other end extends to one side of the gear 303 and meshes with the gear 303.

[0031] By placing the plate to be punched on the inner side of the plate carrier frame 202, and using the limit bar 203 to provide support for the plate from the bottom edge of the plate, when the second driving assembly 50 drives the punch 40 to move downward, the punch 40 drives the support rod 301 and the first rack 302 to move downward, and the meshing action of the first rack 302 and the gear 303 drives the gear 303 to rotate, and then the meshing action of the gear 303 and the second rack 305 drives the plate carrier frame 202 to slide along the upper part of the stamping table 10, and when the plate carrier frame 202 slides, it drives the plate to move toward the stamping groove 101. When the plate carrier frame 202 drives the plate to move to the upper part of the stamping groove 101, the punch 40 just acts on the plate, and then presses the plate into the inside of the stamping groove 101, thereby realizing the stamping forming of the plate.

[0032] See also Figure 1 In one embodiment, a baffle 103 is fixedly provided on the upper portion of the stamping table 10, and one side of the carrier frame 202 is connected to the baffle 103 through a first elastic member 201. The first elastic member 201 is used to provide elastic tension to the carrier frame 202, and a notch is opened on one side of the carrier frame 202 facing the stamping groove 101.

[0033] When the punch 40 moves downward and drives the plate carrier frame 202 to slide along the upper part of the stamping table 10 through the transmission action of the first rack 302, the gear 303 and the second rack 305, the first elastic member 201 is stretched by force. When the punch 40 presses the plate into the inside of the stamping groove 101, the first rack 302 and the gear 303 are disengaged, and the first elastic member 201 pulls the plate carrier frame 202 to make the plate carrier frame 202 slide in the opposite direction along the upper part of the stamping table 10. At this time, the punch 404 moves out from the notch on one side of the plate carrier frame 202, and the plate carrier frame 202 slides away from the upper part of the stamping groove 101, thereby realizing the resetting of the plate carrier frame 202. The staff can place the subsequent plate to be stamped on the inner side of the plate carrier frame 202 again.

[0034] See also Figure 1In one embodiment, a slide rail 102 is fixedly provided on the upper portion of the punching table 10 at the edge of the punching groove 101 , and a slide groove (not shown in the figure) that slidably cooperates with the slide rail 102 is provided at the bottom of the carrier frame 202 .

[0035] The bottom of the plate carrier frame 202 is slidably matched with the slide rail 102 through the slide groove, so that the plate carrier frame 202 can slide smoothly along the upper part of the punching table 10, thereby realizing the smooth transfer of the plate.

[0036] See also Figure 1 and Figure 4 In one embodiment, a socket 105 is provided at the bottom of the stamping slot 101, and a push rod 60 is movably inserted inside the socket 105. A third elastic member (not shown in the figure) is also provided inside the socket 105, and the third elastic member is used to provide elastic support for the push rod 60.

[0037] Initially, the upper part of the push rod 60 is extended into the inside of the stamping groove 101 under the support of the third elastic member. When the punch 40 moves downward and acts on the plate to press the plate into the inside of the stamping groove 101, the push rod 60 is pressurized and moves toward the inside of the socket 105, and the third elastic member is compressed. After the current plate is stamped, the second drive assembly 50 drives the punch 40 to move upward, and the punch 40 moves out of the stamping groove 101. At the same time, the third elastic member pushes the push rod 60, causing the push rod 60 to move upward, and the push rod 60 pushes out the product formed in the inside of the stamping groove 101.

[0038] See also Figure 4 In one embodiment, a push rod 204 is hingedly provided in the notch on one side of the carrier frame 202, and one side of the push rod 204 is connected to the inner wall of the carrier frame 202 through a second elastic member 205, and the second elastic member 205 is used to provide elastic pulling force to the push rod 204.

[0039] After a group of plates are stamped, as the punch 40 moves upward, the push rod 60 pushes the product formed in the stamping groove 101 out of the stamping groove 101, and then the second driving assembly 50 drives the punch 40 to move downward again, and drives the plate carrier frame 202 to slide toward the stamping groove 101 again through the transmission action of the first rack 302, the gear 303 and the second rack 305. During the sliding process of the plate carrier frame 202, the push rod 204 acts on the product pushed out from the stamping groove 101 in advance, and then pushes the product laterally away from the upper position of the stamping groove 101, and then the plate carrier frame 202 transfers the subsequent plate inside it to the upper part of the stamping groove 101, and the punch 40 presses the subsequent plate into the stamping groove 101, and then The subsequent plate is stamped and formed; when the punch 40 presses the subsequent plate into the inside of the stamping groove 101, the first rack 302 is disengaged from the gear 303, and the first elastic member 201 pulls the carrier frame 202 to slide in the opposite direction along the upper part of the stamping table 10, and the punch 40 moves out of the notch to the outside of the carrier frame 202. At the same time, the punch 40 pushes the push rod 204, so that the push rod 204 rotates outward compared to the carrier frame 202, and the second elastic member 205 is stretched by force until the carrier frame 202 slides in the opposite direction to the initial position, and the push rod 204 passes over the side of the punch 40, and the second elastic member 205 pulls the push rod 204 to rotate in the opposite direction, and the push rod 20 rotates inward compared to the carrier frame 202, and then re-enters the inside of the notch, thereby completing the reset.

[0040] In one embodiment, the first elastic member 201 , the second elastic member 205 and the third elastic member may be springs or metal springs, which are not limited here.

[0041] In one embodiment, the second driving component 50 can be a hydraulic cylinder or a linear motor, which is not limited here.

[0042] In the embodiment of the present invention, when stamping an automobile sheet, the sheet to be stamped can be placed on the transfer assembly 20, and then the second drive assembly 50 drives the punch 40 to move downward, so that the punch 40 gradually approaches the stamping groove 101. At this time, the first drive assembly 30 drives the transfer assembly 20 to slide along the upper part of the stamping table 10 to transfer the sheet to be stamped to the upper part of the stamping groove 101. Then the downwardly moved punch 40 acts on the sheet and presses the sheet into the inside of the stamping groove 101 to achieve stamping forming of the sheet. At the same time, the first drive assembly 30 drives the transfer assembly 20 to slide in the opposite direction along the upper part of the stamping table 10, so that the transfer assembly 20 moves from The position of the stamping groove 101 is removed so that the staff can promptly place the subsequent sheet to be stamped back on the transfer assembly 20, thereby improving the stamping efficiency of the sheet. Compared with the prior art, when stamping the automobile sheet, the transfer assembly 20 can automatically and accurately transfer the automobile sheet to the upper position of the stamping groove 101, thereby realizing automatic feeding of the sheet, and after the transfer and feeding of the current sheet is completed, the transfer assembly 20 can be promptly returned from the upper position of the stamping groove 101, thereby reserving sufficient time for the placement of the subsequent sheet, thereby improving the continuous stamping efficiency of the automobile sheet and reducing the defective rate of the formed product.

[0043] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.

Claims

1. A sheet metal stamping die for new energy vehicles, characterized in that: It includes a punching table, a transfer assembly, a first drive assembly, a punch and a second drive assembly, A punching groove is provided on the upper portion of the punching table, and the punch is arranged above the punching groove. A U-shaped bracket plate is fixedly arranged on the upper part of the punching table, and the second driving assembly is fixedly installed on the inner top of the U-shaped bracket plate to drive the punch to move up and down. The transfer assembly is slidably arranged on the upper part of the punching table, and the first driving assembly is arranged on the side of the transfer assembly. When the second driving assembly drives the punch to move downward and approach the punching slot, the first driving assembly drives the transfer assembly to slide along the upper part of the punching table to transfer the sheet to be punched to the upper part of the punching slot. When the punch presses the sheet to be punched into the inside of the punching slot, the first driving assembly drives the transfer assembly to slide in the opposite direction along the upper part of the punching table. The transfer assembly includes a carrier frame and a limit bar fixedly arranged on the inner wall of the carrier frame. The first driving assembly includes a support rod, a first rack, a gear and a second rack. The side wall of the gear is rotatably provided with a support plate, and the support plate is fixedly mounted on the upper part of the punching platform, one end of the support rod is fixedly connected to the side wall of the punch, and the other end extends to one side of the gear, the first rack is fixedly arranged on the side wall of the support rod and can mesh with the gear, one end of the second rack is fixedly connected to the side wall of the carrier frame, and the other end extends to one side of the gear and meshes with the gear, A baffle is fixedly arranged on the upper part of the stamping platform, one side of the carrier frame is connected to the baffle through a first elastic member, the first elastic member is used to provide elastic tension to the carrier frame, and a notch is opened on one side of the carrier frame facing the stamping groove. When the punch presses the plate into the punching groove, the first rack is disengaged from the gear, and the first elastic member pulls the plate carrier frame so that the plate carrier frame slides in the opposite direction along the upper part of the punching table. A slide rail is fixedly arranged at the upper part of the punching table at the edge of the punching groove, and a slide groove which is slidably matched with the slide rail is provided at the bottom of the plate carrier frame. The bottom of the punching groove is provided with an insertion hole, a push rod is movably inserted in the insertion hole, and a third elastic member is also provided in the insertion hole, and the third elastic member is used to provide elastic support for the push rod. A push rod is hingedly arranged in the notch on one side of the board carrier frame. One side of the push rod is connected to the inner wall of the board carrier frame through a second elastic member. The second elastic member is used to provide elastic pulling force to the push rod.

2. A new energy vehicle sheet metal stamping die according to claim 1, characterized in that: The first elastic member, the second elastic member and the third elastic member are springs or metal springs.

Citation Information

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