Silicon steel sheet and coil manufacturing cleaning device
By using vertical -shaped sponge washing brushing and rolling shafts in the silicon steel roll cleaning device, combined with the high -frequency vertical vibration of the drive mechanism, the problem of decline in cleaning effects in existing technologies and water stain adhesion, realized realization The consistency and efficiency of the cleaning effect.
Patent Information
- Application Number
- CN202411287955.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-09-14
AI Technical Summary
In the prior art, the brush tool used for cleaning silicon steel sheet steel coils will adhere to a large amount of oil and impurities after being used for a period of time, resulting in a decrease in cleaning effect and needs to be replaced frequently, which increases the cumbersomeness of the cleaning steps, and routine cleaning can easily lead to Water stains adhere to it, resulting in secondary pollution.
The vertical -shaped sponge washing brush pad was cleaned on both sides of the silicon steel sheet. The rolling shaft on the top slowly updated the sponge washing brush in the clean process to ensure the consistent cleaning effect and achieve high frequency vertical vibration through the drive mechanism. Promote the discharge of water stains and reduce adhesion.
The consistency of the cleaning effect of the same roll of silicon steel sheet steel rolls, improved the cleaning strength, avoided secondary pollution, reduced the problem of water stain adhesion, and simplified the cleaning steps.
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Figure CN118808219B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dirt cleaning, in particular to a silicon steel sheet and coil manufacturing cleaning device. Background Art
[0002] The main purpose of cleaning the surface of silicon steel sheets and coils is to remove surface contaminants, oxides and rust, and to provide a clean surface for subsequent processing steps. In addition, the cleaning process also includes removing residual acid and other impurities on the surface of the steel, ensuring surface cleanliness and making the surface and edges more neat. These measures work together to improve the physical properties and chemical stability of the steel, extend its service life, and increase the yield rate of silicon steel sheets and coils.
[0003] In the prior art, the cleaning device used in the silicon steel sheet coil manufacturing process presses the surface of the silicon steel sheet coil with a high-speed rotating brush, and cleans the surface dirt through the scrubbing process. However, since the silicon steel sheet coil is relatively wide and long, a large amount of oil and impurities will adhere to the single brush tool after a period of use, resulting in a decrease in the subsequent cleaning effect on the surface of the silicon steel sheet coil, and ultimately resulting in differences in the degree of cleanliness before and after the same silicon steel sheet coil. At the same time, the brush needs to be replaced frequently, which increases the cleaning steps and makes the process more complicated. Conventional cleaning will cause a large amount of water stains to adhere to the surface of the coil, which is prone to secondary pollution. Summary of the invention
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a silicon steel sheet and coil manufacturing cleaning device to solve the problems raised in the above-mentioned background technology. The present invention uses a sheet-shaped sponge washing pad in a vertical form to clean both sides of the silicon steel sheet and coil, and cooperates with the top winding shaft to slowly control the continuous renewal of the sponge washing pad during the cleaning process, so that the cleaning effect of the same roll of silicon steel sheet and coil is consistent before and after, thereby improving the cleaning intensity, and at the same time ensuring that the washing pressure remains fixed, avoiding secondary pollution and reducing the problem of water stain adhesion.
[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a silicon steel sheet and coil manufacturing cleaning device, including a cleaning device body, the cleaning device body including a cleaning frame, a washing assembly, a driving mechanism and a sponge washing pad, the side of the cleaning frame is welded with a lower side baffle, a middle side baffle and an upper side baffle, the silicon steel sheet and coil to be cleaned is placed on the inner side of the upper side baffle, the surface of the middle side baffle is screwed with a transmission box, one end of the driving mechanism is installed inside the transmission box, lifting frames are welded on both sides of the washing assembly, a boosting mechanism is welded on the inner side of the lifting frame, one end of the sponge washing pad is wound on the top of the washing assembly, a winding shaft is inserted at the top of the cleaning frame, and the other end of the sponge washing pad is wound on the surface of the winding shaft.
[0006] Furthermore, the cleaning frame includes a base and columns, both ends of the lower side baffle, the middle side baffle and the upper side baffle are welded to two of the columns as a whole, and a first reversing rod and a second reversing rod are inserted between the two columns.
[0007] Furthermore, a winding guide roller is inserted into the inner side of the upper side baffle, and the winding guide roller is used to support the silicon steel sheet coil. A first motor is screwed to the outer side of the top of one of the columns, and one end of the winding shaft is inserted into the output end of the first motor.
[0008] Furthermore, a water spray pipe is inserted into the surface of the upper side baffle, the sponge scrubbing pad passes around the outside of the first reversing rod and the second reversing rod in turn, a lead-out rod is welded on the inner side of the lower side baffle, and the silicon steel sheet coil passes through the bottom of the lead-out rod.
[0009] Furthermore, the washing assembly includes a washing reel and a winding guide roller, the two ends of the washing reel are inserted in the inner top of the lifting frame, the two ends of the winding guide roller are inserted in the inner middle of the lifting frame, and a pressure rod is welded to the inner bottom end of the lifting frame.
[0010] Furthermore, a lifting groove is opened on the surface of the lifting frame, a support plate is welded on the side of the column, and a limiting boss is integrally formed at the end of the support plate. The limiting boss is integrally embedded in the interior of the lifting groove, and the width of the lifting groove is the same as the thickness of the limiting boss.
[0011] Furthermore, the boosting mechanism includes a back plate and a boosting rod, two ends of the back plate are welded to the inner side of the lifting frame, and a through hole is opened on the surface of the back plate.
[0012] Furthermore, a spring rod is inserted into the through hole, a boost rod is welded to the end of the spring rod, and both ends of the spring on the spring rod are respectively against the surface of the back plate and the boost rod, and the boost rod is pressed against the back of the sponge scrubbing pad.
[0013] Furthermore, the driving mechanism includes a second motor and a cam, the second motor is screwed inside the transmission box, a driving shaft is inserted into the output end of the second motor, the end key of the driving shaft is connected to a driving gear, and a driven gear is meshed on the side of the driving gear.
[0014] Furthermore, the side key of the driven gear is connected to a driven shaft, a cam is integrally formed on the surface of the driven shaft, the end of the driven shaft is embedded in the inner wall of the middle side baffle through a sleeve bearing, the other side of the driven gear is embedded in the inner wall of the transmission box through a bearing, and the top of the cam is against the bottom end of the pressure rod.
[0015] Beneficial effects of the present invention:
[0016] 1. The silicon steel sheet coil manufacturing cleaning device uses a sheet-shaped sponge scrubbing pad in a vertical form to clean both sides of the silicon steel sheet coil. In conjunction with the top reel shaft, the sponge scrubbing pad can be slowly controlled to continuously update during the cleaning process, so that the cleaning effect of the same silicon steel sheet coil remains consistent before and after, thereby improving the cleaning intensity.
[0017] 2. During the cleaning process of the silicon steel sheet and coil manufacturing cleaning device, the driving mechanism controls the washing component to perform high-frequency vertical vibration to clean both sides of the silicon steel sheet and coil, and the vibration direction is also kept vertical, so that the adhered water stains can be pushed so that most of the water stains can be discharged to both sides, and the remaining water stains are absorbed in the renewable sponge washing pad to prevent the water stains from adhering to the surface of the silicon steel sheet and coil for a long time.
[0018] 3. The silicon steel sheet and coil manufacturing cleaning device is equipped with a booster mechanism in the washing assembly. Therefore, even if the sponge washing pad is rolled out in large quantities during long-term washing, the washing pressure can still be kept fixed, ensuring that a high-intensity washing effect is always maintained. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic structural diagram of the appearance of a silicon steel sheet and coil manufacturing and cleaning device of the present invention;
[0020] Figure 2 It is a structural schematic diagram of the cleaning frame part of the present invention;
[0021] Figure 3 It is a schematic diagram of the washing component part of the present invention;
[0022] Figure 4 It is a structural schematic diagram of the boosting mechanism part of the present invention;
[0023] Figure 5 It is a structural schematic diagram of the driving mechanism part of the present invention;
[0024] Figure 6 for Figure 1 A magnified image of area A;
[0025] In the figure: 1, cleaning frame; 2, washing assembly; 3, driving mechanism; 4, water spray pipe; 5, base; 6, column; 7, lower side baffle; 8, middle side baffle; 9, upper side baffle; 10, winding guide roller; 11, first motor; 12, winding shaft; 13, first reversing rod; 14, second reversing rod; 15, lead-out rod; 16, lifting frame; 17, washing reel; 18, lifting slot; 19, winding guide roller; 20, pressure rod; 21, support plate; 22, limiting convex column; 23, boosting mechanism; 24, back plate; 25, through hole; 26, spring rod; 27, boosting rod; 28, second motor; 29, driving shaft; 30, driving gear; 31, driven gear; 32, driven shaft; 33, cam; 34, transmission box; 35, sponge washing pad. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0027] See also Figures 1 to 6 The present invention provides the following technical solutions: a silicon steel sheet and coil manufacturing cleaning device, comprising a cleaning device body, the cleaning device body comprising a cleaning frame 1, a scrubbing assembly 2, a driving mechanism 3 and a sponge scrubbing pad 35, the side of the cleaning frame 1 is welded with a lower side baffle 7, a middle side baffle 8 and an upper side baffle 9, the silicon steel sheet and coil to be cleaned is placed on the inner side of the upper side baffle 9, the surface of the middle side baffle 8 is screwed with a transmission box 34, one end of the driving mechanism 3 is installed inside the transmission box 34, lifting frames 16 are welded on both sides of the scrubbing assembly 2, a boosting mechanism 23 is welded on the inner side of the lifting frame 16, one end of the sponge scrubbing pad 35 is wound on the top of the scrubbing assembly 2, a reeling shaft 12 is plugged into the top of the cleaning frame 1, and the other end of the sponge scrubbing pad 35 is wound on the surface of the reeling shaft 12. The silicon steel sheet coil manufacturing cleaning device is used to clean both sides of the silicon steel sheet coil at the same time, and continuously update the sponge scrubbing pad 35 used for cleaning during the cleaning process.
[0028] When the present invention is used, the silicon steel sheet coil to be cleaned is first placed on the winding guide roller 10, and then one end of the silicon steel sheet coil is led out downward, passes through the inner side of the washing component 2, and then passes through the bottom of the bottom lead-out rod 15, and is wound onto the external traction device. In the subsequent cleaning process, the silicon steel sheet coil is rolled and pulled out with the help of the external traction device, and then the driving mechanism 3 can be started. The washing component 2 is controlled by the driving mechanism 3 to perform high-frequency vibration in the vertical direction, and the sponge washing pad 35 wound on the washing component 2 is used to frictionally wash both sides of the silicon steel sheet coil at the same time to achieve the purpose of cleaning. At the same time, the sponge washing pad 35 is driven to be retracted with the help of the first motor 11 on the top, thereby changing the range of the sponge washing pad 35 that is currently in contact with the surface of the silicon steel sheet coil for cleaning.
[0029] In this embodiment, the cleaning frame 1 includes a base 5 and a column 6. Both ends of the lower side baffle 7, the middle side baffle 8 and the upper side baffle 9 are welded to two of the columns 6 as a whole, and a first reversing rod 13 and a second reversing rod 14 are inserted between the two columns 6. A winding guide roller 10 is inserted into the inner side of the upper side baffle 9, and the winding guide roller 10 is used to support the silicon steel sheet coil. A first motor 11 is screwed to the outer side of the top of one of the columns 6, and one end of the winding shaft 12 is inserted into the output end of the first motor 11. A water spray pipe 4 is inserted into the surface of the upper side baffle 9, and the sponge scrubbing pad 35 is passed around the outer side of the first reversing rod 13 and the second reversing rod 14 in turn. A lead-out rod 15 is welded to the inner side of the lower side baffle 7, and the silicon steel sheet coil passes through the bottom of the lead-out rod 15.
[0030] Specifically, the unwinding guide roller 10 at the top is used to support the silicon steel sheet coil, and during the cleaning process, the water source provided from the outside is sprayed toward the surface of the rolled silicon steel sheet coil through the water spray pipe 4, and the upper silicon steel sheet coil is guided downward through the bottom guide rod 15, so that the silicon steel sheet coil inside the cleaning area is in a vertical downward shape, and as the silicon steel sheet coil is pulled from the outside, the top coil can be slowly rotated to ensure that all the coils pass through the inner side of the washing component 2 to achieve the purpose of comprehensive washing.
[0031] In this embodiment, the scrubbing assembly 2 includes a scrubbing reel 17 and a roll-out guide roller 19. The two ends of the scrubbing reel 17 are inserted into the inner top of the lifting frame 16, and the two ends of the roll-out guide roller 19 are inserted into the inner middle of the lifting frame 16. A pressure rod 20 is welded to the inner bottom of the lifting frame 16. A lifting groove 18 is provided on the surface of the lifting frame 16. A support plate 21 is welded to the side of the column 6. The end of the support plate 21 is integrally formed with a limiting convex column 22. The limiting convex column 22 is integrally embedded in the lifting groove 18. The width of the lifting groove 18 is the same as the thickness of the limiting convex column 22. By using a sheet-shaped sponge scrubbing pad 35 in a vertical form to clean both sides of the silicon steel sheet coil, the top reel 12 can slowly control the sponge scrubbing pad 35 to continuously update during the cleaning process, so that the cleaning effect of the same roll of silicon steel sheet coil is consistent at the beginning and end, thereby improving the cleaning intensity.
[0032] Specifically, the sponge scrubbing pad 35 is wound on the surface of the top scrubbing reel 17, and the entire scrubbing assembly 2 is controlled by the driving mechanism 3 at the bottom to achieve a high-frequency lifting vibration effect. Since the sponge scrubbing pad 35 extends downward from the surface of the scrubbing reel 17 and around the bottom of the unwinding guide roller 19, the portion of the sponge scrubbing pad 35 between the scrubbing reel 17 and the unwinding guide roller 19 will fit with the surface of the steel coil, so that the high-frequency vibration provided above can drive the sponge scrubbing pad 35 to produce a friction effect with the surface of the steel coil, and the purpose of cleaning the steel coil is achieved by means of this friction. In the scrubbing process, by starting the first motor 11 at the top, the winding shaft 12 can be driven to rotate, and the winding shaft 12 can simultaneously wind up the sponge scrubbing pads 35 wound on the scrubbing assemblies 2 on both sides, so that the sponge scrubbing pads 35 pressed on the surface of the steel coil can be continuously replaced, ensuring that the sponge scrubbing pads 35 that provide cleaning on the surface of the steel coil in the early and later stages can maintain equivalent cleaning performance.
[0033] In this embodiment, the booster mechanism 23 includes a back plate 24 and a booster rod 27. The two ends of the back plate 24 are welded to the inner side of the lifting frame 16, and a through hole 25 is opened on the surface of the back plate 24. A spring rod 26 is inserted into the through hole 25, and a booster rod 27 is welded to the end of the spring rod 26. The two ends of the spring on the spring rod 26 are respectively pressed against the surface of the back plate 24 and the booster rod 27, and the booster rod 27 is pressed against the back of the sponge scrubbing pad 35. The booster mechanism 23 is installed in the scrubbing assembly 2, so even if the sponge scrubbing pad 35 is rolled out in large quantities during long-term scrubbing use, it can still ensure that the scrubbing pressure remains fixed and inconvenient, ensuring that a high-intensity scrubbing effect is always maintained.
[0034] Specifically, during the cleaning process, since the scrubbing assembly 2 is always supported by the support rod and the limiting boss 22, it can ensure that the entire scrubbing assembly 2 only performs lifting and lowering movements and does not shift in the lateral direction. At this time, the back plate 24 also remains fixed in the horizontal direction. The back plate 24 provides supporting force to the spring rod 26, and uses the spring rod 26 to press the booster rod 27 at the end against the surface of the sponge scrubbing pad 35, thereby ensuring that the sponge scrubbing pad 35 is always pressed on the steel coil, and the thickness of the sponge scrubbing pad 35 remains unchanged, so the cleaning pressure provided also remains unchanged. During this process, even if the diameter of the top scrubbing reel 17 becomes shorter as the sponge scrubbing pad 35 is rolled out, the pressure of the sponge scrubbing pad 35 pressing on the steel coil will not change.
[0035] In this embodiment, the driving mechanism 3 includes a second motor 28 and a cam 33. The second motor 28 is screwed into the transmission box 34. The output end of the second motor 28 is inserted with a driving shaft 29. The end key of the driving shaft 29 is connected to a driving gear 30. The side of the driving gear 30 is meshed with a driven gear 31. The side key of the driven gear 31 is connected to a driven shaft 32. The surface of the driven shaft 32 is integrally formed with a cam 33. The end of the driven shaft 32 is embedded in the inner wall of the middle side baffle 8 through a sleeve bearing. The other side of the driven gear 31 is embedded in the inner wall of the transmission box 34 through a bearing. The top of the cam 33 is against the bottom end of the pressure rod 20. During the cleaning process, the driving mechanism 3 controls the washing component 2 to perform high-frequency vertical vibration to clean both sides of the silicon steel sheet coil, and the vibration direction is also kept vertical, so that the adhered water stains can be pushed so that most of the water stains can be discharged to both sides, and the remaining water stains are absorbed in the renewable sponge washing pad 35 to prevent the water stains from adhering to the surface of the silicon steel sheet coil for a long time.
[0036] Specifically, after starting the second motor 28, the second motor 28 drives the driving shaft 29 to rotate, and the driving shaft 29 drives the driving gear 30 at the end and the driven gears 31 on both sides to rotate, and the driven gear 31 links the driven shaft 32 to rotate, so that the cam 33 on each driven shaft 32 can be rotated, and the top washing assembly 2 is always pressed on the surface of the cam 33 through the pressure-bearing rod 20 at the bottom. Therefore, after the cam 33 rotates, it can drive the entire washing assembly 2 to perform reciprocating lifting and lowering motion through the pressure-bearing rod 20. With the help of this lifting effect, the sponge washing pad 35 can be rubbed along the surface of the steel coil to achieve the purpose of cleaning the steel coil.
[0037] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A silicon steel sheet and coil manufacturing cleaning device, comprising a cleaning device body, characterized in that: The cleaning device body comprises a cleaning frame (1), a scrubbing assembly (2), a driving mechanism (3) and a sponge scrubbing pad (35). The side of the cleaning frame (1) is welded with a lower side baffle (7), a middle side baffle (8) and an upper side baffle (9). The silicon steel sheet coil to be cleaned is placed on the inner side of the upper side baffle (9). The surface of the middle side baffle (8) is screwed with a transmission box (34). One end of the driving mechanism (3) is installed inside the transmission box (34). The two sides of the scrubbing assembly (2) are welded with a lifting frame (16). The inner side of the lifting frame (16) is welded with a boosting mechanism (23). One end of the sponge scrubbing pad (35) is wound around the top of the scrubbing assembly (2). The top of the cleaning frame (1) A reel (12) is inserted, and the other end of the sponge scrubbing pad (35) is wound on the surface of the reel (12). The cleaning frame (1) includes a base (5) and a column (6). Both ends of the lower side baffle (7), the middle side baffle (8) and the upper side baffle (9) are welded to two of the columns (6) as a whole, and a first reversing rod (13) and a second reversing rod (14) are inserted between the two columns (6). A reeling guide roller (10) is inserted on the inner side of the upper side baffle (9), and the reeling guide roller (10) is used to support the silicon steel sheet coil. A first motor (11) is screwed on the outer side of the top of one of the columns (6). One end of the reeling shaft (12) is inserted into the output end of the first motor (11). A water spray pipe (4) is inserted into the surface of the upper side baffle (9), the sponge scrubbing pad (35) is passed around the outside of the first reversing rod (13) and the second reversing rod (14) in sequence, a guide rod (15) is welded to the inside of the lower side baffle (7), and the silicon steel sheet steel coil passes through the bottom of the guide rod (15), the scrubbing assembly (2) comprises a scrubbing reel (17) and a roll-out guide roller (19), the two ends of the scrubbing reel (17) are inserted into the inner top end of the lifting frame (16), the two ends of the roll-out guide roller (19) are inserted into the inner middle part of the lifting frame (16), and a pressure rod (20) is welded to the inner bottom end of the lifting frame (16), a lifting groove (18) is opened on the surface of the lifting frame (16), and the column (6) A support plate (21) is welded to the side of the lifting frame (16); a limiting convex column (22) is integrally formed at the end of the support plate (21); the limiting convex column (22) is integrally embedded in the interior of the lifting groove (18); the width of the lifting groove (18) is the same as the thickness of the limiting convex column (22); the boosting mechanism (23) comprises a back plate (24) and a boosting rod (27); the two ends of the back plate (24) are welded to the inner side of the lifting frame (16); a through hole (25) is opened on the surface of the back plate (24); a spring rod (26) is inserted into the interior of the through hole (25); a boosting rod (27) is welded to the end of the spring rod (26); and the two ends of the spring on the spring rod (26) are respectively pressed against the surface of the back plate (24) and the boosting rod (27);The booster rod (27) is pressed against the back of the sponge scrubbing pad (35).
2. The silicon steel sheet and coil manufacturing and cleaning device according to claim 1, characterized in that: The driving mechanism (3) comprises a second motor (28) and a cam (33); the second motor (28) is screwed into a transmission box (34); a driving shaft (29) is inserted into the output end of the second motor (28); a driving gear (30) is keyed at the end of the driving shaft (29); and a driven gear (31) is meshed with a side edge of the driving gear (30).
3. The silicon steel sheet and coil manufacturing and cleaning device according to claim 2, characterized in that: The side key of the driven gear (31) is connected to a driven shaft (32), and a cam (33) is integrally formed on the surface of the driven shaft (32). The end of the driven shaft (32) is embedded in the inner wall of the middle side baffle (8) through a sleeve bearing, and the other side of the driven gear (31) is embedded in the inner wall of the transmission box (34) through a bearing, and the top of the cam (33) is against the bottom end of the pressure rod (20).
Citation Information
Patent Citations
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