A ceramic product glazing device and use method

Abstract

The present invention belongs to the technical field of ceramic products, and in particular to a ceramic product glazing device and a method of use, comprising a glazing bracket and a glaze slurry box fixed below the glazing bracket, a glazing mechanism is arranged between the glazing bracket and the glaze slurry box, the glazing mechanism comprises a clamping and rotating assembly, a glaze injection and lifting assembly and a posture changing assembly, a clamping and rotating assembly is arranged directly above the glaze slurry box, a glaze injection and lifting assembly is arranged between the clamping and rotating assembly and the glazing bracket, and a posture changing assembly is arranged on the surface of the clamping and rotating assembly. By providing the glazing mechanism, the device can perform glazing operations without manual handheld clamps, while reducing direct contact between the human body and the glaze slurry during the glazing process, ensuring that the health of the practitioners is not damaged, and the whole process is automated, which greatly reduces the human contact and participation, not only improves the efficiency, but also improves the quality and productivity of ceramic products.

Description

Technical Field

[0001] The invention belongs to the technical field of ceramic products, and in particular relates to a ceramic product glazing device and a use method thereof. Background Art

[0002] Ceramic glazing refers to attaching a layer of glassy material on the surface of ceramic products to improve the physical and chemical properties of the surface of ceramic products and increase the beauty of ceramic products. Common glazing methods include dipping glaze, pouring glaze, spraying glaze, brushing glaze, gasification glazing, etc.

[0003] At present, most of the traditional ceramic glazing process is still done manually. Workers use clamps to hold ceramic products and immerse them in a glaze pool. After the ceramic products are completely immersed in the glaze slurry, they are picked up and the glaze slurry left in the ceramic products is poured out. This manual glazing method of first bottom and then top not only easily causes the defect of uneven glaze thickness of ceramic products, but also requires high physical strength and operation skills of workers during long-term glazing work. In addition, the glaze slurry is in direct contact with the human body during the glazing process, which has a long-term impact on the health of workers.

[0004] In order to solve the above problems, the present application proposes a ceramic product glazing device and a method of use. Summary of the invention

[0005] The present invention provides a ceramic product glazing device and a use method, which can effectively solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a ceramic product glazing device, comprising a glazing support and a glaze slurry box fixed below the glazing support;

[0007] A glazing mechanism is arranged between the glazing support and the glaze slurry box, and the glazing mechanism comprises a clamping and rotating component, a glaze injection lifting component and a posture changing component;

[0008] A clamping and rotating assembly is arranged directly above the glaze slurry box, a glaze injection lifting assembly is arranged between the clamping and rotating assembly and the glazing bracket, and a posture changing assembly is arranged on the surface of the clamping and rotating assembly.

[0009] As a preferred ceramic product glazing device of the present invention, the clamping and rotating assembly includes a fixed sleeve frame, a sliding sleeve plate, a clamping motor, a clamping frame, a rotating shaft, a rotating gear, a fixed clamp, a positioning slide rail and a transposition clamp;

[0010] A fixed sleeve frame is arranged inside the glazing bracket, and sliding sleeve plates are symmetrically slidably connected to the inside of the fixed sleeve frame on both sides, and a clamping motor is arranged at the upper middle part of the fixed sleeve frame. Clamping frames are symmetrically welded on the opposite sides of the two groups of sliding sleeve plates, and the insides of the two groups of clamping frames are rotatably connected with rotating shafts, a rotating gear is fixed to one end of the rotating shaft, and a fixed clamp is welded to the other end of the rotating shaft, and positioning slide rails are symmetrically welded to the adjacent sides of the two groups of clamping frames, and a transposition clamp is arranged inside the positioning slide rails.

[0011] As a preferred ceramic glazing device of the present invention, the clamping and rotating assembly further includes a worm gear transmission, a bidirectional screw, a threaded block, a positioning pulley and a limiting slider;

[0012] A worm gear transmission is fixed to the output end of the clamping motor, and a bidirectional lead screw is fixed to the other end of the worm gear transmission, and the bidirectional lead screw is rotatably connected to the surface of the fixed sleeve, and threaded blocks are symmetrically threaded at both ends of the surface of the bidirectional lead screw, the bottom end of the threaded block is fixedly connected to the surface of the sliding sleeve, and a clearance groove matched with the threaded block is provided inside the fixed sleeve, a positioning pulley is slidably connected to the inside of the positioning slide rail, and the positioning pulley and the shift clamp are welded, and limiting sliders are symmetrically welded on the upper and lower sides of the shift clamp, and a limiting slide groove matched with the limiting slider is provided inside the positioning slide rail.

[0013] As a preferred ceramic glazing device of the present invention, the glaze injection lifting assembly includes a glaze injection pump, a lifting beam, a pulling rope, a load plate, a counterweight, a reset cylinder, a moving rail frame, a flip tooth plate and a push cylinder;

[0014] The surface of the glazing bracket is connected to a glaze injection pump with screws, a lifting beam is welded to the back of the fixed sleeve, and the clamping motor is fixed to the surface of the lifting beam through a frame. A load plate is provided on the back of the glazing bracket, and a lifting rope is fixed between the lifting beam and the load plate. Counterweight blocks are symmetrically fixed on both sides of the surface of the load plate, and a reset cylinder is fixed to the top of the back of the glazing bracket. Moving rail frames are respectively fixed to the inner top of the glazing bracket and the inner bottom of the glaze slurry box, and flip tooth plates are respectively provided on adjacent sides of the two groups of the moving rail frames, and the flip tooth plates are matched with rotating gears. The surfaces of the glazing bracket and the glaze slurry box are respectively connected to pushing cylinders with screws.

[0015] As a preferred ceramic product glazing device of the present invention, the glaze injection lifting assembly further includes a moving plate, a moving wheel and an anti-slip hoop;

[0016] A moving plate is welded at the end of the flip tooth plate, and moving wheels are rotatably connected at the four corners of the moving plate, and the moving wheels are slidably connected to the surface of the moving rail frame, and anti-slip hoops are symmetrically welded on both sides of the surface of the moving plate, and the anti-slip hoops are slidably connected to the surface of the moving rail frame.

[0017] As a preferred ceramic product glazing device of the present invention, a slurry inlet pipe is fixed to the input end of the glaze injection pump, and the end of the slurry inlet pipe extends into the interior of the glaze slurry box, a slurry outlet pipe is fixed to the output end of the glaze injection pump, and the end of the slurry outlet pipe is opposite to the middle part between the two groups of fixed clamps, guide wheels are symmetrically fixed to both ends of the lifting beam, and the lifting beam is slidably connected to the interior of the glazing bracket through the guide wheels, and a reversing pulley one and a reversing pulley two are respectively fixed to the inside and outside of the glazing bracket, and the pulling rope is respectively wound around the surfaces of the reversing pulley one and the reversing pulley two.

[0018] As a preferred ceramic glazing device of the present invention, the posture changing component includes a fixed seat, a wedge-shaped push block, a swing frame, a swing rack, a swing gear, a swing shaft, a swing plate, a liquid level sleeve and a floating plate;

[0019] The surfaces of the two groups of fixed clamps are symmetrically welded with fixed seats, and the interiors of the two groups of fixed seats are symmetrically and slidably connected with wedge-shaped push blocks. A swing frame is provided at the end of the wedge-shaped push block, and a swing rack is hinged on the end surface of the swing frame. The surface of the swing rack is meshingly connected with a swing gear, and the interior of the swing gear is fixedly connected with a swing shaft, and the surface of the swing shaft is fixed with a swing plate, and a liquid level sleeve is welded at the end of the swing plate, and the interior of the liquid level sleeve is slidably connected with a floating plate.

[0020] As a preferred ceramic product glazing device of the present invention, the posture changing component further includes a changing slide bar, a pressure sensor 1, a pressure sensor 2, a spring 1 and a limit pressure plate;

[0021] A changing slide bar is fixed on the surface of the floating plate, a pressure sensor 1 is fixed inside the liquid level sleeve, a pressure sensor 2 is arranged above the pressure sensor 1, and the pressure sensor 2 is fixed inside the liquid level sleeve, a spring 1 is wound on the surface of the changing slide bar, and the two ends of the spring 1 are respectively fixed on the adjacent sides of the floating plate and the pressure sensor 1, and a limiting pressure plate is fixed at the end of the changing slide bar.

[0022] As a preferred ceramic product glazing equipment of the present invention, a support frame 1 is fixed on the surface of the fixed seat, and the support frame 1 is hinged to the swing frame, one end of the swing frame is rotatably connected to a fitting pulley, and the fitting pulley is tightly attached to the surface of the wedge-shaped push block, a spring 2 is fixed between the other end of the swing frame and the fixed clamp, a limiting frame is welded on the surface of the fixed clamp, and the end of the swing rack is slidably connected to the inside of the limiting frame through a limiting block, a support frame 2 is welded on the surface of the fixed clamp, and the swing shaft is rotatably connected to the inside of the support frame 2.

[0023] The present invention also provides a ceramic product glazing device and a method of using the device, comprising the following steps:

[0024] S1, by starting the clamping motor, the clamping motor drives the clamping frame to drive the two sets of fixed clamps and the transposition clamps to move relative to each other, so as to complete the clamping and fixing of the ceramic product;

[0025] S2. During the clamping process of the fixed clamp, the wedge-shaped push block contacts the ceramic product, thereby pushing the swing frame to flip, thereby driving the swing plate and the liquid level sleeve to flip, so that the liquid level sleeve changes from a vertical state to a horizontal state;

[0026] S3, by starting the glaze injection pump, the glaze slurry in the glaze slurry box can be injected into the interior of the ceramic product, and with the injection of the glaze slurry, the ceramic product will continue to move down until it is completely immersed in the interior of the glaze slurry box, and the ceramic product can be immersed in all directions for glazing;

[0027] S4. When the floating plate is immersed in the glaze slurry box, under the influence of the buoyancy of the floating plate, the pushing cylinder provided on the outside of the glaze slurry box will be automatically activated immediately, and then the turning tooth plate will be pushed to the position matched with the rotating gear, thereby driving the ceramic product to turn over, that is, the ceramic product can be turned over from the opening upward state to the opening downward state;

[0028] S5. When the ceramic product is completely turned over, under the influence of the floating plate, the reset cylinder and the push cylinder arranged on the outside of the glazing bracket can be automatically started to extend, and then the turned over ceramic product is first pulled out from the inside of the glaze slurry box, and then the ceramic product is turned back to the original state with the opening facing upward, and the glazing process of the ceramic product can be completed.

[0029] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:

[0030] 1. A glazing mechanism is provided. By using a clamping and rotating component, a glaze injection lifting component and a posture changing component, the glazing operation can be performed without manual hand-held clamps. At the same time, the direct contact between the human body and the glaze slurry during the glazing process is reduced, ensuring that the health of the practitioners is not harmed. The whole process is automated, which greatly reduces the involvement of manual contact, which not only improves efficiency, but also improves the quality and productivity of ceramic products.

[0031] 2. A clamping and rotating assembly is provided, which can clamp and fix ceramic products by using a fixed sleeve, a sliding sleeve, a clamping motor, a clamping frame, a rotating shaft, a rotating gear, a fixed clamp, a positioning slide rail and a transposition clamp to ensure that the ceramic products will not move during the glazing process. There is no need for manual hand-held clamps to perform glazing operations, which reduces the workload of workers, saves workers' physical strength, and prevents workers from slipping due to repeated or long-term glazing of ceramic products. The quality of glazing is guaranteed, and at the same time, the direct contact between the human body and the glaze slurry during the glazing process is reduced, ensuring the health of the practitioners.

[0032] 3. A glaze injection lifting component is provided. Through the use of a glaze injection pump, a lifting beam, a lifting rope, a load plate, a counterweight, a reset cylinder, a mobile rail frame, a flip tooth plate and a pushing cylinder, the ceramic products can be completely immersed in the interior of the glaze slurry box, so that the ceramic products can be immersed in all directions. The outer surface of the ceramic products can be glazed to ensure that the inner and outer surfaces of the ceramic products are fully glazed, so that the glazing process is thorough and uniform without leaving dead corners, thereby improving the processing quality of ceramic products and greatly improving the glazing work efficiency.

[0033] 4. A posture changing component is provided. Through the use of a fixed seat, a wedge-shaped push block, a swing frame, a swing rack, a swing gear, a swing shaft, a swing plate, a liquid level sleeve and a floating plate, the start and stop of the reset cylinder and the push cylinder can be controlled to complete the self-flipping of the ceramic products before and after glazing, and the automation of the glazing process is realized, which greatly reduces the manual contact participation, not only improves the efficiency, but also effectively improves the direct contact of the glaze slurry with the workers' skin, and improves the quality and productivity of ceramic products. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0035] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0036] Figure 2 It is an overall back view of the present invention;

[0037] Figure 3It is a partial structural schematic diagram of the glaze slurry box and the glazing mechanism in the present invention;

[0038] Figure 4 For the present invention Figure 3 A magnified image of point A;

[0039] Figure 5 The structure of the clamping frame and the posture changing component in the present invention is schematically shown. Figure 1 ;

[0040] Figure 6 The structure of the clamping frame and the posture changing component in the present invention is schematically shown. Figure 2 ;

[0041] Figure 7 It is a schematic diagram of the structure of the fixed clamp and the posture changing component in the present invention;

[0042] Figure 8 is a cross-sectional view of the posture changing component of the present invention;

[0043] Fig. 9 For the present invention Figure 8 The enlarged view of point B;

[0044] Fig.10 is a cross-sectional view of the liquid level sleeve in the present invention;

[0045] Fig.11 It is a schematic diagram of the structure of the glaze slurry box and the clamping rotating assembly in the present invention;

[0046] Fig.12 It is a partial structural schematic diagram of the movable rail frame and the flip gear plate in the present invention;

[0047] Fig.13 It is a schematic diagram of the structure of the clamping rotating assembly and the glaze injection lifting assembly in the present invention;

[0048] Fig.14 It is a schematic diagram of the partial structure of the lifting beam and the pulling rope in the present invention.

[0049] In the figure: 1, glazing support; 2, glaze slurry box; 3, glazing mechanism; 31, clamping rotating assembly; 311, fixed sleeve; 312, sliding sleeve; 313, clamping motor; 3131, worm gear transmission; 3132, bidirectional screw; 3133, threaded block; 314, clamping frame; 315, rotating shaft; 316, rotating gear; 317, fixed clamp; 318, positioning slide rail; 319, transposition clamp; 3191, positioning pulley; 3192, limiting slider; 32, glaze injection lifting assembly; 321, glaze injection pump; 3211, slurry outlet pipe; 3212, slurry inlet pipe; 322, lifting beam; 3221, guide wheel; 323, pulling rope; 3231, reversing pulley 1; 3232, reversing pulley 2; 324, load plate; 3 241. Guide block; 325. Counterweight block; 326. Reset cylinder; 327. Moving rail frame; 328. Flip tooth plate; 3281. Moving plate; 3282. Moving wheel; 3283. Anti-slip hoop; 329. Push cylinder; 33. Posture changing component; 331. Fixed seat; 332. Wedge-shaped push block; 333. Swing frame; 3331. Support frame one; 3332. Fitting pulley; 334. Swing rack; 3341. Limit frame; 335. Swing gear; 336. Swing shaft; 3361. Support frame two; 337. Swing plate; 338. Liquid level sleeve; 339. Floating plate; 3391. Changing slide bar; 3392. Pressure sensor one; 3393. Pressure sensor two; 3394. Spring one; 3395. Limit pressure plate. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] Example: Figure 1-Figure 14 As shown, the present invention provides a technical solution, a ceramic product glazing device, comprising a glazing bracket 1 and a glaze slurry box 2 fixed below the glazing bracket 1;

[0052] A glazing mechanism 3 is provided between the glazing support 1 and the glaze slurry box 2, and the glazing mechanism 3 includes a clamping and rotating component 31, a glaze injection lifting component 32 and a posture changing component 33;

[0053] A clamping rotating assembly 31 is arranged directly above the glaze slurry box 2 , a glaze injection lifting assembly 32 is arranged between the clamping rotating assembly 31 and the glazing support 1 , and a posture changing assembly 33 is arranged on the surface of the clamping rotating assembly 31 .

[0054] The clamping and rotating assembly 31 includes a fixed sleeve frame 311, a sliding sleeve plate 312, a clamping motor 313, a worm gear transmission 3131, a bidirectional screw 3132, a threaded block 3133, a clamping frame 314, a rotating shaft 315, a rotating gear 316, a fixed clamp 317, a positioning slide rail 318, a shifting clamp 319, a positioning pulley 3191 and a limiting slider 3192;

[0055] A fixed sleeve 311 with a hollow structure is arranged inside the glazing bracket 1, and sliding sleeve plates 312 are symmetrically slidably connected to the two sides of the fixed sleeve 311, and a clamping motor 313 is arranged in the upper middle part of the fixed sleeve 311, and a worm gear transmission part 3131 is fixed to the output end of the clamping motor 313, and a bidirectional screw rod 3132 is fixed to the other end of the worm gear transmission part 3131, and the bidirectional screw rod 3132 is rotatably connected to the surface of the fixed sleeve 311, and thread blocks 3133 are symmetrically threaded at both ends of the surface of the bidirectional screw rod 3132, and the bottom end of the thread block 3133 is fixedly connected to the surface of the sliding sleeve plate 312, and a make way groove adapted to the thread block 3133 is provided inside the fixed sleeve 311, and the two sets of sliding sleeves The opposite side of the plate 312 is symmetrically welded with a clamping frame 314, and the two groups of clamping frames 314 are rotatably connected with a rotating shaft 315 inside. A rotating gear 316 is fixed to one end of the rotating shaft 315, and a fixed clamp 317 is welded to the other end of the rotating shaft 315. The adjacent sides of the two groups of clamping frames 314 are symmetrically welded with a positioning slide rail 318, and the interior of the positioning slide rail 318 is slidably connected with a positioning pulley 3191, and a transposition clamp 319 is welded at the end of the positioning pulley 3191. The upper and lower sides of the transposition clamp 319 are symmetrically welded with a limiting slider 3192, and the interior of the positioning slide rail 318 is provided with a limiting slide groove compatible with the limiting slider 3192, and the surfaces of the fixed clamp 317 and the transposition clamp 319 are provided with buffer pads.

[0056] The glaze injection lifting assembly 32 includes a glaze injection pump 321, a slurry outlet pipe 3211, a slurry inlet pipe 3212, a lifting beam 322, a guide wheel 3221, a pulling rope 323, a reversing pulley 1 3231, a reversing pulley 2 3232, a load plate 324, a guide block 3241, a counterweight block 325, a reset cylinder 326, a moving rail frame 327, a flip tooth plate 328, a moving plate 3281, a moving wheel 3282, an anti-slip hoop 3283 and a pushing cylinder 329;

[0057] The surface of the glazing bracket 1 is screwed with a glaze injection pump 321, the input end of the glaze injection pump 321 is fixed with a slurry inlet pipe 3212, and the end of the slurry inlet pipe 3212 extends into the interior of the glaze slurry box 2, the output end of the glaze injection pump 321 is fixed with a slurry outlet pipe 3211, and the end of the slurry outlet pipe 3211 is directly opposite to the middle between the two sets of fixed clamps 317, and a lifting beam 322 is welded to the back of the fixed sleeve 311, and guide wheels 3221 are symmetrically fixed at both ends of the lifting beam 322, and the lifting beam 322 passes through the guide wheels 3221. The glazing bracket 1 is slidably connected to the inside of the glazing bracket 1, and the clamping motor 313 is fixed to the surface of the lifting beam 322 through the frame. The back of the glazing bracket 1 is provided with a load plate 324, and two groups of guide blocks 3241 are welded on the surface of the load plate 324, and the inside of the glazing bracket 1 is provided with a guide groove adapted to the guide block 3241. A lifting rope 323 is fixed between the lifting beam 322 and the load plate 324, and a reversing pulley 1 3231 and a reversing pulley 2 3232 are fixed inside and outside the glazing bracket 1, respectively, and the lifting rope 323 is fixed to the lifting beam 322 and the load plate 324. The pull rope 323 is respectively wound around the surface of the reversing pulley 1 3231 and the reversing pulley 2 3232, and the counterweights 325 are symmetrically fixed on both sides of the surface of the load plate 324. A reset cylinder 326 is fixed to the top of the back of the glazing bracket 1, and a moving rail frame 327 is fixed to the top of the inner top of the glazing bracket 1 and the bottom of the inner bottom of the glaze slurry box 2. The adjacent sides of the two sets of moving rail frames 327 are respectively provided with a flip tooth plate 328, and the flip tooth plate 328 is adapted to the rotating gear 316, and the two sets of flip tooth plates 328 are mutually connected. A movable plate 3281 is welded on the back side, and movable wheels 3282 are rotatably connected at the four corners of the movable plate 3281, and the movable wheels 3282 are slidably connected to the surface of the movable rail frame 327, and anti-slip hoops 3283 are symmetrically welded on both sides of the surface of the movable plate 3281, and the anti-slip hoops 3283 are slidably connected to the surface of the movable rail frame 327, and the surfaces of the glazing bracket 1 and the glaze slurry box 2 are respectively screwed with a pushing cylinder 329, and the output end of the pushing cylinder 329 is fixedly connected to the flip tooth plate 328.

[0058] The posture changing component 33 includes a fixed seat 331, a wedge-shaped push block 332, a swing frame 333, a support frame 1 3331, a fitting pulley 3332, a swing rack 334, a limit frame 3341, a swing gear 335, a swing shaft 336, a support frame 2 3361, a swing plate 337, a liquid level sleeve 338, a floating plate 339, a changing slide bar 3391, a pressure sensor 1 3392, a pressure sensor 2 3393, a spring 1 3394 and a limit pressure plate 3395;

[0059] The surfaces of the two groups of fixed clamps 317 are symmetrically welded with fixed seats 331, and the interiors of the two groups of fixed seats 331 are symmetrically slidably connected with wedge-shaped push blocks 332. A support frame 3331 is fixed to the surface of the fixed seat 331, and a swing frame 333 is hingedly connected to the interior of the support frame 3331, and an avoidance groove compatible with the support frame 3331 is opened inside the swing frame 333, and a fitting pulley 3332 is rotatably connected to one end of the swing frame 333, and the fitting pulley 3332 is tightly attached to the surface of the wedge-shaped push block 332, a spring 2 is fixed between the other end of the swing frame 333 and the fixed clamp 317, and a swing rack 334 is hingedly connected to the surface of the other end of the swing frame 333, a limiting frame 3341 is welded to the surface of the fixed clamp 317, and the end of the swing rack 334 is slidably connected to the interior of the limiting frame 3341 through a limiting block, and a swing gear 335 is meshedly connected to the surface of the swing rack 334, and the swing gear 335 A swing shaft 336 is fixedly connected to the inside of the second support frame 3361, a support frame 3361 is welded to the surface of the fixed clamp 317, and the swing shaft 336 is rotatably connected to the inside of the support frame 3361, a swing plate 337 is fixed to the surface of the swing shaft 336, a liquid level sleeve 338 is welded to the end of the swing plate 337, a floating plate 339 is slidably connected to the inside of the liquid level sleeve 338, a changing slide bar 3391 is fixed to the surface of the floating plate 339, a pressure sensor 1 3392 is fixed to the inside of the liquid level sleeve 338, a pressure sensor 2 3393 is arranged above the pressure sensor 1 3392, and the pressure sensor 2 3393 is fixed to the inside of the liquid level sleeve 338, a spring 1 3394 is wound around the surface of the changing slide bar 3391, and the two ends of the spring 1 3394 are respectively fixed to the adjacent sides of the floating plate 339 and the pressure sensor 1 3392, and a limiting pressure plate 3395 is fixed to the end of the changing slide bar 3391.

[0060] The present invention also provides a ceramic product glazing device and a method of using the device, comprising the following steps:

[0061] S1, by starting the clamping motor 313, the clamping motor 313 drives the clamping frame 314 to drive the two sets of fixed clamps 317 and the transposition clamps 319 to move relative to each other, thereby completing the clamping and fixing of the ceramic product;

[0062] S2. During the clamping process of the fixed clamp 317, the wedge-shaped push block 332 contacts the ceramic product, thereby pushing the swing frame 333 to flip, thereby driving the swing plate 337 and the liquid level sleeve 338 to flip, so that the liquid level sleeve 338 changes from a vertical state to a horizontal state;

[0063] S3, by starting the glaze injection pump 321, the glaze slurry in the glaze slurry box 2 can be injected into the interior of the ceramic product, and as the glaze slurry is injected, the ceramic product will continue to move downward until it is completely immersed in the interior of the glaze slurry box 2, so that the ceramic product can be immersed in all directions for glazing;

[0064] S4, when the floating plate 339 is immersed in the interior of the glaze slurry box 2, under the influence of the buoyancy of the floating plate 339, the pushing cylinder 329 provided on the outer side of the glaze slurry box 2 will be automatically started immediately, and then the turning tooth plate 328 will be pushed to the position adapted to the rotating gear 316, thereby driving the ceramic product to turn over, that is, the ceramic product can be turned over from the opening upward state to the opening downward state;

[0065] S5. When the ceramic product is completely turned over, under the influence of the floating plate 339, the reset cylinder 326 and the push cylinder 329 provided on the outer side of the glazing bracket 1 can be automatically started to extend, and then the turned over ceramic product is first pulled out from the inside of the glaze slurry box 2, and then the ceramic product is turned back to the original state with the opening facing upward, and the glazing process of the ceramic product can be completed.

[0066] When it is necessary to glaze the ceramic product, first, the ceramic product to be glazed is transported with the opening facing upwards between the two groups of fixed clamps 317 and the transposition clamps 319, and then the clamping motor 313 is started, and the clamping motor 313 drives the worm gear transmission 3131 to rotate on the surface of the fixed sleeve 311, thereby driving the two-way screw rod 3132 to rotate above the fixed sleeve 311, thereby driving the two groups of threaded blocks 3133 to move relative to each other in the give way grooves opened inside the fixed sleeve 311, and then driving the two groups of sliding sleeves 312 to move inside the fixed sleeve 311 respectively. Through the movement of the sliding sleeve 312, the clamping frame 314 can be driven to move synchronously, thereby driving the two groups of fixed clamps 317 and the transposition clamps 319 to move relative to each other until the two groups of fixed clamps are The hoop 317 and the displacement clamp 319 are attached to the surface of the ceramic product to complete the clamping and fixing of the ceramic product, ensuring that the ceramic product will not move during the glazing process, and there is no need for manual hand-held clamps to perform glazing operations, which reduces the workload of workers, saves workers' physical strength, and prevents workers from slipping due to repeated or long-term glazing of ceramic products. The quality of glazing is ensured, and at the same time, the direct contact between the human body and the glaze slurry during the glazing process is reduced, ensuring the health of the practitioners is not damaged. The buffer pad bonded to the surface of the fixed clamp 317 and the displacement clamp 319 can play a buffering role on the ceramic product during the clamping process, reducing the damage of the fixed clamp 317 and the displacement clamp 319 to the ceramic product, and preventing the damage of the ceramic product from increasing the production cost.

[0067] In the process of clamping the ceramic product, as the fixed clamp 317 approaches the surface of the ceramic product, when the fixed clamp 317 contacts the ceramic product, the ceramic product will contact the wedge-shaped push block 332 first, and as the fixed clamp 317 moves, the wedge-shaped push block 332 is pushed to move inside the fixed seat 331, and the movement of the wedge-shaped push block 332 can push the fitting pulley 3332 at one end of the swing frame 333 to rotate along the inclined surface of the wedge-shaped push block 332, thereby causing the swing frame 333 to flip around the support frame 3331 and The spring 2 at the other end is squeezed to deform and generate elastic force, thereby driving the swing rack 334 hinged at the other end to move downward under the limit of the limit frame 3341. The downward movement of the swing rack 334 can drive the swing gear 335 and the swing shaft 336 to rotate inside the support frame 3361, thereby driving the swing plate 337 to flip, and the liquid level sleeve 338 to flip synchronously. When the fixed clamp 317 completes the clamping operation of the ceramic product, the swing plate 337 and the liquid level sleeve 338 can change from a vertical state to a horizontal state.

[0068] After the clamping operation of the ceramic product is completed, the glaze injection pump 321 is started, and the glaze slurry in the glaze slurry box 2 can be extracted by the glaze injection pump 321 through the slurry outlet pipe 3211 and the slurry inlet pipe 3212, and injected into the ceramic product through the opening thereof. With the continuous injection of the glaze slurry, the weight of the ceramic product and the glaze slurry inside it continues to increase, thereby pressing down the lifting beam 322 to drive the guide wheel 3221 to move downward along the internal track of the glazing bracket 1, and then the lifting rope 323 and the reversing pulley 323 are pulled upward. 231. With the cooperation of the reversing pulley 3232, the load plate 324 can be pulled to drive the counterweight block 325 to move upward on the outside of the glazing bracket 1. By continuously moving the ceramic products downward, when the ceramic products are completely immersed in the glaze slurry box 2, the ceramic products can be immersed in all directions to achieve glazing on the outer surface of the ceramic products, ensuring that the inner and outer surfaces of the ceramic products are fully glazed, making the glazing process thorough and uniform without leaving dead corners, thereby improving the processing quality of ceramic products and greatly improving the glazing work efficiency.

[0069] When the ceramic product is completely immersed in the glaze slurry box 2, the gravity on the ceramic product is greater than the buoyancy of the glaze slurry on the ceramic product. Under the influence of gravity, the ceramic product and the fixed clamp 317 will continue to sink, so the liquid level sleeve 338 and the floating plate 339 above the ceramic product will gradually be immersed in the interior of the glaze slurry box 2. When the floating plate 339 contacts the glaze slurry inside the glaze slurry box 2, it will be affected by the buoyancy and push the changing slide bar 3391 to move upward, thereby squeezing the spring 1 3394 to deform and generate elastic force, thereby squeezing the pressure sensor 1 3392. Subsequently, the pressure sensor 1 3392 generates a piezoelectric signal under the squeezing force, which is transmitted to the controller (not shown in the figure) and converted into a control signal. The controller then immediately starts the pushing cylinder 329 provided on the outside of the glaze slurry box 2, and the pushing cylinder 329 pushes the flip tooth plate 328 to drive the moving plate 3281 and the moving wheel 3282 to move along the surface of the moving rail frame 327. The rotating gear 316 is in contact with the rotating gear 316 and the rotating gear 316 is in contact with the rotating gear 316. The rotating gear 316 rotates along the surface of the rotating gear 328, thereby driving the rotating shaft 315 to rotate synchronously, thereby driving the fixed clamp 317 to rotate, and then driving the ceramic product to flip. Then, under the flipping of the ceramic product, the transposition clamp 319 can be driven to flip along the positioning slide rail 318 through the cooperation of the positioning pulley 3191 and the limiting slider 3192. When the clamp 314 is completely sunk to the bottom of the glaze slurry box 2, the fixed clamp 317 and the transposition clamp 319 and the ceramic product clamped by them are just rotated 180 degrees in the positive direction, and the ceramic product can be flipped from the opening upward state to the opening downward state, so that the ceramic product can be automatically flipped after being fully immersed in glaze.

[0070] When the ceramic product is completely turned over, the liquid level sleeve 338 and its internal floating plate 339 will also be turned over. At this time, under the influence of buoyancy and the rebound force of spring 1 3394, the floating plate 339 will drive the limit pressure plate 3395 to approach the surface of pressure sensor 2 3393 through the changing slide bar 3391, so that the pressure sensor 2 3393 is squeezed and generates a piezoelectric signal. Then, the controller immediately controls the push cylinder 329 provided on the outside of the glaze slurry box 2 to reset, and then starts the reset cylinder 3 26 and the pushing cylinder 329 arranged on the outer side of the glazing bracket 1 are extended, and the load plate 324 can be pushed to drive the guide block 3241 to move downward on the surface of the glazing bracket 1 through the extension of the reset cylinder 326. With the cooperation of the pulling rope 323, the lifting beam 322 can be pulled to drive the clamping frame 314 to move upward synchronously, thereby driving the fixed clamp 317 and the transposition clamp 319 to move upward, so that the flipped ceramic product can be pulled out from the inside of the glaze slurry box 2. When the ceramic product is completely removed from the inside of the glaze slurry box 2, Since the opening of the ceramic product is facing downward at this time, the glaze slurry inside it will pour out and flow back into the glaze slurry box 2 by itself without manual pouring. The weight of the ceramic product after pouring decreases, and the counterweight block 325 will press down the load plate 324 to continue to drive the lifting beam 322 and the ceramic product to move upward. During this period, through the extension of the pushing cylinder 329 provided on the outside of the glazing bracket 1, the flip tooth plate 328 fixed at its output end can also be pushed to a position matched with the teeth of the rotating gear 316. Subsequently, during the upward movement of the clamping frame 314 and the rotating gear 316, the fixed clamp 317 and the transposition clamp 319 are rotated 180 degrees in the opposite direction, thereby realizing the flipping of the ceramic product back to the original state with the opening facing upward, and the glazing processing of the ceramic product can be completed. The fully automated operation greatly reduces the manual contact participation, which not only improves the efficiency, but also effectively improves the direct contact of the glaze slurry with the worker's skin, and makes the excess glaze slurry on the inner and outer surfaces of the ceramic product recycled to the inside of the glaze slurry box 2, which is convenient for recycling and improves the quality and productivity of the ceramic product.

[0071] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A ceramic product glazing device, comprising a glazing support (1) and a glaze slurry box (2) fixed below the glazing support (1); Features: A glazing mechanism (3) is provided between the glazing support (1) and the glaze slurry box (2), and the glazing mechanism (3) comprises a clamping rotation component (31), a glaze injection lifting component (32) and a posture changing component (33); A clamping rotating assembly (31) is arranged directly above the glaze slurry box (2), a glaze injection lifting assembly (32) is arranged between the clamping rotating assembly (31) and the glazing support (1), and a posture changing assembly (33) is arranged on the surface of the clamping rotating assembly (31); The clamping and rotating assembly (31) comprises a fixed sleeve frame (311), a sliding sleeve plate (312), a clamping motor (313), a clamping frame (314), a rotating shaft (315), a rotating gear (316), a fixed clamp (317), a positioning slide rail (318) and a transposition clamp (319); A fixed sleeve (311) is provided inside the glazing support (1), and sliding sleeve plates (312) are symmetrically slidably connected to the two sides of the fixed sleeve (311), and a clamping motor (313) is provided in the upper middle part of the fixed sleeve (311). Clamping frames (314) are symmetrically welded to the opposite sides of the two groups of sliding sleeve plates (312), and the insides of the two groups of clamping frames (314) are both rotatably connected to rotating shafts (315), a rotating gear (316) is fixed to one end of the rotating shaft (315), and a fixed clamp (317) is welded to the other end of the rotating shaft (315), and positioning slide rails (318) are symmetrically welded to the adjacent sides of the two groups of clamping frames (314), and a transposition clamp (319) is provided inside the positioning slide rail (318); The clamping rotation assembly (31) further comprises a worm gear transmission member (3131), a bidirectional screw rod (3132), a threaded block (3133), a positioning pulley (3191) and a limiting sliding block (3192); A worm gear transmission component (3131) is fixed to the output end of the clamping motor (313), a bidirectional screw rod (3132) is fixed to the other end of the worm gear transmission component (3131), and the bidirectional screw rod (3132) is rotatably connected to the surface of the fixed sleeve (311), and thread blocks (3133) are symmetrically threaded at both ends of the surface of the bidirectional screw rod (3132), and the bottom end of the thread block (3133) is fixedly connected to the surface of the sliding sleeve (312). A positioning groove matched with the threaded block (3133) is provided inside the fixed sleeve (311), a positioning pulley (3191) is slidably connected inside the positioning slide rail (318), and the positioning pulley (3191) and the transposition clamp (319) are welded, and a limiting slider (3192) is symmetrically welded on the upper and lower sides of the transposition clamp (319), and a limiting slide groove matched with the limiting slider (3192) is provided inside the positioning slide rail (318); The glaze injection lifting assembly (32) comprises a glaze injection pump (321), a lifting beam (322), a pulling rope (323), a load plate (324), a counterweight (325), a reset cylinder (326), a movable rail frame (327), a tilting tooth plate (328) and a pushing cylinder (329); The surface of the glazing support (1) is screwed to a glaze injection pump (321); the back of the fixed sleeve (311) is welded to a lifting beam (322); the clamping motor (313) is fixed to the surface of the lifting beam (322) via a frame; a load plate (324) is provided on the back of the glazing support (1); a lifting rope (323) is fixed between the lifting beam (322) and the load plate (324); and counterweights (324) are symmetrically fixed on both sides of the surface of the load plate (324). 5), a reset cylinder (326) is fixed to the top of the back of the glazing bracket (1), and a movable rail frame (327) is fixed to the top of the inner part of the glazing bracket (1) and the bottom of the inner part of the glaze slurry box (2), respectively. A flip tooth plate (328) is provided on the adjacent sides of the two groups of the movable rail frames (327), and the flip tooth plate (328) and the rotating gear (316) are matched, and the surfaces of the glazing bracket (1) and the glaze slurry box (2) are respectively screwed with a push cylinder (329).

2. The ceramic glazing device according to claim 1, characterized in that: The glaze injection lifting assembly (32) further comprises a moving plate (3281), a moving wheel (3282) and an anti-slip hoop (3283); A movable plate (3281) is welded at the end of the flip tooth plate (328); movable wheels (3282) are rotatably connected at the four corners of the movable plate (3281); and the movable wheels (3282) are slidably connected to the surface of the movable rail frame (327); and anti-slip hoops (3283) are symmetrically welded on both sides of the surface of the movable plate (3281); and the anti-slip hoops (3283) are slidably connected to the surface of the movable rail frame (327).

3. The ceramic glazing device according to claim 2, characterized in that: A slurry inlet pipe (3212) is fixed to the input end of the glaze injection pump (321), and the end of the slurry inlet pipe (3212) extends into the interior of the glaze slurry box (2); a slurry outlet pipe (3211) is fixed to the output end of the glaze injection pump (321), and the end of the slurry outlet pipe (3211) faces the middle between the two sets of fixed clamps (317); guide wheels (3221) are symmetrically fixed to both ends of the lifting beam (322), and the lifting beam (322) is slidably connected to the interior of the glazing bracket (1) via the guide wheels (3221); a first reversing pulley (3231) and a second reversing pulley (3232) are respectively fixed to the interior and the exterior of the glazing bracket (1), and the pulling rope (323) is respectively wound around the surfaces of the first reversing pulley (3231) and the second reversing pulley (3232).

4. The ceramic glazing device according to claim 3, characterized in that: The posture changing component (33) comprises a fixed seat (331), a wedge-shaped push block (332), a swing frame (333), a swing rack (334), a swing gear (335), a swing shaft (336), a swing plate (337), a liquid level sleeve (338) and a floating plate (339); The surfaces of the two groups of fixed clamps (317) are symmetrically welded with fixed seats (331), the interiors of the two groups of fixed seats (331) are symmetrically slidably connected with wedge-shaped push blocks (332), the ends of the wedge-shaped push blocks (332) are provided with swing frames (333), the end surfaces of the swing frames (333) are hinged with swing racks (334), the surface of the swing racks (334) is meshingly connected with a swing gear (335), the interior of the swing gear (335) is fixedly connected with a swing shaft (336), the surface of the swing shaft (336) is fixed with a swing plate (337), the end of the swing plate (337) is welded with a liquid level sleeve (338), and the interior of the liquid level sleeve (338) is slidably connected with a floating plate (339).

5. The ceramic glazing device according to claim 4, characterized in that: The posture changing component (33) further comprises a changing slide bar (3391), a pressure sensor 1 (3392), a pressure sensor 2 (3393), a spring 1 (3394) and a limit pressure plate (3395); A changeable slide bar (3391) is fixed on the surface of the floating plate (339), a pressure sensor 1 (3392) is fixed inside the liquid level sleeve (338), a pressure sensor 2 (3393) is arranged above the pressure sensor 1 (3392), and the pressure sensor 2 (3393) is fixed inside the liquid level sleeve (338), a spring 1 (3394) is wound around the surface of the changeable slide bar (3391), and two ends of the spring 1 (3394) are respectively fixed on adjacent sides of the floating plate (339) and the pressure sensor 1 (3392), and a limiting pressure plate (3395) is fixed at the end of the changeable slide bar (3391).

6. The ceramic glazing device according to claim 5, characterized in that: A support frame 1 (3331) is fixed on the surface of the fixed seat (331), and the support frame 1 (3331) and the swing frame (333) are hinged, one end of the swing frame (333) is rotatably connected to a fitting pulley (3332), and the fitting pulley (3332) is tightly attached to the surface of the wedge-shaped push block (332), a spring 2 is fixed between the other end of the swing frame (333) and the fixed clamp (317), a limit frame (3341) is welded on the surface of the fixed clamp (317), and the end of the swing rack (334) is slidably connected to the inside of the limit frame (3341) through a limit block, a support frame 2 (3361) is welded on the surface of the fixed clamp (317), and the swing shaft (336) is rotatably connected to the inside of the support frame 2 (3361).

7. A method for using the ceramic glazing device according to claim 6, characterized in that: The following steps are involved: S1, by starting the clamping motor (313), the clamping motor (313) drives the clamping frame (314) to drive the two sets of fixed clamps (317) and the transposition clamp (319) to move relative to each other, thereby completing the clamping and fixing of the ceramic product; S2. During the clamping process of the fixed clamp (317), the wedge-shaped push block (332) contacts the ceramic product, thereby pushing the swing frame (333) to flip, thereby driving the swing plate (337) and the liquid level sleeve (338) to flip, so that the liquid level sleeve (338) changes from a vertical state to a horizontal state; S3, by starting the glaze injection pump (321), the glaze slurry in the glaze slurry box (2) can be injected into the interior of the ceramic product, and as the glaze slurry is injected, the ceramic product will continue to move downward until it is completely immersed in the interior of the glaze slurry box (2), so that the ceramic product can be immersed and glazed in all directions; S4, when the floating plate (339) is immersed in the interior of the glaze slurry box (2), under the influence of the buoyancy of the floating plate (339), the pushing cylinder (329) provided on the outer side of the glaze slurry box (2) is automatically and immediately started, thereby pushing the turning tooth plate (328) to a position matching the rotating gear (316), thereby driving the ceramic product to turn over, that is, turning the ceramic product from a state with the opening facing upward to a state with the opening facing downward; S5. When the ceramic product is completely turned over, under the influence of the floating plate (339), the resetting cylinder (326) and the pushing cylinder (329) provided on the outer side of the glazing support (1) can be automatically started to extend, thereby first pulling the turned ceramic product out of the glaze slurry box (2), and then turning the ceramic product back to the original state with the opening facing upward, thereby completing the glazing process of the ceramic product.

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