Steel tube chassis finishing equipment and method
By designing steel pipe chassis finishing equipment and using positioning, rotation, heating and grinding mechanisms to fine-process the steel pipe chassis, the problem that the existing technology cannot effectively remove impurities such as zinc slag, and achieve efficient and compatible steel pipe chassis finishing, improving the aesthetics and corrosion resistance of the steel pipe.
Patent Information
- Application Number
- CN202411278613.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-09-12
AI Technical Summary
The prior art cannot effectively remove impurities such as zinc slag on the steel pipe chassis, resulting in still impurities on the steel pipe surface, affecting aesthetics and anti-corrosion performance. In addition, conventional grinding equipment is inefficient and incompatible, and cannot be suitable for steel pipes of different specifications and sizes.
A steel pipe chassis finishing equipment is designed, including a positioning mechanism, a clamping rotating mechanism, a heating mechanism and a grinding mechanism. The steel pipe is positioned and supported through the positioning mechanism, the clamping rotating mechanism rotates the steel pipe, the heating mechanism heats the chassis to reduce the connection strength between impurities and the chassis, and finally the chassis is fully polished through the grinding mechanism.
It has achieved comprehensive and thorough finishing of the steel pipe chassis, thoroughly removed impurities, and improved the aesthetics and corrosion resistance of the steel pipe, and has both high efficiency, strong compatibility and good processing quality.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of finishing equipment, and in particular to a finishing equipment and method for a steel pipe chassis. Background Art
[0002] In modern construction and structural engineering, steel pipes are widely used in various occasions as one of the main building materials. Steel pipes include pipe bodies and chassis, and there are often impurities such as zinc slag on the chassis. These impurities not only affect the appearance of the steel pipes, but also affect the service life and safety of the steel pipes. However, existing steel pipe processing equipment cannot effectively remove impurities such as zinc slag on the chassis.
[0003] Existing conventional grinding equipment has many problems in removing zinc slag and other impurities. First, conventional grinding equipment has poor removal effect and cannot completely remove zinc slag and other impurities on the chassis, resulting in obvious traces of impurities still existing on the surface of the steel pipe. This not only affects the aesthetics of the steel pipe, but may also have an adverse effect on the subsequent coating process and even affect the anti-corrosion performance of the steel pipe. Secondly, conventional grinding equipment does not remove comprehensively, and it is difficult to perform all-round grinding of the circumference of the bottom plate during use, resulting in cleaning dead corners on the chassis. In addition, conventional grinding equipment is inefficient and takes a long time to complete the grinding of steel pipes, which increases construction costs and time, which not only increases the overall cost of construction and structural engineering, but also prolongs the construction period and affects the progress of the project. Finally, conventional grinding equipment is incompatible and cannot be applied to steel pipes of different specifications and sizes, which limits its scope of application. This makes steel pipe processing equipment greatly restricted in practical applications and cannot meet diverse needs. Summary of the invention
[0004] Therefore, the technical problem to be solved by the present invention is to overcome the problem in the prior art that there is no special equipment capable of finishing the steel tube chassis, and to provide a steel tube chassis finishing equipment and method.
[0005] In order to solve the above technical problems, the present invention provides a steel pipe chassis finishing equipment, which includes: a positioning mechanism, the positioning mechanism includes a push assembly and at least one support assembly, the push assembly includes a first top plate and a second top plate that move relatively along the length direction of the steel pipe, the two ends of the steel pipe to be processed are respectively abutted against the first top plate and the second top plate, at least one support assembly is arranged between the first top plate and the second top plate, and moves up and down along the height direction of the positioning mechanism, and the steel pipe to be processed is supported on at least one support assembly; at least one clamping and rotating mechanism, at least one clamping and rotating mechanism is arranged between the first top plate and the second top plate, which clamps the pipe body of the steel pipe to be processed and drives the steel pipe to be processed to rotate around its axis; a heating mechanism, the heating mechanism includes a heating spray gun and a temperature sensor, and the working ends of the heating spray gun and the temperature sensor are both arranged toward the chassis of the steel pipe to be processed; a grinding mechanism, the grinding mechanism includes at least one grinding wheel, and at least one grinding wheel moves close to / away from the chassis of the steel pipe to be processed.
[0006] In one embodiment of the present invention, the pushing assembly includes a first module, a first slide and a second pushing driver, the first module extends horizontally toward the first top plate, the first slide is slidably connected to the first module through the second pushing driver, a lifting module is provided on the side of the first slide facing the first top plate, one end of the lifting module is connected to the lifting driver, the second top plate moves horizontally with the first slide, and moves along the lifting module through the lifting driver.
[0007] In one embodiment of the present invention, the support assembly includes a support frame, a first transmission assembly and at least two support arms. The support frame is arranged below the steel pipe to be processed, the first transmission assembly is arranged on the support frame, the support arm is lifted and moved by the first transmission assembly, and the steel pipe to be processed is located between at least two of the support arms.
[0008] In one embodiment of the present invention, the first transmission assembly includes a first rotation driver, a first driving wheel, a first driven wheel, a first transmission belt, a gear, a connecting rod, a lifting plate and a rack. The rotation driver is arranged on one side of the support frame, the first driving wheel is connected to the working end of the rotation driver, the first driven wheel is rotatably connected to the support frame, the first transmission belt is sleeved on the first driving wheel and the first driven wheel, the connecting rod passes through the first driven wheel, the gear is sleeved on the middle part of the connecting rod, the gear and the connecting rod rotate synchronously with the first driven wheel, one side of the lifting plate is connected to at least two of the support arms, and the other side is connected to the rack, the rack extends along the height direction of the support assembly and is meshed with the gear.
[0009] In one embodiment of the present invention, the clamping and rotating mechanism includes two opening and closing plates, which are respectively arranged on both sides of the steel pipe to be processed and move relatively close to / away from each other. Any of the opening and closing plates is provided with an avoidance groove and at least two rotating wheels, and the avoidance groove matches the curvature of the steel pipe to be processed. At least two of the rotating wheels are arranged around the avoidance groove, and any of the rotating wheels rotates around its central axis.
[0010] In one embodiment of the present invention, the clamping and rotating mechanism includes a clamping frame, a movable plate, a third pushing drive, a guide module and a reset member. The guide module extends along the width direction of the clamping and rotating mechanism and is arranged on the clamping frame. The two opening and closing plates are respectively slidably connected to the guide module. The reset member is arranged between the two opening and closing plates. A guide portion is provided at the bottom of any opening and closing plate. The guide portion is gradually inclined upward from the center of the guide module to both ends. The movable plate is connected to the working end of the third pushing drive and is provided with two extrusion wheels. The two extrusion wheels are respectively abutted against the two guide inclined surfaces and move along the guide inclined surfaces to drive the corresponding opening and closing plates to move.
[0011] In one embodiment of the present invention, the clamping and rotating mechanism also includes two second transmission assemblies, and the two second transmission assemblies respectively drive the rotating wheels on the two opening and closing plates to rotate, and any second transmission assembly includes a second rotating driver, a second driving wheel and a second transmission belt, the second rotating driver is connected to the clamping frame, the second driving wheel is connected to the working end of the second rotating driver, and the second transmission belt is sleeved on the corresponding second driving wheel and the two rotating wheels.
[0012] In one embodiment of the present invention, the heating mechanism includes an adjusting bracket, a mounting plate and a protective plate, the temperature sensor is connected to the adjusting bracket, the protective plate is arranged between the heating spray gun and the chassis, and is provided with a working port, the heating spray gun heats the chassis through the working port, the mounting plate is connected to the protective plate, and the heating spray gun is rotatably connected to the mounting plate.
[0013] In one embodiment of the present invention, the grinding mechanism includes a second module, a second slide, a grinding drive and an assembly frame. The second slide is slidably connected to the second module through the grinding drive mechanism and approaches / moves away from the chassis of the steel pipe to be processed through the second module. The assembly frame is rotatably connected to the second slide, and the grinding wheel is arranged in the assembly frame.
[0014] In one embodiment of the present invention, it also includes a control system, and the positioning mechanism, the clamping and rotating mechanism, the heating mechanism and the grinding mechanism are respectively connected to the control system.
[0015] The present invention also provides a method for finishing a steel pipe chassis, which uses the above-mentioned steel pipe chassis finishing equipment to finish the chassis of the steel pipe, and includes: step S1, fixing the two ends of the steel pipe to be processed in the length direction to position it in the length direction; step S2, supporting the tube body of the steel pipe to be processed and limiting it in the width direction; step S3, driving the steel pipe to be processed to rotate around its axis, and at the same time heating the chassis of the steel pipe to be processed until the chassis reaches the target temperature; step S4, maintaining the rotation state of the steel pipe to be processed, and grinding the chassis by a grinding mechanism to complete the finishing process of the steel pipe chassis.
[0016] In one embodiment of the present invention, step S1 specifically includes: after adjusting the first top plate and the second top plate to the same horizontal height, the first top plate and the second top plate are moved relatively close to each other until the steel pipe to be processed is clamped between the two to achieve positioning in the length direction of the steel pipe.
[0017] In one embodiment of the present invention, step S3 is specifically as follows: the chassis of the steel pipe to be processed is heated by a heating spray gun, and at the same time, the steel pipe to be processed is rotated around its axis by at least one clamping and rotating mechanism, the heating is stopped after a preset time, and the surface temperature of the chassis is detected by a temperature sensor. When the chassis reaches the target temperature, the next step is directly performed; when the chassis does not reach the target temperature, the above heating process is repeated, and the surface temperature of the chassis is re-detected until the chassis reaches the target temperature and the next step is performed.
[0018] The above technical solution of the present invention has the following advantages compared with the prior art:
[0019] The steel pipe chassis finishing equipment and method described in the present invention positions and supports the steel pipe to be processed through a positioning mechanism, and then stably rotates and drives it through a clamping and rotating mechanism. During this process, the heating mechanism heats the steel pipe chassis, thereby reducing the connection strength between impurities such as zinc slag and the chassis. Finally, the chassis surface is fully polished by the grinding mechanism until the impurities are completely separated from the chassis surface to complete the finishing process of the steel pipe chassis. The coordination and cooperation between the various mechanisms in this application is high, and it can carry out comprehensive and thorough finishing treatment on the steel pipe chassis in a targeted manner. Compared with the existing conventional grinding equipment, this application can drive the steel pipe to rotate as a whole, and in this process, it can cooperate with the heating treatment and grinding treatment respectively to reduce the processing dead angle, and has high positioning accuracy and clamping stability. In addition, this application also has significant advantages such as strong compatibility, high processing efficiency and good processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.
[0021] Figure 1 It is a three-dimensional structural schematic diagram of a steel tube chassis finishing equipment in a preferred embodiment of the present invention;
[0022] Figure 2 yes Figure 1 A three-dimensional structural schematic diagram of the steel tube chassis finishing equipment from another perspective;
[0023] Figure 3 yes Figure 1 The enlarged schematic diagram at A in the middle;
[0024] Figure 4 yes Figure 2 The enlarged schematic diagram of point B in the middle;
[0025] Figure 5 yes Figure 1 A schematic diagram of the three-dimensional structure of the support assembly in the steel tube chassis finishing equipment shown;
[0026] Figure 6 yes Figure 4 A schematic diagram of the three-dimensional structure of the support assembly from another perspective;
[0027] Figure 7 yes Figure 2 The enlarged schematic diagram at C in the middle;
[0028] Figure 8 yes Figure 1 A schematic diagram of the three-dimensional structure of a part of the clamping and rotating mechanism in the steel tube chassis finishing equipment shown;
[0029] Fig. 9 yes Figure 8 A schematic diagram of the three-dimensional structure of the partial clamping and rotating mechanism from another perspective is shown.
[0030] Description of the accompanying drawings: 100, positioning mechanism; 110, pushing assembly; 111, first push plate; 112, first push drive; 113, lifting drive; 114, second push plate; 115, first module; 116, first slide; 1161, lifting module; 117, second push drive; 120, support assembly; 121, support frame; 122, first transmission assembly; 1221, first rotation drive; 1222, first driving wheel; 1223, first transmission belt; 1224, driven wheel; 1225, connecting rod; 1226, gear; 1227, rack; 1228, lifting plate; 123, support arm; 200, clamping rotation mechanism; 210, second push plate Driver; 220, moving plate; 221, extrusion wheel; 230, opening and closing plate; 231, rotating wheel; 232, guide part; 240, guide module; 250, reset member; 260, second transmission assembly; 261, second rotary driver; 262, second driving wheel; 263, second transmission belt; 270, clamping frame; 300, heating mechanism; 310, temperature sensor; 320, heating spray gun; 330, protective plate; 340, mounting plate; 350, adjustment bracket; 400, grinding mechanism; 410, grinding driver; 420, second slide; 430, second module; 440, assembly frame; 450, grinding wheel; 500, steel pipe to be processed; 510, pipe body; 520, chassis. DETAILED DESCRIPTION
[0031] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention. Embodiment 1
[0032] See also Figure 1 and Figure 2As shown, this embodiment provides a steel pipe chassis finishing equipment, which includes: a positioning mechanism 100, the positioning mechanism 100 includes a push assembly 110 and at least one support assembly 120, the push assembly 110 includes a first top plate 111 and a second top plate 114 that move relatively along the length direction of the steel pipe, and the two ends of the steel pipe 500 to be processed are respectively abutted against the first top plate 111 and the second top plate 114, at least one support assembly 120 is arranged between the first top plate 111 and the second top plate 114, and moves up and down along the height direction of the positioning mechanism 100, and the steel pipe 500 to be processed is supported on at least one support assembly 120; at least one clamping rotation Mechanism 200, at least one of the clamping and rotating mechanisms 200 is arranged between the first top plate 111 and the second top plate 114, which clamps the tube body 510 of the steel tube 500 to be processed and drives the steel tube 500 to be processed to rotate around its axis; heating mechanism 300, the heating mechanism 300 includes a heating spray gun 320 and a temperature sensor 310, and the working ends of the heating spray gun 320 and the temperature sensor 310 are both arranged toward the bottom plate 520 of the steel tube 500 to be processed; grinding mechanism 400, the grinding mechanism 400 includes at least one grinding wheel 450, and at least one of the grinding wheels 450 moves close to / away from the bottom plate 520 of the steel tube 500 to be processed.
[0033] The steel pipe chassis finishing equipment described in this embodiment positions and supports the steel pipe 500 to be processed through the positioning mechanism 100, and then stably rotates and drives it through the clamping and rotating mechanism 200. During this process, the heating mechanism 300 heats the steel pipe chassis 520, thereby reducing the connection strength between impurities such as zinc slag and the chassis 520. Finally, the surface of the chassis 520 is fully polished by the grinding mechanism 400 until the impurities are completely separated from the surface of the chassis 520, completing the finishing process of the steel pipe chassis 520. In this application, the coordination and cooperation between the various mechanisms are high, and it can carry out comprehensive and thorough finishing treatment on the steel pipe chassis 520 in a targeted manner. Compared with the existing conventional grinding equipment, this application can drive the steel pipe to rotate as a whole, and in this process, it can cooperate with the heating treatment and grinding treatment respectively to reduce the processing dead angle, and has high positioning accuracy and clamping stability. In addition, this application also has significant advantages such as strong compatibility, high processing efficiency and good processing quality.
[0034] In this embodiment, the positioning mechanism 100 is used to position the steel pipe 500 to be processed so that it can be stably located at the processing site to facilitate the smooth progress of the subsequent processing process and improve the processing quality. In addition, the positioning mechanism 100 can also support the tube body 510 of the steel pipe 500 to be processed, thereby avoiding the problem of damage to the tube body 510 due to the tube body 510 being too long or too heavy; the clamping and rotating mechanism 200 can clamp the steel pipe 500 to be processed on the one hand to avoid lateral deviation during the processing. On the other hand, it also provides a rotational driving force for the steel pipe 500 to be processed, so that it can rotate around its axis, so as to reduce processing dead angles and simplify the equipment structure; the heating mechanism 300 is used to heat the chassis 520 of the steel pipe 500 to be processed. It is worth mentioning that the heating treatment can reduce the surface hardness of the steel pipe on the one hand, thereby quickly removing oxide scale and impurities in the subsequent grinding process and reducing the grinding time. On the other hand, it can also make the treated steel surface more uniform, so as to achieve the purpose of improving the surface treatment quality; the grinding mechanism 400 is used to grind the heated chassis 520, which can cooperate with the heating mechanism 300 to move close to / away from the chassis 520, and it can cooperate with the rotating steel pipe to achieve the purpose of processing the chassis 520 without dead angles.
[0035] See also Figure 3 and Figure 4 As shown, the first top plate 111 and the second top plate 114 respectively abut against the two ends of the length direction of the processing tube body 510, wherein the first top plate 111 is connected to the working end of the first push driver 112, and can be horizontally moved toward the steel pipe through the first push driver 112. The push assembly 110 includes a first module 115, a first slide 116 and a second push driver 117. The first module 115 extends horizontally toward the first top plate 111, and the first slide 116 is slidably connected to the first top plate 111 through the second push driver 117. The first module 115 and the first slide 116 are provided with a lifting module 1161 on one side facing the first top plate 111, and one end of the lifting module 1161 is connected to the lifting driver 113. The second top plate 114 moves horizontally with the first slide 116 and moves along the lifting module 1161 through the lifting driver 113. Based on the above structure, the first top plate 111 and the second top plate 114 can move relative to each other, and the second top plate 114 can move in its height direction to improve its compatibility and flexibility of use.
[0036] See also Figures 3 to 5As shown, the support assembly 120 in this embodiment is arranged close to the first top plate 111 to support the tube body 510 of the steel tube 500 to be processed. In the actual processing process, the length and mass of the steel tube 500 to be processed are usually large, so the arrangement of the support assembly 120 can reduce the collapse tendency of the tube body 510, thereby improving the protection effect of the tube body 510. Further, the support assembly 120 includes a support frame 121, a first transmission assembly 122 and at least two support arms 123, the support frame 121 is arranged below the steel tube 500 to be processed, the first transmission assembly 122 is arranged on the support frame 121, the support arm 123 is lifted and moved by the first transmission assembly 122, and the steel tube 500 to be processed is located between at least two of the support arms 123. This embodiment includes two support arms 123, which are symmetrically arranged along the width direction of the tube body 510 and extend along the height direction of the positioning mechanism 100. Therefore, they can not only support the tube body 510, but also limit the width direction of the tube body 510 during its rotation, thereby maximizing the stability of the steel tube during rotation.
[0037] Further, see Figure 5 and Figure 6 As shown, the first transmission assembly 122 includes a first rotary driver 1221, a first driving wheel 1222, a first driven wheel 1224, a first transmission belt 1223, a gear 1226, a connecting rod 1225, a lifting plate 1228 and a rack 1227. The rotary driver is arranged on one side of the support frame 121, the first driving wheel 1222 is connected to the working end of the rotary driver, the first driven wheel 1224 is rotatably connected to the support frame 121, and the first transmission belt 1223 is sleeved on the first driving wheel 1222. On the driving wheel 1222 and the first driven wheel 1224, the connecting rod 1225 passes through the first driven wheel 1224, the gear 1226 is sleeved on the middle of the connecting rod 1225, the gear 1226 and the connecting rod 1225 rotate synchronously with the first driven wheel 1224, one side of the lifting plate 1228 is connected to at least two of the support arms 123, and the other side is connected to the rack 1227, the rack 1227 extends along the height direction of the support assembly 120, and meshes with the gear 1226. Based on the above structure, the present application can convert the rotational driving force into a linear driving force applied synchronously to the two support arms 123, which can not only reduce the volume and production cost of the support assembly 120, but also make the two support arms 123 evenly stressed to improve the support stability.
[0038] See also Figures 7 to 9As shown, the clamping and rotating mechanism 200 includes two opening and closing plates 230, which are respectively arranged on both sides of the steel pipe 500 to be processed and move relatively close to / away from each other. Any of the opening and closing plates 230 is provided with an avoidance groove and at least two rotating wheels 231, and the avoidance groove matches the arc of the steel pipe 500 to be processed. At least two rotating wheels 231 are arranged around the avoidance groove, and any of the rotating wheels 231 rotates around its central axis. In this embodiment, the steel pipe is clamped by two horizontally moving opening and closing plates 230, wherein any of the opening and closing plates 230 is provided with two rotating wheels 231, and the four rotating wheels 231 can stably squeeze and clamp the pipe body 510. Furthermore, the clamping and rotating mechanism 200 in this embodiment includes a clamping frame 270, a movable plate 220, a third pushing driver 210, a guide module 240 and a reset member 250. The guide module 240 extends along the width direction of the clamping and rotating mechanism 200 and is arranged on the clamping frame 270. The two opening and closing plates 230 are respectively slidably connected to the guide module 240. The reset member 250 is arranged between the two opening and closing plates 230. A guide portion 232 is provided at the bottom of any opening and closing plate 230. The guide portion 232 is gradually inclined upward from the center of the guide module 240 to both ends. The movable plate 220 is connected to the working end of the third pushing driver 210 and is provided with two extrusion wheels 221. The two extrusion wheels 221 are respectively abutted against the two guide inclined surfaces and move along the guide inclined surfaces to drive the corresponding opening and closing plates 230 to move. Therefore, the two opening and closing plates 230 can be driven synchronously through the third pushing drive 210. Furthermore, any opening and closing plate 230 can be raised and lowered in the height direction and also have a horizontal displacement effect. This can improve the clamping effect on the tube body 510 and make the surface of the tube body 510 evenly stressed. On the other hand, it also simplifies the production complexity and processing cost.
[0039] See also Figure 7 As shown, in order to achieve the driving effect on the tube body 510, the clamping and rotating mechanism 200 in this embodiment also includes two second transmission components 260, and the two second transmission components 260 respectively drive the rotating wheels 231 on the two opening and closing plates 230 to rotate. Any second transmission component 260 includes a second rotating driver 261, a second driving wheel 262 and a second transmission belt 263. The second rotating driver 261 is connected to the clamping frame 270, the second driving wheel 262 is connected to the working end of the second rotating driver 261, and the second transmission belt 263 is sleeved on the corresponding second driving wheel 262 and the two rotating wheels 231.
[0040] See also Figure 1 and Figure 4As shown, the heating mechanism 300 in this embodiment includes an adjustment bracket 350, a mounting plate 340 and a protective plate 330, the irradiation temperature sensor 310 is connected to the adjustment bracket 350, the protective plate 330 is arranged between the heating spray gun 320 and the chassis 520, and is provided with an operation port, through which the heating spray gun 320 heats the chassis 520, the mounting plate 340 is connected to the protective plate 330, and the heating spray gun 320 is rotatably connected to the mounting plate 340. Among them, the irradiation temperature sensor 310 can change its operating position by adjusting the bracket 350, the heating spray gun 320 can adjust its operating angle through the mounting plate 340, and the protective plate 330 can provide heat insulation protection for other structures in the device, avoiding energy waste and increasing service life.
[0041] See also Figure 1 and Figure 4 As shown, the grinding mechanism 400 includes a second module 430, a second slide 420, a grinding driver 410 and an assembly frame 440. The second slide 420 is slidably connected to the second module 430 through the grinding drive mechanism, and approaches / moves away from the chassis 520 of the steel pipe 500 to be processed through the second module 430. The assembly frame 440 is rotatably connected to the second slide 420. The grinding wheel 450 is arranged in the assembly frame 440. In actual operation, the second slide 420, the grinding driver 410 and the assembly frame 440 are synchronously adjusted in position with the second module 430. The assembly frame 440 can rotate relative to the second slide 420, thereby adjusting the working angle of the grinding piece. Based on the above structure, the grinding piece in this embodiment has a higher degree of flexibility, thereby further reducing the grinding dead angle.
[0042] This embodiment also includes a control system. The positioning mechanism 100, the clamping and rotating mechanism 200, the heating mechanism 300 and the grinding mechanism 400 are respectively connected to the control system. During the actual production and processing process, the operator can perform real-time regulation and control of the above-mentioned structures through the control system, thereby improving the flexibility of use of the equipment. Parameters can also be preset through the control system to improve the degree of automation of the equipment. Embodiment 2
[0043] This embodiment provides a method for finishing a steel tube chassis, which uses the steel tube chassis finishing equipment described in the first embodiment to finish the chassis 520 of the steel tube, and includes:
[0044] Step S1, fix the two ends of the steel pipe to be processed in the length direction to position it in the length direction. In this embodiment, the steel pipe to be processed is fixed so that its two ends are respectively in contact with the first top plate 111 and the second top plate 114 to achieve positioning in the length direction of the steel pipe; specifically, step S1 is specifically: after adjusting the first top plate 111 and the second top plate 114 to the same horizontal height, the first top plate 111 and the second top plate 114 are moved relatively close to each other until the steel pipe 500 to be processed is clamped between the two to achieve positioning in the length direction of the steel pipe.
[0045] Step S2, supporting the tube body of the steel tube to be processed and limiting it in the width direction. In this embodiment, at least one supporting assembly 120 is raised until it contacts and supports the tube body 510 of the steel tube 500 to be processed; step S2 is specifically: driving the two supporting arms 123 to rise synchronously through the first transmission assembly 122 until they abut against the tube body 510 of the steel tube 500 to be processed and then stop, at which time the tube body 510 of the steel tube 500 to be processed is located between the two supporting arms 123.
[0046] Step S3, drive the steel pipe to be processed to rotate around its axis, and heat the chassis of the steel pipe to be processed until the chassis reaches the target temperature; in this embodiment, at least one clamping and rotating mechanism 200 clamps the tube body 510 of the steel pipe 500 to be processed, and the clamping and rotating mechanism 200 clamps or releases the tube body 510 through the relative opening and closing movement of the two opening and closing plates 230. Based on the squeezing effect between the rotating wheel 231 and the tube body 510, a large friction can be generated between the two, thereby facilitating the rotating wheel 231 to drive the steel pipe 500 to be processed to rotate around its axial direction. Further, in this embodiment, the rotating wheel 231 is driven by the second transmission assembly 260, thereby indirectly driving the steel pipe to rotate. In this embodiment, step S3 is specifically as follows: the bottom plate 520 of the steel pipe 500 to be processed is heated by the heating spray gun 320, and the steel pipe 500 to be processed is rotated around its axis by at least one clamping rotating mechanism 200, and the heating is stopped after a preset time, and the surface temperature of the bottom plate 520 is detected by the temperature sensor 310.
[0047] When the bottom plate 520 reaches the target temperature, the next step is directly performed;
[0048] When the bottom plate 520 does not reach the target temperature, the above heating process is repeated, and the surface temperature of the bottom plate 520 is re-detected until the bottom plate 520 reaches the target temperature and then the next step is performed.
[0049] Step S4, maintain the rotation state of the steel pipe 500 to be processed, and grind the chassis 520 through the grinding mechanism 400 to complete the steel pipe chassis finishing process. During this process, the operator can adjust the position, angle, speed, etc. of the grinding wheel 450 in real time or preset parameters to achieve the optimal finishing effect.
[0050] In summary, the steel pipe chassis finishing equipment and method described in the present invention positions and supports the steel pipe 500 to be processed through the positioning mechanism 100, and then stably rotates and drives it through the clamping and rotating mechanism 200. During this process, the heating mechanism 300 heats the steel pipe chassis 520, thereby reducing the connection strength between impurities such as zinc slag and the chassis 520. Finally, the surface of the chassis 520 is fully polished by the grinding mechanism 400 until the impurities are completely separated from the surface of the chassis 520, completing the finishing process of the steel pipe chassis 520. The coordination and cooperation between the various mechanisms in this application is high, and it can carry out comprehensive and thorough finishing treatment on the steel pipe chassis 520 in a targeted manner. Compared with the existing conventional grinding equipment, this application can drive the steel pipe to rotate as a whole, and in this process, it can cooperate with the heating treatment and grinding treatment respectively to reduce the processing dead angle, and has high positioning accuracy and clamping stability. In addition, this application also has significant advantages such as strong compatibility, high processing efficiency and good processing quality.
[0051] Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the protection scope of the invention.
Claims
1. A steel tube chassis finishing equipment, characterized by: include: A positioning mechanism, the positioning mechanism includes a push assembly and at least one support assembly, the push assembly includes a first top plate and a second top plate that move relatively along the length direction of the steel pipe, two ends of the steel pipe to be processed are respectively abutted against the first top plate and the second top plate, at least one support assembly is arranged between the first top plate and the second top plate, and moves up and down along the height direction of the positioning mechanism, and the steel pipe to be processed is supported on at least one support assembly; The push assembly includes a first module, a first slide and a second push driver, the first module horizontally extending toward the first top plate, the first slide slidably connected to the first module through the second push driver, a lifting module is provided on the side of the first slide facing the first top plate, one end of the lifting module is connected to the lifting driver, the second top plate moves horizontally with the first slide, and moves along the lifting module through the lifting driver; The support assembly includes a support frame, a first transmission assembly and at least two support arms, the support frame is arranged below the steel pipe to be processed, the first transmission assembly is arranged on the support frame, the support arm is lifted and moved by the first transmission assembly, and the steel pipe to be processed is located between at least two of the support arms; At least one clamping and rotating mechanism, at least one of the clamping and rotating mechanisms is arranged between the first top plate and the second top plate, clamps the tube body of the steel tube to be processed, and drives the steel tube to be processed to rotate around its axis; the clamping and rotating mechanism includes two opening and closing plates, the two opening and closing plates are respectively arranged on both sides of the steel tube to be processed, and move relatively close to / away from each other, any of the opening and closing plates is provided with an avoidance groove and at least two rotating wheels, the avoidance groove matches the curvature of the steel tube to be processed, at least two rotating wheels are arranged around the avoidance groove, and any of the rotating wheels rotates around its axis; the clamping and rotating mechanism includes a clamping frame, a shift A movable plate, a third jacking driver, a guide module and a reset member, wherein the guide module extends along the width direction of the clamping and rotating mechanism and is arranged on the clamping frame, and the two opening and closing plates are respectively slidably connected to the guide modules, and the reset member is arranged between the two opening and closing plates, and a guide portion is arranged at the bottom of any opening and closing plate, and the guide portion is gradually inclined upward from the center of the guide module to both ends, and the movable plate is connected to the working end of the third jacking driver, and two extrusion wheels are arranged on it, and the two extrusion wheels are respectively abutted against the two guide inclined surfaces, and move along the guide inclined surfaces to drive the corresponding opening and closing plates to move; A heating mechanism, wherein the heating mechanism comprises a heating spray gun and a temperature sensor, wherein the working ends of the heating spray gun and the temperature sensor are both arranged toward the chassis of the steel pipe to be processed; the heating mechanism comprises an adjusting bracket, a mounting plate and a protective plate, wherein the temperature sensor is connected to the adjusting bracket, the protective plate is arranged between the heating spray gun and the chassis, and is provided with an operating port, through which the heating spray gun heats the chassis, the mounting plate is connected to the protective plate, and the heating spray gun is rotatably connected to the mounting plate; the clamping and rotating mechanism further comprises two second transmission assemblies, wherein the two second transmission assemblies respectively drive the rotating wheels on the two opening and closing plates to rotate, and any second transmission assembly comprises a second rotating driver, a second driving wheel and a second transmission belt, wherein the second rotating driver is connected to the clamping bracket, the second driving wheel is connected to the working end of the second rotating driver, and the second transmission belt is sleeved on the corresponding second driving wheel and the two rotating wheels; A grinding mechanism, wherein the grinding mechanism comprises at least one grinding wheel, and at least one of the grinding wheels moves close to / away from the chassis of the steel pipe to be processed; the grinding mechanism comprises a second module, a second slide, a grinding driver and an assembly frame, wherein the second slide is slidably connected to the second module through the grinding driver, and approaches / away from the chassis of the steel pipe to be processed through the second module, the assembly frame is rotatably connected to the second slide, and the grinding wheel is arranged in the assembly frame.
2. The steel tube chassis finishing equipment according to claim 1, characterized in that: The first transmission assembly includes a first rotation driver, a first driving wheel, a first driven wheel, a first transmission belt, a gear, a connecting rod, a lifting plate and a rack. The rotation driver is arranged on one side of the support frame, the first driving wheel is connected to the working end of the rotation driver, the first driven wheel is rotatably connected to the support frame, the first transmission belt is sleeved on the first driving wheel and the first driven wheel, the connecting rod passes through the first driven wheel, the gear is sleeved on the middle part of the connecting rod, the gear and the connecting rod rotate synchronously with the first driven wheel, one side of the lifting plate is connected to at least two of the support arms, and the other side is connected to the rack, the rack extends along the height direction of the support assembly and meshes with the gear.
3. The steel tube chassis finishing equipment according to claim 1, characterized in that: It also includes a control system, and the positioning mechanism, the clamping and rotating mechanism, the heating mechanism and the grinding mechanism are respectively connected to the control system.
4. A method for finishing a steel tube chassis, characterized in that: The steel tube chassis finishing equipment according to any one of claims 1 to 3 is used to finish the chassis of the steel tube, which comprises: Step S1, fixing both ends of the steel pipe to be processed in the length direction to position it in the length direction; Step S2, supporting the tube body of the steel tube to be processed and limiting its width direction; Step S3, driving the steel pipe to be processed to rotate around its axis, and at the same time heating the chassis of the steel pipe to be processed until the chassis reaches the target temperature; Step S4, maintaining the rotating state of the steel pipe to be processed, and grinding the chassis by a grinding mechanism to complete the steel pipe chassis finishing process.
5. The method for finishing a steel tube chassis according to claim 4, characterized in that: Step S1 specifically includes: after adjusting the first top plate and the second top plate to the same level, the first top plate and the second top plate are moved relatively close to each other until the steel pipe to be processed is clamped between the two to achieve positioning in the length direction of the steel pipe.
6. The method for finishing a steel tube chassis according to claim 4, characterized in that: Step S3 specifically includes: heating the chassis of the steel pipe to be processed by a heating spray gun, and rotating the steel pipe to be processed around its axis by at least one clamping and rotating mechanism, stopping heating after a preset time, and detecting the surface temperature of the chassis by a temperature sensor. When the chassis reaches the target temperature, proceed directly to the next step; When the chassis does not reach the target temperature, the heating process is repeated and the chassis surface temperature is re-detected until the chassis reaches the target temperature before proceeding to the next step.
Citation Information
Patent Citations
Efficient polishing device for steel pipe notch
CN112123079A
Stainless steel pipe chamfering equipment and machining process thereof
CN113182611A