Manufacturing equipment for a solar tracker gear based on powder metallurgy technology
By designing a device for the manufacturing of solar tracker gears, the synergy of hydraulic cylinders and motors is used to solve the problem of spiral teeth breaking during the molding of worm parts in powder metallurgy technology, achieving high-precision and low-waste production results.
Patent Information
- Application Number
- CN202411141931.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2044-08-20
AI Technical Summary
When powder metallurgy is used to make worms, it is difficult to smoothly detach from the mold cavity, which easily causes damage and deformation of spiral teeth, affecting the processing accuracy and transmission conditions.
A manufacturing equipment including a compacting mechanism, a mold opening mechanism and a mold release mechanism are designed. Through the synergy between the hydraulic cylinder and the motor, the combination, separation of the upper and lower molds and the rotation and mold release of the worm parts are achieved to avoid damage to the spiral teeth.
It effectively avoids the damage and deformation of the spiral teeth during the demolding process of worm parts, improves the processing accuracy and transmission conditions, and reduces material waste and improves material utilization and production efficiency.
Smart Images

Figure CN118808644B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of powder metallurgy, and particularly relates to a manufacturing device for a solar tracker gear based on powder metallurgy technology. Background Art
[0002] A solar tracker is a device that can automatically adjust the orientation of a solar photovoltaic panel or a solar collector to ensure that they always face the sun, thereby improving the solar energy conversion efficiency. In a solar tracker, a gear is one of the important components for achieving precise rotation of the tracker. A worm and worm gear is a common reduction gear suitable for applications requiring a large reduction ratio. In a solar tracker, a worm and worm gear can provide a stable reduction effect to ensure smooth rotation of the tracker.
[0003] At the present stage, worms are usually processed by traditional turning instead of powder metallurgy. This is mainly because turning can achieve better machining accuracy and surface quality, but turning has problems such as high processing cost, low processing efficiency, and low material utilization rate.
[0004] However, when manufacturing a worm using powder metallurgy technology, since the two ends of the worm are smooth rods with a smaller diameter and the middle is a shaft with a larger diameter and spiral teeth, it is difficult for the pressed worm to smoothly disengage from the mold cavity, easily causing damage and deformation to the spiral teeth on the worm blank, which directly affects the machining accuracy and transmission of the worm. Summary of the Invention
[0005] The purpose of the present invention is to provide a manufacturing device for a solar tracker gear based on powder metallurgy technology to solve the above-mentioned defects in the prior art.
[0006] A manufacturing device for a solar tracker gear based on powder metallurgy technology includes a compaction mechanism, a mold opening mechanism, and a demolding mechanism, wherein:
[0007] The compaction mechanism includes a lower mold, an upper mold, a hydraulic cylinder 1, and a compaction column. The upper mold is movably connected above the lower mold through the mold opening mechanism. After filling metal powder into the mold cavity, the metal powder in the mold cavity is compacted into a worm blank by the hydraulic cylinder 1 in cooperation with the compaction column;
[0008] The mold opening mechanism includes a hydraulic cylinder 2 and a guiding bar. Before powder filling, the upper mold is coaxially abutted directly above the lower mold by the hydraulic cylinder 2 in cooperation with the guiding bar to achieve the combination between the upper mold and the lower mold. After compaction, the upper mold is moved to the upper oblique side of the lower mold by the hydraulic cylinder 2 in cooperation with the guiding bar to achieve the separation between the upper mold and the lower mold;
[0009] The demolding mechanism includes a first motor, a clamping block, a lower supporting shaft and a second motor. The first motor cooperates with the clamping block to drive the worm blank to move upward. At the same time, the second motor cooperates with the lower supporting shaft to drive the worm blank to rotate, so as to realize the separation of the worm blank from the cavity of the lower mold.
[0010] Preferably, the compaction mechanism further includes a support plate. A positioning opening is provided at the center of the support plate. A support frame is installed below the support plate, and a plurality of support feet are evenly connected to the lower side of the support frame. The lower mold is coaxially arranged below the positioning opening, and a lower mold cavity is provided at the center of the lower mold. The upper mold is movably arranged at the positioning opening, and an upper mold cavity is provided at the center of the upper mold. The first hydraulic cylinder is vertically installed downward above the support plate through a first fixing plate, and a first movable plate is horizontally connected to the end of its piston rod. The compaction column is vertically installed at the center of the first movable plate. A pair of guide columns are symmetrically connected to the left and right sides of the first movable plate. The guide columns are slidably connected to the first fixing plate through guide sleeves. A plurality of first fixing rods are evenly connected between the first fixing plate and the support plate.
[0011] Preferably, the mold opening mechanism further includes a pair of guide rails which are parallelly connected to the upper side of the support plate. A sliding block is slidably connected to the guide rail, and a sliding plate is commonly connected to the upper sides of the left and right sliding blocks. The second hydraulic cylinder is horizontally installed forward above the support plate through a second fixing plate, and a second movable plate is horizontally connected to the end of its piston rod and the second movable plate is connected to the inner side of the sliding plate. A pair of sliding strips are symmetrically connected to the left and right sides of the sliding plate. An active strip is arranged in parallel below the sliding strip, and a pair of hinge strips are parallelly connected between the active strip and the sliding strip. A parallelogram structure is formed by the sliding strip, the active strip and the pair of hinge strips. A connecting pin is provided at the inner end of the active strip. The upper mold is connected between the left and right connecting pins. The support plate is symmetrically connected with a pair of fixed seats on the left and right sides of the sliding plate, and an inverted L-shaped guiding strip is connected forward on the fixed seat. An inverted L-shaped guiding groove is provided on the guiding strip. A guiding pin is provided at the outer end of the active strip, and the guiding pins on the same side are slidably connected in the guiding groove. A pair of avoiding grooves one are symmetrically provided on the left and right sides of the positioning opening, and the active strip and the guiding strip on the same side are correspondingly arranged above the avoiding groove one.
[0012] Preferably, the demolding mechanism further includes a threaded rod. A moving strip is vertically connected to the outside of the sliding plate, and a moving rod is vertically connected to the lower end of the moving strip. The front end of the moving rod is connected to a moving seat. A pair of fixing strips are symmetrically connected to the left and right sides of the lower side of the support plate. A pair of guide rods are overhangingly connected to the fixing strips. A T-shaped sliding seat is slidably connected to the guide rods, and a linkage bar is connected between the sliding seat and the moving seat. The first motor is vertically downwardly installed at the outer end of the sliding seat, and a first pulley is key-connected to its output end. The threaded rod is vertically installed at the inner end of the sliding seat, and a second pulley is key-connected to its lower end. A first belt is connected between the first pulley and the second pulley. A lifting frame is threadedly connected to the threaded rod. A guide frame is vertically installed on the upper side of the sliding seat. The outer end of the lifting frame is slidably connected within the guide frame. The inner end of the lifting frame is connected to a C-shaped clamping block. A lower support plate is horizontally installed in the middle of the support frame. The lower support shaft is rotatably connected to the center of the lower support plate. The lower mold is coaxially connected to the top end of the lower support shaft. A third pulley is key-connected to the lower support shaft. The second motor is vertically downwardly installed above the lower support plate through a motor seat, and a fourth pulley is key-connected to its output end. A second belt is connected between the third pulley and the fourth pulley. An avoidance groove two is provided behind the positioning port. The moving strip is movably arranged within the avoidance groove two. A pair of avoidance grooves three are also symmetrically arranged on the left and right sides of the positioning port, and the avoidance groove three is communicated with the positioning port. The threaded rod and the guide frame on the same side are movably arranged within the avoidance groove three.
[0013] Preferably, a plurality of guide pins are slidably connected to the middle of the first movable plate. The bottom ends of all the guide pins are jointly connected to a pressing ring, and a compression spring is sleeved on each guide pin.
[0014] Preferably, a rubber sheet is pasted on the inner wall of the clamping block.
[0015] Preferably, a pair of vibration motors are symmetrically installed on the upper side of the lower support plate.
[0016] Preferably, a plurality of fixing rods two are evenly connected between the lower support plate and the support plate.
[0017] Compared with the prior art, the present invention has the following advantages:
[0018] 1. When the metal powder in the mold cavity is pressed into a worm blank, the piston rod of the second hydraulic cylinder contracts and pulls the sliding plate backward. The parallelogram structure composed of the sliding bar, the movable bar and a pair of hinged bars first closes upward and then moves backward, and then moves the upper mold obliquely above the lower mold to separate the upper mold from the lower mold. When the sliding plate moves backward, it will pull the clamping blocks on both sides closer to each other and clamp the upper part of the worm blank. Then, the corresponding threaded rods on both sides are driven to rotate at the same speed by the motors on both sides, and then drive the worm blank to move upward. At the same time, the lower support shaft and the lower mold are driven to rotate by the second motor, which helps the worm blank gradually separate from the mold cavity of the lower mold, and is not easy to cause damage and deformation of the spiral teeth on the worm blank, and thus will not affect the machining accuracy and transmission of the worm.
[0019] 2. When manufacturing a worm using powder metallurgy technology, material waste can be reduced, material utilization rate can be improved, and material cost and processing cost can be reduced. For complex parts such as worm gears and worms, powder metallurgy technology provides better cost-effectiveness, design flexibility and material properties. The high production efficiency and environmental protection characteristics of powder metallurgy technology also make it an ideal choice for mass-producing worm gears and worms. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the whole invention.
[0021] Figure 2 It is a front structural schematic diagram of the whole invention.
[0022] Figure 3 It is a structural schematic diagram of the compaction mechanism in the invention.
[0023] Figure 4 It is a structural schematic diagram of the support plate in the compaction mechanism.
[0024] Figure 5 It is a structural schematic diagram of the mold in the compaction mechanism.
[0025] Figure 6 It is a structural schematic diagram of the pressing ring in the compaction mechanism.
[0026] Figure 7 It is a structural schematic diagram of the mold opening mechanism in the invention.
[0027] Figure 8 It is a structural schematic diagram of the demoulding mechanism in the invention.
[0028] Figure 9 It is a rear structural schematic diagram of the whole demoulding mechanism.
[0029] Figure 10 It is a partial three-dimensional structural schematic diagram of the demoulding mechanism.
[0030] Figure 11 It is a schematic structural diagram of a partially enlarged demolding mechanism.
[0031] Wherein:
[0032] 10 - Compacting mechanism; 101 - Support plate; 101a - Positioning port; 101b - Avoidance groove one; 101c - Avoidance groove two; 101d - Avoidance groove three; 102 - Support frame; 103 - Support feet; 104 - Lower mold; 104a - Lower mold cavity; 105 - Upper mold; 105a - Upper mold cavity; 106 - Fixed plate one; 107 - Fixed rod one; 108 - Hydraulic cylinder one; 109 - Movable plate one; 110 - Compacting column; 111 - Guide post; 112 - Guide sleeve; 113 - Guide pin; 114 - Compression ring; 115 - Compression spring;
[0033] 20 - Mold opening mechanism; 201 - Guide rail; 202 - Sliding block; 203 - Sliding plate; 204 - Fixed plate two; 205 - Hydraulic cylinder two; 206 - Movable plate two; 207 - Sliding strip; 208 - Movable strip; 209 - Hinge strip; 210 - Connecting pin; 211 - Fixed seat; 212 - Guide strip; 212a - Guide groove; 213 - Guide pin;
[0034] 30 - Demolding mechanism; 301 - Moving strip; 302 - Moving rod; 303 - Moving seat; 304 - Fixed strip; 305 - Guide rod; 306 - Sliding seat; 307 - Linking strip; 308 - Motor one; 309 - Pulley one; 310 - Threaded rod; 311 - Pulley two; 312 - Belt one; 313 - Lifting frame; 314 - Guide frame; 315 - Clamping block; 316 - Rubber sheet; 317 - Lower support plate; 318 - Lower support shaft; 319 - Pulley three; 320 - Motor seat; 321 - Motor two; 322 - Pulley four; 323 - Belt two; 324 - Vibration motor; 325 - Fixed rod two;
[0035] 40 - Worm blank. Specific embodiments
[0036] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
[0037] As Figures 1 to 11 shown, a manufacturing device for a solar tracker gear based on powder metallurgy technology includes a compacting mechanism 10, a mold opening mechanism 20 and a demolding mechanism 30, wherein:
[0038] The compaction mechanism 10 includes a lower die 104, an upper die 105, a first hydraulic cylinder 108 and a compaction column 110. The upper die 105 is movably connected above the lower die 104 through a die opening mechanism 20. After filling the metal powder into the die cavity, the metal powder in the die cavity is compacted into a worm blank 40 by the first hydraulic cylinder 108 in cooperation with the compaction column 110.
[0039] The die opening mechanism 20 includes a second hydraulic cylinder 205 and a guiding bar 212. Before powder filling, the upper die 105 is coaxially abutted directly above the lower die 104 by the second hydraulic cylinder 205 in cooperation with the guiding bar 212 to achieve the combination between the upper die 105 and the lower die 104. After compaction, the upper die 105 is moved to the obliquely upper side of the lower die 104 by the second hydraulic cylinder 205 in cooperation with the guiding bar 212 to achieve the separation between the upper die 105 and the lower die 104.
[0040] The demoulding mechanism 30 includes a first motor 308, a clamping block 315, a lower supporting shaft 318 and a second motor 321. The worm blank 40 is driven to move upward by the first motor 308 in cooperation with the clamping block 315. At the same time, the worm blank 40 is driven to rotate by itself by the second motor 321 in cooperation with the lower supporting shaft 318, so as to realize the separation of the worm blank 40 from the die cavity of the lower die 104.
[0041] In this embodiment, the compaction mechanism 10 further includes a supporting plate 101. A positioning opening 101a is provided at the center of the supporting plate 101. A supporting frame 102 is installed below the supporting plate 101, and a plurality of supporting feet 103 are uniformly connected to the lower side of the supporting frame 102. The lower die 104 is coaxially arranged below the positioning opening 101a, and a lower die cavity 104a is provided at the center of the lower die 104. The upper die 105 is movably arranged at the positioning opening 101a, and an upper die cavity 105a is provided at the center of the upper die 105. The first hydraulic cylinder 108 is vertically installed downward above the supporting plate 101 through a first fixing plate 106, and a movable plate 109 is horizontally connected to the end of its piston rod. The compaction column 110 is vertically installed at the center of the movable plate 109. A pair of guide columns 111 are symmetrically connected to the left and right sides of the movable plate 109. The guide columns 111 are slidably connected to the first fixing plate 106 through guide sleeves 112. A plurality of first fixing rods 107 are uniformly connected between the first fixing plate 106 and the supporting plate 101. When the upper die 105 enters the positioning opening 101a and is coaxially abutted directly above the lower die 104, the upper die cavity 105a of the upper die 105 and the lower die cavity 104a of the lower die 104 form a complete die cavity. Then, the metal powder is filled into the die cavity, and then the piston rod of the first hydraulic cylinder 108 extends to drive the compaction column 110 to move downward. The compaction column 110 extends into the upper die cavity 105a and compacts the metal powder in the die cavity into a worm blank 40.
[0042] In this embodiment, the mold opening mechanism 20 further includes guide rails 201. A pair of guide rails 201 are provided and are connected in parallel to the upper side of the support plate 101. A sliding block 202 is slidably connected to the guide rails 201, and a sliding plate 203 is commonly connected to the upper sides of the left and right sliding blocks 202. The second hydraulic cylinder 205 is horizontally and forwardly mounted above the support plate 101 through a second fixing plate 204, and a second movable plate 206 is horizontally connected to the end of its piston rod, and the second movable plate 206 is connected to the inner side of the sliding plate 203. A pair of sliding strips 207 are symmetrically connected to the left and right sides of the sliding plate 203. An active strip 208 is arranged in parallel below the sliding strip 207, and a pair of hinge strips 209 are connected in parallel between the active strip 208 and the sliding strip 207 to form a parallelogram structure composed of the sliding strip 207, the active strip 208 and a pair of hinge strips 209. A connecting pin 210 is provided at the inner end of the active strip 208. The upper mold 105 is connected between the left and right connecting pins 210. The support plate 101 symmetrically connects a pair of fixed seats 211 to the left and right sides of the sliding plate 203, and an inverted L-shaped guiding strip 212 is forwardly connected to the fixed seat 211. An inverted L-shaped guiding groove 212a is provided on the guiding strip 212. A guiding pin 213 is provided at the outer end of the active strip 208, and the guiding pin 213 on the same side is slidably connected in the guiding groove 212a. A pair of avoiding grooves 101b are symmetrically provided on the left and right sides of the positioning opening 101a, and the active strip 208 and the guiding strip 212 on the same side are correspondingly arranged above the avoiding groove 101b. Before powder filling, the piston rod of the second hydraulic cylinder 205 extends to push the sliding plate 203 to move forward, and the parallelogram structure composed of the sliding strip 207, the active strip 208 and a pair of hinge strips 209 first moves forward and then expands downward, so as to coaxially abut the upper mold 105 directly above the lower mold 104 to realize the combination between the upper mold 105 and the lower mold 104. After compaction, the piston rod of the second hydraulic cylinder 205 contracts to pull the sliding plate 203 to move backward, and the parallelogram structure composed of the sliding strip 207, the active strip 208 and a pair of hinge strips 209 first folds upward and then moves backward, so as to move the upper mold 105 to the upper oblique side of the lower mold 104 to realize the separation between the upper mold 105 and the lower mold 104.
[0043] In this embodiment, the demolding mechanism 30 further includes a threaded rod 310. A moving strip 301 is vertically connected to the outside of the sliding plate 203, and a moving rod 302 is vertically connected to the lower end of the moving strip 301. The front end of the moving rod 302 is connected to a moving seat 303. A pair of fixing strips 304 are symmetrically connected to the lower side of the support plate 101 on the left and right. A pair of guide rods 305 are overhangingly connected to the fixing strips 304. A T-shaped sliding seat 306 is slidably connected to the guide rods 305. A linkage bar 307 is connected between the sliding seat 306 and the moving seat 303. A first motor 308 is vertically downwardly installed at the outer end of the sliding seat 306, and a first pulley 309 is key-connected to its output end. The threaded rod 310 is vertically installed at the inner end of the sliding seat 306, and a second pulley 311 is key-connected to its lower end. A first belt 312 is connected between the first pulley 309 and the second pulley 311. A lifting frame 313 is threadedly connected to the threaded rod 310. A guide frame 314 is vertically installed on the upper side of the sliding seat 306. The outer end of the lifting frame 313 is slidably connected within the guide frame 314. The inner end of the lifting frame 313 is connected to a C-shaped clamping block 315. A lower support plate 317 is horizontally installed in the middle of the support frame 102. A lower support shaft 318 is rotatably connected to the center of the lower support plate 317. The lower mold 104 is coaxially connected to the top end of the lower support shaft 318. A third pulley 319 is key-connected to the lower support shaft 318. A second motor 321 is vertically downwardly installed above the lower support plate 317 through a motor base 320, and a fourth pulley 322 is key-connected to its output end. A second belt 323 is connected between the third pulley 319 and the fourth pulley 322. An avoidance groove two 101c is provided behind the positioning port 101a. The moving strip 301 is movably arranged within the avoidance groove two 101c. A pair of avoidance grooves three 101d are also symmetrically arranged on the left and right sides of the positioning port 101a, and the avoidance grooves three 101d communicate with the positioning port 101a. The threaded rod 310 and the guide frame 314 on the same side are movably arranged within the avoidance groove three 101d. When the sliding plate 203 moves backward, it will pull the clamping blocks 315 on the left and right closer to each other and clamp the upper part of the worm blank 40. Then, the corresponding threaded rods 310 are driven to rotate at the same speed by the two first motors 308, thereby driving the worm blank 40 to move upward. At the same time, the lower support shaft 318 and the lower mold 104 are driven to rotate by themselves through the second motor 321, thereby helping the worm blank 40 to gradually separate from the mold cavity of the lower mold 104.
[0044] In this embodiment, a plurality of guide pins 113 are slidably connected to the middle of the first movable plate 109. The bottom ends of all the guide pins 113 are commonly connected to a pressing ring 114, and a compression spring 115 is sleeved on each guide pin 113. During compaction, with the elastic force of the compression spring 115 and the self-weight of the pressing ring 114, it assists to coaxially abut the upper mold 105 directly above the lower mold 104.
[0045] In this embodiment, a rubber sheet 316 is attached to the inner wall of the clamping block 315. The rubber sheet 316 can increase the friction between the clamping block 315 and the upper part of the worm blank 40, and at the same time, the clamping block 315 can be prevented from damaging the upper part of the worm blank 40.
[0046] In this embodiment, a pair of vibration motors 324 are symmetrically mounted on the upper side of the lower support plate 317. When metal powder is filled in, the vibration motors 324 can help the metal powder to fill in and fill the mold cavity.
[0047] In this embodiment, a plurality of second fixing rods 325 are evenly connected between the lower supporting plate 317 and the support plate 101. The second fixing rods 325 can realize the connection between the lower supporting plate 317 and the support plate 101, thereby improving the connection strength of the lower supporting plate 317.
[0048] Working principle of this powder metallurgy-based solar tracker gear manufacturing equipment:
[0049] S1: The piston rod of the second hydraulic cylinder 205 is extended and pushes the sliding plate 203 to move forward, and the parallelogram structure composed of the sliding bar 207, the movable bar 208 and the pair of hinged bars 209 first moves forward and then stretches downward, thereby coaxially abutting the upper mold 105 against the upper part of the lower mold 104 to realize the combination between the upper mold 105 and the lower mold 104;
[0050] S2: Fill the metal powder into the die cavity, and then extend the piston rod of the hydraulic cylinder 108 to drive the compacting column 110 to move downward, so that the compacting column 110 extends into the upper die cavity 105a and compacts the metal powder in the die cavity into a worm blank 40;
[0051] S3: The piston rod of the second hydraulic cylinder 205 contracts and pulls the sliding plate 203 to move backward, and the parallelogram structure composed of the sliding bar 207, the movable bar 208 and the pair of hinged bars 209 is first gathered upward and then moved backward, thereby moving the upper mold 105 to the upper side of the lower mold 104, so as to separate the upper mold 105 from the lower mold 104;
[0052] S4: When the sliding plate 203 moves backward, it will pull the clamping blocks 315 on the left and right sides closer to each other and clamp the upper part of the worm blank 40, and then drive the corresponding threaded rods 310 to rotate at the same speed through the motor 1 308 on both sides, thereby driving the worm blank 40 to move upward. At the same time, the motor 2 321 drives the lower support shaft 318 and the lower mold 104 to rotate, thereby helping the worm blank 40 to gradually separate from the mold cavity of the lower mold 104.
[0053] Therefore, the above-described disclosed embodiments are illustrative in all respects and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are encompassed by the present invention.
Claims
1. A manufacturing equipment for solar tracker gears based on powder metallurgy technology, characterized by: It comprises a compacting mechanism (10), a mold opening mechanism (20) and a demoulding mechanism (30), wherein: The compacting mechanism (10) comprises a lower die (104), an upper die (105), a hydraulic cylinder (108) and a compacting column (110); the upper die (105) is movably connected to the upper part of the lower die (104) via a die opening mechanism (20); after metal powder is filled into the die cavity, the hydraulic cylinder (108) cooperates with the compacting column (110) to compact the metal powder in the die cavity into a worm blank (40); The mold opening mechanism (20) includes a second hydraulic cylinder (205) and a guide bar (212). Before powder filling, the second hydraulic cylinder (205) cooperates with the guide bar (212) to coaxially abut the upper mold (105) against the upper part of the lower mold (104) to achieve the combination of the upper mold (105) and the lower mold (104). After compaction, the second hydraulic cylinder (205) cooperates with the guide bar (212) to move the upper mold (105) to the upper part of the lower mold (104) to achieve the separation of the upper mold (105) and the lower mold (104); The demoulding mechanism (30) comprises a motor 1 (308), a clamping block (315), a lower support shaft (318) and a motor 2 (321). The motor 1 (308) cooperates with the clamping block (315) to drive the worm blank (40) to move upward. At the same time, the motor 2 (321) cooperates with the lower support shaft (318) to drive the worm blank (40) to rotate, thereby achieving the worm blank (40) being separated from the mold cavity of the lower mold (104); The compacting mechanism (10) further comprises a support plate (101), a positioning opening (101a) being provided at the centre of the support plate (101), a support frame (102) being installed below the support plate (101), and a plurality of support legs (103) being evenly connected to the lower side of the support frame (102); The mold opening mechanism (20) further comprises a guide rail (201), wherein the guide rail (201) is provided with a pair of guide rails (201) and connected in parallel to the upper side of the support plate (101), wherein a sliding block (202) is slidably connected to the guide rail (201), and a sliding plate (203) is commonly connected to the upper sides of the left and right sliding blocks (202), wherein the second hydraulic cylinder (205) is horizontally mounted forwardly above the support plate (101) through the second fixed plate (204), and a second movable plate (206) is horizontally connected to the end of its piston rod, and the second movable plate (206) is connected to the sliding plate ( 203), a pair of sliding bars (207) are symmetrically connected on the left and right sides of the sliding plate (203), a movable bar (208) is arranged in parallel below the sliding bar (207), and a pair of hinge bars (209) are connected in parallel between the movable bar (208) and the sliding bar (207), the sliding bar (207), the movable bar (208) and the pair of hinge bars (209) form a parallelogram structure, the inner end of the movable bar (208) is provided with a connecting pin (210), and the upper mold (105) is connected between the left and right connecting pins (210); The demoulding mechanism (30) further comprises a threaded rod (310), a moving bar (301) is vertically connected to the outer side of the sliding plate (203), a moving rod (302) is vertically connected to the lower end of the moving bar (301), a moving seat (303) is connected to the front end of the moving rod (302), a pair of fixed bars (304) are symmetrically connected to the lower side of the support plate (101), a pair of guide bars (305) are cantilevered and connected to the fixed bars (304), a T-shaped sliding seat (306) is slidably connected to the guide bars (305), a linkage bar (307) is connected between the sliding seat (306) and the moving seat (303), and the motor (310) is connected to the movable seat (303). 08) is vertically mounted downward on the outer end of the sliding seat (306), and is keyed to a pulley 1 (309) at its output end, the threaded rod (310) is vertically mounted on the inner end of the sliding seat (306), and is keyed to a pulley 2 (311) at its lower end, and a belt 1 (312) is connected between the pulley 1 (309) and the pulley 2 (311), the threaded rod (310) is threadedly connected to a lifting frame (313), a guide frame (314) is vertically mounted on the upper side of the sliding seat (306), the outer end of the lifting frame (313) is slidably connected to the guide frame (314), and the inner end of the lifting frame (313) is connected to a C-shaped clamping block (315).
2. The manufacturing equipment of solar tracker gear based on powder metallurgy technology according to claim 1, characterized in that: The lower mold (104) is coaxially arranged below the positioning port (101a), and a lower mold cavity (104a) is provided at the center of the lower mold (104); the upper mold (105) is movably arranged at the positioning port (101a), and an upper mold cavity (105a) is provided at the center of the upper mold (105); the hydraulic cylinder (108) is vertically downwardly installed above the support plate (101) through a fixed plate (106), and a movable plate (109) is horizontally connected to the end of its piston rod; the compacting column (110) is vertically installed at the center of the movable plate (109); a pair of guide columns (111) are symmetrically connected to the left and right sides of the movable plate (109); the guide columns (111) are slidably connected to the fixed plate (106) through a guide sleeve (112); and a plurality of fixed rods (107) are evenly connected between the fixed plate (106) and the support plate (101).
3. The manufacturing equipment of solar tracker gear based on powder metallurgy technology according to claim 1 is characterized in that: The support plate (101) is symmetrically connected to a pair of fixed seats (211) on the left and right sides of the sliding plate (203), and an inverted L-shaped guide bar (212) is connected to the fixed seat (211) facing forward, and an inverted L-shaped guide groove (212a) is provided on the guide bar (212), and a guide pin (213) is provided at the outer end of the movable bar (208), and the guide pin (213) located on the same side is slidably connected to the guide groove (212a), and a pair of avoidance grooves (101b) are symmetrically provided on the left and right sides of the positioning opening (101a), and the movable bar (208) and the guide bar (212) located on the same side are correspondingly arranged above the avoidance grooves (101b).
4. The manufacturing equipment for solar tracker gears based on powder metallurgy technology according to claim 1, characterized in that: A lower support plate (317) is horizontally installed in the middle of the support frame (102), the lower support shaft (318) is rotatably connected to the center of the lower support plate (317), the lower mold (104) is coaxially connected to the top of the lower support shaft (318), the upper key of the lower support shaft (318) is connected to a pulley three (319), the motor two (321) is vertically installed downward above the lower support plate (317) through a motor seat (320), and is keyed to a pulley four (322) at its output end, and the pulley three (319) is connected to the A belt two (323) is connected between pulley four (322); an avoidance groove two (101c) is provided at the rear of the positioning opening (101a); the movable bar (301) is movably arranged in the avoidance groove two (101c); a pair of avoidance grooves three (101d) are symmetrically provided on the left and right sides of the positioning opening (101a); the avoidance grooves three (101d) and the positioning opening (101a) are communicated with each other; and the threaded rod (310) and the guide frame (314) located on the same side are movably arranged in the avoidance groove three (101d).
5. The manufacturing equipment of solar tracker gear based on powder metallurgy technology according to claim 2, characterized in that: A plurality of guide pins (113) are slidably connected in the middle of the movable plate 1 (109), the bottom ends of all the guide pins (113) are connected to a clamping ring (114), and each guide pin (113) is provided with a compression spring (115).
6. The manufacturing equipment of solar tracker gear based on powder metallurgy technology according to claim 1, characterized in that: A rubber sheet (316) is adhered to the inner wall of the clamping block (315).
7. The manufacturing equipment of solar tracker gear based on powder metallurgy technology according to claim 4, characterized in that: A pair of vibration motors (324) are symmetrically mounted on the upper side of the lower support plate (317).
8. The manufacturing equipment for solar tracker gears based on powder metallurgy technology according to claim 4 is characterized by: A plurality of second fixing rods (325) are evenly connected between the lower supporting plate (317) and the support plate (101).
Citation Information
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