Round wire flattening device

The round wire flattening device addresses issues of wire diameter instability and slow processing speed by integrating a round wire flattening assembly and slewing bearing system with self-lubrication and easy maintenance, enhancing production efficiency and bearing longevity.

CN118808349BActive Publication Date: 2024-12-27JIANGSU WEITENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202410990959.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2024-12-27
Estimated Expiration
2044-07-23

AI Technical Summary

Technical Problem

Existing devices for converting round wire into flat wire suffer from poor wire diameter stability, slow drawing speed, and inconvenient roller disassembly and repair, leading to reduced production efficiency.

Method used

A round wire flattening device with a round wire flattening assembly and slewing bearing system that includes a magnetic pump for lubrication and cooling, a detachable installation method, and a self-injection mechanism for engine oil to maintain slewing bearing functionality, ensuring stable wire diameter and faster processing speed.

Benefits of technology

The device achieves stable wire diameter and significantly improves processing efficiency by eliminating the need for traditional roller flattening and correction, while facilitating easy component replacement and extending the life of critical bearings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a round wire flattening device, which belongs to the technical field of welding strip processing, and comprises a bottom plate, and double doors and installation panels are respectively installed on the front and rear sides of the bottom plate, a round wire flattening assembly is installed in the liquid storage tank, the rod body 1 is connected to the wire pulley 1 via a slewing bearing, the installation panel is connected to the traction wheel on one side of the outlet end of the liquid storage tank, the rod body 2 is connected to the line dividing wheel via a slewing bearing, the end of the swing rod is connected to the wire pulley 2 via a slewing bearing, and the output end of the reducer is connected to the traction wheel. The present invention solves the problem that the existing device for making round wire into flat wire generally flattens the round wire through a roller, and then corrects the flattened flat wire through a correction structure, and the corrected flat wire is rolled up for use, the processed flat wire has poor wire diameter stability, and the wire drawing speed is slow, which reduces the production efficiency, and it is very inconvenient to repair and disassemble the roller later.
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Description

Technical Field

[0001] The invention belongs to the technical field of welding strip processing, and in particular relates to a round wire flattening device. Background Art

[0002] The soldering tape is also called tinned copper tape or tin-coated copper tape. It is divided into collector tape and interconnection tape. It is used to connect the solar cells of photovoltaic modules and plays an important role in conducting electricity. The soldering tape is an important raw material in the welding process of photovoltaic modules. The quality of the soldering tape will directly affect the current collection efficiency of photovoltaic modules and has a great impact on the power of photovoltaic modules.

[0003] The existing device for making round wire into flat wire generally flattens the round wire through a roller, and then corrects the flattened flat wire through a correction structure. The corrected flat wire is rolled up for use. The wire diameter stability of the processed flat wire is poor, and the wire drawing speed is slow, which reduces the production efficiency. In addition, it is very inconvenient to disassemble and repair the roller later. Summary of the invention

[0004] The present invention provides a round wire flattening device, which aims to solve the problem that the existing device for making round wire into flat wire generally flattens the round wire by a roller, then corrects the flattened flat wire by a correction structure, and the corrected flat wire is rolled up for use, the wire diameter stability of the processed flat wire is poor, the wire drawing speed is slow, which reduces the production efficiency, and it is very inconvenient to repair and disassemble the roller later.

[0005] The embodiment of the present invention provides a round wire flattening device, comprising a bottom plate, side plates are arranged on the left and right sides of the bottom plate, and double-opening doors and installation panels are respectively arranged on the front and rear sides of the bottom plate, and a top plate is arranged on the upper ends of the side plates, the installation panel and the double-opening doors, and a liquid storage tank is arranged on the outer side of the installation panel, and a round wire flattening assembly is arranged in the liquid storage tank. The installation panel is fixedly connected to a rod body 1 on one side of the liquid storage tank inlet end, and the rod body 1 is connected to a wire guide wheel 1 via a swivel bearing. The installation panel is screwed to a traction wheel on one side of the liquid storage tank outlet end. The installation panel is mounted on a wall surface below the liquid storage tank, and a rod body 2 is mounted on the rod body 2, which is connected to a line dividing wheel via a swivel bearing. The installation panel is screwed to a swing arm below the line dividing wheel, and the end of the swing arm is screwed to the wire guide wheel 2 via a swivel bearing. A reducer is arranged on the inner side of the installation panel, and the output end of the reducer is connected to the traction wheel.

[0006] Furthermore, a wire drawing liquid tank is installed at the upper end of the base plate, and a magnetic pump is installed at the upper end of the base plate and on the side of the wire drawing liquid tank. One end of the magnetic pump is connected to the wire drawing liquid tank via pipeline one, and the other end of the magnetic pump is connected to the liquid storage tank via pipeline two. The bottom of the liquid storage tank is connected to the upper end of the wire drawing liquid tank via pipeline three.

[0007] Furthermore, the round wire flattening assembly includes an outer sleeve 1 installed at the outlet end of the liquid storage tank, an inner sleeve is engaged in the outer sleeve 1, a round wire flattening block is engaged in the inner sleeve, two ends of the round wire flattening block are respectively abutted against the inner sleeve and the outer sleeve 1, an outer sleeve 2 is detachably installed on the outer side of the outer sleeve 1, two ends of the inner sleeve are respectively abutted against the outer sleeve 1 and the outer sleeve 2, the outer sleeve 2 is close to one end of the liquid storage tank inlet end, wedge-shaped openings are reserved at both ends of the round wire flattening block, and the two wedge-shaped openings are connected via a square opening.

[0008] Furthermore, the slewing bearing comprises a first ring and a second ring, steel balls are rotatably arranged between the first ring and the second ring, an assembly seat is arranged outside the steel balls, the assembly seat is used to maintain the distance between the steel balls, a storage groove is reserved in the assembly seat between the pair of steel balls, the storage groove is filled with engine oil, a groove connected to the storage groove is reserved inside the assembly seat, and the discharge port of the groove is arranged toward the steel balls;

[0009] When the slewing bearing is running low on oil, the temperature will continue to rise as it rotates, and the oil in the storage tank can flow through the grooves onto the steel balls.

[0010] A composite sheet is arranged inside the storage tank, and the outer wall of the composite sheet can block the entrance of the groove at one end of the storage tank. In the absence of temperature increase, the composite sheet is pressed on the entrance of the groove through its own shape change.

[0011] Furthermore, the composite sheet comprises a steel sheet and a copper sheet, and the expansion coefficient of the steel sheet is smaller than the expansion coefficient of the copper sheet;

[0012] The vertical span of the steel sheet is smaller than that of the copper sheet, and only the copper sheet is arranged at the position where the composite sheet and the wall of the storage tank are in contact.

[0013] Furthermore, the outer wall of the copper sheet at the entrance of the channel is fixedly connected to the anti-leakage sheet, the inner wall surface of the storage groove is fixedly connected to the conductive sheet, and the composite sheet is fixedly connected to the inner surface of the storage groove through the conductive sheet.

[0014] Furthermore, a corrugated pipe is fixedly connected to the inner wall of the storage tank, a closed chamber is formed between the mouth of the lower end of the corrugated pipe and the fixed area of ​​the inner wall of the storage tank, and the upper end of the corrugated pipe is fixedly connected to the lead platform;

[0015] A spiral beryllium copper wire is fixedly connected between the inner side of the upper end of the corrugated pipe and the inner wall of the storage tank.

[0016] Furthermore, the inside of the corrugated pipe is filled with air which is half of the volume when the corrugated pipe is stretched to its longest length.

[0017] Furthermore, a reinforcing ring is fixedly connected to the inner side of the corrugated pipe with the longest radius.

[0018] Furthermore, the assembly seat is made of aluminum alloy.

[0019] The beneficial effects of the present invention are:

[0020] 1. The reducer of the present invention pulls the traction wheel to rotate, and the round wire passes through the pay-off frame from the first conductor wheel through the traction wheel to pass through the round wire flattening assembly to draw the round wire into a flat wire of required specifications. The flat wire is wound on the dividing wheel, and the dividing wheel is used to prevent the flat wire from being entangled during movement. The flat wire is then wound around the second conductor wheel through the traction wheel, and finally the flat wire is guided to the next round wire flattening device for drawing through the second conductor wheel. After multiple drawing, the round wire is drawn into a flat wire of required wire diameter, and there is no need to flatten it through a traditional roller and then correct it. The processing wire diameter is more stable, the wire drawing speed is faster, and the processing efficiency is greatly improved. In addition, a detachable installation method is adopted, which makes it more convenient to replace the components in the round wire flattening assembly.

[0021] 2. The present invention injects engine oil into the storage groove on the assembly seat of the slewing bearing. When the guide wheel 1, the dividing wheel and the guide wheel 2 rotate and heat up due to less engine oil, the engine oil in the storage groove can flow to the steel balls through the groove, thereby preventing the slewing bearing from being damaged by heating up due to continuous action, thereby ensuring the life of the slewing bearing, that is, extending the use time of the slewing bearing that is injected with engine oil once. If the time limit for injecting engine oil is exceeded, the slewing bearing will not be damaged due to lack of engine oil, and the time limit for injecting engine oil beyond the deadline can be given to employees.

[0022] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present invention;

[0025] Figure 2 A schematic diagram of a split structure of an embodiment of the present invention;

[0026] Figure 3 This is a schematic diagram of the structure of a round wire flattening assembly according to an embodiment of the present invention;

[0027] Figure 4This is a schematic diagram of the round wire flattening block structure according to an embodiment of the present invention;

[0028] Figure 5 A schematic diagram of the internal structure of a slewing bearing according to an embodiment of the present invention;

[0029] Figure 6 This is a schematic diagram of the structure in which the copper sheet and the inner surface of the storage tank are attached to each other according to an embodiment of the present invention;

[0030] Figure 7 For the embodiment of the present invention Figure 6 A schematic diagram of the structure at M of FIG.

[0031] Figure 8 For the embodiment of the present invention Figure 6 A schematic diagram of the enlarged structure at N;

[0032] Fig. 9 This is a schematic diagram of the structure in which the copper sheet according to an embodiment of the present invention is attached to the storage groove through the leak-proof sheet;

[0033] Fig.10 For the embodiment of the present invention Fig. 9 A schematic diagram of the structure at Q of FIG.

[0034] Reference numerals: 1, bottom plate; 2, wire drawing liquid tank; 3, magnetic pump; 4, side plate; 5, installation panel; 6, double door; 7, top plate; 8, reducer; 9, liquid storage tank; 10, round wire flattening assembly; 11, traction wheel; 12, wire pulley 1; 13, wire dividing wheel; 14, swing rod; 15, wire pulley 2; 101, outer sleeve 1; 102, inner sleeve; 103, round wire flattening block; 104, outer sleeve 2; 1 031. Wedge-shaped mouth; 1032. Square mouth; 151. Ring 1; 152. Ring 2; 153. Steel ball; 154. Assembly seat; 155. Storage groove; 156. Groove; 157. Composite sheet; 1571. Steel sheet; 1572. Copper sheet; 1573. Leak-proof sheet; 158. Conductive sheet; 159. Corrugated pipe; 1510. Lead platform; 1511. Spiral beryllium copper wire; 1512. Reinforcement ring. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solution and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of specific embodiments of the present invention. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Reference Figure 1-10The embodiment of the present invention provides a round wire flattening device, comprising a bottom plate 1, side plates 4 are arranged on the left and right sides of the bottom plate 1, a double door 6 and an installation panel 5 are arranged on the front and rear sides of the bottom plate 1, a top plate 7 is arranged on the upper ends of the side plates 4, the installation panel 5 and the double door 6, a liquid storage tank 9 is arranged on the outer side of the installation panel 5, a round wire flattening assembly 10 is arranged in the liquid storage tank 9, the installation panel 5 is fixedly connected to a rod body 1 at one side of the inlet end of the liquid storage tank 9, and the rod body 1 is connected to the rod body 1 via a slewing bearing The mounting panel 5 is screwed to the traction wheel 11 on one side of the outlet end of the liquid storage tank 9, the mounting panel 5 is mounted on the wall below the liquid storage tank 9 with the rod body 2, the rod body 2 is connected to the dividing wheel 13 via a slewing bearing, the mounting panel 5 is screwed to the swing rod 14 below the dividing wheel 13, the end of the swing rod 14 is screwed to the wire pulley 2 15 via a slewing bearing, the reducer 8 is mounted on the inner side of the mounting panel 5, and the output end of the reducer 8 is connected to the traction wheel 11.

[0037] The reducer 8 pulls the traction wheel 11 to rotate, and the round wire passes through the pay-off frame from the wire wheel 12 through the traction wheel 11 and is pulled through the round wire flattening assembly 10 to be drawn into a flat wire of required specifications. The flat wire is wound around the dividing wheel 13, and the dividing wheel 13 is used to prevent the flat wire from being entangled during the movement. Then, it passes through the traction wheel 11 and is wound around the wire wheel 2 15. Finally, it passes through the wire wheel 2 15 to guide the flat wire to the next round wire flattening device for drawing. After multiple drawing, the round wire is drawn into a flat wire of required wire diameter without the need for traditional roller flattening and correction. The processing wire diameter is more stable, the wire drawing speed is faster, and the processing efficiency is greatly improved.

[0038] Reference Figure 2 A drawing liquid tank 2 is installed at the upper end of the bottom plate 1, and a magnetic pump 3 is installed at the upper end of the bottom plate 1 and on the side of the drawing liquid tank 2. One end of the magnetic pump 3 is connected to the drawing liquid tank 2 via pipeline 1, and the other end of the magnetic pump 3 is connected to the liquid storage tank 9 via pipeline 2. The bottom of the liquid storage tank 9 is connected to the upper end of the drawing liquid tank 2 via pipeline 3.

[0039] The drawing liquid in the drawing liquid tank 2 is pumped out by the magnetic pump 3 and sprayed onto the round wire and the flat wire through the pipe, thereby lubricating and cleaning the round wire and cooling the flat wire. The fallen drawing liquid flows back into the drawing liquid tank 2, and the drawing liquid is recycled to save costs.

[0040] Reference Figure 1-4The round wire flattening assembly 10 includes an outer sleeve 101 installed at the outlet end of the liquid storage tank 9, an inner sleeve 102 is engaged in the outer sleeve 101, a round wire flattening block 103 is engaged in the inner sleeve 102, two ends of the round wire flattening block 103 are respectively abutted against the inner sleeve 102 and the outer sleeve 101, an outer sleeve 2 104 is detachably installed on the outer side of the outer sleeve 101, two ends of the inner sleeve 102 are respectively abutted against the outer sleeve 101 and the outer sleeve 2 104, the outer sleeve 2 104 is close to one end of the inlet end of the liquid storage tank 9, wedge-shaped openings 1031 are reserved at both ends of the round wire flattening block 103, and the two wedge-shaped openings 1031 are connected via a square opening 1032.

[0041] The round wire moves through the outer sleeve 104 to the inner sleeve 102, and then moves through the inner sleeve 102 to the round wire flattening block 103, and then enters through the wedge-shaped opening 1031 on one side of the round wire flattening block 103, and then moves out through the wedge-shaped opening 1031 on the other side after being flattened through the square opening 1032, so that the round wire is drawn into a flat wire of required specifications. After multiple drawing, the round wire is drawn into a flat wire of required wire diameter without the need to correct the flat wire, the processing wire diameter is more stable, the wire drawing speed is faster, and the processing efficiency is greatly improved. In addition, a detachable installation method is adopted, which makes it easier to replace components in the round wire flattening assembly 10.

[0042] It should be noted that the specifications of the square opening 1032 can be determined according to the specifications of the flat wire required for production.

[0043] Reference Figure 5-10 The slewing bearing includes a ring 151 and a ring 152. A steel ball 153 is rotatably arranged between the ring 151 and the ring 152. An assembly seat 154 is arranged outside the steel ball 153. The assembly seat 154 is used to maintain the distance between the steel balls 153. A storage groove 155 is reserved in the assembly seat 154 between the pair of steel balls 153. The storage groove 155 is filled with engine oil. A groove 156 connected to the storage groove 155 is reserved inside the assembly seat 154. The discharge port of the groove 156 is arranged toward the steel ball 153.

[0044] When the slewing bearing is running low on oil, the temperature will continue to rise as it rotates, and the oil in the storage tank 155 can flow onto the steel ball 153 through the groove 156;

[0045] The guide wheel 12, the dividing wheel 13 and the guide wheel 2 15 work continuously, resulting in a large loss of oil in the slewing bearing. The slewing bearing needs to be inspected and oiled regularly. If the inspection or oiling is not timely, after the oil loss in the slewing bearing ends or decreases to a certain range, the obstruction between the steel ball 153 and the ring 151 and the ring 2 152 will increase sharply, which will cause a large amount of heat to be generated in the slewing bearing. If the oil cannot be injected on time, the slewing bearing will be damaged, which will cause the guide wheel 12, the dividing wheel 13 and the guide wheel 2 15 to be unable to be used normally, thereby causing the device to be unusable and reducing production efficiency.

[0046] Inject oil into the storage groove 155 on the assembly seat 154. When the guide wheel 12, the dividing wheel 13 and the guide wheel 2 15 rotate and heat up due to less oil, the oil in the storage groove 155 can flow to the steel ball 153 through the groove 156, thereby preventing the slewing bearing from being damaged due to continuous action and temperature rise, thereby ensuring the life of the slewing bearing, that is, extending the use time of the slewing bearing that is injected with oil by itself. If the time limit for injecting oil is exceeded, the slewing bearing will not be damaged due to lack of oil, and the time limit for injecting oil beyond the deadline can be given to the employees. Therefore, although the slewing bearing can be injected with oil by itself, the installation of self-injection of oil can add a guarantee for the slewing bearing.

[0047] A composite sheet 157 is arranged inside the storage groove 155. The outer wall of the composite sheet 157 can block the entrance of the groove 156 at one end of the storage groove 155. Under the condition of no temperature increase, the composite sheet 157 changes its shape and presses on the entrance of the groove 156. Even if the slewing bearing rotates with oil, the slewing bearing will still heat up. The composite sheet 157 changes its shape and presses on the entrance of the groove 156. When the composite sheet 157 heats up, the shape of the composite sheet 157 changes. However, the degree of shape change of the composite sheet 157 is not enough to allow the copper sheet 1572 to leave the entrance of the groove 156.

[0048] The composite sheet 157 includes a steel sheet 1571 and a copper sheet 1572 , and the expansion coefficient of the steel sheet 1571 is smaller than the expansion coefficient of the copper sheet 1572 .

[0049] The vertical span of the steel sheet 1571 is smaller than the vertical span of the copper sheet 1572. Only the copper sheet 1572 is installed at the position where the composite sheet 157 and the wall of the storage tank 155 are in contact. When the copper sheet 1572 is directly in contact with the inner wall of the storage tank 155, there is no bending at the position where the copper sheet 1572 and the inner wall of the storage tank 155 are in contact. The segment of the composite sheet 157 on which only the copper sheet 1572 is installed is equivalent to a leak-proof block. If the structure of the leak-proof block is unstable and prone to shape changes, the leak-proof performance of the leak-proof block (that is, the segment on which only the copper sheet 1572 is installed) at the entrance of the ditch 156 will be weakened. By preventing the shape of the segment on which only the copper sheet 1572 is installed from changing, the purpose of blocking the entrance of the ditch 156 by the copper sheet 1572 can be achieved.

[0050] The outer wall of the copper sheet 1572 at the entrance of the groove 156 is fixedly connected to the leak-proof sheet 1573, and the inner wall surface of the storage groove 155 is fixedly connected to the conductive sheet 158. The composite sheet 157 is fixedly connected to the inner surface of the storage groove 155 through the conductive sheet 158. When the slewing bearing rotates and the temperature rises due to the lack of engine oil, the resistance between the steel ball 153 and the assembly seat 154 rises and the heat is transferred to the composite sheet 157. Since the expansion coefficient of the steel sheet 1571 is smaller than the expansion coefficient of the copper sheet 1572, the composite sheet 157 will bend toward the center of the storage groove 155. After the composite sheet 157 is bent, the composite sheet 157 opens the entrance of the groove 156. At this time, the engine oil in the storage groove 155 can flow through the groove 156. The heat flows onto the steel ball 153 to achieve the purpose of maintaining the slewing bearing. Among them, the inner wall of the storage tank 155 is fixedly connected to the conductive sheet 158, and the composite sheet 157 is fixedly connected to the inner wall of the storage tank 155 via the conductive sheet 158. This method can prevent the segment of the composite sheet 157 that can be bent by heat from being attached to the inner wall of the storage tank 155, thereby achieving the purpose of keeping the heat transfer direction of the composite sheet 157 unchanged. Since the heat transfer performance of the leakproof sheet 1573 is relatively weak, the heat energy of the assembly seat 154 is transferred to the middle area of ​​the composite sheet 157 via the conductive sheet 158. The middle area of ​​the composite sheet 157 is heated first, and then the middle area of ​​the composite sheet 157 is bent first. This structure can make the composite sheet 157 better at opening and closing the entrance of the channel 156;

[0051] A corrugated pipe 159 is fixedly connected to the inner wall of the storage tank 155 , and a closed chamber is formed between the mouth of the lower end of the corrugated pipe 159 and the fixed area of ​​the inner wall of the storage tank 155 , and the upper end of the corrugated pipe 159 is fixedly connected to the lead platform 1510 .

[0052] A spiral beryllium copper wire 1511 is fixedly connected between the inner side of the upper end of the corrugated pipe 159 and the inner wall of the storage tank 155.

[0053] The inside of the bellows 159 is filled with air of one half of the volume when the bellows 159 is stretched to its longest position. Since the air pressure of the airflow inside the bellows 159 will be lower than the external air pressure during the stretching period, the chamber inside the bellows 159 is filled with air of one half of the volume when the bellows 159 is stretched to its longest position in advance. The air inside the bellows 159 is concentrated by the pressure of the engine oil in the storage tank 155. In the subsequent extension process of the bellows 159, the obstruction of the low pressure that the bellows 159 is subjected to when extending can be reduced.

[0054] The inner side of the corrugated pipe 159 with the longest radius is fixedly connected with a reinforcing ring 1512. By installing the reinforcing ring 1512, the stability of the corrugated pipe 159 structure can be enhanced.

[0055] The assembly seat 154 is made of aluminum alloy, and the aluminum alloy assembly seat 154 has a good heat transfer function.

[0056] When the slewing bearing rotates, the assembly seat 154 will rotate along with it, and the rotation of the assembly seat 154 will generate a pulling force toward the center of rotation. The lead platform 1510 compresses the engine oil in the storage tank 155 under the cooperation of the pulling force of the rotation center. If the lead platform 1510 changes, the lead platform 1510 will pull the corrugated pipe 159 to extend, and the extension of the corrugated pipe 159 will occupy the entire space of the storage tank 155, thereby increasing the pressure strength of the engine oil in the storage tank 155. When the composite sheet 157 and the inlet of the groove 156 are separated, the engine oil will be pressed out through the groove 156 under the pressure of the engine oil, and the amount of engine oil in the storage tank 155 will decrease. When the inlet of the groove 156 is blocked by the composite sheet 157, the lead platform 1510 will be pulled by the installed spiral beryllium copper wire 1511, which can prevent the lead platform 1510 from shaking violently inside the storage tank 155.

[0057] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A round wire flattening device, comprising a bottom plate (1), characterized in that: Side panels (4) are arranged on the left and right sides of the bottom plate (1), and double doors (6) and mounting panels (5) are arranged on the front and rear sides of the bottom plate (1), respectively. A top plate (7) is arranged on the upper ends of the side panels (4), the mounting panel (5) and the double doors (6). A liquid storage tank (9) is arranged on the outer side of the mounting panel (5), and a round wire flattening assembly (10) is arranged in the liquid storage tank (9). The mounting panel (5) is fixedly connected to a rod body 1 at one side of the wire inlet end of the liquid storage tank (9), and a wire pulley 1 (12) is connected to the rod body 1 via a slewing bearing. The mounting panel (5) is screwed to a traction wheel (11) at one side of the outlet end of the liquid storage tank (9), a rod body 2 is mounted on the wall below the liquid storage tank (9), a line dividing wheel (13) is connected to the rod body 2 via a slewing bearing, a swing rod (14) is screwed to the mounting panel (5) below the line dividing wheel (13), an end of the swing rod (14) is screwed to a guide wheel 2 (15) via a slewing bearing, a reducer (8) is mounted on the inner side of the mounting panel (5), and an output end of the reducer (8) is connected to the traction wheel (11); The round wire flattening assembly (10) comprises an outer sleeve (101) mounted on the outlet end of the liquid storage tank (9), an inner sleeve (102) being engaged in the outer sleeve (101), a round wire flattening block (103) being engaged in the inner sleeve (102), two ends of the round wire flattening block (103) being respectively abutted against the inner sleeve (102) and the outer sleeve (101), an outer sleeve (104) being detachably mounted on the outer side of the outer sleeve (101), two ends of the inner sleeve (102) being respectively abutted against the outer sleeve (101) and the outer sleeve (104), one end of the outer sleeve (104) being close to the inlet end of the liquid storage tank (9), two ends of the round wire flattening block (103) being reserved with wedge-shaped openings (1031), the two wedge-shaped openings (1031) being connected via a square opening (1032); The slewing bearing comprises a first ring (151) and a second ring (152), a steel ball (153) is rotatably arranged between the first ring (151) and the second ring (152), an assembly seat (154) is arranged outside the steel ball (153), the assembly seat (154) is used to maintain the distance between the steel balls (153), a storage groove (155) is reserved in the assembly seat (154) between the pair of steel balls (153), the storage groove (155) is filled with engine oil, a groove (156) connected to the storage groove (155) is reserved inside the assembly seat (154), and the discharge port of the groove (156) is arranged toward the steel ball (153); When the slewing bearing is rotating due to less oil, the temperature will continue to rise, and the oil in the storage tank (155) will flow to the steel ball (153) through the groove (156); A composite sheet (157) is arranged inside the storage tank (155), and the outer wall of the composite sheet (157) can block the entrance of the channel (156) at one end of the storage tank (155). In the absence of temperature rise, the composite sheet (157) changes its shape and presses on the entrance of the channel (156); The composite sheet (157) comprises a steel sheet (1571) and a copper sheet (1572), and the expansion coefficient of the steel sheet (1571) is smaller than the expansion coefficient of the copper sheet (1572); The vertical span of the steel sheet (1571) is smaller than the vertical span of the copper sheet (1572), and only the copper sheet (1572) is installed at the position where the composite sheet (157) and the wall of the storage tank (155) are in contact with each other; The outer wall of the copper sheet (1572) at the entrance of the channel (156) is fixedly connected to the anti-leakage sheet (1573), the inner wall surface of the storage groove (155) is fixedly connected to the conductive sheet (158), and the composite sheet (157) is fixedly connected to the inner surface of the storage groove (155) through the conductive sheet (158); The inner wall of the storage tank (155) is fixedly connected to a corrugated pipe (159); a closed chamber is formed between the mouth of the lower end of the corrugated pipe (159) and the fixed area of ​​the inner wall of the storage tank (155); the upper end of the corrugated pipe (159) is fixedly connected to a lead platform (1510); A spiral beryllium copper wire (1511) is fixedly connected between the inner side of the upper end of the corrugated pipe (159) and the inner wall of the storage tank (155).

2. A round wire flattening device according to claim 1, characterized in that: A wire drawing liquid tank (2) is installed at the upper end of the base plate (1), and a magnetic pump (3) is installed at the upper end of the base plate (1) and on the side of the wire drawing liquid tank (2). One end of the magnetic pump (3) is connected to the wire drawing liquid tank (2) via a pipe 1, and the other end of the magnetic pump (3) is connected to a liquid storage tank (9) via a pipe 2. The bottom of the liquid storage tank (9) is connected to the upper end of the wire drawing liquid tank (2) via a pipe 3.

3. A round wire flattening device according to claim 1, characterized in that: The inside of the corrugated pipe (159) is filled with air which is one-half of the volume when the corrugated pipe (159) is stretched to its longest length.

4. A round wire flattening device according to claim 1, characterized in that: A reinforcing ring (1512) is fixedly connected to the inner side of the corrugated pipe (159) with the longest radius.

5. The round wire flattening device according to claim 1, characterized in that: The assembly seat (154) is made of aluminum alloy.