A kitchen waste treatment process and system
By using first-level solid-liquid separation components and anti-blocking components in the kitchen waste treatment system, the automatic cleaning of blockages on the surface of the screen plate is solved, and the problem of reducing treatment efficiency caused by screen plate blockage is improved and the system's processing efficiency is improved.
Patent Information
- Application Number
- CN202411096307.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2044-08-12
AI Technical Summary
In the existing kitchen waste treatment system, the screen plate is prone to clogging of the screen holes after long-term use, resulting in the inability to quickly and effectively separate the liquid and solid, reducing the treatment efficiency.
A kitchen waste treatment system is designed, using first-level solid-liquid separation components and anti-blocking components. Through mechanical structures such as electric push rods and sliding inclined plates, the blockages on the surface of the screening plate are automatically cleaned to avoid clogging, and the primary and secondary solid-liquid separation components are double-separated to improve treatment efficiency.
It effectively avoids clogging of the screen plate, realizes rapid separation of liquid and solids, and improves the treatment efficiency of the kitchen waste treatment system.
Smart Images

Figure CN118788725B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of kitchen waste treatment, and specifically to a kitchen waste treatment system. Background Art
[0002] Nowadays, the amount of kitchen waste generated by the catering industry is increasing day by day. Kitchen waste contains food residues, oil, water, plastic bags, etc. The types of waste are complex and diverse. Moreover, due to the coexistence of solid and liquid in kitchen waste, it is very easy to ferment and deteriorate to produce peculiar smells, causing pollution to the atmosphere. Therefore, it is necessary to properly treat it to avoid environmental pollution, and it is necessary to classify and treat solid and liquid impurities so that various types of waste can be reasonably utilized after treatment to improve the efficiency of resource recycling.
[0003] According to Chinese Patent No. CN114260285A, a kitchen waste treatment system and method are disclosed. The present invention is applicable to the technical field of kitchen waste treatment, and provides a kitchen waste treatment system and method, including a support, on which a treatment box is arranged. A crushing box is arranged on one side of the treatment box, a solid-liquid separator is arranged below the crushing box, and an oil-water separator is arranged on one side of the solid-liquid separator; when it is necessary to treat kitchen waste, a sieve plate separates the waste and liquid; then, the waste flows into the crushing box for crushing treatment, and then the treated mixture flows into the solid-liquid separator, while the sieved liquid flows into the filtration box for filtration, and then the filtered liquid enters the liquid storage tank for storage; finally, the solid-liquid separator dehydrates the crushed mixture, and the separated oil-water mixture is output to the oil-water separator, while the separated solid matter remains in the sieve cylinder. The present invention realizes an integrated treatment process for kitchen waste, separating kitchen waste into solid residues, water and oil, which greatly facilitates subsequent treatment.
[0004] In the solution, due to the long-term use of the sieve plate, continuously screening and filtering kitchen waste, the sieve holes on the surface of the sieve plate may become blocked. During cleaning, it is necessary to manually clean the sieve plate and the cleaning process is relatively cumbersome, making it impossible to quickly and effectively separate the liquid and solid, thus reducing the treatment efficiency of the device for kitchen waste. Summary of the Invention
[0005] The object of the present invention is as follows: The present invention provides the following technical solution: A kitchen waste treatment system includes a first treatment tank. The upper surface of the first treatment tank is provided with a feeding frame. The inside of the first treatment tank is provided with a primary screening component. Below the primary screening component is a crushing component. Below the crushing component is a primary solid-liquid separation component. The surface of the primary solid-liquid separation component is provided with an anti-blocking component. The lower surface of the first treatment tank is provided with a first connecting pipe. The first connecting pipe is connected to a second connecting pipe through a flange. One end of the second connecting pipe is fixedly installed with a liquid storage tank. A discharge groove is opened on one side surface of the first treatment tank. A blocking plate is slidably connected to the inner bottom wall of the discharge groove. A hydraulic rod is fixedly installed on the inner bottom wall of the blocking plate. The side surface of the discharge groove is fixedly installed with a separation tank through an inclined material channel. The inside of the separation tank is provided with a secondary solid-liquid separation component;
[0006] The primary solid-liquid separation component includes a screening plate inclinedly arranged on the inner side wall of the first treatment tank. A plurality of screening holes are opened on the surface of the screening plate. The inner bottom wall of the first treatment tank is fixedly installed with a collection tank. The inner side wall of the first treatment tank is fixedly installed with a clamping seat. A groove is opened on the inner bottom wall of the clamping seat. A first electric push rod is fixedly installed on the inner top wall of the groove. The lower surface of the first electric push rod is fixedly installed with a clamping plate. A reset spring is fixedly installed at each of the four corners of the lower surface of the clamping seat. A telescopic column is arranged inside the reset spring. One end of the reset spring is fixedly installed with a pressing plate. The pressing plate is adapted to the screening plate;
[0007] The anti-blocking component includes a sliding inclined plate slidably connected to the inner side wall of the first treatment tank. Guide columns are fixedly installed on both side surfaces of the sliding inclined plate. Guide chutes are opened on the inner side wall of the first treatment tank. The guide columns are slidably connected inside the guide chutes. A plurality of insertion columns are arranged on the upper surface of the sliding inclined plate. The insertion columns are adapted to the screening holes. A first chute is opened on the lower surface of the sliding inclined plate. A first sliding block is slidably connected inside the first chute. The lower surface of the first sliding block is rotationally connected to a connecting plate through a hinge seat. A second electric push rod is fixedly installed on one side surface of the connecting plate. The second electric push rod is fixedly installed on the inner side wall of the first treatment tank.
[0008] As a further solution of the present invention: a protective side frame is provided on the outer surface of the first processing box. A driven column is rotatably connected inside the protective side frame. First bevel gears are fixedly installed at both ends of the driven column. A second bevel gear is meshed and connected to one side of the first bevel gear. A clamping column is fixedly installed inside the second bevel gear. The clamping column rotatably penetrates and is connected to the side surface of the first processing box. A first lead screw is fixedly installed at one end of the clamping column. The first lead screw is rotatably connected to the inner side wall of the first processing box. A first motor is fixedly installed on the side surface of the first processing box. A drive shaft is fixedly installed at the output end of the first motor. First belt pulleys are fixedly installed on the outer surfaces of the drive shaft and the driven column. A belt is lapped on the outer surface of the first belt pulley.
[0009] As a further solution of the present invention: a telescopic plate is threadedly connected to the outer surface of the first lead screw. Push plates are fixedly installed on the lower surfaces of the two telescopic plates. Guide blocks are fixedly installed on both side surfaces of the push plate. The push plate is slidably connected to the upper surface of the screening plate. First inclined grooves are opened on both sides of the inner side wall of the first processing box. The guide blocks are slidably connected inside the first inclined grooves.
[0010] As a further solution of the present invention: the primary screening assembly includes a screening roller rotatably connected to the inner side wall of the first processing box. A rotating column is fixedly installed inside the screening roller. The rotating column rotatably penetrates and is connected to the side surface of the first processing box. A first gear is fixedly installed on the outer surface of the rotating column. Tooth chain belts are meshed and connected to the outer surfaces of a number of the first gears. A clamping frame is fixedly installed on the outer surface of the first processing box. A second motor is arranged inside the clamping frame. The output end of the second motor is fixedly installed on one of the rotating columns.
[0011] As a further solution of the present invention: a first discharge groove is opened on the side surface of the first processing box. A first collection box is fixedly installed on the side surface of the first processing box. A box door is rotatably connected to one side surface of the first collection box through a hinge. An adapter plate is lapped on the side surface of the screening roller closest to the first collection box. The adapter plate is fixedly installed on the inner side wall of the first processing box.
[0012] As a further solution of the present invention: The crushing assembly includes crushing rollers rotatably connected to both sides inside the first processing box. A connecting column is fixedly installed inside the crushing roller. The connecting column rotatably penetrates and is connected to the side surface of the first processing box. Second gears are fixedly installed on the outer surfaces of the connecting columns. The second gears are meshed with each other. Second pulleys are fixedly installed on the outer surfaces of one of the connecting columns and the rotating column. A belt is lapped on the outer surface of the second pulley. The side surface of the card seat is rotatably connected to a blanking plate through a hinge. A clamping block is slidably connected to the lower surface of the blanking plate. The lower surface of the clamping block is rotatably connected to the upper surface of the clamping plate through a movable seat.
[0013] As a further solution of the present invention: A fuel pump is provided on the upper surface of the liquid storage tank. The input end of the fuel pump is fixedly installed with a telescopic pipe. A clamping member is fixedly installed on the outer surface of the telescopic pipe. A third electric push rod is fixedly installed on the upper surface of the clamping member. The output end of the fuel pump is fixedly installed with a drain pipe. A drain pipe is fixedly installed on one side surface of the liquid storage tank. A valve is fixedly installed on the outer surface of the drain pipe.
[0014] As a further solution of the present invention: The secondary solid-liquid separation assembly includes a separation cylinder rotatably connected inside the separation box. A plurality of through holes are provided on the side surface of the separation cylinder. A converging groove seat is fixedly installed on the inner bottom wall of the separation cylinder. A third motor is fixedly installed on the side surface of the separation box. The output end of the third motor is fixedly installed with a driving column. A support column is fixedly installed on the lower surface of the separation cylinder. Third pulleys are fixedly installed on the outer surfaces of the driving column and the support column. A belt is lapped on the outer surface of the third pulley. A liquid suction pipe is fixedly installed on the side surface of the separation box. A liquid suction pump is fixedly installed at one end of the liquid suction pipe. The output end of the liquid suction pump is fixedly installed with a first pipe. The first pipe is fixedly installed with an input pipe through a flange. The input pipe is fixedly installed on the side surface of the liquid storage tank. A brush plate is slidably connected to the inner side wall of the separation cylinder. The upper surface of the brush plate is fixedly installed on the inner side wall of the separation box through a clamping rod.
[0015] As a further solution of the present invention: A material extraction assembly is provided on the surface of the converging groove seat. The material extraction assembly includes a material extraction cylinder fixedly installed on the upper surface of the converging groove seat. A feed slot is provided at the bottom of the surface of the material extraction cylinder. A spiral conveyor blade is rotatably connected inside the material extraction cylinder. A rotary motor is fixedly installed on the top of the material extraction cylinder through a housing. The output end of the rotary motor is fixedly installed with a spiral conveyor blade. A blanking inclined pipe is fixedly installed at one end of the material extraction cylinder. A storage box is fixedly installed at one end of the blanking inclined pipe. A box cover is rotatably connected to the upper surface of the storage box through a hinge. A top plate is slidably connected to the inner bottom wall of the storage box. A fourth electric push rod is fixedly installed on the lower surface of the top plate.
[0016] The present invention also discloses a usage process of a kitchen waste treatment system. By using the above-mentioned kitchen waste treatment system, it includes the following steps:
[0017] S1. Kitchen waste enters the interior of the first treatment tank through the feeding frame, and then the large-piece kitchen waste is screened by the primary screening component. The large-piece kitchen waste and the small-piece kitchen waste are screened out. The small-piece kitchen waste will fall onto the surface of the crushing component, and the small-piece kitchen waste is crushed by the crushing component.
[0018] S2. After the crushing is completed, by starting the primary solid-liquid separation component, the crushed kitchen waste falls onto the surface of the screening plate, and then the pressing plate moves downward to squeeze the kitchen waste, performing a preliminary solid-liquid separation on the kitchen waste. The separated liquid will flow into the interior of the liquid storage tank.
[0019] S3. Then, start the second electric push rod in the anti-blocking component to make the sliding inclined plate and the insertion post slide upward and insert into the screening holes on the surface of the screening plate. Then, start the first motor on one side to make the push plate slide, so as to push the kitchen waste on the surface of the screening plate into the inclined material channel and then slide into the separation cylinder inside the separation box.
[0020] S4. When the kitchen waste moves into the separation cylinder, start the third motor to make the separation cylinder rotate. The liquid in the kitchen waste in the separation cylinder is thrown out by the centrifugal force of rotation and thrown out through the through holes on the surface of the separation cylinder. Then, start the liquid extraction pump on one side to pump the liquid into the liquid storage tank.
[0021] S5. After the secondary separation is completed, start the material extraction component to transport the kitchen waste to the storage box. Then, when it is necessary to clean the kitchen waste, the fourth electric push rod can be started to drive the top plate to slide upward and move the kitchen waste upward. At the same time, the oil extraction pump can be started to extract the oil stains floating on the liquid. As the liquid drops, the third electric push rod can be started to extend the telescopic pipe to extract the oil stains at different heights. The liquid at the bottom is discharged by opening the valve on the surface of the drain pipe.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. With the anti-blocking component and the primary solid-liquid separation component set, when the first electric push rod starts, the feeding plate can be opened to move the kitchen waste downward to the surface of the screening plate. Then, as the first electric push rod drives the clamping plate to squeeze the pressing plate downward, the surface of the kitchen waste is squeezed by the pressing plate to squeeze out the liquid inside the kitchen waste. At the same time, the kitchen waste may block the screening holes on the surface of the screening plate. Then, start the second electric push rod to make the sliding inclined plate and the inserting column slide upward to push the blockage inside the screening holes upward. Then, start the first motor to make the pushing plate slide along the upper surface of the screening plate, so as to push the blockage into the separation box. When the screening plate is used for a long time, the situation of the screening plate being blocked is avoided, replacing the manual cleaning operation process. At the same time, the solid and liquid can be quickly separated, thus greatly improving the processing efficiency of the device for kitchen waste;
[0024] 2. Through the setting of the primary solid-liquid separation component and the secondary solid-liquid separation component, through two solid-liquid separation operations. First, the kitchen waste is squeezed to separate the internal liquid through the screening plate, and then it will flow into the liquid storage pipe. Then, when the kitchen waste is transported into the separation cylinder, by rotating the separation cylinder, the liquid inside the kitchen waste is separated by the centrifugal force generated during rotation. Through the two-sided solid-liquid separation operation, the liquid in the kitchen waste is greatly separated, improving the processing effect of the device on kitchen waste;
[0025] 3. Through the setting of the primary screening component and the crushing component, through the primary screening component, large pieces of kitchen waste can be filtered out by the screening rollers. The spacing between the screening rollers does not allow large pieces of kitchen waste to move downward, and small pieces of kitchen waste will fall through the direct spacing between the screening rollers. Then, the kitchen waste is crushed by the crushing rollers to facilitate the subsequent solid-liquid separation operation. Large pieces of kitchen waste will move into the first collection box, so that large pieces of kitchen waste will not affect the subsequent solid-liquid separation operation, improving the processing quality of the device;
[0026] 4. Through the set material extraction component, start the rotating motor to drive the spiral conveying blade to rotate. The kitchen waste inside the separation cylinder enters the material extraction cylinder through the feeding groove, and then the kitchen waste is input into the storage box through the feeding inclined pipe. Then, start the fourth electric push rod to drive the top plate to move upward, facilitating the staff to clean the internal kitchen waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a structural schematic diagram of the present invention;
[0028] Figure 2 is a cross-sectional structural schematic diagram of the present invention;
[0029] Figure 3 Schematic diagram of the partial structure of the primary screening assembly of the present invention;
[0030] Figure 4 Schematic diagram of the partial structure of the primary screening assembly and the crushing assembly of the present invention;
[0031] Figure 5 Schematic diagram of the structure of the primary solid-liquid separation assembly and the anti-blocking assembly of the present invention;
[0032] Figure 6 Of the present invention Figure 5 Enlarged schematic diagram of the structure at position A in;
[0033] Figure 7 Schematic diagram of the partial structure of the primary solid-liquid separation assembly of the present invention;
[0034] Figure 8 Schematic diagram of the internal structure of the liquid storage tank of the present invention;
[0035] Figure 9 Schematic diagram of the structure of the secondary solid-liquid separation assembly of the present invention;
[0036] Figure 10 Schematic diagram of the structure of the material extraction assembly of the present invention.
[0037] In the figure: 1. First treatment box; 2. Feeding frame;
[0038] 3. Primary screening assembly; 301. Screening roller; 302. First gear; 303. Second motor; 304. First collection box; 305. Connecting plate;
[0039] 4. Crushing assembly; 401. Crushing roller; 402. Second gear; 403. Second pulley; 404. Feeding plate;
[0040] 5. Primary solid-liquid separation assembly; 501. Screening plate; 502. Screening holes; 503. Collection tank; 504. First electric push rod; 505. Clamping plate; 506. Return spring; 507. Pressing plate;
[0041] 6. Anti-blocking assembly; 601. Sliding inclined plate; 602. Guide post; 603. Insertion post; 604. Connecting plate; 605. Second electric push rod; 606. Driven post; 607. First bevel gear; 608. Second bevel gear; 609. First lead screw; 610. Telescopic plate; 611. Pushing plate; 612. First inclined groove; 613. First motor;
[0042] 7. Liquid storage tank; 701. Oil pump; 702. Telescopic pipe; 703. Third electric push rod;
[0043] 8. Separation box;
[0044] 9. Secondary solid-liquid separation component; 901. Separation cylinder; 902. Converging trough seat; 903. Third motor; 904. Liquid extraction pipe; 905. Liquid extraction pump; 906. Brush plate;
[0045] 10. Material extraction component; 1001. Material extraction cylinder; 1002. Feeding trough; 1003. Screw conveyor blade; 1004. Rotating motor; 1005. Inclined discharging pipe; 1006. Storage bin; 1007. Top plate; 1008. Fourth electric push rod. Detailed implementation manners
[0046] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0047] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. The following describes the embodiments according to the overall structure of the present invention.
[0048] Please refer to Figures 1 to 10, in the embodiment of the present invention, a kitchen waste treatment system includes a first treatment tank 1. A feed frame 2 is arranged on the upper surface of the first treatment tank 1. A primary screening component 3 is arranged inside the first treatment tank 1. A crushing component 4 is arranged below the primary screening component 3. A primary solid-liquid separation component 5 is arranged below the crushing component 4. An anti-blocking component 6 is arranged on the surface of the primary solid-liquid separation component 5. A first connecting pipe is arranged on the lower surface of the first treatment tank 1. The first connecting pipe is connected to a second connecting pipe through a flange. One end of the second connecting pipe is fixedly installed with a liquid storage tank 7. A discharge slot is opened on one side surface of the first treatment tank 1. A blocking plate is slidably connected to the inner bottom wall of the discharge slot. A hydraulic rod 11 is fixedly installed on the inner bottom wall of the blocking plate. A separation tank 8 is fixedly installed on the side surface of the discharge slot through an inclined material channel. A secondary solid-liquid separation component 9 is arranged inside the separation tank 8;
[0049] The primary solid-liquid separation component 5 includes a screening plate 501 inclinedly arranged on the inner side wall of the first treatment tank 1. A plurality of screening holes 502 are opened on the surface of the screening plate 501. A collection tank 503 is fixedly installed on the inner bottom wall of the first treatment tank 1. A clamping seat is fixedly installed on the inner side wall of the first treatment tank 1. A groove is opened on the inner bottom wall of the clamping seat. A first electric push rod 504 is fixedly installed on the inner top wall of the groove. A clamping plate 505 is fixedly installed on the lower surface of the first electric push rod 504. A reset spring 506 is fixedly installed at each of the four corners of the lower surface of the clamping seat. A telescopic column is arranged inside the reset spring 506. One end of the reset spring 506 is fixedly installed with a pressing plate 507. The pressing plate 507 is adapted to the screening plate 501.
[0050] In this embodiment: The kitchen waste is first crushed by the crushing component 4, and then the first electric push rod 504 is started to drive the clamping plate 505 to slide downward. The downward movement of the clamping plate 505 drives the clamping block to move through the movable seat, so that the clamping block slides on the lower surface of the feeding plate 404 and the feeding plate 404 rotates, thereby moving the kitchen waste on the surface of the feeding plate 404 to the screening plate 501. Then, with the start of the first electric push rod 504, the clamping plate 505 moves downward. The downward movement of the clamping plate 505 presses the lower pressing plate 507. The movement of the pressing plate 507 stretches the reset spring 506. With the movement of the pressing plate 507, the kitchen waste on the surface of the screening plate 501 is squeezed, so as to squeeze out the liquid inside the kitchen waste. The squeezed-out liquid will flow into the interior of the liquid storage tank 7, and the kitchen waste is preliminarily separated into solid and liquid.
[0051] Please refer specifically to Figures 1 to 10, the anti-blocking component 6 includes a sliding inclined plate 601 slidably connected to the inner side wall of the first processing box 1. Guide columns 602 are fixedly installed on both side surfaces of the sliding inclined plate 601. Guide chutes are provided on the inner side wall of the first processing box 1, and the guide columns 602 are slidably connected to the inside of the guide chutes. A plurality of insertion columns 603 are arranged on the upper surface of the sliding inclined plate 601, and the insertion columns 603 are adapted to the screening holes 502. A first chute is provided on the lower surface of the sliding inclined plate 601, and a first sliding block is slidably connected to the inside of the first chute. The lower surface of the first sliding block is rotatably connected to a connecting plate 604 through a hinge seat. A second electric push rod 605 is fixedly installed on one side surface of the connecting plate 604, and the second electric push rod 605 is fixedly installed on the inner side wall of the first processing box 1.
[0052] A protective side frame is arranged on the outer surface of the first processing box 1. A driven column 606 is rotatably connected to the inside of the protective side frame. First bevel gears 607 are fixedly installed at both ends of the driven column 606. A second bevel gear 608 is meshed with one side of the first bevel gear 607. A clamping column is fixedly installed inside the second bevel gear 608. The clamping column rotatably penetrates and is connected to the side surface of the first processing box 1. A first lead screw 609 is fixedly installed at one end of the clamping column, and the first lead screw 609 is rotatably connected to the inner side wall of the first processing box 1. A first motor 613 is fixedly installed on the side surface of the first processing box 1. A drive shaft is fixedly installed at the output end of the first motor 613. First belt pulleys are fixedly installed on the outer surfaces of the drive shaft and the driven column 606, and a belt is lapped on the outer surface of the first belt pulley.
[0053] A telescopic plate 610 is threadedly connected to the outer surface of the first lead screw 609. Push plates 611 are fixedly installed on the lower surfaces of the two telescopic plates 610. Guide blocks are fixedly installed on both side surfaces of the push plates 611. The push plates 611 are slidably connected to the upper surface of the screening plate 501. First inclined grooves 612 are provided on both sides of the inner side wall of the first processing box 1, and the guide blocks are slidably connected to the inside of the first inclined grooves 612.
[0054] In this embodiment: After the initial solid-liquid separation is completed, the second electric push rod 605 can be activated to drive the connecting plate 604 to move. The connecting plate 604 drives the first sliding block to slide inside the first chute through the hinge seat, so that the sliding inclined plate 601 drives the insertion post 603 to slide upward and insert into the screening holes 502 on the surface of the screening plate 501. The sliding inclined plate 601 vertically slides inside the guiding chute under the guidance of the guiding post 602, so as to push the blockage inside the screening holes 502 upward. Then, the first motor 613 is activated to drive the driving shaft and the first pulley to rotate. The first pulley drives the driven post 606 below to rotate. The driven post 606 drives the first bevel gear 607 on the side surface to rotate. The first bevel gear 607 drives the engaged second bevel gear 608 to rotate. The second bevel gear 608 drives the first lead screw 609 inside to rotate. The rotation of the first lead screw 609 drives the telescopic plate 610 to move. The telescopic plate 610 slides inside the first inclined groove 612 under the guidance of the guiding blocks on both sides, so that the telescopic plate 610 drives the pushing plate 611 to slide on the surface of the screening plate 501, hanging the blockage on the surface of the screening plate 501 to the inclined material channel and transporting it to the separation box 8, avoiding the occurrence of blockage of the screening plate 501 caused by the blockage, and improving the solid-liquid separation efficiency of the device.
[0055] Please refer specifically to Figures 1 to 10 , the primary screening assembly 3 includes a screening roller 301 rotatably connected to the inner side wall of the first processing box 1. A rotating column is fixedly installed inside the screening roller 301. The rotating column rotatably penetrates and is connected to the side surface of the first processing box 1. A first gear 302 is fixedly installed on the outer surface of the rotating column. A toothed chain belt is meshed with the outer surfaces of several first gears 302. A clamping frame is fixedly installed on the outer surface of the first processing box 1. A second motor 303 is arranged inside the clamping frame. The output end of the second motor 303 is fixedly installed on one of the rotating columns.
[0056] A first discharge groove is formed on the side surface of the first processing box 1. A first collection box 304 is fixedly installed on the side surface of the first processing box 1. A box door is rotatably connected to one side surface of the first collection box 304 through a hinge. One side surface of the screening roller 301 closest to the first collection box 304 is lapped with an adapter plate 305. The adapter plate 305 is fixedly installed on the inner side wall of the first processing box 1.
[0057] The crushing assembly 4 includes crushing rollers 401 rotatably connected to both sides inside the first processing tank 1. A connecting column is fixedly installed inside the crushing roller 401. The connecting column rotatably penetrates and is connected to the side surface of the first processing tank 1. Second gears 402 are fixedly installed on the outer surfaces of the connecting columns. The second gears 402 are meshed and connected to each other. Second belt pulleys 403 are fixedly installed on the outer surfaces of one of the connecting columns and the rotating column. A belt is lapped on the outer surface of the second belt pulley 403. The lower feeding plate 404 is rotatably connected to the side surface of the clamping seat through a hinge. A clamping block is slidably connected to the lower surface of the lower feeding plate 404. The lower surface of the clamping block is rotatably connected to the upper surface of the clamping plate 505 through a movable seat.
[0058] In this embodiment: The kitchen waste falls onto the surface of the screening roller 301 through the feeding frame 2. By starting the second motor 303, the rotating column is driven to rotate. The rotating column drives the first gear 302 on its outer surface to rotate. The first gear 302 drives all the internally meshed first gears 302 to rotate synchronously through the meshed chain belt. The first gear 302 drives the internal rotating column and the screening roller 301 on its outer surface to rotate synchronously, so as to convey the large pieces of kitchen waste into the first collection tank 304 through the continuously rotating screening roller 301. The small pieces of kitchen waste fall downward through the gaps between the screening rollers 301. As the rotating column rotates, the second belt pulley 403 on its outer surface is driven to rotate. The second belt pulley 403 drives the connecting column below through the belt, and then meshes and rotates through the meshed second gears 402, so that the connecting columns rotate in opposite directions to each other. The connecting columns drive the crushing rollers 401 on their outer surfaces to rotate, so as to perform a crushing operation on the falling kitchen waste, facilitating the subsequent solid-liquid separation operation.
[0059] Please refer specifically to Figures 1 to 10 On the upper surface of the liquid storage tank 7, an oil pump 701 is provided. The input end of the oil pump 701 is fixedly installed with a telescopic pipe 702. A clamping member is fixedly installed on the outer surface of the telescopic pipe 702. A third electric push rod 703 is fixedly installed on the upper surface of the clamping member. The output end of the oil pump 701 is fixedly installed with an oil discharge pipe. A liquid discharge pipe is fixedly installed on one side surface of the liquid storage tank 7. A valve is fixedly installed on the outer surface of the liquid discharge pipe.
[0060] The secondary solid-liquid separation assembly 9 includes a separation cylinder 901 rotatably connected inside the separation tank 8. A number of through holes are provided on the side surface of the separation cylinder 901. A converging groove seat 902 is fixedly installed on the inner bottom wall of the separation cylinder 901. A third motor 903 is fixedly installed on the side surface of the separation tank 8. A driving column is fixedly installed at the output end of the third motor 903. A support column is fixedly installed on the lower surface of the separation cylinder 901. Third belt pulleys are fixedly installed on the outer surfaces of the driving column and the support column. A belt is lapped on the outer surface of the third belt pulley. A liquid extraction pipe 904 is fixedly installed on the side surface of the separation tank 8. A liquid extraction pump 905 is fixedly installed at one end of the liquid extraction pipe 904. A first pipe is fixedly installed at the output end of the liquid extraction pump 905. An input pipe is fixedly installed to the side surface of the storage tank 7 through a flange. A brush plate 906 is slidably connected to the inner side wall of the separation cylinder 901. The upper surface of the brush plate 906 is fixedly installed on the inner side wall of the separation tank 8 through a clamping rod.
[0061] In this embodiment: The kitchen waste is conveyed into the interior of the separation cylinder 901. Then, by starting the third motor 903, the driving column is driven to rotate. The support column and the upper separation cylinder 901 above are driven to rotate through the third belt pulley. When the separation cylinder 901 rotates, the liquid inside the kitchen waste flows out through the through holes on the surface of the separation cylinder 901 by centrifugal force. Then, the liquid extraction pump 905 is started to pump the oil-water mixture into the storage tank 7 through the liquid extraction pipe 904. At the same time, as the separation cylinder 901 rotates, the brush plate 906 can continuously rub the inner side wall of the separation cylinder 901, avoiding the blockage of the through holes on the side surface of the separation cylinder 901. After the oil-water mixture is solid-liquid separated twice, it will flow into the storage tank 7. The third electric push rod 703 can be started to drive the telescopic pipe 702 to extend downward, so that one end of the telescopic pipe 702 is at the top layer of the liquid. According to the principle that oil and water always float on the water surface, the oil pump 701 is started to pump out the oil and water, and then the valve on the surface of the drain pipe is started to drain the water at the bottom.
[0062] Please refer to Figures 1 to 10 with emphasis. A material extraction assembly 10 is arranged on the surface of the converging groove seat 902. The material extraction assembly 10 includes a material extraction cylinder 1001 fixedly installed on the upper surface of the converging groove seat 902. A feeding groove 1002 is provided at the bottom of the surface of the material extraction cylinder 1001. A spiral conveyor blade 1003 is rotatably connected inside the material extraction cylinder 1001. A rotary motor 1004 is fixedly installed on the top of the material extraction cylinder 1001 through a housing. The output end of the rotary motor 1004 is fixedly installed with the spiral conveyor blade 1003. One end of the material extraction cylinder 1001 is fixedly installed with a downward-sloping discharge pipe 1005. One end of the downward-sloping discharge pipe 1005 is fixedly installed with a storage box 1006. The upper surface of the storage box 1006 is rotatably connected with a box cover through a hinge. A top plate 1007 is slidably connected to the inner bottom wall of the storage box 1006. A fourth electric push rod 1008 is fixedly installed on the lower surface of the top plate 1007.
[0063] In this embodiment: after the secondary solid-liquid separation is completed, the kitchen waste enters the feeding cylinder 1001 from the feeding trough 1002 at the bottom of the feeding cylinder 1001. Then, the rotating motor 1004 is started to drive the spiral conveying blade 1003 to rotate, so as to convey the kitchen waste upward and convey it to the storage tank 1006 through the feeding inclined pipe 1005. The converging trough seat 902 arranged at the bottom can converge the kitchen waste towards the bottom, so that the kitchen waste can be continuously conveyed. When it is necessary to clean the kitchen waste inside the storage tank 1006, the fourth electric push rod 1008 can be started to drive the top plate 1007 to move upward, which is convenient for the staff to clean the kitchen waste.
[0064] The following combines the above-mentioned kitchen waste treatment system to provide a use process of the kitchen waste treatment system, which specifically includes the following steps:
[0065] S1. The kitchen waste enters the interior of the first treatment tank 1 through the feeding frame 2, and then the large pieces of kitchen waste are screened by the primary screening component 3. The large pieces of kitchen waste and the small pieces of kitchen waste are screened out. The small pieces of kitchen waste will fall onto the surface of the crushing component 4, and the small pieces of kitchen waste are crushed by the crushing component 4;
[0066] S2. After the crushing is completed, the kitchen waste after crushing is dropped onto the surface of the screening plate 501 by starting the primary solid-liquid separation component 5. Then, the pressing plate 507 moves downward to squeeze the kitchen waste, and the primary solid-liquid separation of the kitchen waste is carried out. The separated liquid will flow into the interior of the liquid storage tank 7;
[0067] S3. Then, the second electric push rod 605 in the anti-blocking component 6 is started to make the sliding inclined plate 601 and the inserting column 603 slide upward and insert into the screening holes 502 on the surface of the screening plate 501. Then, the first motor 613 on one side is started to make the push plate 611 slide, so as to push the kitchen waste on the surface of the screening plate 501 into the inclined material channel and then slide into the separation cylinder 901 inside the separation box 8;
[0068] S4. When the kitchen waste moves into the separation cylinder 901, the third motor 903 is started to make the separation cylinder 901 rotate. The liquid in the kitchen waste in the separation cylinder 901 is thrown out by the centrifugal force of rotation, and is thrown out through the through holes on the surface of the separation cylinder 901. Then, the liquid pumping pump 905 on one side is started to pump the liquid into the liquid storage tank 7.
[0069] After the secondary separation is completed, the food waste is conveyed into the storage tank 1006 by starting the feeding component 10. Then, when it is necessary to clean the food waste, the fourth electric push rod 1008 can be started to drive the top plate 1007 to slide upward and move the food waste upward. At the same time, the oil pump 701 can be started to extract the oil stains floating on the liquid. As the liquid level drops, the third electric push rod 703 can be started to extend the telescopic pipe 702, so as to extract the oil stains at different heights. The liquid at the bottom is discharged by opening the valve on the surface of the drain pipe.
[0070] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, should be covered by the protection scope of the present invention.
Claims
1. A kitchen waste treatment system, comprising a first treatment box (1), characterized in that: A feed frame (2) is provided on the upper surface of the first processing box (1), a primary screening component (3) is provided inside the first processing box (1), a crushing component (4) is provided below the primary screening component (3), a primary solid-liquid separation component (5) is provided below the crushing component (4), an anti-blocking component (6) is provided on the surface of the primary solid-liquid separation component (5), a first connecting pipe is provided on the lower surface of the first processing box (1), the first connecting pipe is connected to a second connecting pipe via a flange, a liquid storage tank (7) is fixedly installed on one end of the second connecting pipe, a discharge trough is provided on one side surface of the first processing box (1), a baffle plate is slidably connected to the inner bottom wall of the discharge trough, a hydraulic rod (11) is fixedly installed on the inner bottom wall of the baffle plate, a separation box (8) is fixedly installed on the side surface of the discharge trough via an inclined material channel, and a secondary solid-liquid separation component (9) is provided inside the separation box (8); The first-stage solid-liquid separation component (5) comprises a sieve plate (501) obliquely arranged on the inner side wall of the first processing box (1), a plurality of sieve holes (502) are provided on the surface of the sieve plate (501), a collecting groove (503) is fixedly installed on the inner bottom wall of the first processing box (1), a holder is fixedly installed on the inner side wall of the first processing box (1), a groove is formed at the inner bottom wall of the holder, a first electric push rod (504) is fixedly installed on the inner top wall of the groove, a clamping plate (505) is fixedly installed on the lower surface of the first electric push rod (504), reset springs (506) are fixedly installed at the four corners of the lower surface of the holder, a telescopic column is provided inside the reset spring (506), a pressing plate (507) is fixedly installed on one end of the reset spring (506), and the pressing plate (507) is adapted to the sieve plate (501); The anti-blocking component (6) comprises a sliding inclined plate (601) slidably connected to the inner wall of the first processing box (1), guide columns (602) are fixedly installed on both side surfaces of the sliding inclined plate (601), a guide slot is provided on the inner wall of the first processing box (1), the guide column (602) is slidably connected to the inside of the guide slot, a plurality of plug columns (603) are arranged on the upper surface of the sliding inclined plate (601), the plug columns (603) are adapted to the screening holes (502), a first slot is provided on the lower surface of the sliding inclined plate (601), a first sliding block is slidably connected to the inside of the first slot, the lower surface of the first sliding block is rotatably connected to a connecting plate (604) via a hinge seat, a second electric push rod (605) is fixedly installed on one side surface of the connecting plate (604), and the second electric push rod (605) is fixedly installed on the inner wall of the first processing box (1).
2. A kitchen waste treatment system according to claim 1, characterized in that: The outer surface of the first processing box (1) is provided with a protective side frame, and the interior of the protective side frame is rotatably connected to a driven column (606), and first bevel gears (607) are fixedly installed at both ends of the driven column (606), and one side of the first bevel gear (607) is meshingly connected to a second bevel gear (608), and a clamping column is fixedly installed inside the second bevel gear (608), and the clamping column is rotatably connected to the side surface of the first processing box (1), and one end of the clamping column is fixedly installed with a first screw rod (609), and the first screw rod (609) is rotatably connected to the inner wall of the first processing box (1), and a first motor (613) is fixedly installed on the side surface of the first processing box (1), and a driving shaft is fixedly installed on the output end of the first motor (613), and a first pulley is fixedly installed on the outer surface of the driving shaft and the driven column (606), and a belt is overlapped on the outer surface of the first pulley.
3. A kitchen waste treatment system according to claim 2, characterized in that: The outer surface of the first screw rod (609) is threadedly connected to a telescopic plate (610), and push plates (611) are fixedly installed on the lower surfaces of the two telescopic plates (610). Guide blocks are fixedly installed on the two side surfaces of the push plates (611), and the push plates (611) are slidably connected to the upper surface of the screening plate (501). First inclined grooves (612) are opened on both sides of the inner wall of the first processing box (1), and the guide blocks are slidably connected to the inside of the first inclined grooves (612).
4. A kitchen waste treatment system according to claim 3, characterized in that: The primary screening assembly (3) comprises a screening roller (301) rotatably connected to the inner wall of the first processing box (1); a rotating column is fixedly installed inside the screening roller (301); the rotating column rotates through the side surface of the first processing box (1); a first gear (302) is fixedly installed on the outer surface of the rotating column; the outer surfaces of a plurality of the first gears (302) are meshedly connected with a toothed chain belt; a card frame is fixedly installed on the outer surface of the first processing box (1); a second motor (303) is arranged inside the card frame; and one of the rotating columns is fixedly installed at the output end of the second motor (303).
5. A kitchen waste treatment system according to claim 4, characterized in that: A first discharge trough is provided on the side surface of the first processing box (1), a first collecting box (304) is fixedly mounted on the side surface of the first processing box (1), a box door is rotatably connected to one side surface of the first collecting box (304) via a hinge, a connecting plate (305) is overlapped on the side surface of the screening roller (301) closest to the first collecting box (304), and the connecting plate (305) is fixedly mounted on the inner wall of the first processing box (1).
6. A kitchen waste treatment system according to claim 5, characterized in that: The crushing assembly (4) comprises a crushing roller (401) rotatably connected to both sides of the first processing box (1); a connecting column is fixedly installed inside the crushing roller (401); the connecting column is rotatably connected to the side surface of the first processing box (1); the outer surface of the connecting column is fixedly installed with a second gear (402); the second gears (402) are meshed and connected with each other; a second pulley (403) is fixedly installed on the outer surface of one of the connecting columns and the rotating column; the outer surface of the second pulley (403) is overlapped with a belt; the side surface of the card seat is rotatably connected to a discharge plate (404) via a hinge; the lower surface of the discharge plate (404) is slidably connected to a card block; the lower surface of the card block is rotatably connected to the upper surface of the card plate (505) via a movable seat.
7. A kitchen waste treatment system according to claim 6, characterized in that: An oil pump (701) is arranged on the upper surface of the liquid storage tank (7); a telescopic tube (702) is fixedly mounted on the input end of the oil pump (701); a clamp is fixedly mounted on the outer surface of the telescopic tube (702); a third electric push rod (703) is fixedly mounted on the upper surface of the clamp; an oil discharge pipe is fixedly mounted on the output end of the oil pump (701); a liquid discharge pipe is fixedly mounted on one side surface of the liquid storage tank (7); and a valve is fixedly mounted on the outer surface of the liquid discharge pipe.
8. A kitchen waste treatment system according to claim 7, characterized in that: The secondary solid-liquid separation component (9) comprises a separation cylinder (901) rotatably connected to the interior of a separation box (8), a plurality of through holes being provided on the side surface of the separation cylinder (901), a gathering groove seat (902) being fixedly mounted on the inner bottom wall of the separation cylinder (901), a third motor (903) being fixedly mounted on the side surface of the separation box (8), a driving column being fixedly mounted on the output end of the third motor (903), a pillar being fixedly mounted on the lower surface of the separation cylinder (901), a third belt pulley being fixedly mounted on the outer surfaces of the driving column and the pillar, and the third belt A belt is overlapped on the outer surface of the wheel, a liquid extraction pipe (904) is fixedly mounted on the side surface of the separation box (8), a liquid extraction pump (905) is fixedly mounted on one end of the liquid extraction pipe (904), a first pipeline is fixedly mounted on the output end of the liquid extraction pump (905), an input pipeline is fixedly mounted on the first pipeline via a flange, and the input pipeline is fixedly mounted on the side surface of the liquid storage tank (7), and a brush plate (906) is slidably connected to the inner wall of the separation cylinder (901), and the upper surface of the brush plate (906) is fixedly mounted on the inner wall of the separation box (8) via a clamping rod.
9. A kitchen waste treatment system according to claim 8, characterized in that: The surface of the gathering groove seat (902) is provided with a material extraction assembly (10), and the material extraction assembly (10) comprises a material extraction cylinder (1001) fixedly mounted on the upper surface of the gathering groove seat (902), a material inlet trough (1002) is provided at the bottom of the surface of the material extraction cylinder (1001), a spiral conveying blade (1003) is rotatably connected inside the material extraction cylinder (1001), and a rotating motor (1004) is fixedly mounted on the top of the material extraction cylinder (1001) through a shell, and the rotating motor (1004) is 4) is fixedly mounted with a spiral conveying blade (1003) at the output end, a material discharge inclined tube (1005) is fixedly mounted on one end of the material extraction cylinder (1001), a material storage box (1006) is fixedly mounted on one end of the material discharge inclined tube (1005), the upper surface of the material storage box (1006) is rotatably connected to a box cover via a hinge, the inner bottom wall of the material storage box (1006) is slidably connected to a top plate (1007), and a fourth electric push rod (1008) is fixedly mounted on the lower surface of the top plate (1007).
10. A process for using a kitchen waste treatment system, characterized in that: The kitchen waste treatment system according to claim 9 comprises the following steps: S1, the food waste enters the interior of the first processing box (1) through the feeding frame (2), and then the large food waste is screened by the primary screening component (3), the large food waste and the small food waste are screened out, and the small food waste falls onto the surface of the crushing component (4), and the crushing component (4) performs a crushing operation on the small food waste; S2, after the crushing is completed, the first-level solid-liquid separation component (5) is started to make the crushed food waste fall onto the surface of the screening plate (501), and then the pressing plate (507) moves downward to squeeze the food waste, thereby performing preliminary solid-liquid separation on the food waste, and the separated liquid flows into the interior of the liquid storage tank (7); S3, then starting the second electric push rod (605) in the anti-blocking component (6) to make the sliding inclined plate (601) and the plug post (603) slide upward and insert into the screening hole (502) on the surface of the screening plate (501), and then starting the first motor (613) on one side to make the push plate (611) slide, thereby pushing the food waste on the surface of the screening plate (501) into the inclined material channel and then sliding into the separation cylinder (901) inside the separation box (8); S4. When the food waste moves into the separation cylinder (901), the third motor (903) is started to rotate the separation cylinder (901), and the liquid in the food waste in the separation cylinder (901) is thrown out through the through holes on the surface of the separation cylinder (901) by the centrifugal force of the rotation, and then the liquid pump (905) on one side is started to pump the liquid into the liquid storage tank (7). S5. After the secondary separation is completed, the food waste is transported to the storage box (1006) by starting the extraction component (10). Then, when the food waste needs to be cleaned, the fourth electric push rod (1008) is started to drive the top plate (1007) to slide upward and move the food waste upward. At the same time, the oil extraction pump (701) is started to extract the oil stains floating on the liquid. As the liquid descends, the third electric push rod (703) is started to extend the telescopic tube (702) to extract the oil stains at different heights. The liquid at the bottom is discharged by opening the valve on the surface of the drain pipe.
Citation Information
Patent Citations
Kitchen waste treatment system and method
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